Sept.

, 2016

REALIZE YOUR IDEAS,

SUPPORT YOUR SOLUTIONS.
Parallel Wire Stay Cable System

LIUZHOU OVM MACHINERY CO.,LTD.

No.1, Yanghui Road, Yanghe New Industrial Area,
Liuzhou, Guangxi, 545006, P.R.China
Tel: +86 772 3116402　　Fax: +86 772 3118665
sales @ ovm.cn
http://www.ovm.cn http://www.ovmchina.com
Contents in this brochure are subject to review and amendment without further notice. LIUZHOU OVM MACHINERY CO.,LTD.
www.ovm.cn
 Brief Introduction 01
Features of Wire Cable System 02
Stay Cable Structure 02
Anchorage Structure of Arch Bridge Hangers 07
Anchorage Structure of Cable-Stayed Bridge 08
Structure of Chill-casting Anchorage with Nut 09
Structure of Chill-casting Anchorage with Fork 13
Stressing Equipment and Space 15
Tests 16
Projects Reference 19

Nanning Bridge,China
Supply and installation of 104
hangers and 243tons replaceable
tled cables
 LIUZHOU OVM MACHINERY CO.,LTD. Parallel Wire Cable System

Wholly owned subsidaries

Features of Wire Cable System
1. Being prefabricated on production line in factory
OVM International Ltd. 2. Being packed in reel to transport
3. Integral tension; tensile tonnage accurate; cable force uniform; cable adjustment convenience and
OVM Cable Products Co.,Ltd. accurately tested by sensor.
4. Extension products are complete with external damper and load cell can be applied to the system for
Orient Engineering Rubber Products Co.,Ltd. special requirements.

OVM International Development Co.,Ltd.

OVM Engineering Co.,Ltd.

Stay Cable Structure
1. PE Sheath
Holding subsidaries The stay cable system usually adopts two types of double-layer PE structures.

Hong Kong OVM Engineering Company Ltd.

Siping OVM Machinery Co.,Ltd.

Hubei OVM Cable Products Co.,Ltd.

1.Double-layer PE 2.Double-layer PE and Double helix

Brief Introduction Helical Fillet

Color PE Layer
OVM parallel wire cable system consists of hot-extruding HDPE protection high-strength
Black PE Layer
wire cable and cold casting heading anchorage. It is mainly applied to structural engineering

such as arch bridge, cable-stayed bridge, roof space structure as well as suspension bridge.
High Strength Polyester Belt

Φ7mm or Φ5mm Steel Wire

Fig.1 Sectional View of Stay Cable System

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 LIUZHOU OVM MACHINERY CO.,LTD. Parallel Wire Cable System

2. Steel Wire Nom.

Black inner layer and color
Theoretical outer layer
sectional Mass of wire Double layer structure type (C) Breaking Spec. of
Stressing
( 1) Galvanized Steel Wire Type area of bundle Unit weight
load matching
jack
wire bundle O.D. kN anchorage
kg/m of cable
Galvanized steel wires are made parallel together into a bundle by cable production equipment. Then cm 2
mm Kg/m
twist concentrically 2~ 4°to the right. Wrapping up the cable by high strength polyester and then hot PES7-199 76.58 60.1 φ128 64.5 12790 1670LZM7-199
YCW650B
extruded with HDPE sheath. Finally, cut and mark the cable according to confirmed unstressed length of PES7-211 81.20 63.7 φ133 68.6 13561 1670LZM7-211
cable (usually under 20℃). PES7-223 85.82 67.4 φ137 72.6 14332 1670LZM7-223
PES7-241 92.75 72.8 φ139 77.7 15489 1670LZM7-241
PES7-253 97.37 76.4 φ143 81.7 16260 1670LZM7-253
PES7-265 101.98 80.1 φ148 85.9 17031 1670LZM7-265
PES7-283 108.91 85.5 φ151 91.3 18188 1670LZM7-283
PES7-301 115.84 90.9 φ155 96.9 19345 1670LZM7-301 YCW900A
PES7-313 120.46 94.6 φ158 100.8 20116 1670LZM7-313
PES7-337 129.69 101.8 φ164 108.5 21659 1670LZM7-337
PES7-349 134.31 105.4 φ166 112.2 22430 1670LZM7-349
PES7-367 141.24 110.9 φ171 118.1 23587 1670LZM7-367
PES7-379 145.86 114.5 φ174 122.0 24358 1670LZM7-379
PES7-409 157.40 123.6 φ180 131.5 26286 1670LZM7-409
PES7-421 162.02 127.2 φ181 134.9 27057 1670LZM7-421 YCW1200A
PES7-439 168.95 132.6 φ187 141.3 28214 1670LZM7-439
PES7-451 173.57 136.2 φ189 145.0 28985 1670LZM7-451
PES7-475 182.80 143.5 φ194 152.7 30528 1670LZM7-475
Fig.2 Schematic Diagram of Galvanized Wire Stay Cable

