Level1 - Quality MGMT Sys Manual - ISO
Level1 - Quality MGMT Sys Manual - ISO
Level1 - Quality MGMT Sys Manual - ISO
INDEX
Title Page No
Chapters
1. INTRODUCTION ...............................................................................................1
1.1 HPPWD/HPRIDC – An Overview.......................................................................1
1.2 Road Sector Strategy .........................................................................................1
1.3 Role Of HPRIDC in Project Preparation and Implementation ............................1
1.4 Entrustment of State Highways/Major District Roads.........................................1
1.5 NH – An Overview..............................................................................................1
2. QMS Description (Clause No. 4).....................................................................2-1
2.1 Introduction to HPPWD/HPRIDC QMS ...........................................................2-1
2.2 QMS Documentation (clause No. 4.2).............................................................2-3
2.3 Control of Documents and Record (Clause no. 4.2.3 & 4.2.4) ........................2-4
3. Management Responsibility (Clause No. 5)....................................................3-1
3.1 Management Commitment (clause no. 5.1) ....................................................3-1
3.2 Customer Focus (clause no. 5.2) ....................................................................3-1
3.3 Quality Policy (clause no. 5.3).........................................................................3-1
3.4 Quality Objectives (clause no. 5.4)..................................................................3-3
3.5 Responsibility, Authority & Communication (clause no. 5.5)...........................3-5
3.6 Communication (clause no. 5.5.3).................................................................3-21
3.7 Management Review (CLAUSE 5.6).............................................................3-23
4. Resource Management (Clause No. 6) ........................................................4-25
4.1 Resources (clause no. 6.1) ...........................................................................4-25
4.2 Competence, Training and Awareness (clause no. 6.2) ...............................4-25
5. Product Realisation (CLAUSE NO.7)..............................................................5-1
5.1 Planning of Product Realization (clause no. 7.1) ............................................5-1
5.2 Customer Related Processes (CLAUSE NO. 7.2) ..........................................5-3
5.3 Design and Development (CLASUE NO 7.3)..................................................5-3
5.4 Purchasing (CLAUSE NO 7.4) ........................................................................5-3
5.5 Product and Service Provision (CLAUSE NO. 7.5) .........................................5-3
5.6 Control of Monitoring & Measuring Equipment (CLAUSE NO. 7.6) ................5-4
6. Measurement, Analysis and Improvement (Clause No.8) ..............................6-1
6.1 Monitoring and Measurement (CLAUSE NO. 8.2) ..........................................6-1
6.2 Control of Non-Conforming Product (Clause No. 8.3).....................................6-2
6.3 Analysis of Data & Improvement (clause no. 8.4 & 8.5)..................................6-3
List of Tables
Table 1 : QMS Documentation Levels and their description…………………………. 2-3
Table 2 : Flow Chart for Quality Policy development and implementation…………. 3-2
Table 3 : QMS Responsibilities and Authorities (HPPWD/ HPRIDC)……………….. 3-1
Table 4 : QMS Responsibilities and Authorities (NH)………………………………..3-20
Table 5 : Communication Matrix………………………………………………………..3-23
List of Figures
Figure 1 : P-D-C-A CYCLE ................................................................................2-1
Figure 2 : Process Flow Chart for HPPWD/HPRIDC Activities.........................2-2
Figure 3 : HPPWD/HPRIDC ‘s Organization Chart (Ref. Para 98 of Chapter 3)3-5
Figure 4 : Organization Chart of NH ..................................................................3-6
Figure 5 : QUALITY MANAGEMENT SYSTEM- Sequence and Interactions
(Ref. Para 142 of Chapter 5)...........................................................................5-2
Figure 6 : Model of Process based QMS for HPPWD/HPRIDC........................6-4
List of Annexures
Annexure -I Distribution List for controlled copies of Quality Manual .......................I-1
Annexure -II Amendment sheet................................................................................II-1
Annexure -III List of Procedures...............................................................................III-1
INTENT
This User’s guide is provided to help the user to understand the structure,
presentation and the method to refer the various clauses of ISO 9001 as
outlined in the Quality Manual. The user guide is placed after the Index page
followed by Preface, the abbreviations used in the manual, the various
definitions as per ISO 9000:2005, Scope of certification, the method of review,
approval and revision.
CHAPTERS
The Quality Manual is divided into six chapters. These chapters are arranged
in sequential order as per standard clauses of ISO 9001:2000. The clause
numbers 1 to 3 constitute the reference to Scope of QMS, application of
ISO 9001:2000 requirements, justification for exclusion for any clause
requirement, normative reference and terms and definitions applicable to the
standard.
