ARCHITECTURAL GENERAL SPECIFICATIONS

COMFORT ROOM REFURBISHMENT OF

BAGUO CITY HALL AND
MULIT-PURPOSE BUILDING

BAGUIO CITY HALL

Architectural Designer :
Reg. No. :
TIN :
PTR :
Date :

1
PROJECT : COMFORT ROOM REFURBISHMENT OF BAGUO CITY HALL AND MULTI-PURPOSE
BUILDING
LOCATION : BAGUIO CITY HALL
OWNER :

GENERAL CONSTRUCTION AND ARCHITECTURAL WORKS

1.0 GENERAL REQUIREMENTS

1.1 The scope of work covered within this specification is the complete construction of the
Comfort Room Refurbishment and Multi-Purpose Building located at Baguio City Hall.

1.2 This Section is prepared in a manner that is concise to simplify the elaborateness of the
Specification although this should be coordinated and correlated to each corresponding
elaborated section of the Specification.

1.3 All works and materials shall conform to the Plans and Specifications furnished by the
Architect, with the rules, regulations and restrictions of the Developer and Association, and
with the laws and regulations of the Local and National Authorities concerned in the place of
construction.

1.4 This Specification is intended to cooperate with the Plans and each to form a part thereof. In
case of doubt or discrepancy in the figures or drawings, they shall be brought to the
attention of the Architect for clarification and final decision.

1.5 The Contractor shall be responsible in checking all items and units as indicated on the Plans
and Specifications and in the supply and installation of all the requirements called for.

1.6 Substitution of materials or equipment or makes other than those specified in the Contract
Documents shall be approved by the Architect for the following reasons only:

 That the material or equipment proposed for substitution is equal or superior to

the material or equipment specified in construction efficiency and utility;

 That the material or equipment specified can not be delivered to the job site in
time to complete the work of the other Contractors due to conditions beyond the
control of the Contractor; and

 In case of a difference in price, the Owner shall receive all benefits of the difference
in cost involved in any substitution and the Contract shall be altered by Change
Order to credit the Owner with any savings so obtained.

2
 1.7 To receive consideration, request for substitution shall be accompanied by documentary
proof of equality or difference in price and delivery, if any, in the form of certified
quotations and guaranteed date of delivery from suppliers of the proposed substituted
materials and equipment.

2.0 SITE WORKS

2.1 The Contractor shall conduct thorough inspection of the existing job site conditions.

2.2 The scope of work shall include all demolition and additions as stated:

 Demolition of building structures, if any.

 Demolition of site improvements, including paving, curbing, site walls and utility
structures, if any.

 Protection of site work and adjacent structures shall include protection of existing
tress and vegetation or its removal.

 Removal and legal disposal of materials below and above ground for the execution
of work indicated. Cleaning of construction site and debris shall be done
immediately and shall not exceed 24 hours. Debris shall be brought out during non-
operational hours.

 The General Contractor shall proceed with caution all demolition activities and
report any discrepancies with that occurs in the actual situation for clarifications.

2.3 Final cleaning as pre-requisite to final acceptance. Prior to requesting Architect’s inspection
for certification of final acceptance, final cleaning of the work by reputable building
maintenance company shall be employed by the general contractor. Final cleaning shall
consist of cleaning each surface or unit of work to normal “clean” condition expected for a
first class building cleaning and maintenance program.

2.4 The General Contractor shall pay all pertinent permits for the construction and occupancy of
the building like local, environmental and safety permits. This shall include the application
for the necessary temporary utilities like electricity, water, and communication.

2.5 All items which are so shown on the Plans and not mentioned in the Specification shall be
included. The General Contractor shall report any discrepancies with that occurs in the
actual situation for clarifications.

2.6 The Contractor shall construct the Architectural, Civil, Sanitary, and Electrical works in
accordance with the Plans and Specifications.

3
2.7 Site Preparation

 Site Fencing.

The Contractor shall in his account, maintain temporary perimeter fence at the
construction site for the protection, security and for the proper execution of site
upkeep. Such fence shall be built solid, using roofing sheet or its equivalent,
painted, for its full length except for such opening as may be necessary for the
proper execution of the work, in such case, opening shall be provided with
doors which shall be kept closed at all times except in actual use. The Contractor
shall also install the tarpaulin showing the Project’s perspective together with
the Architect’s logo, etc. The tarpaulin is available at Architect’s office.

 Temporary Canopy.

In compliance to the Department of Labour and Employment Safety and Health

Standard, the Contractor shall provide Safety Standards and Enclosures; and
implement an overall Safety Program to ensure the continued operation of the
establishment. This shall include the installation of the following structures, a
temporary fence, a temporary canopy along the building side of sidewalks or
walkways for the protection of pedestrians and/or along the property line for
the protection of adjacent properties from falling debris and similar incidents.
The protective canopy shall have a clear unobstructed height of 2.40 meters
above the walkway and shall be made of sufficient strength and stability to
sustain safely the weight of materials that may be placed thereon, and to
withstand shocks incident to the handling of such materials and their
preparation for use, and accidental jars from trucks passing or delivering
materials. Safety devices, enclosures, and warning signs shall be provided at the
exterior development. Temporary enclosures with proper ventilation and safety
warning devices shall be provided.

 Site Office.

The Contractor shall provide for a temporary site office and install the necessary
office equipment (i.e., telephone, fax machine, furniture, air conditioning, and
etc.) and it will including the necessary utilities ( i.e., electricity, water,
communication, and etc.) for use during the whole construction period. The
temporary site office shall have 24 hour security to avoid vandalism and
pilferage.

C1. Staging Area.

The Contractor shall provide for a staging area either on site or off-site location.
The staging area shall be used for the form works and other heavy work to avoid

4
 interruption of the activities of the establishment. The staging area shall be well
lighted, with portable water, and shall have 24 hour security to avoid vandalism
and pilferage.

C2. Storage Facilities.

The Contractor shall provide for a storage facilities for the building material and
equipments. Any Owner supplied materials turned over to the General
Contractor shall immediately become the responsibility of the General
Contractor; and shall be liable for any damage or loss. Owner supplied
equipments shall be returned with proper documentation to the Owner. It shall
be well lighted, with portable water, and 24 hour security to avoid vandalism
and pilferage.

 Access Provision.

The Contractor shall provide and maintain temporary access elements such as
ramps, stairs, ladders, walkways and bridges as may be reasonably required
within the site. Such elements shall be constructed and be made of sufficient
strength and stability to ensure the safety of the Owner, Architect and/or
Engineer during visits and meetings.

2.8 De-watering

 Removal and controlling of water levels during excavation and construction.

Consider proper drainage process during de-watering to prevent surrounding soil
from caving in.

2.9 Excavation Support System

 Shoring and bracing to protect existing buildings, streets, walkways, utilities,

improvements and excavation against loss of ground and caving of embankments.
Provide design drawings prepared by a registered Structural Engineer.

 Excavation of trenches for pipelines shall conform to the typical sections as shown
on the plans.

2.10 Earthworks
 Excavation, filling, back filling, compaction and grading for buildings, site
improvements and utilities.
 Sub-base materials: One (1) part escombro, two part lastillas not exceeding 150mm
thick layers for all filling requirements up to required elevations; 150mm thick G-1
gravel bed for foundation bed of all columns and wall footings; 100mm thick G-1
gravel bed for foundation bed of slab on fill.

5
2.11 Soil Poisoning (Soil Treatment for Termite Prevention and Maintenance)
 General

Soil treatment for termite control involves the use of termicides, which are registered
with and approved by the Fertilizer and Pesticides Authority for such use. Termicides are
pesticides categorized under “RESTRICTED USE” compounds and must be used or
applied only by a Licensed Pesticide Applicator/Handler. Under PD# 1144 (as amended),
use of application by unauthorized individuals or entities of termicides is prohibited.

 Scope

This section includes soil poisoning treatment for termite prevention and maintenance.
Please refer to attached specifications.

 Certification

Under completion of the soil treatment and as a condition for final acceptance,
contractor shall furnish a written certification stating:

 The chemical used had, at least, the minimum required concentration, brand
name of chemical and manufacturer.
 The rate and method of application complied in every respect with the
standards contained herein.
 Guarantee

 Upon completion of soil treatment, and as a condition of acceptance, the

contractor shall furnish a written guarantee; providing that the application was
made at the concentration rate, and method, in compliance with specifications
contained herein and guarantees the effectiveness of the soil treatment against
subterranean termite infestation for a period of not less than five (5) years from
acceptance date of project. Any evidence of termite infestation within the five (5)
year guarantee period shall be re-treated at no cost to the owner.

CORRECT PROCESS OF PRECONSTRUCTION SOIL TREATMENT APPLICATION

 Conduct thorough and Direct application of chemical in the entire cement on slab
area with the correct chemical application rate as stated above (normally 4 to 5
Liters per sqm). Application in the exterior wall perimeter of the building structure
(normally 5 Liters per Linear Meter)

2.12 Paving and Surfacing

 Grass paver blocks: Blocks for parking slots. Submit sample for Architect’s approval.
Preparation of Sub-grade for pavements

6
The preparation shall comply with the Manual for Highway Works.

1. The area to be paved shall be excavated to formation level and any unsuitable
material removed from the sub-grade and replaced with properly compacted
material, with similar properties to the adjacent sound sub-grade material.

2. Any sub-soil drainage located beneath the pavement shall be completed in

conjunction with sub-grade preparation, before commencement of the sub-layer
construction.

3. All trenches within the pavement area shall be backfilled with suitable material in
layers, with each layer compacted before the next is placed and its compaction shall
not be inferior to the surrounding sub-grade. Power rammers shall not be used
within 300mm of any drain or service.

4. The surface level of the sub-grade shall not deviate from the design level.

Sub-layers for pavements

1. The sub-grade, sub-base and roadbase (if present) should be constructed such that:
a) the surface levels of the sub-base and roadbase are within tolerances

b) the longitudinal and cross falls of the completed paving are introduced at
the subgrade level

c) the surface of the sub-base and roadbase is tight and dense to prevent
laying course migration.

Conventional pavements

1. The sub-layer material shall comply with the relevant clauses from the Manual for
Highway Works.

2. Any drainage provided within the sub-layer shall be completed in conjunction with
the sub-layer construction before the laying course is placed. Drainage inlets shall
be protected with fabrics to prevent ingress of laying course material.

3. The sub-layer material shall be placed and compacted in accordance with the
Manual for Highway Works.

7
4. The finished sub-layer shall have, immediately before overlaying, a close-textured
surface, be free from compaction planes, ridges, cracks or loose material and show
no movement under the compaction plant.

5. The surface levels for each layer shall not deviate from the design level specified.

6. There are three systems that can be used, depending on requirements:

System A – total infiltration, allows all water falling onto the pavement to infiltrate
down through the joints or voids between the concrete blocks, passing through the
constructed layers below and eventually into the sub-grade. Some retention of the
water will occur temporarily in the sub-base layer allowing for initial storage before it
eventually passes through. System A is sometimes known as ‘Zero Discharge’, as no
additional water from the new development is discharged into traditional drainage
systems, therefore the need for pipes and gulleys is eliminated.

System B – partial infiltration, allows some water to infiltrate through the pavement, as
with System A, but a series of perforated pipes or fin-drains is also introduced at the
formation level to allow the remaining water to be drained to other systems such as
sewers, swales or watercourses. System B can be used in situations where the existing
sub-grade may not be capable of absorbing all the water. This system can, therefore,
prevent the existing soil from losing its stability. A fixed amount of water is allowed to
infiltrate down through the system which, in practice, often represents a large
percentage of the rainfall. The excess if collected and eventually discharged into sewers
or watercourses.

System C – no infiltration, allows for the compete capture of the water using an
impermeable, flexible membrane placed on top of the formation level. It is used in
situations where the existing sub-grade has a low permeability or low strength and
would therefore be damaged by the introduction of additional water. It can also be used
for water harvesting or to protect sensitive existing conditions such as water extraction
zones. A series of perforated pipes or fin-drains is placed on top of the impermeable
membrane to transmit the water to sewers, watercourses or treatment systems. System
C is particularly suitable for contaminated sites, as it prevents pollutants from being
washed further down into the sub-grade, where they may eventually be washed into
existing natural water systems. Another advantage is storage capability, as stored water
can eventually be released into existing systems at times of low-flow by mechanical
means, preventing overloading at times of heavy rainfall. System C can also act as an
underground retention zone and, in some instances, the stored or captured water can
be collected, cleansed and re-used for other purposes, such as flushing toilets (i.e. ‘grey
water’) or for irrigation. The introduction of a geosynthetic filter may assist in the
pollutant cleansing process.

8
The minimum time lapse between laying concrete or cement bound material sub-layers
and blocks shall be as given in the Manual for Highway Works. Any areas, which have
become defective shall be removed to the full depth of the layer, relaid with new
material and re-compacted.

