This document provides specifications for a hydraulic rock breaker and boom system to be used at the Antapaccay Project mine site. The system will be used to break oversized rocks and clear blockages in a feed pocket and crusher. It will operate 24 hours per day, 365 days per year to process feed material up to 1,500 mm in size at a nominal capacity of 4,167 tons per hour. The breaker will be mounted on a boom with a maximum reach of 12.8 meters vertically and 13.7 meters horizontally, and the boom will have 330 degrees of rotation.
This document provides specifications for a hydraulic rock breaker and boom system to be used at the Antapaccay Project mine site. The system will be used to break oversized rocks and clear blockages in a feed pocket and crusher. It will operate 24 hours per day, 365 days per year to process feed material up to 1,500 mm in size at a nominal capacity of 4,167 tons per hour. The breaker will be mounted on a boom with a maximum reach of 12.8 meters vertically and 13.7 meters horizontally, and the boom will have 330 degrees of rotation.
This document provides specifications for a hydraulic rock breaker and boom system to be used at the Antapaccay Project mine site. The system will be used to break oversized rocks and clear blockages in a feed pocket and crusher. It will operate 24 hours per day, 365 days per year to process feed material up to 1,500 mm in size at a nominal capacity of 4,167 tons per hour. The breaker will be mounted on a boom with a maximum reach of 12.8 meters vertically and 13.7 meters horizontally, and the boom will have 330 degrees of rotation.
This document provides specifications for a hydraulic rock breaker and boom system to be used at the Antapaccay Project mine site. The system will be used to break oversized rocks and clear blockages in a feed pocket and crusher. It will operate 24 hours per day, 365 days per year to process feed material up to 1,500 mm in size at a nominal capacity of 4,167 tons per hour. The breaker will be mounted on a boom with a maximum reach of 12.8 meters vertically and 13.7 meters horizontally, and the boom will have 330 degrees of rotation.
OPERATING CONDITIONS Units DATA BY BUYER DATA BY SELLER Description Hydraulic Rock Breaker - Equipment No. 210-CRB-0001 - Description of material handled Chalcopyrite, Chalcocite, Covelite, - Bornite & Piryte - Design Capacity - Feed rate to dump t/h 4167 (nominal) - 7 500 (maximum) - Run-Of-Mine Lump size (ROM) mm Up to 1 500 - Bond Work Index (crushing) kwh/t 11.93 (medium hard) - Method of feeding Direct Dump Truck 250 mt - Moisture average (dry basis) % 3-5 - Bulk density (loading) t/m3 1.6 - 1.89 - Specific gravity 2,62 - Rock shape Irregular Shape Rock - Angle of repose 37º - Rock Breaker Service Breaking of oversize and bridged - ore in feed pocket of a (60" x 113") - giratory crusher and for stirring and - positioning boulders. - Special requirements The equipment will be used also to - replace the crusher concave liners - of 3.4 t - Unit location Outdoors - Ambient temperature, min/max °C Max. 40°C for hydraulic unit. For pedestal, boom - and hammer see Note 2. - Operation: hr/day 24 - day/yr 365 - Feed description 250 t (metrics) capacity truck into dump pocket; - 1 truck every 2 minutes average - Seismic Zone See Note 2 - Availability 92% minimum (mechanical) - Nominal utilization 70% - Elevation above MSL, m 4 050 - EQUIPMENT DATA BOOM: Manufacturer BTI Model N° TTX45 / BXR85 Plate thickness mm 19,05 / 25,4 / 38,1 / 50,8 Type of mounting base / material Concrete or Steel Maximum reach: Vertical: with hammer m 12,814 (see drw. N° SD-10176) without hammer m - Horizontal: with hammer m See sketch in page 4 and 5 13,699 without hammer m - Boom rotation: swing degr 210 330 hammer degr 150 166 Notes: 1.- See drawings No. 25580-220-P1-0210-00201/00202/00206/00207 2.- See Document No. 25429-220-3PS-G000-00001 0 9-Jul-10 Issued for Purchase RBR MAG FLG BAP C 15-Feb-10 Issued for Bid CAM SSL FLG CEZ B 23-Dec-09 Issued for Approval CM FR FLG CEZ A 16-Nov-09 Issued for Internal Coordination CM FR FG CZ REV DATE DESCRIPTION BY CHECK EGS PE CLIENT EQUIPMENT N° Antapaccay Project JOB N°: 25580 REV M/R N°: 25580-220-MRA-MFCK-00001 0210-CRB-0001 Hydraulic Rock Breaker DS N°: 25580-220-MFD-MFCK-00001 0 DATA SHEET SHEET 1 of 3 MANUFACTURER: BTI VENDOR: BTI EQUIPMENT DATA (Cont´d) Units DATA BY BUYER DATA BY SELLER