Table 1 Main Data of Galvanized Wire Stay Cable (Φ7mm and σb=1670MPa) Table 2 Main Data of Galvanized Wire Stay Cable (Φ7mm and σb=1770MPa)
Black inner layer and color Black inner layer and color
Nom. Theoretical outer layer Nom. Theoretical outer layer
sectional Mass of wire Double layer structure type (C) Breaking Spec. of sectional Mass of wire Double layer structure type (C) Breaking Spec. of
Stressing Stressing
Type area of load matching Type area of load matching
bundle Unit weight jack bundle Unit weight jack
wire bundle O.D. kN anchorage wire bundle O.D. kN anchorage
kg/m of cable kg/m of cable
cm 2
mm cm 2
mm
Kg/m Kg/m
PES7-37 14.24 11.2 φ65 12.8 2378 1670LZM7-37 YCW100B PES( )7-37 14.24 11.2 φ65 12.8 2520 1770LZM7-37 YCW150B
PES7-55 21.17 16.6 φ72 18.3 3535 1670LZM7-55 YCW150B
PES( )7-55 21.17 16.6 φ72 18.3 3746 1770LZM7-55
PES7-61 23.48 18.4 φ77 20.5 3920 1670LZM7-61 YCW200B
YCW200B PES( )7-61 23.48 18.4 φ77 20.5 4155 1770LZM7-61
PES7-73 28.09 22.1 φ82 24.2 4692 1670LZM7-73
PES( )7-73 28.09 22.1 φ82 24.2 4973 1770LZM7-73 YCW250B
PES7-85 32.71 25.7 φ87 28.0 5463 1670LZM7-85
YCW250B
PES7-91 35.02 27.5 φ93 30.4 5848 1670LZM7-91 PES( )7-85 32.71 25.7 φ87 28.0 5790 1770LZM7-85
YCW300B
PES7-109 41.95 32.9 φ97 35.7 7005 1670LZM7-109 YCW300B PES( )7-91 35.02 27.5 φ93 30.4 6199 1770LZM7-91
PES7-121 46.57 36.6 φ103 39.7 7777 1670LZM7-121 PES( )7-109 41.95 32.9 φ97 35.7 7425 1770LZM7-109 YCW350B
YCW350B
PES7-127 48.88 38.4 φ109 42.2 8162 1670LZM7-127
PES( )7-121 46.57 36.6 φ103 39.7 8242 1770LZM7-121
PES7-139 53.49 42.0 φ111 45.7 8933 1670LZM7-139 YCW400B
YCW400B PES( )7-127 48.88 38.4 φ109 42.2 8651 1770LZM7-127
PES7-151 58.11 45.6 φ113 49.2 9705 1670LZM7-151
62.73 49.2 φ118 53.2 10476 1670LZM7-163
PES( )7-139 53.49 42.0 φ111 45.7 9468 1770LZM7-139
PES7-163 YCW500B
YCW500B
PES7-187 71.97 56.5 φ125 60.8 12018 1670LZM7-187 PES( )7-151 58.11 45.6 φ113 49.2 10286 1770LZM7-151

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 LIUZHOU OVM MACHINERY CO.,LTD. Parallel Wire Cable System

