Airfield Lighting

Manual
Omnidirectional Low-Intensity Elevated Light
(IDM 5013)

 Taxiway Edge
Note: This page is blank for convenient double-sided printing.
Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

MANUAL
OMNIDIRECTIONAL LOW-INTENSITY OBSTRUCTION LIGHT
(IDM 5013)
CONTENTS

Section Description Page No.

1. INTRODUCTION ........................................................................................................... 3
1.1 SAFETY INSTRUCTIONS ................................................................................ 3
1.1.1 Product Safety ............................................................................................ 3
1.1.2 Electrical Maintenance .............................................................................. 3
1.1.3 Mechanical Maintenance ........................................................................... 3
1.2 DESCRIPTION OF THE FITTING .................................................................... 4
1.1 DELIVERY OF THE FITTING ........................................................................... 4
2. INSTALLATION ............................................................................................................. 5
2.1 INSTALLING THE FITTING ON A TRANSFORMER CASE ............................ 6
2.2 INSTALLING THE FITTING ON A CURVE TUBE ............................................ 6
2.1 ALIGNING THE FITTING .................................................................................. 6
2.1.1 Horizontal alignment ................................................................................. 6
2.1.2 Vertical alignment ...................................................................................... 6
3. MAINTENANCE ............................................................................................................ 7
3.1 BASIC MAINTENANCE PROGRAMME ........................................................... 7
3.2 WORKSHOP MAINTENANCE ......................................................................... 7
3.2.1 Replace a Light on its Support ................................................................. 8
3.2.1 Replacing a Lamp ...................................................................................... 8
3.2.2 Replace a bowl ........................................................................................... 9
4. SUPPORT .................................................................................................................... 10
4.1 SAFEGATE GROUP WEBSITE ..................................................................... 10
4.2 RE-CYCLING .................................................................................................. 11
4.2.1 Local Authority Re-cycling ..................................................................... 11
4.2.1 Safegate Group Re-cycling ..................................................................... 11
4.3 SPARE PARTS ............................................................................................... 11

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Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

Documentation
This document includes Elevated Lights information with a focus on safety, installation
and maintenance procedures.
For more information, see www.safegate.com.
Note: It is very important to read this document before any work is started.

Copyright
© Copyright 2011 by Safegate Group. All rights reserved. This item and the
information contained herein are the property of Safegate Group. No part of this
document may be reproduced, transmitted, transcribed, stored in a retrieval system,
or translated into any language or computer language in any form or by any means
otherwise, without the expressed written permission of Safegate Group,
Djurhagegatan 19, SE-213 76 Malmö, Sweden.

History
Version Date Description
1.0 January 2011 First Release
1.1 March 2014 Second Release
Note: This page is to be updated with every authorised change to the document.

Abbreviations and Terms

This document may include abbreviations and terms.

Abbreviation Term
CAA Civil Aviation Authority
CCR Constant Current Regulator
CU Concentrator Unit
FAA Federal Aviation Administration
ICAO International Civil Aviation Organization
IEC International Electrotechnical Committee
LED Light Emitting Diode
LMS Light Monitor and Switch unit
NATO North Atlantic Treaty Organization
STAC Service Technique de l'Aviation Civile (France)
STANAG Standardization Agreement (NATO)

Page 2 of 12
Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

1. INTRODUCTION
In this section you can find a general description and safety instructions related to the
installation and usage of the fitting.

IDM 5013 is an omnidirectional low-intensity obstruction light.

The fitting has many advantages and special features:

 Effective and accurate light distribution
 Corrosion resistant materials
 Light weight
 Modularity reduces spare parts stocking needs and costs
 Simple construction reliable and easy to maintain

1.1 SAFETY INSTRUCTIONS

Make sure you read this section and are familiar with safety precautions before any
work is started.

1.1.1 Product Safety

Airfield lighting fixtures in a constant current circuits are connected in a circuit via
isolating transformers with currents between 2.0 – 6.6A in the primary circuits.. The
primary voltages, depending on the circuitry, are usually several kilovolts and
therefore lethal. Although the open circuit voltages of the isolating transformers are
much lower, the peak voltage while opening the secondary circuit under current is
also hazardous. So it is vitally important to follow all the safety regulations with
adequate circumspection.

In the design of this equipment all the practical safety aspects have been taken into
account. It is also important to strictly follow existing international or national
regulations, the instructions established by civil aviation authority or airport operator
and the following instructions.