BOOM Cont´d Boom slewing rotation angle 330 Boom slewing drive Hydraulic swing Dual Hydraulic Motor Driven Boom slewing stops (to prevent damage) To be included Included. See drw.# SD-10176 Recommended working angle degr See drw.# SD-10176, max 330° Lift capacity at distance kg-m 3600 kg Lift capacity with hammer & tool kg 600 kg Boom end hook for concave liftings To be included Included Boom weight excluding breaker kg 20500 Power pack kg 2200 Heavy Duty Reinforced / 4 plate, Construction Heavy duty box construction Foundation mounting plate Included. 19,05/25,4/38,1/50,8. Plate thickeness mm See drw.# SD-3445 High Performance Hybrid Acrylic Coating / 2 to 4 mils thickness / Paint specification Manufacturer's standard SSPC SP-6
BREAKER / HAMMER Manufacturer BTI Model No. BXR85 Breaker specifications Hammer class 7500 lb-ft minimum 8500 lb-ft Flow range l/m 200 - 275 Pressure range kPa 15000 - 19000 Frequency range bpm 400-600 bpm minimum 444 - 629
Breaker ratings Oil flow requirements l/m 200 - 276 Oil pressure kPa 15000 - 19000 Frequency bpm 444 - 629 Breaker dimensions Overall length mm 1350 Tool diameter mm 160 Working length of tool mm 860 Operating weight kg 205 Heavy Duty Reinforced / Box Breaker construction Heavy duty Section Housing Material of bracket 44000 psi yield Hammer side plates with rock lugs (or claws) CHT524 Breaker tools To be included, Chisel Hammer tool (including a support tool) (Hard Rock type) Chisel Concave removal tool To be included Included. BXR85-BCA-1829 Hardness tool 45 RC Tool material /ASTM code Atlas AHT-28 (EN 30B)
EQUIPMENT N° Antapaccay Project JOB N°:25580 REV
M/R N°: 25580-220-MRA-MFCK-00001 0210-CRB-0001 Hydraulic Rock Breaker DS N°: 25580-220-MFD-MFCK-00001 0 DATA SHEET SHEET 2 OF 3 MANUFACTURER: BTI VENDOR: BTI EQUIPMENT DATA (Cont´d) Units DATA BY SELLER DATA BY BUYER
POWER UNIT: Manufacturer BTI Model N° PP200-125. See dwg. # SD-4431 Type Skid mounted Skid mounted Electrical Motor kW 93,2 (125 HP) derated at 4200 masl. Includes starter panel for both pump and cooler motor and heater. Oil reservoir capacity l 750 Oil reservoir dimension W x L x H mm 774x1320x530 Pump: Model & Type Parker P3, Variable displacement Size 160cc Capacity l/s 4,6 Design pressure kPa 27579 Operating pressure kPa 20684 Overall dimension: W x L x H mm 316,5x338x271 Power hydraulic hoses To be included Included Quality 6 wire braided. JIC and ORS, ID 1-1/2" max, 4000 psi Length m According to Drawing attached 4 hoses of 12 m each one Oil Filters: To be included Included Type & Quantity 10 micron / x 2 Oil coolers: To be included Included Type Air forced by electric fan Rating kW 0,37 (0,5 HP) Immersion oil heater To be included Included Rating kW 2 kW Control valves To be included Included, Electro-Hydraulic Proportional
Relief valves To be included Included, 29992 kPa min
Lubrication System Centralized Automatic Included. Hydraulic driven auto lube with a 55 kg grease metric type container, 17 lb grease pump (Lincoln model 94024), pressure relief and separate driven 24V @ 2Amp. See dwg. # 220-9227/9228 Describe Control System - Stationary Remote Control (Installed Included, Pedestal Mounted in Control Room) - Portable Radio Control Included, Portable Joystick radio remote control c/w transmitter, dual axis. Maximum line of sight distance of 328 ft. WEIGHTS AND SIZES:
Total weight of unit kg 24500
Shipping weight kg 27500 Heaviest piece: For shipping / erection kg 10000/20000 Overall length / width m 12 / 2,3 No. of packages for shipping One 40 ft and and one 20' container
EQUIPMENT N° Antapaccay Project JOB N°: 25580 REV
M/R N°: 25580-220-MRA-MFCK-00001 0210-CRB-0001 Hydraulic Rock Breaker DS N°: 25580-220-MFD-MFCK-00001 0 DATA SHEET SHEET 3 OF 3
Turning and Boring
A specialized treatise for machinists, students in the industrial and engineering schools, and apprentices, on turning and boring methods, etc.