Black inner layer and color Black inner layer and color
Nom. Theoretical outer layer Nom. Theoretical outer layer
sectional Mass of wire Double layer structure type (C) Breaking Spec. of sectional Mass of wire Double layer structure type (C) Breaking Spec. of
Stressing Stressing
Type area of load matching Type area of load matching
bundle Unit weight jack bundle Unit weight jack
wire bundle O.D. kN anchorage wire bundle O.D. kN anchorage
kg/m of cable kg/m of cable
cm 2
mm cm 2
mm
Kg/m Kg/m
PES( )7-163 62.73 49.2 φ118 53.2 11103 1770LZM7-163 PES( )7-211 81.20 63.7 φ133 68.6 15104 1860LZM7-211
PES( )7-187 71.97 56.5 φ125 60.8 12738 1770LZM7-187 YCW650A PES( )7-223 85.82 67.4 φ137 72.6 15963 1860LZM7-223
PES( )7-199 76.58 60.1 φ128 64.5 13555 1770LZM7-199 PES( )7-241 92.75 72.8 φ139 77.7 17251 1860LZM7-241 YCW900A
PES( )7-211 81.20 63.7 φ133 68.6 14373 1770LZM7-211 PES( )7-253 97.37 76.4 φ143 81.7 18110 1860LZM7-253
PES( )7-223 85.82 67.4 φ137 72.6 15190 1770LZM7-223 PES( )7-265 101.98 80.1 φ148 85.9 18969 1860LZM7-265
PES( )7-241 92.75 72.8 φ139 77.7 16416 1770LZM7-241
YCW900A PES( )7-283 108.91 85.5 φ151 91.3 20257 1860LZM7-283
PES( )7-253 97.37 76.4 φ143 81.7 17234 1770LZM7-253
PES( )7-301 115.84 90.9 φ155 96.9 21546 1860LZM7-301
PES( )7-265 101.98 80.1 φ148 85.9 18051 1770LZM7-265
PES( )7-313 120.46 94.6 φ158 100.8 22405 1860LZM7-313
PES( )7-283 108.91 85.5 φ151 91.3 19277 1770LZM7-283 YCW1200A
PES( )7-337 129.69 101.8 φ164 108.5 24123 1860LZM7-337
PES( )7-301 115.84 90.9 φ155 96.9 20503 1770LZM7-301
PES( )7-349 134.31 105.4 φ166 112.2 24982 1860LZM7-349
PES( )7-313 120.46 94.6 φ158 100.8 21321 1770LZM7-313
PES( )7-337 129.69 101.8 φ164 108.5 22956 1770LZM7-337 PES( )7-367 141.24 110.9 φ171 118.1 26270 1860LZM7-367
YCW1200A PES( )7-379 145.86 114.5 φ174 122.0 27129 1860LZM7-379
PES( )7-349 134.31 105.4 φ166 112.2 23773 1770LZM7-349
PES( )7-367 141.24 110.9 φ171 118.1 24999 1770LZM7-367 PES( )7-409 157.40 123.6 φ180 131.5 29277 1860LZM7-409
PES( )7-379 145.86 114.5 φ174 122.0 25817 1770LZM7-379 PES( )7-421 162.02 127.2 φ181 134.9 30136 1860LZM7-421
YCW1500
PES( )7-409 157.40 123.6 φ180 131.5 27860 1770LZM7-409 PES( )7-439 168.95 132.6 φ187 141.3 31424 1860LZM7-439
PES( )7-421 162.02 127.2 φ181 134.9 28678 1770LZM7-421 PES( )7-451 173.57 136.2 φ189 145.0 32283 1860LZM7-451
PES( )7-439 168.95 132.6 φ187 141.3 29904 1770LZM7-439 YCW1500 PES( )7-475 182.80 143.5 φ194 152.7 34001 1860LZM7-475
PES( )7-451 173.57 136.2 φ189 145.0 30721 1770LZM7-451
PES( )7-475 182.80 143.5 φ194 152.7 32356 1770LZM7-475

Table 4 Main Data of Galvanized Wire Cable (Φ5mm and σb=1670MPa)

Table 3 Main Data of Galvanized Wire Stay Cable (Φ7mm and σb=1860MPa)
Black inner layer and color
Nom. Theoretical outer layer
Black inner layer and color sectional Mass of wire Double layer structure type (C) Breaking Spec. of
Stressing
Nom. Theoretical outer layer Type area of load matching
Spec. of bundle Unit weight jack
sectional Mass of wire Double layer structure type (C) Breaking Stressing wire bundle O.D. kN anchorage
Type matching kg/m of cable
area of bundle load jack cm2 mm
Unit weight anchorage Kg/m
wire bundle kg/m O.D. kN
of cable
cm 2
mm PES5-19 3.73 2.9 φ39 3.7 623 1670LZM5-19
Kg/m
YCW60B
PES( )7-37 14.24 11.2 φ65 12.8 2649 1860LZM7-37 YCW150B PES5-37 7.26 5.7 φ49 6.7 1213 1670LZM5-37
PES( )7-55 21.17 16.6 φ72 18.3 3937 1860LZM7-55 PES5-55 10.80 8.5 φ55 9.6 1803 1670LZM5-55
YCW200B
PES( )7-61 23.48 18.4 φ77 20.5 4366 1860LZM7-61
PES5-61 11.98 9.4 φ59 10.8 2000 1670LZM5-61 YCW100B
PES( )7-73 28.09 22.1 φ82 24.2 5225 1860LZM7-73 YCW250B
PES( )7-85 32.71 25.7 φ87 28.0 6084 1860LZM7-85 PES5-73 14.33 11.3 φ63 12.8 2394 1670LZM5-73
YCW300B
PES( )7-91 35.02 27.5 φ93 30.4 6514 1860LZM7-91 PES5-85 16.69 13.1 φ65 14.6 2787 1670LZM5-85
PES( )7-109 41.95 32.9 φ97 35.7 7802 1860LZM7-109 YCW350B PES5-91 17.87 14.0 φ69 15.8 2984 1670LZM5-91 YCW150B
PES( )7-121 46.57 36.6 φ103 39.7 8661 1860LZM7-121 YCW400B
PES( )7-127 48.88 38.4 φ109 42.2 9091 1860LZM7-127 PES5-109 21.40 16.8 φ72 18.5 3574 1670LZM5-109
PES( )7-139 53.49 42.0 φ111 45.7 9950 1860LZM7-139 YCW500B PES5-121 23.76 18.7 φ75 20.4 3968 1670LZM5-121
PES( )7-151 58.11 45.6 φ113 49.2 10809 1860LZM7-151 PES5-127 24.94 19.6 φ79 21.7 4164 1670LZM5-127
PES( )7-163 62.73 49.2 φ118 53.2 11668 1860LZM7-163 YCW200B
PES5-139 27.29 21.4 φ82 23.7 4558 1670LZM5-139
PES( )7-187 71.97 56.5 φ125 60.8 13386 1860LZM7-187 YCW650A
PES( )7-199 76.58 60.1 φ128 64.5 14245 1860LZM7-199 PES5-151 29.65 23.3 φ83 25.4 4951 1670LZM5-151