1.1.2 Electrical Maintenance

Valid safety regulations must always be followed. Never carry out any maintenance or
maintenance measures before the current is confirmed as safely disconnected. Use
extreme caution when disconnecting or connecting high voltage primary connectors.

WARNING! PRIOR TO THE COMMENCEMENT OF WORK ALL ELECTRICAL

SERVICES MUST BE ISOLATED FROM THE SUPPLY AND CONNECTED TO
EARTH. FULL DETAILS OF THE WORK INVOLVED MUST BE GIVEN TO THE
AUTHORISED PERSON RESPONSIBLE FOR THE ELECTRICAL ENGINEERING
SERVICES AT THE AIRPORT WITH REGARD TO THE DURATION OF THE WORK
AND SO ON. IT IS RECOMMENDED THAT PRIOR TO STARTING ANY CUTTING
WORK, THE NATURE AND LOCATION OF SERVICES SUCH AS CABLE DUCTS
AND THE LIKE SHOULD BE IDENTIFIED. ANY INSTALLATION OR MAINTENANCE
WORK SHOULD ONLY BE CARRIED OUT BY TRAINED AND EXPERIENCED
PERSONNEL. ALSO, WHEN WORKING ON CIRCUITS USING AIRFIELD SMART
POWER SYSTEM (ASP) THE SCM MUST BE TUNED OFF.

1.1.3 Mechanical Maintenance

When maintaining mechanical components, it is important to follow the instructions for
electrical maintenance.

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Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

1.2 DESCRIPTION OF THE FITTING

IDM 5013 is an omnidirectional low-intensity obstruction light.

Overview of lights
Light Colours Power Description

IDM 5013 B 45W Omni-directional taxiway edge

1.1 DELIVERY OF THE FITTING

Each unit is supplied completely assembled, tested and sealed, ready for installation.
The electrical connection is made via one cable assembly; the cable is equipped with
an FAA L-823 style 5 plug.

Each unit is individually packed in a durable cardboard box, labelled with its reference
name and code.

For more information, see www.safegate.com.

Page 4 of 12
Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

2. INSTALLATION
In this section you can find a description of the different steps for successful
installation of the fitting. Before you start, make sure you have read and understand
§1.1 Safety Instructions.

When removing the fitting from its packaging box, check that nothing is broken.
The screw tapping of the frangible support can be either 2 in. NPS (American
standard - 11.5 threads per inch) or 2 in. BPS (British standard - 11 threads per inch).
Check support and base tapings fit.

The following tools and accessories are required for installation and removal of the
unit:
Standard tools and accessories:
 Wrenches 52 mm (17 mm for base plate bolts)
 Screw-driver

The installation steps refer to:

1. Installing the fitting on a transformer case
2. Installing the fitting on a curve tube
3. Aligning the fitting

Page 5 of 12
Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

2.1 INSTALLING THE FITTING ON A TRANSFORMER CASE

(a) When the transformer case is installed,

put the isolating transformer with primary
connectors connected to the transformer
case.
(b) Pull the secondary cable of the
transformer through the base plate.
(c) Attach the cable clamp (option) to the
transformer secondary cable just under
the female connector.
(d) Attach the base plate on the transformer FIGURE 1 – INSTALLATION ON A TRANSFORMER
case and tighten the three bolts. CASE
(e) Place the cable clamp (option) to the
thread of the base plate.
(f) Connect the male connector to the
transformer’s female connector.

2.2 INSTALLING THE FITTING ON A CURVE TUBE

(a) Pull the secondary cable of the

transformer through the curve tube. If
the cable is not long enough make an
extension cable with male and female
secondary connectors.
(a) Attach the cable clamp (option) to the
transformer secondary cable or
alternatively to the extension cable just
under the female connector.
(b) Place the cable clamp (option) to the FIGURE 2 – INSTALLATION ON A CURVE TUBE
thread of the curve tube.
(c) Connect the male connector to the
transformer’s female connector.

2.1 ALIGNING THE FITTING

No special alignment tool is needed. Check that the luminaire is properly tightened
and that it is vertically levelled.
2.1.1 Horizontal alignment
The intensity distribution of the luminaire is omnidirectional and therefore no horizontal
alignment is required.
2.1.2 Vertical alignment
No special vertical alignment is required. It is sufficient to visually check that the
luminaire is vertically levelled.

