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    WQR

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    Mascot International
    This document summarizes the welding qualification of Sovan Mondal for a 6G position using GMAW on 5mm thick ERW pipe. Key details include the filler metal used, welding parameters, and results of bend and tensile tests that qualified the welding procedure for this application per ASME Section IX standards. Test specimens welded by Sovan Mondal met bend test and tensile test acceptance criteria, resulting in satisfactory qualification of the welding procedure.

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    WQR

    Uploaded by

    Mascot International
    126 views3 pages
    This document summarizes the welding qualification of Sovan Mondal for a 6G position using GMAW on 5mm thick ERW pipe. Key details include the filler metal used, welding parameters, and results of bend and tensile tests that qualified the welding procedure for this application per ASME Section IX standards. Test specimens welded by Sovan Mondal met bend test and tensile test acceptance criteria, resulting in satisfactory qualification of the welding procedure.

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    This document summarizes the welding qualification of Sovan Mondal for a 6G position using GMAW on 5mm thick ERW pipe. Key details include the filler metal used, welding parameters, and results of bend and tensile tests that qualified the welding procedure for this application per ASME Section IX standards. Test specimens welded by Sovan Mondal met bend test and tensile test acceptance criteria, resulting in satisfactory qualification of the welding procedure.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    126 views3 pages

    WQR

    Uploaded by

    Mascot International
    This document summarizes the welding qualification of Sovan Mondal for a 6G position using GMAW on 5mm thick ERW pipe. Key details include the filler metal used, welding parameters, and results of bend and tensile tests that qualified the welding procedure for this application per ASME Section IX standards. Test specimens welded by Sovan Mondal met bend test and tensile test acceptance criteria, resulting in satisfactory qualification of the welding procedure.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    WELDER QUALIFICATION RECORD

    WQR No. WQR/MI/SM/19-20/01 DT-04.12.2019

    Corresponding WPS No. WPS/MI/SM/19-20/01A DT-04.12.2019

    Corresponding WPQR No. PQR/MI/SM/19-20/01B DT-04.12.2019


    Joint Design & Welding
    WPS/MI/SM/19-20/01A DT-04.12.2019
    Sequence as per WPS No.

    Manufacturer/Builder MASCOT INTERNATIONAL Material Specification ERW PIPE IS: 1239 (MEDIUM)
    Welding Application FABRICATION Material Thickness 5 MM
    Qualified Pipe Thickness
    Welding Process/type GMAW CO2
    Range
    welder's Name SOVAN MONDAL Welding Position 6G
    MAKE : ESAB, MW1, 1.2 MM
    Filler Metal Make & Type Location of Test JALAN COMPLEX, JUNGLEPUR, HOWRAH
    WIRE, AWS 5.18 ER70S6
    Preheating Temperature 250⁰ C Date of Test 06.11.2019
    Type of Welded joint
    Inter-pass Temperature BUTT JOINT
    qualified
    Post Welding Heat Identification of Test
    Treatment Specimen

    Welding Data:

    Type Current, Wire Feed/ Travel


    Run Size of Filler Metal Current A Voltage V Heat Input
    Polarity Speed
    1 1.2 MM WIRE 115 - 120 22 - 25 DC STRAIGHT 120.5
    2 1.2 MM WIRE 116 - 121 20 - 23 DC STRAIGHT 125
    3 1.2 MM WIRE 115 - 121 21 - 26 DC STRAIGHT 125

    Bend Test:

    Orientation Former Diameter Bend Angle Result Lab test Report No & Date
    FACE BEND
    FB 1, FB 2 2T 180⁰ ACCEPTED MTB/2019/N/2070
    FB 3, FB 4 2T 180⁰ ACCEPTED MTB/2019/N/2070

    Tensile Test :

    Lab Name Report No & Date Result Remarks

    MANGALAM TESTING BUREAU MTB/2019/N/2070 DATE-04.12.2019 OK ACCEPTED

    Result: Satisfactory / Unsatisfactory Position Qualfied: 6G

    Note: Tested as per ASME Section IX

    Approved By:
    Manufacturer Rep. Signature
    Name: Name:
    WELDING PROCEDURE SPECIFICATION