The pavement shall be protected to ensure no impermeable contaminants such as soil

and mud enters the base and pavement surface both during and after construction.
Keep muddy construction equipment away from the area, installing silt fences, staging
excavation and constructing temporary drainage swales to divert runoff away from the
area. Water ponding on the surface indicates that there is insufficient infiltration and
the joints/voids may require sweeping clean or, in extreme cases, replacing. Any
depressions, rutting, cracked or broken blocks, considered to be detrimental to the
structural performance of the pavement or a hazard to users, will require the
appropriate corrective action.

Restraint
 Restraint shall be sufficiently robust to withstand override by any anticipated traffic.

 The edge restraint should present a vertical face down to the level of the underside
of the laying course.

 Intermediate restraint may be needed in certain applications, normally between

junctions of different materials.

 Temporary restraints might be needed to prevent paving units moving during

construction of for areas that cannot be completed for some time.

 Edge restraints shall be provided around all areas of blocks.

 Edge restraints may be formed by existing structures, kerbs, channels, edgings,

blocks set on concrete, etc. edge restraints shall be capable of preventing the loss of
laying course sand and the sideways movement of blocks, and of supporting
anticipated traffic loads.

The laying course shall have a nominal compacted thickness of 50mm.

Preparation of laying course

Before commencement of the block laying, the preceding work i.e. base construction,
edge restraints, features and penetrations within the pavement such as drainage
channels, inspection pits etc., shall be checked to ensure they are in compliance with
the contract requirements. Particular attention shall be paid to the base levels and
tolerances to ensure that when the block layer is completed the surface levels are
compliant.

9
Conventional pavements

The laying course material shall be prepared using one of the following methods:
 (i) Compaction of laying course – spread out laying course material in one layer,
to a depth sufficient to give the required compacted nominal thickness and
compact with a vibrating plate compactor. Level the surface by screeding.
Note: this method is recommended when mechanically laying block paving.

 Uncompacted laying course – spread out loose laying course material in a

uniform later. Screed the material to a depth sufficient to give the required
compacted nominal thickness after compaction of the material and blocks.

If the laying course material becomes saturated after laying then it should be removed
and replaced with laying courses material having the correct moisture content or
alternatively the laying course can be left in place until it dries sufficiently to allow block
laying to proceed.

Laying pattern

For areas subjected to vehicular traffic, the most effective laying pattern in herringbone.
The orientation of the herringbone patter in relationship to the direction of the
vehicular areas does not affect the performance of the pavement. Herringbone may not
be achievable with some proprietary block designs – consult the manufacturer for
preferred patterns.

For non-rectangular blocks, seek advice from the manufacturer on which pattern to use.

Laying paving units

 Concrete block paving units shall be placed, either mechanically or by hand, on

the prepared laying course in the nominated pattern.

 Use string lines to check alignment of paving blocks joint (bond) lines shall not
deviate.

 The order of laying which maintains an open face should be used.

 After final compaction the surface course should conform to the surface
tolerance levels.

Conventional pavements

 The paving should be laid with a typical joint width within the range of 2 mm to
5 mm.

10
  Cut blocks should only be incorporated at the perimeter of the pavement, at
intermediate restraints and around obstacles.

 Sizes smaller than one quarter of the original plan size should be avoided.

 Blocks may be cut using one of the following methods:

a) Block splitter
b) Bench mounted water cooled power saw
 Notes:
1. Chamfers can be produced using the bench saw.
2. When rumbled blocks are cut, the cut edges shall be distressed before laying.

 Blocks should be trimmed to fit after laying full paving blocks.

Compaction

 A vibrating plate compactor shall be used to bed the blocks into the laying
course by making at least two passes.

 Compaction should not occur within 1m of any laying face.

 No areas should be left uncompacted at the completion of a day’s work

 Prior to compaction all debris must be removed from the surface.

Joint filling

 Prior to commencing the joint filling process ensure all the debris has been
swept off the pavement surface and consistent joints are correctly aligned and
there are no damaged or cracked blocks. Any necessary corrective action should
be taken to ensure the pavement conforms to the specification.

 Jointing material shall be brushed into the joints to completely fill the joints,
followed by two or more applications of the vibrating plate compactor over the
surface course. Additional jointing material shall be added to top up the joint as
necessary after compaction.

 No joints should be left unfilled and uncompacted at the completion of a day’s

work, except for areas less than 1 m from an unrestrained edge.

 Concrete: ASTM C 150, type 1, Portland cement, normal weight aggregates,

potable water
 Reinforcement materials: Refer to Structural plans and specifications.

11
(Note: For comparison purposes, please use the quoted price of the sub-contractor/supplier from the
list provided (SEE LIST OF SUPPLIERS). Please include the quoted price and company profile of
alternative sub-contractor/supplier in case you wishes to use another sub-contractor/supplier. Use of
approved equal is allowed upon approval by the Architect.)

3.0 MASONRY
3.1 Mortar and Grout
 Masonry mortar for setting blocks shall be in the proportion of 1 part cement 3
parts sand or as otherwise approved by the Engineer. Mortar aggregates shall be of
quality stated in ASTM C144. Mortar shall be mixed with water in an amount
compatible with workability. Mixing shall be done immediately before usage. Dry
mix method, wherein the materials for each batch shall be well turned together
until the cementitious materials has been thoroughly distributed throughout the
mass after with the water shall be gradually added until a thoroughly mixed mortar
of the required plasticity is obtained. Mortar shall not be retained for more than 1-
1/2 hours and shall be constantly mixed until used. Pointing mortar shall be
prehydrated mortar mixed dry and water added while mixing to obtain a damp, or
workable mix and it shall be rehydrated after 1-2 hours. Mortar boxes and tools
shall be cleaned before the end of each working day.

 Grout for setting railing, frames in walls and where otherwise required shall be
done with mortar of 1 part cement to 1 part sand. The sand shall be of quality
stated in ASTM C144. Grouting shall be tamped into place to fill the entire void. In
the event space does not permit tamping, formworks shall be placed with the grout
poured from one side only. Grouting shall be kept wet for three days after the
temporary supports are removed.

3.2 Concrete Hollow Blocks Walls

Unless otherwise indicated in the plans or revised.

A. Hollow load bearing units shall have a comprehensive strength at 28 days as follows:
a. Average of five tests fc’ = 800 psi
b. Individual test fc’ = 1,000 psi

B. Hollow non-bearing units shall have a comprehensive strength at 28 days as follows:

a. Average of five tests fc’ = 600 psi
b. Individual test fc’ = 700 psi

C. The vertical and horizontal reinforcements for load bearing units shall be 12mmo at
400mm o.c. and for non-load bearing units shall be 100mmo @ 600mm o.c. Lap splices
shall be 300mm long (minimum).

12
 D. Lintel beams to be used shall be “t x 200 mm in section reinforced by 4-12mmo
longitudinal bars with 10mmo @ 300mm o.c. stirrups where “t” is the CHB wall
thickness.
E. Lintel beams shall be provided at the top of the CHB wall openings. It shall be extended
at least 200mm beyond the openings.

F. For high walls, lintel beams shall be provided at 2400mm o.c. and for long walls, lintel
beams acting as columns shall be provided at 3000mm o.c.

G. Where CHB walls adjoin R.C. columns and beams, provide levels on R.C. columns and
beams prior to pouring to match CHB wall reinforcements. The size of dowels shall be
12mmo and length shall be 600mm excluding embedment.

H. Where the top and sides of CHB wall adjoin a beam and a column, respectively provide
50mm gap to be filled with a soft and compressible material-like styrophor. Dowels as
required in 9.7 sh.

I. Door, windows, and louver frames shall be installed using screws and expansion shields.
All frames shall be set tightly against the masonry wall.

J. Control joins shall be installed be raked out to a depth of 20 mm for the full height of
the wall and caulked. Control joints may be made out of poly-vinly chloride fittings. The
maximum length between joints shall be 10 mts. If not shown on the Drawings, or as
directed by the Engineer. Joints made at the intersection of block walls with structural
concrete and where indicated shall be filled with mortar grout and pointed.

K. Concrete block walls which are to be plastered shall be laid in running bond. Joints are
to be left rough to assist in the bonding of plaster. Control joints in plastered block walls
shall be carried through the plaster, but the joints shall not be plastered.

L. All exposed masonry work shall be thoroughly cleaned. Mortar smears and droppings on
concrete block walls shall be dry before removal with towel. Masonry work may be
cleaned using a mild muriatic acid solution.

4.0 WATERPROOFING

4.1 All surface preparation and application of materials shall strictly follow the manufacturer’s
specifications.

4.2 All waterproofing works shall have a minimum guarantee of five (5) years and a certificate
must be issued to client upon completion.
4.3 Scope. This specification covers the requirements relating to waterproofing treatment of
concrete structures, both above and below grade as specified herein.

13
 4.4 Materials. Please refer to attached technical specifications for description, required
equipment, application and testing procedures, etc. Cast-in-place concrete paving over
prepared sub-base for parking areas, driveways and vehicular entrances.

 Integral Cementious: : .Submit sample for Architect’s approval.

 Cementious: : . Submit sample for Architect’s approval.

 Cementious Capilliary: : . Submit sample for Architect’s approval.

 Capilliary: : . Submit sample for Architect’s approval.

 Silica: : . Submit sample for Architect’s approval.

 Membrane: : . Submit sample for Architect’s approval.

 Epoxy Lining: : . Submit sample for Architect’s approval.

5.0 STEEL AND METAL WORKS

5.1 Steel Trusses and Others

 Please refer to working drawings for details.

 Steel Trusses must be coated with epoxy primer.

5.2 Grilles and Railings

 Stair Railings/Balustrade. Please refer to stair finishes and drawings for details.
 Please refer to plans for details. Samples must be presented for Architect’s
approval before any fabrication. All dimensions must be coordinated to job site
conditions.
 All surface with two coats epoxy primer and acrylic paint finish. Please refer to
Painting Works for painting application.

5.3 Metal Framing

 Please refer to working drawings for details.

 Samples of metal framings to be used for ceiling and dry wall system must be
presented for Architect’s approval.

5.4 Stainless Steel Components

 Please refer to plans for details.

14
6.0 DOORS AND WINDOWS

6.1 Doors

 Aluminum

1. Frames and panel members shall be fabricated from extruded aluminum sections true
to the details with clean, straight, sharply defined profiles and free from defects
impairing strength, durability and appearance.

2. Extruded aluminum sections shall conform to the specification requirements of ASTM

B-211.

3. Screws, nuts, washers, bolts, rivets and other miscellaneous fastening devices shall be
made of non-corrosive materials such as aluminum and stainless steel.

4. Hardware for fixing and locking devices shall be closely matched to the extruded
aluminum section and adaptable to the type and method of opening.

5. Vinyl weather strip shall be first class quality flexible vinyl forming an effective seal and
without adverse deformation when installed.

6. Pile weather strip shall be silicon treated and free from residual wetting agents and
made of soft fine hair as on wool, fur, etc.

7. Glazing shall conform to the requirement specified in Item Glass and Glazing
Specifications.


1. For all assembly and fabrication works, the cut ends shall be true to line and accurately
jointed, free of burrs and rough edges.

2. Cut-out recesses, mortising, grinding operation for hardware shall be accurately made
and properly reinforced when necessary.

3. Main frame shall consist of head, sill and jamb stiles specifically designed and machined
to inter-fit and be joined at comers with self-threading screws.

4. Frame sill shall be stepped and sloped with offset weep holes for efficient drainage to
the exterior.

5. Door panel shall be accurately joined at comers assembled and fixed rigidly to ensure
weather tightness.

15
 6. Aluminum glass door and main frame shall be installed in a prepared opening to be set
plumb, square, level and true to details.

7. All joints between metal surface and masonry shall be fully caulked to ensure weather
tightness.

8. Sliding type door panel shall be equipped with concealed roller overhead tracks with
bottom guide.

9. Double action type door panel shall be equipped with heavy duty hinges that will
control the door leaf in a close of open position.

10. Weather strip shall be furnished on edges at the meeting stiles of doors.

11. Where aluminum is to be in contact with steel, concrete, cinder, block, tile, plaster or
other similar masonry construction. The aluminum surface shall be back painted before
erection with a bituminous paint.

12. Exposed Aluminum surface shall be electro type hard coats. Other finishes are Silver
Satin, Powder Coated, Matte and Laminated.

13. Protection

a. All aluminum parts shall be protected adequately to ensure against damaged

during transit and construction operations.
b. Aluminum parts in contact with steel members shall be properly insulated by a
coat of zinc chromate primer applied to the steel or by application of
bituminous paint.

14. Cleaning
a. The Contractor shall protect all entrance units during construction and shall be
responsible for removal of protective materials and cleaning of all aluminum
surfaces.

15. Hardware
a. Side loose pin hinges for side hung doors and overhead pocket hardware for
track and roller types, and, door seals, door stoppers, door closers, barrel bolts,
cane bolts, foot bolts, handle bars, screen, latches, hooks, locksets shall be
suitable for the service required and subject to the approval of the supervising
Architect or Engineer Cleaning.

Steel

16
All door cladding plates or panels shall be formed from gauge 20 (CHECK THIS: GA. 18) cold-rolled,
quality steel. Frames shall be formed from gauge 16 cold-rolled steel. The materials used shall conform
with the specifications requirement of ASTM-A505.

