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Control (Quality) Plan

This document is a quality control plan for manufacturing a motor crank case (part 1 & 2). It outlines 6 key operations: 1) center drilling, 2) drilling, 3) rough boring, 4) finish boring, 5) tapping, and 6) sizing (finishing). For each operation, it specifies the process, product, critical characteristics, specifications/tolerances, measurement techniques, sample size and frequency, and control methods which include SPC, control charts, and procedures. The overall goal is to ensure the dimensions and features of the crank case meet specifications at each stage of production.

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Rabia Zulqarnain
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© © All Rights Reserved
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214 views1 page

Control (Quality) Plan

This document is a quality control plan for manufacturing a motor crank case (part 1 & 2). It outlines 6 key operations: 1) center drilling, 2) drilling, 3) rough boring, 4) finish boring, 5) tapping, and 6) sizing (finishing). For each operation, it specifies the process, product, critical characteristics, specifications/tolerances, measurement techniques, sample size and frequency, and control methods which include SPC, control charts, and procedures. The overall goal is to ensure the dimensions and features of the crank case meet specifications at each stage of production.

Uploaded by

Rabia Zulqarnain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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CONTROL (QUALITY) PLAN

Prototype Pre-Launch ✘ Production


Control Plan Number: 01 Key Contact/Phone: Mr. Date (Orig.): Date (Rev.)

Part Number/Latest Change Level: Core Team: Mr. Customer Engineering Approval/Date (If Req'd.)

Part Name/Description: Motor Supplier/Plant Approval/Date: Customer Quality Approval/Date (If Req'd.)
Cycle Part 1 & 2 (Crank Case)

Supplier/Plant: UNIT: Supplier Code Other Approval/Date (If Req'd.): Other Approval/Date (If Req'd.)
YYYYY

CHARACTERISTICS METHODS
SPECIAL
PROCESS NAME/ PRODUCT/PROCESS EVALUATION/ SAMPLE REACTION
PROCESS MACHINE NAME CHAR.
OPERATION (CLASS) SPECIFICATINON/ MEASUREMENT CONTROL PLAN
NUMBER PROCESS PRODUCT
TOLERANCE TECHNIQUES SIZE & FREQ. METHOD

CNC Tapping Micrometer Scerw Hold the Work, and


1 Operation # 1 Center Drill, Drilling Crank Case-1 & 2 Dia 10±0.5mm 100% SPC: SOP/WI, Taining
Center-1 Gauge/Plug Guage Notify the Supervisor

CNC Tapping Micrometer Scerw SPC: SOP/WI, X bar R Hold the Work, anNotify
2 Operation # 2 Drilling Crank Case-1 & 2 Dia 20±0.5mm Dia: 1/10
Center-2 Gauge/Plug Guage Control Chart,Taining the Supervisor

CNC Tapping Micrometer Scerw Hold the Work, and


3 Operation # 3 Rough Boring Crank Case-1 & 2 Dia. 30±0.5mm Dia: 1/15 SPC: SOP/WI, Taining
Center-3 Gauge/Plug Guage Notify the Supervisor

CNC Tapping Micrometer Scerw SPC: SOP/WI, X bar R Hold the Work, and
4 Operation # 4 Finish Boring Crank Case-1 & 2 Dia. 50±0.5mm Dia: 1/10, Ovality: 1/5
Center-4 Gauge/Plug Guage Control Chart, Taining Notify the Supervisor

CNC Tapping Thread Gage/Ring SPC: SOP/WI, X bar R Control Hold the Work, and
5 Operation # 5 Tapping Crank Case-1 & 2 See Spec in Drawing #--- Threads: 1/5
Center-5 Gauge Chart, Taining Notify the Supervisor

Micrometer Scerw
Dia: 1/5, Ovality: 1/5,
CNC Tapping Gauge/Thread SPC: SOP/WI, X bar R Hold the Work, and
6 Operation # 6 Sizing (Finishing) Crank Case-1 & 2 Dia 51±0.3mm Thread:1/5, Visual:
Center-6 Guage/Visual Control Chart, Taining Notify the Supervisor
100%
Inspection

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