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 LIUZHOU OVM MACHINERY CO.,LTD. Parallel Wire Cable System

( 2) Epoxy steel wire Black inner layer and color

Nom. Theoretical outer layer
sectional Mass of wire Double layer structure type (C) Breaking Spec. of
Stressing
Epoxy coated steel wire adopts electrostatic spraying technology; spraying special epoxy powder on Type area of load matching
bundle Unit weight jack
the surface of the wire to create a protective coating with good anti-corrosion property. wire bundle O.D. kN anchorage
kg/m of cable
cm 2
mm Kg/m
PES.ECW7-199 76.58 60.1 φ134 64.7 12790 1670LZM7-199
YCW650B
PES.ECW7-211 81.20 63.7 φ139 68.9 13561 1670LZM7-211
PES.ECW7-223 85.82 67.4 φ145 73.3 14332 1670LZM7-223
PES.ECW7-241 92.75 72.8 φ148 78.5 15489 1670LZM7-241
PES.ECW7-253 97.37 76.4 φ151 82.0 16260 1670LZM7-253
YCW900A
PES.ECW7-265 101.98 80.1 φ156 86.3 17031 1670LZM7-265
PES.ECW7-283 108.91 85.5 φ158 91.7 18188 1670LZM7-283
PES.ECW7-301 115.84 90.9 φ165 97.9 19345 1670LZM7-301
PES.ECW7-313 120.46 94.6 φ167 101.6 20116 1670LZM7-313
PES.ECW7-337 129.69 101.8 φ175 109.5 21659 1670LZM7-337
PES.ECW7-349 134.31 105.4 φ176 113.2 22430 1670LZM7-349
YCW1200A
PES.ECW7-367 141.24 110.9 φ181 119.1 23587 1670LZM7-367
PES.ECW7-379 145.86 114.5 φ184 122.6 24358 1670LZM7-379
PES.ECW7-409 157.40 123.6 φ189 132.0 26286 1670LZM7-409
PES.ECW7-421 162.02 127.2 φ190 135.4 27057 1670LZM7-421
PES.ECW7-439 168.95 132.6 φ198 142.5 28214 1670LZM7-439
YCW1500A
PES.ECW7-451 173.57 136.2 φ200 146.2 28985 1670LZM7-451
Fig.3 Schematic Diagram of Epoxy Coated Wire Cable PES.ECW7-475 182.80 143.5 φ203 153.3 30528 1670LZM7-475

Table 5 Main Data of Epoxy Coated Wire Cable (Φ7mm and σb=1670MPa) Table 6 Main Data of Epoxy Coated Wire Cable (Φ5mm and σb=1670MPa)
Black inner layer and color Black inner layer and color
Nom. Theoretical outer layer Nom. Theoretical outer layer
sectional Mass of wire Double layer structure type (C) Breaking Spec. of sectional Mass of wire Double layer structure type (C) Breaking Spec. of
Stressing Stressing
Type area of load matching Type area of load matching
bundle Unit weight jack bundle Unit weight jack
wire bundle O.D. kN anchorage wire bundle O.D. kN anchorage
kg/m of cable kg/m of cable
cm 2
mm cm 2
mm
Kg/m Kg/m
PES7-37 14.24 11.2 φ66 12.8 2378 1670LZM7-37 YCW150B PES.ECW5-19 3.73 2.9 φ42 3.7 623 1670LZM5-19
YCW60B
PES7-55 21.17 16.6 φ75 18.4 3535 1670LZM7-55 PES.ECW5-37 7.26 5.7 φ53 6.8 1213 1670LZM5-37
YCW200B
PES7-61 23.48 18.4 φ81 20.6 3920 1670LZM7-61 PES.ECW5-55 10.80 8.5 φ59 9.7 1803 1670LZM5-55
PES7-73 28.09 22.1 φ88 24.6 4692 1670LZM7-73 YCW250B YCW100B
PES.ECW5-61 11.98 9.4 φ64 10.9 2000 1670LZM5-61
PES7-85 32.71 25.7 φ91 28.2 5463 1670LZM7-85
YCW300B PES.ECW5-73 14.33 11.3 φ67 12.9 2394 1670LZM5-73
PES7-91 35.02 27.5 φ97 30.5 5848 1670LZM7-91
PES.ECW5-85 16.69 13.1 φ70 14.7 2787 1670LZM5-85 YCW150B
PES7-109 41.95 32.9 φ104 36.2 7005 1670LZM7-109 YCW350B
PES.ECW5-91 17.87 14.0 φ75 16.0 2984 1670LZM5-91
PES7-121 46.57 36.6 φ108 39.9 7777 1670LZM7-121
YCW400B PES.ECW5-109 21.40 16.8 φ78 18.7 3574 1670LZM5-109
PES7-127 48.88 38.4 φ116 42.9 8162 1670LZM7-127
PES.ECW5-121 23.76 18.7 φ81 20.6 3968 1670LZM5-121 YCW200B
PES7-139 53.49 42.0 φ117 46.3 8933 1670LZM7-139
PES7-151 58.11 45.6 φ120 49.8 9705 1670LZM7-151 YCW500B PES.ECW5-127 24.94 19.6 φ88 22.2 4164 1670LZM5-127
PES7-163 62.73 49.2 φ124 53.5 10476 1670LZM7-163 PES.ECW5-139 27.29 21.4 φ88 23.9 4558 1670LZM5-139
YCW250B
PES7-187 71.97 56.5 φ131 61.0 12018 1670LZM7-187 YCW650B PES.ECW5-151 29.65 23.3 φ90 25.6 4951 1670LZM5-151