A. Tubular Door (Swing / Sliding)

1. Hollow steel doors shall be custom built size and details as indicated on the Plans and or shop
drawings.
2. Cladding of doors shall be flush or louver type. Doors shall be 44 nun thick, side hinged or
overhead hung, as called for on the Plans.
3. Flush doors shall be constructed from two outer steel sheet not less than gauge 18, with edges
welded and finished flush.
4. The outer face sheets shall be reinforced with gauge 24 vertical channel or interlocking zee
members.
5. Insulation fillers of cord fiderboard. Mineral wool board shall be placed full height in spaces
between reinforcing channels.
6. Doors shall have smooth flush surfaces without any visible joints or scams on exposed faces or
stile edges except around glazed or louvered pane inserts.
7. The top and bottom frame of doors shall have continuous reinforcing channels welded to face
sheets.
8. The channel for exterior doors shall be inverted type, not less than gauge 16, constructed to
form a weather seal.
9. Where indicated on Plans, glazed opening shall be provided and molding around glazed
openings shall not be lighter than gauge 18 metal.

B. Steel Louvers
1. Louvers shall be machine pressed conforming to the size and design indicated on the Plans with
removable louver pane formed to fit the metal sub-frame of openings.
2. The steel sheets shall meet the requirements of ASTM 505, rivets of ASTM B-316 screws, bolts,
nuts and washers of ASTM B-211.

C. Anchors and Fasteners

1. Anchors shall be steel zinc coated or painted with rust inhibitive paint, of sizes, and design
according to manufacturer’s standard.
2. Floor anchors shall not be less than gauge 18 with exception to jamb anchor for installing door
frames in metal latch and plaster assemblies which shall be minimum of gauge 16 and shall not
extend no more than 20 mm out of the back of the jamb.

CONSTRUCTION REQUIREMENTS
A. Fabrication
1. Corner joints of frames shall be mitered and welded conforming to the manufacturer’s
standard manual for metal doors.
2. All contact edges shall be closed tight. Welds on exposed surface shall be grinded
smooth and neat in appearance.

17
 3. Joints for knock down type frame corners shall be designed for simple field assembly of
header to jamb members by concealing tenon, splice plates, or other in interlocking
joint that will produce square rigid corners.
4. Joints shall be securely locked in place during erection and the alignment of adjoining
members shall be maintained.
5. All bolted connections shall be provided with lock units.

B. Shop Finish
All steel doors, frames and louvers shall be cleaned thoroughly by hot or cold phosphate
treatment to assure maximum paint adherence and prime finish in accordance with the
following operations:
1. After fabrication, grease and dirt shall be removed by a hot alkali solution then rinsed
with hot water.
2. After cleaning, all parts shall be immersed in hot or cold phosphate solution and rinsed
with a diluted solution of chronic acid.
3. After drying under controlled temperature, one coat of shop primer shall be applied by
dipping type especially developed for materials treated with phosphates.
4. The cleaning, phosphating, dipping, or spraying of shop primer and even drying shall be
done on a continuous operation in the factory.

C. Installation
Steel door, frames and louvers shall be set plumb and true to line in openings. The joint
between frame and masonry shall be properly caulked. Contacts between door frame and
adjacent steel shall be sealed with mastic. All steel parts shall be protected adequately to ensure
against damaged during transit and construction operations. The Contractor shall protect all
entrance units during construction and shall be responsible for removal of protective materials
and cleaning of all aluminum surfaces.

D. Wall Anchors
1. A minimum of three anchors shall be provided for each jamb. Anchors shall be located
opposite the top bottom hinges and midway between top and bottom anchors.
2. Anchors for fastening frames to masonry shall be adjustable, corrugated and or
perforated and shall be embedded not less than 20 cm into the masonry.
3. Anchors for fastening frames to metal or wood stud partitions shall be welded to metal
or nailed to wood studs respectively.
4. Floor anchors shall be provided at the bottom of each jamb member. Anchors shall be
fixed/adjustable and drilled for 10 mm diameter anchor bolts.
5. Where floor fill occurs, the bottom of frames shall terminate at the indicated finished
floor levels and shall be supported by adjustable extension clips resting on and anchored
to the structural slab.

E. Hardware
Side loose pin or ball bearing hinges for side hung doors are overhead pocket hardware for track
and roller types, and, door seals, door stoppers, door closers, barrel bolts, cane bolts, foot bolts,

18
 handle bars, screens, latches, hooks, locksets shall be suitable for the service required and
subject to the approval of the supervising Architect or Engineer.

F. Contractor/Supplier:

Fire Rated Doors

All door cladding plates or panels shall be formed from gauge 18 cold-rolled, quality steel.
Frames shall be formed from gauge 16 cold-rolled steel. The materials used shall conform with the
specifications requirement of ASTM-A505.

Plywood Flush Doors

Submit samples for Architect’s approval.

6.2 Windows.
Please refer to plans for details, dimensions and locations of windows.

Aluminum
Submit sample for Architect’s approval.

Steel
A.
1. All materials shall be hot rolled, new billet steel frame, heavy section with depth of at least
33 mm and web thickness of at least 3 mm.
2. Frame members shall be of equal leg design section only at points where called for in the
Plans, and continuous angle finish as indicated on drawings.
3. Zee type sections of special design with offset permitting down-turned leg to the vent
member to seat flush when down-turned leg to the vent member to seat flush when vent is
in full closed position, shall be used for frame at sills.
4. Ventilator members shall be of special angle shapes. Frame and vent members shall have
integral weathering baffles providing double flat parallel weathering contacts of not less
than 6 mm width on all four sides of the ventilators.
5. Muntins shall be 21 mm x 3 l mm rolled Tee sections.
6. The frame member shall afford not less than 16 mm continuous anchorage to surrounding
masonry.
7. Steel sections shall be hot rolled new billet steel of special design.
8. Frame and ventilator members shall be specially designed zee sections, not less than 25 mm
in depth and not less than 3 mm in thickness with weathering baffles rolled integrally to
provide continuous double contact between frame and casement ventilator members.
9. Muntins shall be 19 mm by 19 mm rolled tee sections. Side hinges shall be of extension
friction type welded to both frame and ventilator with steel nuts and friction washers.

B. Heavy Duty Side Hinged Ventilator

19
 1. Frame and ventilator members shall be specially designed Zee section not less than 33 mm
in depth and not less than 3 mm in thickness, with weathering baffles rolled integrally to
provide continuous double contact between frame and side hinged ventilator members.
2. Hinge design shall provide ferrous to non ferrous contacts between all movable surfaces.
3. Hinges shall be welded to both frame and ventilator.

C. Projected Ventilators
1. All members shall be hot rolled new billet steel. Window frames and ventilator sections shall be
special angle shape not less than 33 mm deep from front to back and shall not be less than 3
mm in thickness.
2. Weather protections overlapping parallel contacts at both insides and outside points of closure
on all four side of the ventilator shall be 6mm.

D. Awning Ventilators
This is a series of ventilators operating simultaneously. Frame, ventilator and muntin members shall
be hot rolled new billet steel sections not less than 33 mm deep, specially designed for steel
windows.

CONSTRUCTION REQUIREMENTS
 Fabrication and Welds
 Corners of frame and ventilator shall be mitered and electrically butt
welded with exposed welds ground smooth.
 Head drips shall be provided where ventilator extend to the top of the
windows.
 Muntin shall be welded to frames. Muntin intersections shall be welded
with flush interior surfaces.

 Residential Casement, Heavy Duty Side Hinge Window

 Roto Type
a. Each ventilators shall be hung on two heavy hot rolled steel
hinges of the extensive type, welded to both frame and
ventilator.
b. Hinged design shall provide ferrous to non-ferrous contacts
between all movable surfaces.
c. Hardware shall control the ventilator independently of the
screen and shall consist of a polished bronze locking handle
and drive operator. Provided however, that the Rotor
hardware shall not be used on any ventilators that exceed
1.0 square meter in area.
d. Ventilators over 1.50 meters in height shall have three (3)
hinges and double locking device.

 Simplex Type

20
 a. Hinges shall be of the extension friction type with bronze
friction washers and rust proofed steel scorn nuts.
b. Hinge designed shall provide ferrous to non-ferrous
contacts between all movable surfaces.
c. Hinges shall be welded to both frame and vent.
d. Polish bronze locking handle and strike shall be furnished
for ventilators 50 centimeters and below in height.
e. Two point locking devices and three hinges shall be
furnished for ventilators over 50 centimeters and under in
height.
f. Two point locking devices and three (3) hinges for
ventilators over 50 cm. in height.
g. Sill adjusters shall be provided for vents over 1.0 square
meter in area.

 Projected Window Ventilators.

 Each ventilator shall be balanced on two heavy steel arms riveted to
vent and frame. Rivet holes in arms to be bronze bushed.
 Uniform tension to hold vent in open positions shall be obtained by two
heavy bronze, sliding friction shoes with adjustable compression springs
enclosed in bronze housing attached to the vent top rail member.
 Where windows are screened, provide a bronze under screen push bar
working through the frame member.
 The window frame member shall not act as a guide for the friction shoe.
 Hardware shall consist of polished bronze pole hook ring, can handle
and strike for outward projecting ventilators.
 Awning Window Ventilators
 Each Awning window indicated on the Plans shall be of the awning type
window in which the ventilators operate simultaneously and re-
controlled manually. Each projecting panel shall be balanced on two
heavy steel supporting arms.
 Arms for upper ventilators shall have top pivots enclosed malleable iron
housing riveted to ventilator and pivoting point shall be located outside
of window plane to provide efficient leverage.
 Awning window ventilators in each windows shall be equipped with
extension arms attached to connecting steel frame and shall be
concealed within the frame when ventilators are in closed position.
 Where windows are screened, provide a bronze under screen push bar
working through the frame member.
 Vent connections shall have provisions for adjustment to take up wear.
 Each pivoted window ventilators shall be pivoted horizontally at the
center line, unless otherwise noted in the drawings. Pivot shall be heavy
solid bronze removable pins held in place with washers and cotter pins.

21
  Hardware shall consist of bronze pegstay bars for ventilators within
reach of floor.

 Installation
 All steel window shall be set plumb and true to line in openings. The
joints between the window frame and masonry shall be carefully
caulked.
 Contact between windows or doors and adjacent steel including
mullions shall be sealed with mastic furnished and applied by the
Contractor.
 Windows shall be designed for glazing from the outside with spring wire
glazing clips and glazing putty.
 Mullions and anchors shall be of manufacturer’s standard design.
Vertical mullions, anchors and bolts for attaching shall be furnished
where required.
 Adequate anchorage shall be provided to ensure firm installation.

 Shop Painting
 All windows shall be given a coating of gray metallic paint or rust
inhibitive paint primer applied to all surfaces as paint base for
prevention of corrosion.
 Prior to application of paint primer the steel sections shall be cleaned of
rust, oil, grease and other foreign matter.

6.0 GLASS AND GLAZING

6.1. Caulking, Sealing and Glazing Compound: Perimeter sealing of aluminum window frames
shall be silicone sealant transparent, as manufactured by DOW CORNING.

6.2. Caulking and Weather Stripping: Rubberized vinyl for all aluminum windows, transparent by
NUCREST.

6.3. Glass Putty: Imported, good grade, to be tested prior to installation for steel windows.

6.4. Please refer to drawings for glass schedule, sizes, dimension and location.

6.5. Preparation
A.
1. Safety precaution and procedure shall be observed in determining the sizes and in
providing the required clearances by measuring the actual opening to receive the glass.
2. Movable items or parts shall be kept in a closed and locked position until after the
glazing compound has thoroughly set.

22
 3. All glass sheets shall be bedded, back puttied, secured in place and face puttied.
Secure glass in aluminum frame with non-corrosive clips except where glazing beads are
required.
4. Apply putty in a uniformly straight lines, with accurately formed bevels and clean cut
corners, then remove excess putty from glass and frames.
5. Set glass in hollow metal doors and in metal frames of interior partitions in felt
channel insets or bedded in putty to prevent any rattle.
a. Secure glass in wood doors and wooden frames with glazing stops.
b. Secure stops on doors with screws.
6. Glass breakage caused in executing the work or by faulty installation shall be replaced
by the Contractor without extra cost.
7. Improperly installed glass which does not fully meet the requirements of its grade,
will not be accepted and shall be replaced without extra cost.
8. The Contractor shall provide and install complete set ready or use mirrors in all
comfort rooms and elsewhere shown on the Plans. The sizes and location for each
mirror shall be indicated on the Plans or as directed by the Architect.

B.
1. All glass shall be accurately cut to fit openings and set with equal bearing on the
entire width of plane.
2. Putty shall be neatly run in straight lines parallel with inside of glazing rebate.
3. Corners shall be carefully made. All excess putty shall be removed and surfaces left
clean.
4. Apply a thin layer of putty to rebate and set glass. Apply putty by pressing into an
even bed secured.
5. Place spring wire or angle glazing clips and run face putty. Remove excess putty from
other side flush with edge of rebate.