    WPS No. WPS/MI/SM/19-20/01A DT-04.12.2019

    JOINT DESIGN

    Manufacturer/Builder MASCOT INTERNATIONAL Material Specification ERW PIPE IS: 1239 (MEDIUM)
    Welding Application FABRICATION Material Thickness 5 MM
    Qualified Pipe Thickness
    Welding Process/type GMAW CO2
    Range
    welder's Name SOVAN MONDAL Welding Position 6G
    MAKE : ESAB, MW1, 1.2 MM
    Filler Metal Make & Type Location of Test JALAN COMPLEX, JUNGLEPUR, HOWRAH
    WIRE, AWS 5.18 ER70S6
    Preheating Temperature 250⁰ C Date of Test 06.11.2019
    Type of Welded joint
    Inter-pass Temperature BUTT JOINT
    qualified
    Post Welding Heat Identification of Test
    Treatment Specimen

    Welding Data:

    Type Current, Wire Feed/ Travel


    Run Size of Filler Metal Current A Voltage V Heat Input
    Polarity Speed
    1 1.2 MM WIRE 115 - 120 20 - 25 DC STRAIGHT 120 - 125
    2 1.2 MM WIRE 115 - 120 20 - 25 DC STRAIGHT 120 - 125
    3 1.2 MM WIRE 115 - 120 20 - 25 DC STRAIGHT 120 - 125

    Bend Test:

    Orientation Former Diameter Bend Angle Result Lab test Report No & Date
    FACE BEND
    FB 1, FB 2 2T 180⁰ ACCEPTED MTB/2019/N/2070
    FB 3, FB 4 2T 180⁰ ACCEPTED MTB/2019/N/2070

    Tensile Test :

    Lab Name Report No & Date Result Remarks

    MANGALAM TESTING BUREAU MTB/2019/N/2070 DATE-04.12.2019 OK ACCEPTED

    Result: Satisfactory / Unsatisfactory Position Qualfied: 6G

    Note: Tested as per ASME Section IX

    Approved By:
    Manufacturer Rep. Signature
    Name: Name:
    WELDING PROCEDURE QUALIFICATION RECORD

    WPQR No. PQR/MI/SM/19-20/01B DT-04.12.2019

    Corresponding WPS No. WPS/MI/SM/19-20/01A DT-04.12.2019


    Joint Design & Welding
    WPS/MI/SM/19-20/01A DT-04.12.2019
    Sequence as per WPS No.

    Manufacturer/Builder MASCOT INTERNATIONAL Material Specification ERW PIPE IS: 1239 (MEDIUM)
    Welding Application FABRICATION Material Thickness 5 MM
    Qualified Pipe Thickness
    Welding Process/type GMAW CO2
    Range
    welder's Name SOVAN MONDAL Welding Position 6G
    MAKE : ESAB, MW1, 1.2 MM
    Filler Metal Make & Type Location of Test JALAN COMPLEX, JUNGLEPUR, HOWRAH
    WIRE, AWS 5.18 ER70S6
    Preheating Temperature 250⁰ C Date of Test 06.11.2019
    Type of Welded joint
    Inter-pass Temperature BUTT JOINT
    qualified
    Post Welding Heat Identification of Test
    Treatment Specimen

    Welding Data:

    Type Current, Wire Feed/ Travel


    Run Size of Filler Metal Current A Voltage V Heat Input
    Polarity Speed
    1 1.2 MM WIRE 115 - 120 22 - 25 DC STRAIGHT 120.5 mm/min
    2 1.2 MM WIRE 116 - 121 20 - 23 DC STRAIGHT 125 mm/min
    3 1.2 MM WIRE 115 - 121 21 - 26 DC STRAIGHT 125 mm/min

    Bend Test:

    Orientation Former Diameter Bend Angle Result Lab test Report No & Date
    FACE BEND
    FB 1, FB 2 2T 180⁰ ACCEPTED MTB/2019/N/2070
    FB 3, FB 4 2T 180⁰ ACCEPTED MTB/2019/N/2070

    Tensile Test :

    Lab Name Report No & Date Result Remarks

    MANGALAM TESTING BUREAU MTB/2019/N/2070 DATE-04.12.2019 OK ACCEPTED

    Result: Satisfactory / Unsatisfactory Position Qualfied: 6G

    Note: Tested as per ASME Section IX

    Approved By:
    Manufacturer Rep. Signature
    Name: Name:

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