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 LIUZHOU OVM MACHINERY CO.,LTD. Parallel Wire Cable System

Anchorage Structure of Arch Bridge Hangers Anchorage Structure of Cable-Stayed Bridge

Suggestions for designing the hanger The anchorage with nut is usually used in both ends of the parallel wire stay cable applied to cable-
stayed bridge.
(1) Hanger safety factor: n=2.5~3.
(2) The shortest free length of hanger not less than 2 meters.
(3) The lower embedded pipe must be stretched out of the deck structure to 100mm to 150mm length to
ensure water-proof performance at bottom. 1.Cap
2.Grease
3.Bearing Plate
4.Anchorage at Pylon End
Anchorage Structure of Hanger 5.Guide Pipe
The following 3 types of anchorage can be selected according to the requirements of arch bridge design. 6.Deviator
7.Pre-fabricated PES Cable
8.External Damper
Type Ⅰ Anchorage with Nut (Used in Arch end &Beam end) 9.Antivandalism Pipe
10.Water-proof Cap
1 2 3 4 5
11.Sensor
12.Pre-embedded Bearing Plate
1. Adjustable-end or Fixed-end anchorage
13. Guide Pipe
2. Bearing Plate
3. Arch Rib or Beam 14.Bearing Plate
4. Guide Pipe 15.Anchorage at Beam End
5. Cable 16.Cap

Type II Fixed-end Anchorage with Fork (Used in Arch end & Beam end)

1 2 3 4 5
1. Pin
2. Fork
3. Connecting Socket
4. Sealed chamber
5. Cable

Type III Adjustable Anchorage with Fork (Mainly Used for Deck end)

1 2 3 4 5 6 7 1. Pin Roll
2. Adjusting Fork
3 .Adjusting Rod
4. Connecting Sleeve
5.Connecting Socket
6. Sealed chamber
7. Cable

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 LIUZHOU OVM MACHINERY CO.,LTD. Parallel Wire Cable System

Structure of Cool casting Anchorage with Nut Type

O.D. of
Socket T2
Dia. of nut
Len. of Socket
Height of nut
Adjustable end D Adjustable-end Fixed-end H
T1
L1 L2
1670LZM7-151 Tr250×10 Tr195×10 335 530 435 120
1670LZM7-163 Tr260×10 Tr205×10 340 550 455 120
1670LZM7-187 Tr270×12 Tr215×10 350 580 485 150
1670LZM7-199 Tr280×12 Tr220×10 370 620 515 150
1670LZM7-211 Tr290×12 Tr230×10 385 630 525 150
T2
1670LZM7-223 Tr300×12 Tr235×10 390 640 535 150
1670LZM7-241 Tr310×14 Tr240×12 400 665 545 170
1670LZM7-253 Tr320×14 Tr250×12 420 700 570 170
1.Cover Plate 1670LZM7-265 Tr320×14 Tr260×12 420 700 570 170
2.Anchor Head 1670LZM7-283 Tr330×14 Tr265×14 440 730 590 170
3.Nut 1670LZM7-301 Tr340×16 Tr270×14 445 750 610 190
1670LZM7-313 Tr360×16 Tr285×16 470 795 630 190
Fixed end 4.Socket at adjustable-end
1670LZM7-337 Tr360×16 Tr285×16 470 795 630 190
5.Socket at fixed-end
1670LZM7-349 Tr365×16 Tr295×16 480 815 650 190
6.Sealed chamber 1670LZM7-367 Tr370×18 Tr295×16 485 815 650 200
7.Perforated Cover 1670LZM7-379 Tr390×18 Tr310×16 510 865 690 220
1670LZM7-409 Tr400×18 Tr320×16 520 895 720 220
1670LZM7-421 Tr400×18 Tr320×16 520 895 720 220
1670LZM7-439 Tr410×20 Tr330×18 550 950 750 230
1670LZM7-451 Tr410×20 Tr330×18 550 950 750 230
1670LZM7-475 Tr430×20 Tr340×18 580 1000 800 240

Table 8 Main Data of 1770LZM7 Anchorage with Nut (in mm)

Main data of cool casting anchorage with nut refer to Table 5 and 6.