7.0 FINISHES
7.1 Wall Cladding
The scope of work in this section includes:
-metal wall cladding materials including flashings, trims, cappings, sills, reveals support
structures.

Prior to ordering any materials, submit the samples of all materials and finishes and fixings
together with supporting technical data. Prepare sample panel showing method of joining and
corners.

Handle, store, deliver all materials with methods that protect all items from damage and
deterioration including temperature variations and excess wetting.

Remove and do not use any material with any damage or defect.

Prepare and submit for approval shop drawings showing:

23
  Set out of panels
 Construction details, including corners, returns, sills, reveal linings
 Method of assembly
 Connections and positioning to other materials and structures

Comply with the following Standards unless otherwise noted

All materials shall be approved, of the types indicated and specified, the best obtainable quality,
free from all defects and shall conform to standards.

 Wall Cladding Elements and Accessories

 Sealants – sealants shall be a type approved by the manufacturer and
applied strictly in accordance with the manufacturer’s instructions.
 Screws, rivets and other fastenings shall be a compatible metal to the
secured items and shall be cadmium plated or monel metal or
otherwise protected but shall be protected to a degree equal to the
sheeting. Fastenings subject to expansion movement shall be provided
with flexible neoprene washers or similar item to ensure continuous
waterproofing. Fastening shall be colour to match selected finish.

 Workmanship
 Workmanship shall be of first quality carried out by competent
tradesmen. Any damaged materials shall be replaced with new
materials.
 Fastenings and joints shall prevent all detrimental effects including
tearing, buckling, opening of joints, undue stress and fatigue.
 All extruded or excessive jointing compounds shall be cleaned off.
 Protect the sheeting and other materials at all times during
construction. Replace all materials that become dented, distorted or
damaged in any way.

 General Installation
 All fixings shall be weatherproof. All fixings shall be non-corrosive.
 Form drips to junctions between materials. Detail all joints to be
weatherproof during all anticipated weather conditions and to prevent
water entry by capillary action.
 Form drip edges of breaks to cause water to fall away at bottom edges.
 Provide support to all joints.
 Refer to details of vertical joints.
 Form return panels to external corners.
 Form parapet capping and bottom trim to straight walls.
 Trim openings for doors and fixtures.

24
  Where fixings project into the interior within 2100mm of the floor and
may present a hazard to persons, install approved timber protection
strips over the projecting fixings.

 Structural Strength

Cladding system and its component parts including panels, framing, fixings, trims, edges
and joint sealing shall be of sufficient strength to withstand the anticipated loads including:
 Wind (positive and negative)
 Hailstone
 Regular maintenance
 Rain

Without any damage, dislodgement or movement.

 Weatherproofing
Claddings shall perform as a weatherproofing skin to the external areas of the building as
shown. Design and install the facings such that they effectively prevent water penetration
beyond the face of the cladding in all anticipated weather conditions. All cappings, reveals,
sills, shall be completely self-draining and shall not retain water in any part. Construction
methods and details shall prevent the collection of internal condensation and allow the
release of water vapour.

7.2 Tiles

Ceramic Tiles

Ceramic tiles and trims shall be made of clay, or a mixture of clay and other materials
which is called the body of the tile classified by ASTM C-242 as to their degree of water
absorption. The component should be manufactured either by dust pressed process or by
plastic process in which the clays are made plastic by mixing with water, shaped by
extrusion or in molds and then fired.

 Glazed Tile
a. Glazed tiles and trims shall have an impervious face of
ceramic materials fused on to the body of the tiles and
trims.

b. The glazed surface may be clear white of colored depending

on the color scheme approved by the Architect.

c. Standard glaze may be bright (glossy) semi-matte (less

glossy) matte (dull) or crystalline (mottled and textured),
good resistance to abrasion.

25
 d. Glazed tiles shall be used for walls. Crystalline glazed tiles
may be used for floors provided that these are used as light
duty floors.

 Unglazed Tile

a. Unglazed tiles shall be hard dense tile of homogenous

composition. Its color and characteristics are determined by
the materials used in the body, the method of manufacture
and the thermal treatment. Unless otherwise specified,
used unglazed tiles for all floors are indicated on the Plan.

b. Trims are manufactured to match wall tile color, texture

and to coordinate with it in dimension.

c. These are shaped in various ceramic trim units such as caps,

bases, coves, bull-nose, corners, angels, etc. that are
necessary for edging or making a transition between
intersecting surfaces.

A. Surface Preparation
1. Mortar mix for scratch coat and setting bed shall consist of one part Portland cement,
¼ part lime and 3 parts sand by volume.

2. Surface to receive tile must be level, true to elevation, dry, free from dirt, oil and
other kinds of ointments.

3. Allow at least seven days curing of scratch coat and setting bed. Installation work shall
not be allowed to proceed until unsatisfactory conditions are corrected.

4. Thoroughly dampen surfaces of masonry or concrete before scratch coat is applied.

5. On masonry surface apply first a thin coat with pressure, then bring it out sufficiently
to compensate for the major irregularities of the surface to a thickness not less than 10
mm at any point.

6. Evenly rake the scratch coat to provide good mechanical key before the mortar mix
has fully hardened.

B. Installation of Ceramic Glazed Wall Tiles

Ceramic tiles shall be soaked in clean water prior to installation for a minimum of one
hour.

26
 1. Determine and mark layout of ceramic tiles as to joint location, position of trims and
fixtures so as to minimize cutting less than one half size of the tile.

2. Thoroughly dampen surface of wall but not to saturate the surface.

3. Apply a bond coat mix with consistency of cream paste 1.5 mm thick to the wall
surface or to the back of the tile to be laid.

4. Lay the tiles true to profile than exert pressure and tamp tile surface before the
bond coat mix has initially set.

5. Continue with the next full tile to be laid and pressed firmly upon the setting bed
tamped until flush and in place of the other tiles.

6. Intersections and returns shall be formed accurately using the appropriate trim.

7. All lines shall be kept straight and true to profiles, plumbed and internal corners
rounded using the appropriate trims.

C. Installation of Vitrified Unglazed Floor Tiles

1. Before tile is laid to the floor, surface shall be tested for levelness or uniformity of
slope by flooding it with water. Area where water ponds are filled and leveled, shall
be tested again before the setting bed is applied.

2. Establish the lines of borders and center of the walls at the field work in both
directions to permit the patter to be lain with a minimum cutting of tiles.

3. Clean concrete sub-floor then moisten but do not soak. Then, sprinkle dry cement
over the surface and spread the mortar on the setting bed.

4. Apply and spread mortar mix for setting bed and tamp to assure good bond over the
entire area to be laid with tile.

5. Pitch floor to drain as shown on Plans or as directed by the Architect or Engineer.

6. Allow the setting bed to set sufficiently, then spread a bond coat over the surface
and lay the tile.

D. Grouting and Pointing

 Before grouting of joints, tiles shall have been laid in place for at least 24 hours.
Grouting mortar shall be white Portland cement or blended with pigments to
acquire the color appropriate for the ceramic tiles.

27
  Grouting mortar shall be applied over the tile by float or squeegee stroked
diagonally across the joints.

 Remove excess mortar with a wet sponge stroked diagonally or in a circular

motion after 12-15 minutes.

 Follow with a barely damp or dry sponge to remove remaining haze while
smoothing all grouted joints.

E. Cleaning
 Clean ceramic tiles surface thoroughly as possible upon completion of grouting.

 Remove all grout haze observing tile manufacturer’s instructions as to the use of
acid or chemical cleaners.

 Rinse tile thoroughly with clean water before and after using chemical cleaners.

 Polish surface of tile with soft cloth.

F. Protection
 Apply a protective coat of neutral cleanser solution diluted with water in the
proportion of 1:4 or one liter cleanser concentrate to one gallon of water.

 In addition, cover tile flooring with heavy duty non-staining construction paper,
taped in place

 Just before final acceptance of the work, remove paper and rinse the protective
coat of neutral cleaner from the tile surface.

 Do not let protective paper get tom or removed.

Vinyl Tiles
Vinyl Tiles shall be of first grade quality measuring 30 x 30 cm. x 3 mm thick, fully homogenous, flexible,
resilient and resistant to alkali moisture, grease and oil. The color and design pattern of vinyl tile shall be
uniformly distributed throughout the thickness of the tile.

Adhesive
Adhesive shall be best suited for tropical application and compatible with the vinyl tiles to be installed.

Seal Polish
Seal Polish shall be plastic emulsion suited for the particular type of floor as recommended by the vinyl
tile manufacturer.

28
A. Installation
Installation of the tiles shall not commence until the work of other trade, including painting has
been compeleted.
1. The Contractor shall carefully examine all surface over which the tiles are are to be
set.

2. Floor surfaces that are to receive vinyl tile shall be clean; thoroughly dry; smooth;
firm and sound; free from oil, paint, wax, dirt, and any other damaging materials.

B. Tile Laying Design

1. The tile laying design shall be indicated on Plans and in the colors selected and
approved by the Architect for each area.
2. All joints shall be parallel to wall lines except otherwise indicated on plan.

3. Where line patterns of tile run perpendicular to lines of other tiles, they shall be laid
truly at right angles.

C. Adhesive
1. Adhesive shall be applied in accordance with the adhesive manufacturer’s printed
directions unless specified or directed otherwise.

2. Smoking, the use of open flames, and other sources of ignitions are strictly
prohibited in the area where solvent containing adhesives are being used or laid.

D. Application of the Tiles

1. Start in the center of the room or work area and work from the center towards the
edges.

2. Keep tile lines and joints square, symmetrical, tight and even and keep each floor in
a true, level plane, except where indicated as sloped.

3. Vary edge width as necessary to maintain full size tiles in the field but no edge tile
shall be less than one half the field tile size, except where irregular shaped rooms
make it impossible.

E. Cutting
1. Cut vinyl floor tile to and fit around all permanent fixtures, pipes and outlets.

2. Cut edges, fit and scribe to walls and partition after flooring has been applied.

F. Edge Strips
1. Provide edging strips where flooring terminates at points higher at doorways where
thresholds are provided.

29
 2. Edge strip shall be extruded aluminum butt type and beveled at exposed edges.

3. The top surface of the metal strips shall be finished flush with the tiles.

4. Secure strips at the end and between at about 20 cm apart with screws.

5. Submit samples of metal strips for approval before application and installation.

G. Cleaning and Waxing

After the vinyl tiles and accessories are laid and set, it shall be cleaned with a cleaner as
recommended by the manufacturer and a coat of approved seal polish.

H. Protection
After the floor has been waxed, they shall be carefully protected against damage, either with
heavy building paper or by keeping traffic off the floors until the area is ready for use,

Synthetic Homogenous Tiles

Grouting
Grouting shall be best suited for tropical application and compatible with the vinyl tiles to be
installed. Before grouting of joints, tiles shall have been laid in place for at least 24 hours. Grouting
mortar shall be white Portland cement or blended with pigments to acquire the color appropriate for
the ceramic tiles. Grouting mortar shall be applied over the tile by float or squeegee stroked diagonally
across the joints. Remove excess mortar with a wet sponge stroked diagonally or in a circular motion
after 12-15 minutes. Follow with a barely damp or dry sponge to remove remaining haze while
smoothing all grouted joints.

Surface Preparation
Mortar mix for scratch coat and setting bed shall consist of one part Portland cement, ¼ part
lime and 3 parts sand by volume. Surface to receive tile must be level, true to elevation, dry, free from
dirt, oil and other kinds of ointments. Allow at least seven days curing of scratch coat and setting bed.
Installation work shall not be allowed to proceed until unsatisfactory conditions are corrected.
Thoroughly dampen surfaces of masonry or concrete before scratch coat is applied. On masonry surface
apply first a thin coat with pressure then bring it out sufficiently to compensate for the major
irregularities of the surface to a thickness not less than 10 mm at any point. Evenly rake the scratch coat
to provide good mechanical key before the mortar mix has fully hardened.

Installation and Setting Out

Before tile is laid to the floor, surface shall be tested for levelness or uniformity of slope by
flooding it with water. Area where water ponds are filled and leveled, shall be tested again before the
setting bed is applied. Establish the lines of borders and center of the walls at the field work in both
directions to permit the pattern to be laid with a minimum cutting of tiles. Clean concrete sub-floor then
moisten but do not soak. Then, sprinkle dry cement over the surface and spread the mortar on the
setting bed. Apply and spread mortar mix for setting bed and tamp to assure good bond over the entire
area to be laid with tile. Pitch floor to drain as shown on Plans or as directed by the Architect or

30
Engineer. Allow the setting bed to set sufficiently, then spread a bond coat over the surface and lay the
tile.

Sealer Coating
Installation on Walls
Synthetic Homogenous tiles shall be soaked in clean water prior to installation for a minimum of one
hour. Determine and mark layout of ceramic tiles as to joint location, position of trims and fixtures so as
to minimize cutting less than one half size of the tile. Thoroughly dampen surface of wall but not to
saturate the surface. Apply a bond coat mix with consistency of cream paste 1.5 mm thick to the wall
surface or to the back of the tile to be laid. Lay the tiles true to profile then exert pressure and tamp tile
surface before the bond coat mix has initially set. Continue with the next full tile to be laid and pressed
firmly upon the setting bed tamped until flush and in place of the other tiles. Intersections and returns
shall be formed accurately using the appropriate trim. All lines shall be kept straight and true to profiles,
plumbed and internal comers rounded using the appropriate trims.

