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Signal Input-Output Card

The document provides information on the control system interface signals for a crane, including: 1) Signal levels for power supply, control lever inputs, outputs to pumps and brakes, and limit switch inputs. Voltages include +24V, +12V, +8V, and 0V. 2) The plinth number and MPC card associated with each input and output signal. 3) Descriptions of signals such as control lever positions, pump outputs, brake outputs, and limit switch states.

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0% found this document useful (0 votes)
118 views4 pages

Signal Input-Output Card

The document provides information on the control system interface signals for a crane, including: 1) Signal levels for power supply, control lever inputs, outputs to pumps and brakes, and limit switch inputs. Voltages include +24V, +12V, +8V, and 0V. 2) The plinth number and MPC card associated with each input and output signal. 3) Descriptions of signals such as control lever positions, pump outputs, brake outputs, and limit switch states.

Uploaded by

nhất phạm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SERVICE 6.303.22 E rev.

: c 2001-08-13

Control system interface signal Plinth no MPC-card Signal level

Power for control system input and MB:42 All +24V.


output signals MB:50 0V, connected to ground.

Anti-condensation heating MB:44 - 24V AC, powered when


MB:46 crane stopped.

Power for microprocessors on MPC- MB:58 (with fuse) All +8V, nominally 9V,
cards minimum 7V.
MB:54 0V.

Cross-connection plinths MB:60-99 - Cross-connections for external


limit-switches, key-switches,
overload-switches etc.

Outputs to control lever potentiometer MB:201 Ho 12V from MPC "Ho".


hoisting MB:202 6V from MPC "Ho".
MB:203 0V from MPC "Ho".

Control lever potentiometer input MB:204 Ho Analogue input signal 1.5 to


hoisting 10.5V with 6V in neutral posi-
tion

Control lever direction inputs hoisting 24V when control lever actuated
Hoisting MB:207 Ho hoisting
Lowering MB:208 Ho lowering
Low Speed MB:209 Ho low speed
High speed MB:210 Ho high speed

Outputs to control lever potentiometer MB:301 Lu 12V from MPC "Lu".


Luffing MB:302 6V from MPC "Lu".
MB:303 0V from MPC "Lu".

Control lever potentiometer input MB:304 Lu Analogue input signal 1.5 to


signal luffing 10.5V with 6V in neutral
position.

5 (15)
SERVICE 6.303.22 E rev.: c 2001-08-13

Control system interface signal Plinth no MPC-card Signal level

Control lever direction inputs slewing 24V when control lever actu-
Luffing In MB:307 Lu ated
Luffing Out MB:308 Lu luffing in
luffing out

Outputs to control lever potentiometer MB:401 SL


slewing MB:402 12V from MPC "SL".
MB:403 6V from MPC "SL".
0V from MPC "SL".

Control lever potentiometer input signal MB:404 SL


slewing Analogue input signal 1.5 to
10.5V with 6V in neutral
position.

Control lever direction inputs slewing


Slewing Left MB:407 SL 24V when control lever actu-
Slewing Right MB:408 SL ated slewing left
slewing right

Pressure/force sensor input MB:206 Ho


Current signal 4-20mA.

Brake relief valve - outputs


Hoisting MB:230 Ho
Luffing - (direction valve if cylinder MB:330 Lu 24V, max. 2A, open circuit
luffing) gives error message.
Slewing MB:430 SL

Hoisting displacement low speed output MB:231 Ho 24V, max. 2A, open and short
circuit gives error message.

Hoisting displacement output high MB:232 Ho


speed 24V, max. 2A, open and short
circuit gives error message.

Luffing unloading output MB:331 Lu


24V, max. 2A, open and short
circuit gives error message.

Pump PWM signals for Hoisting Pump1


Hoisting output MB:233 Ho
Lowering output MB:234 Ho 24V, 0 to approx. 600 mA,
Current return and current measure input MB:235 Ho error message if wanted
current not achieved.
1mA gives approx. 1mV.