O.D. of Len. of Socket

Dia. of nut Height of nut
Table 7 Main Data of 1670LZM7 Anchorage with Nut (in mm) Type Socket T2
D Adjustable-end Fixed-end H
T1
L1 L2
O.D. of Len. of Socket 1770LZM7-37 Tr150×6 Tr120×6 220 360 320 80
Dia. of nut Height of nut
Type Socket T2 1770LZM7-55 Tr170×6 Tr140×6 230 385 340 80
D Adjustable-end Fixed-end H
T1
L1 L2 1770LZM7-61 Tr170×6 Tr140×6 230 385 340 90
1670LZM7-37 Tr150×6 Tr120×6 215 360 320 80 1770LZM7-73 Tr190×8 Tr155×6 250 410 360 100
1670LZM7-55 Tr170×6 Tr140×6 230 385 340 80
1770LZM7-85 Tr200×8 Tr155×6 275 410 360 100
1670LZM7-61 Tr170×6 Tr140×6 230 385 340 80
1770LZM7-91 Tr210×10 Tr165×8 280 440 370 110
1670LZM7-73 Tr190×8 Tr155×6 250 410 360 100
1770LZM7-109 Tr220×10 Tr180×8 290 460 390 120
1670LZM7-85 Tr 190×8 Tr 155×6 250 410 360 100
1770LZM7-121 Tr230×10 Tr185×10 300 510 415 130
1670LZM7-91 Tr200×8 Tr 165×8 275 440 370 100
1670LZM7-109 Tr220×10 Tr 180×8 290 460 390 120 1770LZM7-127 Tr240×10 Tr195×10 330 520 425 130
1670LZM7-121 Tr230×10 Tr 185×10 300 510 415 120 1770LZM7-139 Tr250×10 Tr195×10 335 520 425 140
1670LZM7-127 Tr240×10 Tr 195×10 320 520 425 120 1770LZM7-151 Tr260×12 Tr200×10 340 540 435 140
1670LZM7-139 Tr240×10 Tr 195×10 320 520 425 120 1770LZM7-163 Tr270×12 Tr215×10 350 550 455 140

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 LIUZHOU OVM MACHINERY CO.,LTD. Parallel Wire Cable System

O.D. of Len. of Socket O.D. of Len. of Socket

Dia. of nut Height of nut Dia. of nut Height of nut
Type Socket T2 Type Socket T2
D Adjustable-end Fixed-end H D Adjustable-end Fixed-end H
T1 T1
L1 L2 L1 L2
1770LZM7-187 Tr285×12 Tr220×10 370 580 485 160 1860LZM7-187 Tr290×14 Tr230×10 380 650 530 180
1770LZM7-199 Tr290×12 Tr225×10 380 620 515 160 1860LZM7-199 Tr300×14 Tr240×10 395 680 560 180
1770LZM7-211 Tr300×12 Tr230×10 395 630 525 160 1860LZM7-211 Tr315×16 Tr250×12 410 710 565 180
1770LZM7-223 Tr310×14 Tr240×10 400 645 535 180 1860LZM7-223 Tr320×16 Tr250×12 420 720 580 200
1770LZM7-241 Tr320×14 Tr240×12 420 680 545 180 1860LZM7-241 Tr330×18 Tr250×12 445 730 580 200
1770LZM7-253 Tr335×16 Tr250×12 440 700 570 180 1860LZM7-253 Tr335×18 Tr260×12 460 765 610 200
1770LZM7-265 Tr345×16 Tr260×12 445 700 570 180 1860LZM7-265 Tr350×18 Tr275×14 465 775 615 200
1770LZM7-283 Tr345×16 Tr265×14 450 730 590 200 1860LZM7-283 Tr355×18 Tr280×14 470 780 615 220
1770LZM7-301 Tr360×18 Tr270×14 470 750 610 200 1860LZM7-301 Tr370×20 Tr290×16 480 800 615 220
1770LZM7-313 Tr365×18 Tr285×16 470 795 630 200 1860LZM7-313 Tr375×20 Tr290×16 485 810 630 220
1770LZM7-337 Tr385×18 Tr285×16 500 800 630 200 1860LZM7-337 Tr385×20 Tr300×16 510 820 635 245
1770LZM7-349 Tr385×18 Tr295×16 510 815 650 220 1860LZM7-349 Tr390×20 Tr305×16 520 850 665 245
1770LZM7-367 Tr390×18 Tr295×16 520 825 650 220 1860LZM7-367 Tr405×22 Tr315×16 530 890 705 245
1770LZM7-379 Tr410×20 Tr310×16 530 865 690 220 1860LZM7-379 Tr410×22 Tr325×16 540 930 750 245
1770LZM7-409 Tr420×20 Tr320×16 545 895 720 220 1860LZM7-409 Tr425×22 Tr335×16 550 950 755 265
1770LZM7-421 Tr420×20 Tr320×16 550 895 720 230 1860LZM7-421 Tr430×24 Tr335×16 560 950 755 265
1770LZM7-439 Tr430×20 Tr330×18 560 950 750 230 1860LZM7-439 Tr440×24 Tr345×18 570 990 770 265
1770LZM7-451 Tr430×20 Tr330×18 560 950 750 240 1860LZM7-451 Tr445×24 Tr345×18 575 1000 770 265
1770LZM7-475 Tr450×22 Tr340×18 580 1000 800 240 1860LZM7-475 Tr460×26 Tr355×18 600 1025 800 295