Cleaning
Clean ceramic tiles surface thoroughly as possible upon completion of grouting. Remove all grout haze
observing tile manufacturer’s instructions as to the use of acid of chemical cleaners. Rinse tile
thoroughly with clean water before and after using chemical cleaners. Polish surface of tile with soft
cloth.

Carpet
Submit sample of Architect’s approval.

Acoustical Fabric Wall System

Submit sample of Architect’s approval.

7.3 Ceiling and Drywall Partition

 Preparation
 All components may be supplied either unpainted or factory finished
using manufacturer’s standard paint coating systems.
 When factory painting is required all components shall be properly
cleaned and degreased, and be free of blemishes prior to applying the
coating system.

 Ceiling Installation
 All panels are joined together using either one-piece steel H-Joiner,
removable two-piece H-Joiner, or T-Joiner as specified on the drawings.
 Pre-engineered base channel, wall cap channel, corner angles and
finishing trims shall be included and supplied in manufacturer’s
standard lengths and shall be a minimum of 18 gauge EG steel.

31
  All panel connections as indicated on the drawings shall be properly
caulked and sealed during assembly using a non-hardening acoustic
sealant. All voids shall be filled with insulation.

 Wall Installation
 Metal frame installations require self tapping screws and metal caps or
a self tapping water head screw. Have a spacer available to keep the
studs in position, Studs will be used for leverage as the material is pulled
into position.
 Take a measurement from the starting corner of first obstacle; window
door or adjacent wall. If a single piece would be unmanageable; due to
the weight, cut the material into manageable sizes. All seams must be
located in the center of the stud or joist for proper sealing.
 Unroll the first few feet of the roll and square the end of the material
with T-square and score with a razor knife and tear it off. Starting with a
square edge provides for tight seams and helps maintain a level
installation. Roll back the cut piece in the opposite way it came off the
roll to minimize curling of the material as you install it.
 Install across (horizontally) the studs, not parallel (vertical) to them. This
will minimize the number of seams that will require sealing and also
increase labor efficiency. Run a chalk line across the studs for visual
reference helping to maintain a level run. It is recommended to install
the lower piece first, becoming familiar with the installation process.
 Start the installation in a corner, securing it with 5 fasteners. Install the
top fastener first and work down, keeping fasteners and material flat
against the stud. Unroll the material across the studs and place the roll
in the following stud cavity for ease of handling. Use the studs for
leverage to help pull the material into position. Do not pull the acoustic
panels too tight; leave it somewhat “limp” ceiling assemblies between
the studs. Maintain a small gap (1/8”-3/8”) between all adjoining
surfaces (floor, ceiling, walls), to be sealed later with tape and acoustical
sound sealant.
 The attempt is to create an airtight assembly. Sealing is a critical step for
a proper installation. Using tape and acoustical sound sealant, begin to
seal all perimeter edges, joints, cut out boxes, access points and the
exposed edges at window and door openings. Use pads to seal the
backs of any boxes and any thru wall penetrations.
 Do one final inspection of the entire job and verify that each stage of
the installation is complete. Installation is now ready for drywall. To
prevent dimples in the drywall, keep material and fasteners as flush as
possible and use 5/8” or thicker drywall.

7.4 Acoustical Panel

32
 Preparation
 All components may be supplied either unpainted or factory finished
using manufacturer’s standard paint coating systems.
 When factory painting is required all components shall be properly
cleaned and degreased, and be free of blemishes prior to applying the
coating system.

 Ceiling Installation
 All panels are joined together using either one-piece steel H-Joiner,
removable two-piece H-Joiner, or T-Joiner as specified on the drawings.
 Pre-engineered base channel, wall cap channel, corner angles and
finishing trims shall be included and supplied in manufacturer’s
standard lengths and shall be a minimum of 18 gauge EG steel.
 All panel connections as indicated on the drawings shall be properly
caulked and sealed during assembly using a non-hardening acoustic
sealant. All voids shall be filled with insulation.

 Wall Installation
 Metal frame installations require self tapping screws and metal caps or
a self tapping water head screw. Have a spacer available to keep the
studs in position, Studs will be used for leverage as the material is pulled
into position.

 Take a measurement from the starting corner of first obstacle; window

door or adjacent wall. If a single piece would be unmanageable; due to
the weight, cut the material into manageable sizes. All seams must be
located in the center of the stud or joist for proper sealing.

 Unroll the first few feet of the roll and square the end of the material
with T-square and score with a razor knife and tear it off. Starting with a
square edge provides for tight seams and helps maintain a level
installation. Roll back the cut piece in the opposite way it came off the
roll to minimize curling of the material as you install it.

 Install across (horizontally) the studs, not parallel (vertical) to them. This
will minimize the number of seams that will require sealing and also
increase labor efficiency. Run a chalk line across the studs for visual
reference helping to maintain a level run. It is recommended to install
the lower piece first, becoming familiar with the installation process.

 Start the installation in a corner, securing it with 5 fasteners. Install the

top fastener first and work down, keeping fasteners and material flat
against the stud. Unroll the material across the studs and place the roll
in the following stud cavity for ease of handling. Use the studs for

33
 leverage to help pull the material into position. Do not pull the acoustic
panels too tight; leave it somewhat “limp” ceiling assemblies between
the studs. Maintain a small gap (1/8”-3/8”) between all adjoining
surfaces (floor, ceiling, walls), to be sealed later with tape and acoustical
sound sealant.

 The attempt is to create an airtight assembly. Sealing is a critical step for

a proper installation. Using tape and acoustical sound sealant, begin to
seal all perimeter edges, joints, cut out boxes, access points and the
exposed edges at window and door openings. Use pads to seal the
backs of any boxes and any thru wall penetrations.

 Do one final inspection of the entire job and verify that each stage of
the installation is complete. Installation is now ready for drywall. To
prevent dimples in the drywall, keep material and fasteners as flush as
possible and use 5/8” or thicker drywall.

8.0 PAINTING
8.1 All paint materials shall be delivered on the job-site in their original containers with labels
and seals unbroken. Manufacture or brand of painting materials to be used shall either be
Davies, Boysen approved equal.
 Kind of Paint Intended Use

Black Paint Wood structure

White & Tinted ready mix paint Finished coat on wood,

metal and concrete
surface

Ready mix red and brown iron For exterior use

Flat wall paint white and tinted For interior wood walls
and ceiling

Latex base paint flat, white and tinted For exterior and interior
concrete & masonry
surfaces properly
primed wood & metal
weathered paint
substrate

White acrylic emulsion pain For application on

exterior masonry

34
 Tinting Color
Tinting colors shall be first grade pigments ground in alkyd resin, which
disperse and mix easily with paint to produce the colors desired.

 Patching Compound
Patching compound shall be fine powder material that can be mixed
into putty consistency with oil base primers and paints to fill minor
surface dents and imperfections.

 Natural Woods Paste Filler

Wood paste filler shall be quality filler ready mixed in can for filling and
sealing open grains of interior wood. It shall produce a level finish for
succeeding coats of paint, varnish or lacquer and other related
products.

 Wood Stain
Wood stain shall contain colored pigments and oil which penetrate the
wood and provide a rich and lasting protective stain.
 Varnish
Varnish shall be extremely durable clear coating, highly resistant to
wear and tear without cracking, peeling, whitening, spotting, with
minimum loss of gloss for a maximum period of time.

 Lacquer
Lacquer shall be clear loss, solid nitrocellulose base specifically
formulated for use in the tropics. It shall exhibits fast solvent release
and dries to a hard but flexible film with high gloss effect.

 Sanding Sealer
Sanding sealer shall be quality for wood surfaces that provides a non-
absorbent base for color treatment which are applied on it. It shall
exhibit hold out and sealing properties, fast drying and easy to smooth
by sandpaper.

 Glazing Putty
Putty shall be an alkyd-type product for filling minor surface
unevenness.

 Concrete Neutralizer
Neutralizer shall be quality surface conditioner to be diluted with water
to neutralize lime activity in new exterior concrete surfaces improving
paint adhesion and durability.

 Silicone Water Repellant

35
 Silicone water repellant shall be transparent water shield especially
formulated to repel rain and moisture on exterior masonry surfaces.

A. SURFACE PREPARATION
1. Surface Examination
No exterior paint or interior finishing shall be done under conditions which may
jeopardize the quality or appearance of the painting or finishing.

2. Preparation
a. All surface to receive paint should be cleaned and in proper condition. Wood
work shall be sandpapered and dusted clean. All knot holes, pitch pockets, or
sappy portions shall be shellacked or sealed with knot-sealer.

b.Nail holes, cracks or defects shall be carefully puttied after the first coat with
putty matching color of the stain or paint.

3. Interior Woodwork
Finishes shall be sandpapered between coats. Cracks, holes or imperfections in plaster
shall be filled with patching plaster and smoothed off to match adjoining surfaces.
4. Plaster or Masonry
a.Masonry or plaster shall be completely dried before any sealer or paint is
applied.

b.After the primer sealer coat is dried, all visible suction spots shall be toughed up
before the succeeding coats are applied.

c. Work shall not be continued until after all spots have been sealed. In the
presence of high alkali conditions, surfaces shall be washed to neutralize the
alkali.

5. Metals
a.Metals shall be clean, dry and free from mill scale, oil, grease and rust.

b.Unprimed galvanized metal shall be washed with metal etching solution and
allowed to dry before applying primer.

c. Cleaned metal shall be primed with quality epoxy metal primer paint, red lead,
or red oxide primer.

6. Concrete and Brick Surface

The surface shall be wire brushed clean. Glazed surface and those with traces of
patching compound shall be sandpapered or acid etched before applying a primer.

7. Cleaning Methods

36
 a.Sandblasting – there are three general methods used in sandblasting:
 Conventional Dry Sandblasting – the sand is not recycled. However, dust
respirators and other safely precautions shall be observed since
environment restrictions on dry blasting are becoming increasingly
severe.
 Vacuum Sandblasting – this method reduces health hazard, the sand is
recovered outright. It is however costlier and less efficient compared
with the dry blasting method. The vacuum method is useful inside shops
and in areas where dust might damage machineries.
 Wet Sandblasting – this method reduces the hazard of dust and may be
required by legal restrictions. The wet sand and paint residues
accumulate on ledges and other flat areas where rinsing operation is
necessary.

b.Wire Brushing and Scraping – power and hand wire brushing shall be used on
small jobs in cleaning areas after sandblasting and on surfaces where
sandblasting is not feasible.

c. Power Tools. Power tools such as rotary wire and disc tools. Rotary impact
chippers and needle scalers shall be used if sandblasting is not feasible.
d.Water Blasting. Water blasting shall be used in cleaning and removing old paint
from large masonry surfaces. It is generally used and acceptable for health and
environment requirements.

e.Acid-etching – use an acid solution with or without detergent to roughen a

dense glazed surface. Rinse thoroughly the acid-etched surface to remove the
residual soluble reaction of calcium and magnesium chloride which affect the
adhesion and stability of latex paint in particular.

f. Paint Remover – both the conventional solvent base and the water rinseable
types of paint removers may be used to remove old paint. Most paint removers
contain was, this wax shall be removed completely before painting for it destroy
adhesion and inhibit the drying of paint.

g.Alkali Cleaning – alkali cleaners shall not be used on masonry surfaces adjacent
to aluminum, stainless steel or galvanized metal.

Surfaces which are cleaned with alkali cleaners must be thoroughly rinse and clean with water. Residual
alkali and detergents can cause greater damage to paint if they are not removed completely.

8. Surface Conditioning
a.All surfaces shall be in proper condition to receive the paint finish. Woodwork
shall be hand-sanded smooth and dusted clean, with knotholes pitch pockets or
sappy portions scaled with natural wood filler.

37
 b.Nail holes, cracks or defects shall be carefully puttied after the first coat
matching the color of paint.

c. Interior woodworks shall be sand-papered between coats. Cracks holes or

imperfections in plaster shall be filled with patching plaster and smoothed off to
match adjoining surfaces.

d.Concrete and masonry surfaces shall be coated with concrete neutralizer and
allowed to dry before any painting primer is applied.

e.When surface is dried, apply first coating. Hairline cracks and unevenness shall
be patched and sealed with approved putty or patching compound. After all
defects are corrected, apply the finish coats as specified on the Plan in
accordance with the approved color scheme.

f. Metals shall be clean, dry and free from mill scale and rust. Remove all grease
and oil from surfaces. Wash, unprimed galvanized metal with etching solution
and allow it to dry.

g.Metal surfaces shall be primed with red oxide, red lead or epoxy primer as
specified before final coat is applied.