Page 6 of 12
Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

3. MAINTENANCE
In this section you can find a description of the different steps for the maintenance of
the fitting.

Before you start, make sure you have read and understand §1.1 Safety Instructions.
Find out the location of the light unit that needs maintenance. If the purpose is to
replace an existing light unit with new one, make sure that corresponding unit is
available.
WARNING! WHEN A FITTING HAS BEEN REMOVED FROM ITS BASE, THE
BASE MUST BE EITHER FITTED WITH A COVER OR A RESERVE FITTING PUT
IN ITS PLACE.
IT IS RECOMMENDED THAT ONLY AUTORIZED PERSONNEL DISASSEMBLE
FITTINGS WITH PRIOR AGREEMENT FROM SAFEGATE.

3.1 BASIC MAINTENANCE PROGRAMME

There are recommended maintenance tasks to ensure that the equipment is in correct
operating condition.
Maintenance tasks
Weekly  Visual inspection of the fitting.
 Removal of dust from external surfaces of the fitting.
Monthly  Check of the optical window, check for mechanical damage.
 Check for proper fixing of the fitting in its base.
Yearly  Detailed inspection of the fitting.
 Check of the body resistance, check for mechanical damage
(for example cracks around prism windows).
 Clean of the optical windows.

A daily function check is referred to in the document:

ICAO, Airport Services Manual Part 9, Airport Maintenance Practice and FAA AC
150/5340-26A, Maintenance of airport visual aids facilities.

The light is designed for outdoor operation, however storing the light outside without
using it is a risk for damage to light components. For a longer storage time (more than
a week), it is recommended to store the light indoors in a dry and dust free
environment and at room temperature. Proper storage ensures trouble free
replacement procedures. It is strongly recommended not to store any electrical
equipment outside.

Note: Only the most common maintenance procedures are instructed in following
paragraphs. Construction of the luminaire allows that it can be fully disassembled and
all the parts can be replaced if needed.

3.2 WORKSHOP MAINTENANCE

Before you start, make sure you have read and understand §1.1 Safety Instructions.
The workshop maintenance refers to following:
1. Replacing the fitting on its support
2. Replacing the lamp
3. Replacing a bowl

Page 7 of 12
Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

3.2.1 Replace a Light on its Support

For instructions, see § 2.1 Installing the fitting on a transformer case or § 2.2 Installing
the fitting on a curve tube.

3.2.1 Replacing a Lamp

Remove
(a) Open the housing by lifting up the bowl
assembly (4).
Note: If the bowl assembly sits tight on
the body (1), turn it carefully back and
forth while lifting. Never use excessive
force or lift from only one side of the
bowl assembly to remove it from the
body, because it can break the
assembly plate where the glass bowl is
glued.
(b) Disconnect the lamp wires and rotate
the lamp (3) to remove it. Lift a little
while rotating the lamp to clear the
lamp position guides.
(c) Remove the possible bulb protection
cap before installing the new lamp.

FIGURE 3 – LAMP REPLACEMENT

Replace
(a) Fit a new lamp and connect the wires.
(b) Check that the lamp is properly
positioned to the guides and close the
housing.
Note: The location of the plastic
connector holder must be such that
when the luminaire is closed, plastic
holder cannot touch the lamp.

Page 8 of 12
Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

3.2.2 Replace a bowl

Remove
(a) Open the housing by lifting up the bowl
assembly (4).

FIGURE 4 – BOWL REPLACEMENT

Replace
(a) Fit a new bowl assembly back to the
body (1) by pushing it evenly
downwards.
Note: If the bowl is tight, apply a little
water to the O-ring (2) to ease up the
gliding.
(b) Check that the bowl assembly is seated
properly and that it is not loose with
respect to the body.

Page 9 of 12
Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

4. SUPPORT
Our experienced engineers are available for support and service at all times,
24 hour/7 days a week. They are part of a dynamic organization making sure the
entire Safegate Group is committed to minimal disturbance for airport operations.

Safegate Group Support

Safegate Group knows that our equipment is used

in one of the busiest industries in the world, where
down-time costs money and creates delays for
airlines and their passengers. As one of the world’s
leading suppliers of airport systems, Safegate
Group is committed to ensuring that our customers
are able to get the most out of your equipment,
regardless of the location or the time of day. For
this reason, Safegate Group has established the
Safegate Group Support service.
Safegate Group Support is a unique service
provided by Safegate Group to our customers, free
of charge during the warranty period or as a
service contract. Any time of day, any day of the
year, a Safegate Group engineer is on standby to
answer questions and assist with any problems
that may arise. Qualified technical assistance is
just a phone call or an e-mail away,
24-7 worldwide.
 [email protected]
 +46 40 699 1740

4.1 SAFEGATE GROUP WEBSITE

The Safegate Group Website, www.safegate.com, offers information regarding our
airport solutions, products, company, news, links, downloads, references, contacts
and more.
Note: There is also a Client/Partner login area for the latest information and
updates, if available.