Table 9 Main Data of 1860LZM7 Anchorage with Nut (in mm) Table 10 Main Data of 1670LZM5 Anchorage with Nut (in mm)

O.D. of Len. of Socket O.D. of Len. of Socket

Dia. of nut Height of nut Dia. of nut Height of nut
Type Socket T2 Type Socket T2
D Adjustable-end Fixed-end H D Adjustable-end Fixed-end H
T1 T1
L1 L2 L1 L2
1860LZM7-37 Tr160×8 Tr125×6 220 380 320 80 1670LZM5-19 M111×6 M72×4 160 170 160 50
1860LZM7-55 Tr175×8 Tr140×6 235 400 340 90 1670LZM5-37 Tr130×6 Tr90×4 180 245 210 60
1860LZM7-61 Tr190×8 Tr150×6 240 420 350 90 1670LZM5-55 Tr140×6 Tr110×6 190 260 220 80
1860LZM7-73 Tr200×10 Tr155×6 270 430 360 100 1670LZM5-61 Tr140×6 Tr110×6 190 260 220 80
1860LZM7-85 Tr205×10 Tr160×8 275 440 360 110 1670LZM5-73 Tr160×8 Tr120×8 210 290 230 100
1860LZM7-91 Tr215×10 Tr170×8 285 450 370 110 1670LZM5-85 Tr170×8 Tr120×8 220 305 245 100
1860LZM7-109 Tr230×10 Tr180×8 300 520 420 120 1670LZM5-91 Tr170×8 Tr130×8 220 320 260 100
1860LZM7-121 Tr240×12 Tr190×10 310 550 435 135 1670LZM5-109 Tr175×8 Tr135×6 225 340 290 100
1860LZM7-127 Tr250×12 Tr200×10 335 560 445 135 1670LZM5-121 Tr185×8 Tr140×8 235 355 300 110
1860LZM7-139 Tr255×12 Tr205×10 350 570 455 155 1670LZM5-127 Tr185×8 Tr140×8 235 365 300 110
1860LZM7-151 Tr265×14 Tr210×10 360 605 490 155 1670LZM5-139 Tr195×8 Tr145×8 265 365 300 110
1860LZM7-163 Tr275×14 Tr215×10 370 610 490 155 1670LZM5-151 Tr200×8 Tr150×8 270 380 310 110

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Structure of Cool casting Anchorage with Fork Table 11 Main Data of 1670LZM7 Anchorage with Fork (in mm)

Fixed end Type B C F(min) G

1670LZM7-37 40 100 Φ85 180

1 2 3 4 5 1670LZM7-55 50 115 Φ100 210

C E 1670LZM7-61 50 125 Φ105 225

1670LZM7-73 55 140 Φ115 250
B

1670LZM7-85 60 150 Φ125 270

1670LZM7-91 60 155 Φ130 280
A

1670LZM7-109 65 170 Φ140 305

1670LZM7-121 70 180 Φ150 325
1670LZM7-127 70 185 Φ155 335
F 1670LZM7-139 75 190 Φ160 345

1 .Pin 1670LZM7-151 75 205 Φ170 370

2 .Fork 1670LZM7-163 80 210 Φ175 375
3 .Connecting Socket 1670LZM7-187 85 225 Φ185 405
4 .Sealed chamber 1670LZM7-199 90 230 Φ190 410
G

5 .Cable

Table 12 Main Data of 1670LZM5 Anchorage with Fork (in mm)