In addition, the following should be undertaken:

 Voids, cracks, and all other kinds of defects, shall be repaired with proper
patching materials and finished flush with the surrounding surfaces.
 Married or damaged shop coats on metal shall be spot primed with
appropriate metal primer.
 No painting and varnishing works shall be done during rainy or damp
weather.
 Varnish should not be applied when the temperature is too hot or cold.
Allow appropriate ventilation during application and drying period.
 All hardware shall be protected or removed prior to painting and
varnishing operations.

9. Application
a.Paints when applied by brush shall be non-fluid, thick enough to lay down an
adequate film of wet paint. Brush marks shall flawed out after the application of
paint.

b.Paints prepared for application by roller must be similar to brushing paint. It

must be non sticky when thinned to spraying viscosity to break up easily into
droplets.

38
 c. Paint is atomized by high pressure pumping rather than broken up by the large
volume of air mixed with it. This procedure change the required properties of
the paint.

10. Workmanship
a.All works shall be performed by experienced, and skilled craftsmen to assure
finished work of first class quality, appearance and durability.

b.All paints, and other coatings shall be mixed and applied strictly in accordance
with the manufacturers printed instructions.

11. Mixing and Thinning

a.At the time of application, paint shall show no sign of deterioration. Paint shall
be thoroughly stirred, strained and kept at a uniform consistency during
application.

b.When thinning is necessary, this may be done immediately prior to application

in accordance with the manufacturer’s directions, but not in excess of 1 pint of
suitable thinner per gallons of paint.

c. Kerosene shall not be used as paint thinner. Paints of different manufacturer

shall not be mixed together.
12. Storage
a.All materials to be used under this Item shall be stored in a single place to be
designated by the Architect and such place shall be kept neat and clean at all
time.

b.Necessary precautions to avoid fire must be observed by removing oily rags,

waste, etc. at the end of daily work.

13. Cleaning
a.All cloths and cotton waste which are fire hazards shall be placed in metal
container or destroyed at the end of daily works.

b.Upon completion of the work, all staging, scaffolding and paint containers shall
be removed and disposed.

c. Paint drips, oil, or stains on adjacent surfaces shall be removed and the entire
job left clean and acceptable to the supervising Architect or Engineer.

8.2 All schedule/mixing shall strictly follow the manufacturer’s instructions and specifications.

9.0 ROOFING, TINSMITHRY, AND THERMAL INSULATION

39
9.1 Refer to working drawings for details of roofing system.

9.2 Roofing
 Roofing materials
 CORRUGATED METAL ROOFING
a. Corrugated Galvanized Iron
 Corrugated Galvanized Iron (G.I) sheets, including plain
G.I sheets for roofing accessories, shall be cold-rolled
meeting ASTN-153 and with spelter coating of zinc not
less than 0.381 kg/m2.
 Unless otherwise specified or shown on Plans, roofing
sheets shall be 0.50 mm thick provided in long span
sizes to minimize end lapping.
 Sheets shall weigh not less than 4.14 kg/mz and shall be
marked or stamped showing the thickness, size, amount
of zinc coating, brand and name of manufacturer.
 Test specimens shall stand being bent through 180 flat
on itself without fracture of the base metal and without
flaking of the zinc coatings.

 Roof Accessories
Strap Fasteners:
Strap fasteners shall be 0.50 mm thick by 2.5 cm, wide and sufficiently
long to bend up to the opposite face of the purlins with comers chipped
off at the riveting ends.

Rivets and Washers:

 Rivets and washers shall be galvanized mild iron and shall not be
less than 5 mm diameter and 10 mm length.
 Washers shall not be less than 1.5 mm thick and 20 mm and
shall provide snug fit to the rivet.

Soldering Lead:
 Soldering lead shall have a composition of 50 percent ead,
conforming to ASTM B-32. Rivets and burrs for lap joints of
gutters, downspouts and flashings shall be copper or aluminum
not less than No. 8 or 3.175 mm diameter.

Fabricated Metal Roof Accessories:

 Ridge, hip rolls, valleys, flashings and counter flashings, gutters
and downspouts, when ever required, shall be fabricated from
plain G.I sheets gauge No. 26.

40
  Gutters and downspouts shall be 0.60 mm thick unless
otherwise specified on Plans. Wire basket strainers shall be
gauge 14, galvanized, aluminum or stainless steel.
 If stainless steel is specified for gutter and flashings, use gauge
24, 0.60 mm thick plain sheet with standard commercial size of
120 cm x 240 cm cut to sizes for fabrications.
 Roof ventilators, whenever required, shall be fabricated from
gauge 26 0.50 mm thick plain G.I sheets and constructed to the
dimensions and details shown on Plans.
 Bending of plain G:1 sheets for various accessories shall be done
by machine press. Hand bending shall not be permitted.

Preparatory Work
 Preparatory to the installation of the corrugated G.I. roofing, purlins
should have been placed and spaced properly to fit the length of roofing
sheets to be installed.
 The centerline of the purlins at end laps shall be 15 centimeters from
the bottom line of end laps and intermediate purlins are placed
equidistant with each other.
 Ascertain that the top of the purlins should be at the same plane.

Installation of Corrugated G.I Sheet

1. Installation of corrugated G.I sheets with end laps shall start at the lower
part of the roof and proceed towards the direction of monsoon wind
providing a side laps of 2-1/2 corrugations.
2. Provide an, end laps of 25 cm minimum length. Each sheet shall be fastened
temporarily by 1.83 mm diameter by 2.5 cm long galvanized flat-head nails
at valleys of corrugations covered by side or end laps.
3. Succeeding upper rows of corrugated G.I sheets shall be installed in the
same manner until the entire roof area is covered.
4. Valleys, ridge, hip rolls and flashings when required, shall be installed before
fastening the roofing sheets with galvanized straps and rivets or with G.I
roofing nails and washers.
5. One strap shall be riveted at each alternate corrugation at the gutter line,
the ridge line and at end laps and the straps bent around and nailed to the
purlins.
6. Rivets shall be provided with a galvanized mild iron washer below and one
lead and one galvanized washer above the sheet.
7. Rivets shall be sufficiently long to permit forming a hemi-spherical head.
Riveting shall be done such that the lead washer shall be compressed to
provide a water tight fit around the rivet.

Installation of Roofing Accessories

1. Ridge, Hip and Valley Roll

41
 a. Ridge and Hip rolls shall lap at least 25 cm over roofing sheets and together
shall be riveted at every second corrugation.
b. Valleys shall lap at least 45 cm each way under the roofing sheets and shall
be secured to the framework with galvanized nails, placed below the roof
sheets.
c. Rivets along side of the valley shall be at every second corrugation.

2. Flashing
a. Unless otherwise specified or shown on the plans, shall be from 0.50 mm
thick plain G.I sheet and shall be installed along intersections of roofs with
concrete or masonry walls in accordance with the details shown on Plans.
b. Flashing running parallel to sheet corrugation shall lap at least two
corrugations with edge turned down. Flashing across sheet corrugations are
at an angle thereto, shall lap at least 25 cm and the edge of flashing turned
down at each corrugation.
c. The vertical portion of flashing adjoining wall shall be at least 20 cm wide
and provided with counter flashing.

3. Counter Flashing
a. Counter flashing sheets of gauge No. 24 plain G.I Sheet shall be built into
preformed wedge-shaped groove of concrete or masonry wall.
b. The edge to be built into wall groove shall have a 2.5 cm strip bent 45
degrees and shall be sealed in the groove with cement mortar or caulking
compound.
4. Reglets
a. Reglets, when required in connection with counter flashings, shall be
fabricated products approved by the supervising Architect or Engineer,
complete with fittings. It shall be located not less than 20 cm or more than
40 cm above the roofing.
b. Reglet plugs shall be spaced not more than 30 cm on centers. Open type
reglets shall be filled with fiber board or other suitable separator to prevent
crushing of the slot during installation.
c. The counter flashing shall be inserted into the full depth of reglet and
slightly punched every 30 cm to crimp the reglet and the counter-flashing
together.

5. Gutter
a. Gutters, from gauge 24 plain G.I Sheets, shall be fabricated to the shape and
dimensions indicated on the Plans.
b. The rear side of the gutter shall have a 12.5 mm strip bent to same angle as
the pitch of the roof and shall not be less than 1.5 cm higher than the
opposite side.
c. Gutter joints shall be flat seam folded in the direction of the water flow and
soldered evenly. Otherwise, gutter joints shall be lapped at least 2.5 cm

42
 fastened together with 3.175 mm diameter No. 8 copper rivets, burrs, and
sealed by soldering along both exposed edges of lap.
d. In lieu of soldering, laps may be provided with approved sealing compound.
e. Gutter shall be attached to fascia board or roof nailer with galvanized nails
or screws spaced at not more than 90 cm on centers and at a point slightly
higher than leading edge of gutter.
f. As additional support, gutter shall have plain G.I or metal hangers 2.5 cm
wide and 0.50 mm thick fastened to roof nailers by screw shank-type and
riveted to the gutter’s leading edge.
g. Strap hangers shall be spaced not more than 90 cm on centers. When gutter
is not fixed to fascia board or purlin. It shall be supported by wrought iron
hangers not less than 4.75 mm thick and 18 mm wide spaced at not more
than 90 cm on centers.
h. Wrought Iron (W.I) hanger shall be fabricated to fit configuration of the
gutter and attached to fascia board or purlin with two 3.175 mm diameter x
25, long flat head wood screws.
i. Gutter shall be installed with a pitch of 1 in 100 slope to downspout.

6. Downspout
a. When shown on Plans that downspouts are other than G.I sheets, shall
Polyvinyl Chloride (PVC) pipes and fittings with dimensions indicated on the
drawings.
b. Joints shall be made with either solvent cement or rubber O rings depending
on the design of fitting for the joints.
c. Downspout if not embedded in concrete post or walls shall be secured to
adjoining wall with metal strap spaced not more than 1.0 meter apart.

7. Roof Ventilators
Roof ventilators, whenever shown on Plans shall be firmly secured to the roof
structure by means of rivets. Roof ventilators installed on the roof at places other
that the ridge shall be provided with adequate flashing around intersection with
roofing to ensure watertight joints.

8. Joints of G.I Roofing Accessories

a. Soldered Joints
i. Joints made by lapping coupled with riveting shall be rendered
watertight by soldering. All edges of uncoated metal sheet to be
soldered shall be pre-tinned before soldering.
ii. Soldering shall be done slowly with well heated iron in order to
thoroughly heat the seam and sweat the solder completely through
the full length of the seam.
iii. Upon completion of soldering, acid shall be neutralized by washing
the surface thoroughly with water.

43
b. Non-Soldered Joint of Roof Accessories
i. Non-soldered joint of roof gutters, downspouts and flashings shall
be done by flat lock seams.
ii. Two adjoining edges of lock seam shall be bent 90 degrees. One
bent strip shall be at least 1.5 cm wide and the connecting piece
shall have a bent strip twice in width which shall be bent down over
the upturned narrower strip and pressed together.
iii. Once properly interlocked, the joint shall be flattened such that the
edge of the wider strip is concealed.

c. Water Leak Test

i. The completed roofing shall be tested for water tightness at the side
and end laps at joints or roofing sheets with ridge/hip rolls, valleys
and flashings by means of water spray system.
ii. The water spray system shall have nozzle which will deliver water
pressure of 2kg/cm2 and for a duration directed by the supervising
Architect or Engineer.
iii. All defective works as determined by this test shall be remedied by
the Contractor at his expense, and the test shall be repeated until
the work is found satisfactory.

2. PRE-PAINTED ROOFING SHEETS

All Pre-Painted metal sheet and roofing accessories shall be oven baked painted
true to profiles indicated on the Plans.
Pre-painted roofing sheets shall be fabricated from cold rolled galvanized iron
sheets specially tempered steel for extra strength and durability. It shall
conform to the material requirements defined in PNS 67: 1985.

Profile section in identifying the architectural moulded rib to be used arc:

Regular corrugated, Quad-rib, Tri-wave, Rig-wide, Twin rib, High Rib, and etc.
Desired colored shall be subject to the approval of the Architect.