6 (15)
SERVICE 6.303.22 E rev.: c 2001-08-13

Control system interface signal Plinth no MPC-card Signal level

Pump PWM signals for hoisting pump2


(if fitted)
Hoisting output MB:236 Ho 24V, 0 to approx. 600 mA,
Lowering output MB:237 Ho error message if wanted
Current return and current measure input MB:238 Ho current not achieved.
1mA gives approx. 1mV.

Pump PWM signals for luffing pump1


Luffing In output MB:333 Lu 24V, 0 to approx. 600 mA,
Luffing Out output MB:334 Lu error message if wanted
Current return and current measure input MB:335 Lu current not achieved.
1mA gives approx. 1mV.

Pump PWM signals for luffing pump2


(if fitted)
Luffing In output MB:336 Lu 24V, 0 to approx. 600 mA,
Luffing Out output MB:337 Lu error message if wanted
Current return and current measure input MB:338 Lu current not achieved.
1mA gives approx. 1mV.

Pump PWM signals for slewing pump1


Slewing Left output MB:433 SL 24V, 0 to approx. 600 mA,
Slewing Right output MB:434 SL error message if wanted
Current return and current measure input MB:435 SL current not achieved.
1mA gives approx. 1mV.

Pump PWM signals for slewing pump2


(if fitted)
Slewing Left output MB:436 SL 24V, 0 to approx. 600 mA,
Slewing Right output MB:437 SL error message if wanted
Current return and current measure input MB:438 SL current not achieved.
1mA gives approx. 1mV.

Limit switch inputs hoisting


Hoisting MB:214 Ho
Lowering, slack wire MB:215 Ho 24V at normal operation, 0V
High hook MB:216 Ho at limit. At limit movement is
stopped and brake closed.

Speed-reduce limit inputs hoisting


Hoisting MB:211 Ho
Lowering MB:212 Ho 24V at normal operation, 0V
High hook MB:213 Ho at limit.

Limit switch inputs luffing


Luffing In MB:314 Lu
Luffing Out, slack wire MB:315 Lu 24V at normal operation, 0V
High hook MB:316 Lu at limit. At limit movement is
stopped and brake closed.

7 (15)
SERVICE 6.303.22 E rev.: c 2001-08-13

Control system interface signal Plinth no MPC-card Signal level

Speed-reduce limit inputs luffing


Luffing In MB:311 Lu 24V at normal operation,
Luffing Out MB:312 Lu 0V at limit.
High hook MB:313 Lu

Limit switch inputs slewing 24V at normal operation,


Slewing left MB:414 SL 0V at limit. At limit movement
Slewing right MB:415 SL is stopped and brake closed.

Speed-reduce limit inputs slewing


Slewing left MB:411 SL 24V at normal operation,
Slewing right MB:412 SL 0V at limit.

Pressure switch input for low feed MB:219 Ho 24V at normal operation,
pressure MB:319 Lu 0V at low feed pressure.
MB:419 SL

Pressure switches for overload MB:220 Ho 24V at normal operation,


MB:320 Lu 0V at overload.

Output "Error in control system MB" MB:128 All 24V outputs wired together to
MB:228 error lamp in drivers cabin.
MB:328
MB:428

Digital speed encoder hoisting MB:221 Ho Digital speed encoder giving


(if fitted) MB:222 four digital 24V pulse inputs.
MB:223
MB:224

Output for "Speed dependent" MB:229 Ho 24V when the hoisting speed
overload function (if fitted). is less than approx. 3 rpm.

Output for "Hoisting Overload" MB:242 Ho 24V when the hoisting


indication lamp (if fitted) pressure exceeds adjusted
- valid from software MGX 02.00. value.

Speed reduction, input signal ext. 1 MB:217 Ho 24V input from cabin seitch,
(bit 0) to reduce normal operation MB:317 Lu such as Grab operation,
speed (utilization). MB:417 SL Parking Lock Slewing, Power
Limiter, Twin operation, etc.

Speed reduction, input signal ext. 2 MB:218 Ho 24V input from cabin switch,
(bit 1) to reduce normal operation MB:318 Lu same as above.
speed (utilization). Same as above, MB:418 SL
but could be used with different
utilization.

8 (15)

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