Adjustable end
Type B C F(min) G

1 2 3 4 5 6 1670LZM5-19 20 55 Φ45 100

E 1670LZM5-37 30 70 Φ60 125

Φ70
B

1670LZM5-55 35 85 155
1670LZM5-61 40 85 Φ75 155
1670LZM5-73 40 100 Φ85 180
A

1670LZM5-85 50 100 Φ90 190

1670LZM5-91 50 105 Φ95 190

F 1.Pin
1670LZM5-109 50 120 Φ100 215
1670LZM5-121 50 130 Φ105 230
2. Fork
1670LZM5-127 55 125 Φ105 225
3.Spherical Hinge Adjustable Lever
1670LZM5-139 55 135 Φ110 240
4.Spherical Hinge Adapter Sleeve
1670LZM5-151 60 135 Φ115 245
5.Connecting Socket
G

6.Sealed chamber
Note:
1. The data of A and E are not provided in the manual, which are related to the structures of the
Main data of Cool casting anchorage with fork refer to Table 7 and 8. connecting parts.

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Stressing Equipment and Space Tests

Stressing Jack and Reserved Space 1. Dynamic/Static Load Test of Parallel Wire Stay Cable System
OVM Parallel Wire Stay Cable System has been consistently improved based on numerous of tests in
Stressing Nom. force Overall Size Cavity aperture Stroke A(min) B(min) independent laboratories both at home and aboard, which prove its reliable mechanical property. The range
Jack (kN) （mm) (mm) (mm) (mm) (mm) of test is from 1670LZM7-37 to 1670LZM7-283, according to standards and specifications of GB/T18365,
PTI etc.
YCW60B 600 345×φ170 φ60 200 400 1500
YCW100B 973 370×φ214 φ78 200 450 1900
YCW150B 1492 370×φ285 φ120 200 550 1900 Typical Fatigue Tests on Assembly of 1670LZM7 Parallel Wire Stay Cable System
YCW200B 1998 382×φ310 φ120 200 600 2000
YCW250B 2480 380×φ344 φ140 200 600 2000 Upper limit Stress amplitude
YCW300B 3004 401×φ385 φ160 200 670 2000 S/N Specification Location Time
of stress Mpa
YCW350B 3497 404×φ410 φ175 200 670 2050
YCW400B 3956 400×φ432 φ175 200 680 2050 1 1670LZM7-163 CTL, USA 0.45fptk 200 2013
YCW500B 4924 564×φ490 φ196 200 750 2100
2 1670LZM7-211 EMPA, Switzerland 0.45fptk 200 2011
YCW650A 6500 640×φ610 φ240 200 800 2100
YCW900A 8952 600×φ670 φ280 200 1000 2200 Test Center of Wuhan Bridge
3 1670LZM 7-55 0.40fptk 212 2011
YCW1200A 11790 600×φ790 φ275 200 1100 2300 Science Research Institute Co., Ltd.
Chongqing Highway Engineering
Note: data B in the above for reference only. The actual length shall be subject to by the length of stay 4 1670LZM7-283 0.40fptk 200 2010
Test Center
cable and load-carrying conditions in order to meet the requirements of Stress in construction. China Ship building Industry Metal
5 1670LZM7-109 0.40fptk 200 2007
Structure Test Center
A(min)
OVM fatigue tests according to GB/T18365 and PTI
Stressing rod
)
in
m
Stressing nut A( B(
m
in
)

Jack
B(min)

Stressing rod
Stressing nut

Jack

Stressing head
Stressing head
Chair Chair

Stressing anchoroge

Fig. 5-1 Stressing Schematic Diagram of Fig. 5-2 Stressing Schematic Diagram of
Hanger Installation stay cable Installation Fatigue and Static Load Test of Type 1670LZM7-211

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2. Water Tightness Test

1
2

12

6
7
8

13 14

9 10 11

1.Anchorage at Stressing end 8.Direction of water circulation

2.Jack 9.Inlet of cold water
3.Cable LZM7-121 10.Electric heater
4. Loading cycle 10 times 11.Outlet of hot water
Fatigue and Static Load Test on Ty pe 1670LZM7-283 5.Red liquid 12.Deflection cycle 250 times
6.Steel Tube 13.Anchorage at Stressing end
7.Anchorage at Dead-end 14.Jack

Fatigue Test of 1670LZM7-283 Fork Static Load Test of 1670LZM7-283 Fork

Fatigue Test of Type 1670LZM7-109 Static Load Test of Type 1670LZM7-109 Water tightness test of stay cable (CIP)

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Projects Reference
Yavuz Sultan Selim Bridge, Turkey

Haui Shinui Bridge, Korea

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Dongsha Bridge, China

Yongning Yellow River Bridge, China

Jiaozhou Bay Bridge, China

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Lingfeng Bridge,China

Jiqi Yellow River Bridge,China

Peiling Yangtze river bridge,China

Tongzilin Bridge, China

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Saryang sangdo-hado Bridge, Kyungsangnam-do,Korea Qingyin Bridge,China

Nanning Bridge,China

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