 Gutters, valleys, Flashings, Hip and Ridge roll shall be fabricated from gauge
24 (6 mm) thick cold rolled plain galvanized iron sheets specially tempered
steel. Profile section shall be as indicated on the Plans.
 Fastening hardware shall be of galvanized iron straps and rivets. G.I straps
are of .50 mm thick x 16 mm gauge 26 and standard G.I. rivets.
 Base metal thickness shall correspond to the following gauge designation
available locally as follows:

Base Metal Thickness Design

.40 mm thick Gauge 28
.50 mm thick Gauge 26
.60 mm thick Gauge 24

44
 .80 mm thick Gauge 22

Length of roof sheets available in cut from 5 feet to 12’ long. Long span length
up to 18 meters. Special length by arrangements

A. CONSTRUCTION REQUIREMENTS
1. Before any installation begin, the Contractor shall ascertain that the top face of the
purlins are in proper alignment.
2. Correct the alignment as necessary in order to have the top faces of the purlins on an
even plane. Sheets shall be handled carefully to prevent damage to the paint coating.
Lift all sheets or sheet packs on to the roof frame with the overlapping down-turned
edge facing towards the side of the roof where installation will commence, otherwise
the sheets will have to be turned end to end during installation.
3. Start roofing installation by placing the first sheet in position with the down turned edge
in line with other building elements and fastened to supports as recommended.
4. Place the down-turned edge of the next sheet over the edge of the first sheet, to
provide side lap and hold the side lap firmly in place. Continue the same procedure for
the subsequent sheets until the whole roofing area is covered and or adopt installation
procedure provided in the instruction manual for each type of molded rib profile.
5. For walling applications follow the procedure for roofing but allow a minimum end of 10
cm for vertical walling.
6. End Lap. In case handling or transport consideration requires to use two or more end
lapped sheets to provide full length coverage for the roof nun, install each line of sheets
from bottom to top or from eave line to apex of roof framing. Prove 15 cm minimum
end lap.
7. Anchorage. Pre-painted steel roofing sheets shall be fastened to the wood purlins with
standard length G.I straps and rivets.
8. For Steel Frame up to 4.5 mm thick, use self-drilling screw No. 12 by 3.5 cm long
hexagonal head with neoprene washer.
9. For steel support up to 5mm thick or more, use threaded cutting screw No. 12 by 4.0 cm
long hexagonal head with neoprene washer.
10. For side lap fastener use self drilling screw No. 10 by 1.6 cm long hexagonal head with
neoprene washer.
11. Valley fastened to lumber and for walling, use self drilling wood screw No. 12 by 2.5 cm
long hexagonal head with neoprene washer.
12. Valley fastened to steel supports, use self drilling screws, hexagonal head with neoprene
washer, drill size is 5 mm diameter.
13. In cutting pre-painted steel sheets to place the exposed color side down, cutting shall be
carried out on the ground and not over the top of other painted roofing product.
14. Power cutting or drilling to be done or carried out on pre-painted products already
installed or laid in position, the area around holes or cuts shall be masked to shield the
paint from hot fillings.
15. Storage and Protection. Pre-painted steel roofing, walling products and accessories
should be delivered to the job site in strapped bundles.

45
16. Sheets and or bundles shall be neatly stacked in the ground and if left in the open it shall
be protected by covering the stack materials with loose tarpaulin.

3. ROOF DRAINAGE
1. Performing all operations or methods necessary and
required for the complete installation of all Roof Drains with
strainers including connection to downspout, in accordance
with all applicable drawings and details, and subject to the
terms and conditions of the contract.
2. Should there be any conflict between the sizes of roof
drains and downspout, the size of the shall govern.
3. The size of any roof drain with strainer shall follow the
diameter of the corresponding roof leader or downspout to
be installed.

CONSTRUCTION REQUIREMENTS
A. Drainage
1. The contractor shall provide, fit or install all necessary
drains with strainers where so shown or indicated on plans
and or where the supervising Engineer directs.
2. Each drain with strainers shall fit the size of the
corresponding downspouts or conductor over which is to be
installed and in accordance with the following schedule.
3. Over each downspouts of cast iron lacquer finish low
“Dome” roof drain (rough brass strainer) 45 degrees
threaded outlet or side outlet respectively, secured to
clamping ring by screws.

B. Drain and Overflow Pipes

1. Concrete roof utters or any other work which catches drains
or collect rain water shall be provided with adequate drain
or overflow, pipes, one inch in diameter pipe spaced at 2.00
meters on centers and or as specified.
2. Weep holes, where so indicated on plans, and of the size
and spacing shown, shall be provided by the contractor to
allow the free flow of water to drain from one level over
lower level to outside all in accordance with the detailed
drawings.

C. Downspout
1. All conductors or downspout encased in concrete unless
otherwise shown in drawings shall be PVC pipe as specified
in plans. Size of downspout shall be as shown or indicated
on plans.

46
 2. Downspout of all floor drains indicated on reinforced
concrete utter shall be 75 mm in diameter except where
specified other use and each shall branch from the adjacent
main downspout if any as shown on plans.
3. Any drain with strainers of approved quality, locally made,
in accordance with full size details may be substituted
subject to the written approval of the supervising Architect
or Engineer.
4. Should the series and type numbers specified herein be not
suitable to a particular location due to concrete space
limitations, any adaptation of the series specified of the
same size, body material and finish may be substituted,
subject to the approval of the supervising Architect or
Engineer.
5. Any other drain shown but not specified herein and
necessary to leave the work complete shall be provided and
installed by the contractor suitable to the service required
and fitted to the concrete limitations at the point of
installation, based on or similar as specified herein or as
directed by the supervising Architect or Engineer.

9.3 Insulation
 Materials: insulation with double layer pure foil (9 microns) & double layer HDPE
bubbles, 2-step molecular bonding. Puncture Resistance: 63 lbs/m2. R-value: 14.5
Application: for all types of roofing such as clay, cement shingles, especially metal
requiring heat insulation. Ideal for commercial structures warehouses,
manufacturing plants, including renovations.

 Materials: AERO FOIL INSULATION, Single Bubble Double Foil, consists of air bubble
pockets made of High Density Polyethylene (HDPE) thermally bonded and sandwich
by layer of pure aluminum foil, R-value: 14.5.
Application: for all type of roofing such as clay, cement shingles, especially metal
requiring heat insulation. Ideal for commercial structures, warehouses,
manufacturing plants, including renovations.

 Materials: rock wool, thermal and sound insulation, and fire proof material.
Application: for all types of drywall installations requiring heat insulation. Clean
substrates of substances harmful to insulation or vapor retarders, including
removing projections capable of puncturing vapor retarders or of interfering with
insulation attachment. Clean all surfaces on which adhesives are used to install
insulation so they are free of dirt, grime, grease, oil or other substances which
would be detrimental to proper bond of adhesive. Comply with insulation,
manufacturer’s written instructions and recommendation applicable to products
and application indicated. Coordinate and schedule work of this section with the

47
 work of other sections so as not to delay the Project. Install insulation in as large a
component as practical and to cover entire areas indicated on the Drawings, closely
butted together at sides, ends, and against walls, and structural members. Extend
insulation to the full thickness shown over entire are to be insulated. Neatly cut
and fit insulation tightly around obstructions, projections such as pipes, conduits,
hangers and other elements, and fill voids with insulation. Remove debris in
conflict with insulation installation. Do not install any insulation that becomes
damaged during the course of installation or is no longer in a physical condition to
function for the use intended and replace with new material. Exercise care to avoid
damage and soiling of faces on insulation units which will remain exposed to view.
Abut joints accurately with adjoining surfaces set flush. Install vapor-retarder faced
units with vapor retarder to the side of construction indicated. Do not obstruct
ventilation spaces. Seal all joints and ruptures in vapor retarders with joint tape to
ensure vapor-tight installation prevent vapor migration. Where insulation is
impaled on spindle-type insulation hangers, provide fasteners at openings for the
particular application not less than 2 inches from corners or edges and not more
than 12 inches on centers. Attach insulation in a manner to ensure stability and
eliminate sagging. Apply a single layer of insulation to the required thickness,
unless a double layer is required, to make up the total thickness shown. Concealed
layers of material must not have a vapor retarder facing.

 Materials: Heat Guard INSULATION. Submit sample for Architect’s approval.

10.0 SPECIAL CONSTRUCTION

10.1 Gypsum Boards
Substrate, Surface Preparation
 Framing members shall be spaced not to exceed 24 in. (610 mm) on
center in such a manner to allow a balanced layout of pre-decorated
gypsum board joints. Where pre-decorated gypsum boards are less than
½ in. (12.7mm) thick or are for ceiling application, framing shall not
exceed 16 in. (406 mm) on center.
 Solid substrates shall be free from all protrusions and any chemicals that
prevent proper adhesive bond.
 All metal framing members shall be free from oils that prevent proper
adhesive bond.

Cutting
 Edges and ends to be covered with trim (molding or battens) shall be
cut with a saw or with a sharp knife through the face and into the core,
snapping the board away from the cut and then snapping the board in
the reverse direction.
 When cut edge joints of sheet or film covered board are to be left
exposed, the face material shall be cut not less than 1 in. (25 mm) wider
than the gypsum core to from a flap not less than 1 in. (25 mm) wide.

48
 The core shall be scored and snapped from the back side to the
predecorated gypsum board and removed from the flap – not the sheet
or film from the core.
 The core shall be trimmed straight and beveled on the face side edge
under the flap, as necessary to match factory edges.
 The paper left adhered to the flap shall be removed and the flap shall be
pulled around the edges and fastened to the back of the board with
either adhesive or staples and adhesive.

Nailing
 For fire-rated or sound-rated assemblies, application shall conform to
construction tested.
 Nails used at edges or ends of the boards shall be located not more than
1 in (25 mm) and not less than 3/8 in (10 mm) from those edges and
ends. While driving nails, the board shall be held in firm contact with the
underlying support.
 Application of nails shall proceed from the center, or field, of the board
to the ends and edges. Heads shall not be dimpled or set below surface
of predecorated gypsum board.
 Color pin nails shall be driven 8 in (200 mm) on center at edges and
intermediate studs and shall penetrate framing not less than 7/8 in (22
mm). Color pin nails shall be driven using a plastic or padded hammer to
prevent chipping the paint from the nail head.

Adhesive/Mechanical Attachment
 Predecorated gypsum board shall be permitted to be pre-bowed
lengthwise (concave face) to aid in assuring continued contact with the
framing/backing while adhesive bond strength develops.
 A bead of adhesive 3/8 in (10 mm) in diameter shall be applied to the
face of all wood framing members, except plates, that support the
gypsum board. With the application of the gypsum board, the adhesive
shall spread to an average width of ¾ in (19 mm) approximately 1/16 in
(1.5 mm) thick.
 Where a joint occurs, two parallel beads of adhesive 3/8 in (10 mm) in
diameter shall be applied, one near each edge of the framing members.

Fastener Spacing
 For walls, if adhesive properties are such as to assure bridging between
predecorated gypsum board and framing, permanent fasteners 16 in.
(400 mm) on center maximum are required only at the top and bottom.
If adhesive properties are such that there is no positive bridging
between board and framing, temporary bracing shall be required to
ensure contact between board, adhesive, and stud face until adhesive
bond strength develops. Nails shall provide not less than 7/8 in. (22

49
 mm) penetration into wood framing. Screws shall provide not less than
5/8 in. (16 mm) penetration into wood framing and 3/8 in. (10 mm)
penetration into steel framing.
 Staples shall be driven with crowns parallel to the framing member and
only where they will not be left exposed. Staples shall be spaced not to
exceed 8 in. (200 mm) on center and penetrate the framing not less
than 5/8 in (16 mm).

Lamination to Solid Backing

 Over a gypsum board or smooth plaster surface, 3/8 in. (10 mm)
diameter beads of adhesive shall be applied not less than 16 in. (400
mm) on center to the predecorated gypsum board or substrate with
continuous beads approximately 1 in. (25 mm) from edges.
 Over interior masonry or concrete, adhesive shall be applied either as
specified in 7.6.1, with beads spaced 12 in. (300 mm) on center
throughout, or in daubs not less than 2 in. (50 mm) in diameter, ½ in.
(13 mm) thick, spaced 12 in. (300 mm) to 16 in. (400 mm) each way with
a row located 1 in. (25 mm) from each edge of all vertical joint locations.

Pre-decorated gypsum board shall be positioned not less than ¼ in. (6

mm) from the floor and shall provide a tight fit at abutting edges.
Predecorated gypsum board shall not be slid into place. Either pre-
bowed board shall be used, or mechanical fasteners or temporary
bracing shall be used as required to support the pre-decorated gypsum
board until the adhesive sets.

10. 2 EIFS (Exterior Insulation Finish System)

CONSTRUCTION METHODOLOGY (EIFS THERM SYSTEM)

1. COMPOSITION and MATERIALS
The EIFS Therm System comprised of four basic components: expandable
polystyrene insulation board, “adhesive / basecoat, reinforcing mesh and finish
coat. EIFS satisfies project needs with a wide variety of options for each of this basic
components. Certain substrates may require application of primer or other
preparation to receiving thee EIFS Wall System.

2. INSTALLATION
The basic process of installing EIFS Therm System takes place in three steps.
The three steps are:
a. Attached the EPS
b. Apply the Base Coat
c. Apply the Finish

They must be done in that order or the steps cannot be combined.

50
3. EXAMINATION
Examine surface to receive the EIFS Therm System. Verify the substrate and
adjacent materials are dry, clean, sound and free of releasing agent, paints or other
residue or coatings. The substrate should also be flat and free fins or irregularities
greater than 6mm in 3m (1/4’ in 10’).

4. PREPARATION
Protect all surrounding areas and surfaces from damage and staining during the
application of EIFS Therm System.

5. MIXING
Standard Base Coat – prepare in a clean container, don’t use container that has
contained or been cleaned with petroleum base product. Mix the Base Coat with
appropriate paddle and drill to homogenous consistency. Mix one part (by weight)
type I or II Portland Cement with one part Base Coat Portland Cement in small
increments, thoroughly mixing homogenous consistency after each addition. Clean
potable water may beaded to adjust workability. No other additives are permitted.
Close container when not in use.