The actual requirement of the international standard begins with clause no.4
‘Quality Management System’.
The Index page nos. for example 3 -1 is to be read as page no. 1 of chapter 3.
Chapter 1 INTRODUCTION
7. This chapter describes Dr. Deming’s P-D C-A (Plan, Do, Check, Act),
method of preparing the QM, general process flow of HPPWD/HPRIDC
activities, sequence and interactions of QMS Processes and framework of
QMS documentation, Control of Documents and Records. It explains
about all the four levels of documents and the procedure about controlling
and method of maintaining the records generated out of implementation of
the system. This chapter refers to Procedure for Control of Documents and
Procedure for Control of Records. It is necessary that all QMS documents
are controlled and obsolete documents are segregated and not in use. All
Documents and Records are required to be identified by unique numbers.
16. This chapter describes generally the method of monitoring the processes,
products, measurement of users’ satisfaction, how Internal Audits are
carried out to ensure compliance to implemented QMS.
17. It also describes how HPPWD/HPRIDC established system for continual
improvement in all processes.
18. This chapter covers the requirements of clause Nos. 8.2.1, 8.2.2, 8.2.3,
8.2.4, 8.3, 8.4, 8.5, 8.5.1, 8.5.2, and 8.5.3.
19. Annexure -I to the Quality Manual contains the list of authorized holders
of this manual. This is to ensure that copies are controlled and distributed
only to the holders. As and when revisions are carried out the ‘obsolete’
copies are destroyed.
20. Annexure -II An amendment sheet is also given in the Manual. The
Management Representative (MR) shall ensure that any amendment
issued in the Manual is recorded in the amendment sheet.
21. Annexure -III gives the list of Procedures developed to comply with the
standard requirements as well as to ensure that activities of
HPPWD/HPRIDC are carried on in a systematic way.
PREFACE
22. This Quality Manual is intended to cover the Quality Management System
(QMS) of Himachal Pradesh Public Works Department
(HPPWD/HPRIDC), Government of Himachal Pradesh. It comprises of the
overview of the HPPWD/HPRIDC and references to various elements of
ISO 9001:2000 ‘Quality Management Systems – Requirements’. It is
applicable to the HPPWD/HPRIDC, as follows
23. Himachal Pradesh Roads & Other Infrastructure Development Corporation
limited (HPRIDC) setup constituting of state Roads Project Implementation
Unit HQ (including finance wing) locate at Shimla having three
construction management units located at Shimla, Una and Hamirpur
districts. Chief Engineer –cum-project Director controls the above setup.
24. Himachal Pradesh Public Works Department (HPPWD/HPRIDC) National
Highway setup constituting of the Chief Engineer (National Highway), one
circle both located at Shimla with two divisions of National Highways
located at Rampur and Solan. The Chief Engineer (NH) controls the above
setup.
25. The general organisation chart of HPPWD/HPRIDC and NH is given under
Figure 3 under Para 98 of Chapter 3.
26. This manual also forms an important adjunct to the following international
standards:
• ISO 9004: 2000 Quality Management Systems - Guidelines
for Performance Improvements
• ISO 19011:2002 Guidelines for Auditing of Environment and
Quality Management Systems
• ISO10013: 2001 Quality Management Systems - Guidelines for
Documentation
27. The Quality Manual also refers to the Procedures, which are mandatory,
and other Procedures necessary for efficient and effective operation of the
QMS in HPPWD/HPRIDC. While preparing this Quality Manual, references
have been drawn from Operational manual, MOSRTH Guidelines and
other relevant documents of HPPWD/HPRIDC, particularly with regard to
the responsibility and authority of the designated personnel.
28. The sequence and interaction of processes have been determined as
required by ISO 9001:2000, Clause 4.1(b) and given in Chapter No.5
‘Product Realisation (pg 5.1)
29. This QM is the property of HPPWD/HPRIDC . It should not be reproduced
or extracted without prior permission of HPPWD/HPRIDC . It is a
‘Controlled’ document as per clause 4.2.3of ISO 9001:2000 and shall be
available for usage only authorized personnel of HPPWD/HPRIDC .
30. The distribution list of this manual is detailed in Annexure -I with the copy
number and date of issue.
31. This is the first issue of the Quality Manual. Any amendments arising out
of implementation shall be issued in consultation with appropriate
ABBREVIATIONS
SCOPE
[Clause No. 1.2 Application, 4.2.2 (a) of ISO 9001:2000]
34. This QMS Quality Manual covers the Quality Management Systems
requirements of HPPWD/HPRIDC/HPRIDC and follows the specifications
set by, ISO 9001:2000: Quality Management Systems – Requirements.