Page 10 of 12
Airfield Lighting Safegate Group
Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

4.2 RE-CYCLING
4.2.1 Local Authority Re-cycling
The disposal of Safegate Group products is to be made at an applicable collection
point for the recycling of electrical and electronic equipment. The correct disposal of
equipment prevents any potential negative consequences for the environment and
human health, which could otherwise be caused by inappropriate waste handling. The
recycling of materials helps to conserve natural resources. For more detailed
information about recycling of products, contact your local authority city office.
4.2.1 Safegate Group Re-cycling
Safegate Group is fully committed to environmentally-conscious manufacturing with
strict monitoring of our own processes as well as supplier components and sub-
contractor operations. Safegate Group offers a re-cycling program for our products to
all customers worldwide, whether or not the products were sold within the EU.
Safegate Group products and/or specific electrical and electronic component parts
which are fully removed/separated from any customer equipment and returned will be
accepted for our recycling program.
All items returned must be clearly labelled as follows:
 For ROHS/WEEE Re-cycling.
 Sender contact information (Name, Business Address, Phone number).
 Main Unit Serial Number.
Safegate Group will continue to monitor and update according for any future
requirements for EU directives as and when EU member states implement new
regulations and or amendments. It is our aim to maintain our compliance plan and
assist our customers.
Note: For more information, see www.safegate.com, or contact Safegate Group
Support via email at [email protected] or phone +46 40 699 1740.
4.3 SPARE PARTS
Spare parts are available for Airfield Lighting fittings. For more information see the
Spare Parts List document.
Note: Contact Safegate Group for assistance with ordering spare parts.

Page 11 of 12
 Airfield Lighting Safegate Group

Check in to the future

Manual Date: April 2014
Ref: IDM 5013 Version: 1.1

How many aircraft can your controlling not only ground To a larger extent than today’s
airport handle today? movements but also air traffic systems, A-SMGCS will rely on
Can this number be increased close to the airport is of the automated processes to give both
without adverse effects on the highest interest. pilots and traffic controllers exact
airport’s safety level? The International Civil Aviation information about positions and
It is a known fact that traffic Organization (ICAO) already directions. Safegate Group
volume will rise in the foreseeable describes A-SMGCS, Advanced delivers complete A-SMGCS
future. More movements will Surface Movement Guidance and solutions already, as well as all
demand monitoring of the entire Control System, as the answer to vital parts relating to it.
airport. Requirements will be the future modern airport need to Safegate Group can check your
sharpened and the development control the entire airport space in airport into the future
of an integrated system one superior system. – today!

India Singapore
Safegate Group HQ [email protected] [email protected]
Djurhagegatan 19 +91 11 4106 1545 +65 6289 6893
SE-213 76 Malmö, Sweden
Phone: +46 (0)40 699 17 00 Brazil Finland Malaysia Spain
Fax: +46 (0)40 699 17 30 [email protected] [email protected] [email protected] [email protected]
E-mail: [email protected] +55 11 2137 4405 +358 (0)20754 7700 +60 32 011 3522 +34 917 157 598

Australia China France Qatar UK

[email protected] [email protected] [email protected] [email protected] [email protected]
+61 (0)3 9720-3233 +8610-85275297 +33 (0)1 42 99 60 40 +974 436 9628 +44 (0)208 573 0384

Austria Dubai Germany Russia USA

[email protected] [email protected] [email protected] [email protected] [email protected]
+43 316 429961 +971 4 452 75 75 +49 (0)4121 464 303 +7 495 917 4614 +1 763 535 92 99

Safegate Group offers solutions for increased safety, efficiency and environmental benefits to airports worldwide. The company was founded in 1973 and has its
headquarters in Malmö, Sweden. Safegate Group has more than 70 partners around the globe in order to be close to its customers.
Earlier members of Safegate Group include Thorn AFL and Idman, who both have over 40 years of experience in airfield lighting solutions for airports and
heliports. The latest member of Safegate Group is Avibit, a leading provider of next generation software applications and integration of efficient air traffic control
systems. Safegate Group’s complete range of products and services, a “one-stop shop”, provides solutions to customers and airborne travellers around the globe.

www.safegate.com
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