6. EIFS FINISHED COATS

Thoroughly mix the factory-prepared EIFS finish materials with a paddle and drill to
achieve homogenous consistency. A small amount of clean, potable water may be
added to adjust workability. No other additives are permitted. Close container when
not in use.

7. APPLICATION
All termination of the EIFS Therm System be back wrap with base coat and
reinforcing mesh overlapping the substrate behind the board and on to the face of
the insulation board a minimum of 2” for complete encapsulation. Encapsulation
shall be accomplished after installation of the insulation board and prior to
application of the reinforcing mesh in the field of the board.

 Insulation Board – starts from firm, permanent or temporary support. Apply

insulation board horizontally in a running board. Pre-cut board to fit
openings and projections. Stagger vertical joints and corners. Stagger
insulation and sheathing board joints.
 The option of “notch trowel” or “ribbon and dab” method of application
maybe available depending upon the type of substrate.
 With a notch trowel method, the adhesive base coat is applied over the
entire surface of the insulation board using a trowel with a 13mm x 13mm
(1/2” x 12”) notched space, 13mm (1/2”) apart.
 With the ribbon and dab method, the base coat applied to the perimeter of
the insulation board ribbons approximately 50mm (2”) wide by 10mm

51
 (318”) thick to the entire perimeter of each board. Apply dabs or ribbons of
10mm (3/8”) thickness and 100mm (4”) in diameter approximately 200mm
(8”) on center to interior surface of the board.
 Abut all joints tightly and ensure an overall flush, level surface. Adhesion
should be checked periodically by removing a board prior to set. Cut silvers
of insulation board and fit it to any remaining gaps between insulation
boards.
 Allow the application of the insulation board to dry (normally 8 to 10 hours)
prior to the application of the base coat / reinforcing mesh.
 Reinforcing mesh – apply mixed base coat grid surface of insulation board
(including corner grid if utilized) with a stainless steel trowel, traveling from
the center to the edge of the mesh to avoid wrinkles.
 The reinforcing mesh shall be embedded in the base coat with no mesh
color visible, nominal 1.6mm (1/16”).
 All EPS shapes installed over the EIFS System shall have reinforcing mesh
fully embedded into the base coat.
 Allow the base coat with the embedded mesh to dry hard (normally 8 to 10
hours) before proceeding to the finish coat application.
 EIFS Finish Coat – apply STANDARD ACRYLIC finish Coat directly to reinforce
base coat with a clean, stainless steel trowel to thickness required for type
of finish specified. Maintain a wet edge by applying and texturing
continually over the wall surface. Work the finish coat to all corners, joints,
or natural breaks and do not allow material to set within an uninterrupted
wall area. Final texture of the finish is typically achieved with a trowel or
float, but is dependent upon the type of finish selected as well as desired
appearance.

8. CLEAN-UP
Clean all tools and equipment with soap and water after use. Do not allow materials
to dry on tools.

10.3 ACP (Aluminum Composite Panel)

CONSTRUCTION METHODOLOGY (ACP THERM SYSTEM)

1. COMPOSITION and MATERIALS
The Aluminum Composite Panel is composed of two aluminum siding with bonded
by adhesive. Material compliance with ASTM D-3363 for hardness, ASTM D-4145 for
flexibility, ASTM D-2247-87 for Humidity.
Sealant and Waterproofing
Polyurethaene

The scope of work in this section includes the metal wall cladding materials including flashings,
trims, cappings, sills, reveals support structures.

52
 Prior to ordering any materials, submit the samples of all materials and finishes and fixings
together with supporting technical data. Prepare sample panel showing method of joining and
corners.

Handle, store, deliver all materials with methods that protect all items from damage and
deterioration including temperature variations and excess wetting.

Remove and do not use any material with any damage or defect.

Prepare and submit for approval shop drawing showing:

 Set out of panels
 Construction details, including corners, returns, sills, reveal linings
 Method of assembly
 Connections and positioning to other materials and structures

Comply with the following Standards unless otherwise noted

All materials shall be approved, of the types indicated and specified, the best obtainable quality,
free from all defects and shall conform to standards.

11.0 CONVEYOR SYSTEM

11.1 Passenger Elevator

Speed: 150M/min
Capacity: 11 persons, 825 KG
Floor Finish:
Option 1: 300mm x 300mm Homogenous floor tiles
Option 2: Vinyl floor tile finish
Wall Finish: 12mm thk tempered clear glass with spider fittings
Ceiling Finish: GA 26 perforated stainless steel satin finish with acrylic diffusers
Door/Jamb Finish:
 2-Door Center Opening
 Door-Stainless steel in satin finish
 Jamb-Stainless steel in hairline finish
Car Interior Accessories:
 Control Panel – Handicap Panel, Infra Red Sensor, Digital Display, Emergency
Bell, Two-Way Speaker, Key Activation, Stop Button, Override Button,
Emergency Lights, Overload alarm, Pipe-in Music Speakers , Light and Fan auto-
shut off, Auto-return to Ground floor, Ultrasonic Sensor, Stop Button, Sleep
Mode Device
 Stainless steel 38mm dia. Schedule 40 single row handrail
 Ventilation fan at ceiling
 CCTV camera
Exterior:

53
  Hall Button
 Floor indicator
 Key Activation
Shaft Wall:
 12mm thk Tempered clear glass
 Stainless Steel buttons
 Tubular steel columns and beams
Railing:
 38mm dia. S.S. Pipe hairline finish

Hoistway
1. Clear, plumb hoistway with fire resistant hatch walls as required by the governing
code.
2. 75 degrees bevel guards on all projections, recesses or setbacks over 50mm except
on side used for loading or unloading.
3. Venting of the hositway as required by the governing code or authority.
4. Supports for rail brackets at each floor, roof, and machine room. Maximum
allowable vertical spacing of rail supports, without backing. Divider beam 100mm
between hoistway at each floor and roof, for guide rail bracket supports.
5. Recesses, supports and patching as required to accommodate hall button boxes,
signal fixture, etc.
6. All barricades either outside elevator hoistways or between elevators inside
hositways as required.
7. Dry pit reinforced to sustain normal vertical forces from rails and buffers. Consult
elevator company for rail forces and buffer impacts. Cylinder hole, casings under
the pit as required and backfilling around the cylinder casings when direct plunger
type is to be installed.
8. Where access to the pit is by means of the lowest hoistway entrance, vertical iron
ladder extending 1060mm minimum above sill of access door.
9. Entrance walls and finished floor are not to be constructed until after door frames
and sills are in place. Door frames are to be anchored to walls and properly grouted
in place to maintain legal fire rating.
10. Sill supports 64mm minimum floor recesses full hoistway width for entrance sills,
with grouting after sills are set in place.
11. For application as indoor observation elevator, a minimum 3.6m high glass
enclosure above bottom landing is recommended for safety. For application as
outdoor observation elevator, full height glass enclosure is required.
12. Light outlet for each elevator, in center of hoistway (or in machine room) as
indicated Elevator Company.
13. Convenience outlet and light fixture in pit with switch located adjacent to the
access door.
14. Wiring and piping work of emergency bell, interphone, etc. outside the hoistway
and the machine room.

54
Machine Room
1. Enclosed and protected machine room.
2. Access to the machine room and machinery space as required by the governing
code or authority.
3. Reinforced concrete machine room floor slab or grating, as specified, which must
not be placed over the hoistway until elevator machinery is set in position.
4. Hoisting beams, trap doors and other means of access to machine room for
maintenance and equipment removal purposes.
5. Cable guards in the machine room or secondary level.
6. Supports for machine and sheave beams and reactions including wall pockets, and
patching after beams are set in place.
7. Lighting, convenience outlets, ventilation, heating of machine room, and machinery
space.
8. Temporary should be maintained below 40 C with ventilating fan and/or air
conditioner, if necessary, and humidity below 90%.
9. A fused disconnect switch or circuit breaker for each elevator and light switch locate
governing code and where practicable located adjacent to the door of the machine
room.
10. Feeder and branch wiring to the controller, including main-line switch and
convenience.
11. Suitable power feeder and branch wiring circuits as required for elevators with
power doors, including disconnect switch or circuit breaker.

Emergency Provisions
1. Elevator fireman’s and other emergency services wiring, communication and
interconnections to a sprinkler systems or heat and smoke sensing devices furnished
by other and in terminal points on the elevator controllers.
2. When emergency power operation of elevators is required, the electrical contract
coordinate with Mitsubishi Elevator Company or local distributor for operation
requirements.
3. Elevator fireman’s and other emergency service requirements may differ from each
local distributor for other local requirements.
4. When provisions for earthquake protection are required, consult elevator company
for special requirements.

11.2 Freight Elevator

Speed:
 105M/min
Capacity:
 750 KG & 1500 KG
Floor Finish:
 Rubberized button floor mat
Wall Finish:
 Steel with epoxy primer, acrylic paint finish

55
 Ceiling Finish:
 Steel with epoxy primer, acrylic paint finish and acrylic diffusers
Door/Jamb Finish:
 1-Door Side Opening
 Door-epoxy primer and acrylic paint finish
 Jamb-epoxy primer and acrylic paint finish
Car Interior Accessories:
 Control Panel – Infra Red Sensor, Digital Display, Emergency Bell, Key Activation,
Stop Button, Overload Alarm, Light and Fan Auto-shut off, Auto-return to
Ground Floor, Stop Button, Sleep Mode Device
 Black Iron 38mm dia. Schedule 40 single row handrail with epoxy primer and
acrylic paint finish
 Emergency Lights
 Door Closer Ultrasonic Sensor
 Ventilation fan at celing
 CCTV Camera
Exterior:
 Hall Button
 Floor indicator
 Key Activation
Shaft Wall:
 Off form Reinforced Concrete

Hoistway
1. Clear, plumb hoistway with fire resistant hatch walls as required by the governing
code.
2. 75 degrees bevel guards on all projections, recesses or setbacks over 50mm except
on side used for loading or unloading.
3. Venting of the hositway as required by the governing code or authority.
4. Supports for rail brackets at each floor, roof, and machine room. Maximum
allowable vertical spacing of rail supports, without backing. Divider beam 100mm
between hoistway at each floor and roof, for guide rail bracket supports.
5. Recesses, supports and patching as required to accommodate hall button boxes,
signal fixture, etc.
6. All barricades either outside elevator hoistways or between elevators inside
hositways as required.
7. Dry pit reinforced to sustain normal vertical forces from rails and buffers. Consult
elevator company for rail forces and buffer impacts. Cylinder hole, casings under
the pit as required and backfilling around the cylinder casings when direct plunger
type is to be installed.
8. Where access to the pit is by means of the lowest hoistway entrance, vertical iron
ladder extending 1060mm minimum above sill of access door.

56
 9. Entrance walls and finished floor are not to be constructed until after door frames
and sills are in place. Door frames are to be anchored to walls and properly grouted
in place to maintain legal fire rating.
10. Sill supports 64mm minimum floor recesses full hoistway width for entrance sills,
with grouting after sills are set in place.
11. For application as indoor observation elevator, a minimum 3.6m high glass
enclosure above bottom landing is recommended for safety. For application as
outdoor observation elevator, full height glass enclosure is required.
12. Light outlet for each elevator, in center of hoistway (or in machine room) as
indicated Elevator Company.
13. Convenience outlet and light fixture in pit with switch located adjacent to the
access door.
14. Wiring and piping work of emergency bell, interphone, etc. outside the hoistway
and the machine room.

Machine Room
1. Enclosed and protected machine room.
2. Access to the machine room and machinery space as required by the governing
code or authority.
3. Reinforced concrete machine room floor slab or grating, as specified, which must
not be placed over the hoistway until elevator machinery is set in position.
4. Hoisting beams, trap doors and other means of access to machine room for
maintenance and equipment removal purposes.
5. Cable guards in the machine room or secondary level.
6. Supports for machine and sheave beams and reactions including wall pockets, and
patching after beams are set in place.
7. Lighting, convenience outlets, ventilation, heating of machine room, and machinery
space.
8. Temporary should be maintained below 40 C with ventilating fan and/or air
conditioner, if necessary, and humidity below 90%.
9. A fused disconnect switch or circuit breaker for each elevator and light switch locate
governing code and where practicable located adjacent to the door of the machine
room.
10. Feeder and branch wiring to the controller, including main-line switch and
convenience.
11. Suitable power feeder and branch wiring circuits as required for elevators with
power doors, including disconnect switch or circuit breaker.

Emergency Provisions
1. Elevator fireman’s and other emergency services wiring, communication and
interconnections to a sprinkler systems or heat and smoke sensing devices furnished
by other and in terminal points on the elevator controllers.

57
2. When emergency power operation of elevators is required, the electrical contract
coordinate with Mitsubishi Elevator Company or local distributor for operation
requirements.
3. Elevator fireman’s and other emergency service requirements may differ from each
local distributor for other local requirements.
4. When provisions for earthquake protection are required, consult elevator company
for special requirements.

58