35. The QMS implementation and certification scope covers all the activities
undertaken under HPPWD/HPRIDC, as defined in the ‘Preface’.
Head Office/ Circle Level
36. To ensure implementation of government policies, project decision at the
Division’s/CMU’s level and resource allocation.
Division /CMU Level
37. To ensure “Identification, proposal preparation, seeking approval,
execution and maintenance of road infrastructure.”
38. As per requirement of clause 4.1(f) of ISO 9001:2000 controls need to be
exercised over the output of the outsourced process, which affects product
conformity. HPPWD/HPRIDC outsources the following activities and
adequate controls are exercised by it over such activities.
a) Construction through contractors
b) Training of personnel through HRD institutes
c) Project design supervision for progress monitoring and quality
assurance through out side agency/consultants
d) Project report preparation through consultants
e) Specialized institutional development studies by consultants
Exclusions
• Design and Development (Clause No. 7.3)
Designs are not carried out in the case of HPPWD/HPRIDC present
scope of QMS activities. The designs are outsourced or done by
Design wing. Hence this clause is excluded
• Validation of processes for production and service provision (Clause
No.7.5.2)
HPPWD/HPRIDC does not have any process where the resulting
output cannot be verified by subsequent monitoring or measurement.
Hence this clause is excluded.
• The products included under the scope of QMS do not utilize any
factored item in the form of supplies from customers. Hence the QMS
does not include clause 7.5.4 on "Customer Property."
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Quality Manual for
Public Works Department of Himachal Pradesh (HPPWD)
1. INTRODUCTION
1.1 HPPWD/HPRIDC – An Overview
43. Himachal Pradesh Public Works department is engaged in planning,
construction and maintenance of roads, bridges, ropeways and buildings (both
residential and non-residential of various Govt. departments) in the State. The
department further executes engineering work on behalf of Local Bodies, Public
Undertakings, Boards & other Institutions under Himachal Pradesh Government
as “Deposit works”. Environment friendly functioning of the Public Works
Department is a necessary part of the good governance and an important factor
in the Himachal Pradesh state’s infrastructure Development through Adoption of
sound practices, systematic approach and standardization.
44. Himachal Pradesh Road & Other Infrastructure Development Corporation
Limited, a wholly owned organization of Government of Himachal Pradesh, was
incorporated on 10th June, 1999 under the Companies Act, 1956, with the main
objective of fostering the growth of infrastructure development by developing
Roads, Bridges & other infrastructure in the State of Himachal Pradesh. HPRIDC
is constituted as a body corporate. It is mandated to act on business principles in
the discharge of its functions. In the light of the mandate of transforming HPRIDC
from a project implementing Agency to functional Road Agency, the organization
in discharge of its functions, is bound to adopt (a) modern business processes in
planning, budgeting, management functions and establishing a stable funding
mechanism for core road network (b) ICT planning, management and support
functions and (c) enhanced human resource development and increased
organizational efficiency.
1.2 Road Sector Strategy
45. In a hill State like Himachal , roads are key infrastructure for economic and social
development. In order to stimulate growth on sustainable basis, acceleration of
hydro-power generation, diversification of agriculture, promotion of investment in
industry and tourism have been identified as key sectors. In absence of rail and
air links and a limited potential of development of these sectors in future, an
efficient and reliable road network is necessary to achieve growth in these
identified key sectors. The State has currently a network of about 28000 Kms.
road length comprising of about 2000 Kms. of National Highways and border
roads financed by Government of India, about 4000 Kms. of core roads
comprising of State Highways and MDR and the balance being the rural roads.
However, the quality and extent of network is currently inadequate and needs to
be augmented. The National Highways and Border Roads network is being
adequately financed by Government of India for maintenance and upgradation.
The connectivity to unconnected habitations, for providing access to services and
markets, remains utmost priority of the State and is being adequately financed by
the State Government through its own resources, through NABARD resources
and under the Government of India programme of Pradhan Mantri Gram Sadak
Yojna However, the core network of State Highways and MDR comprising of
about 4000 Kms. which serves as the links between Rural Roads and National
Highways, require substantial investment for upgradation and up keep and the
resources to the desired level are not being deployed due to other priorities.
Accordingly, the Government of Himachal Pradesh have decided to tie up
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46. resources from external funding agencies, through Govt. of India programmes
and under PPP mode to address the quality and capacity enhancing of the core
network. Currently, a project with approximate size of Rs.1350.00 crores, mainly
comprising of World Bank assistance of about Rs.1000.00 crores is proposed
and project preparation is in advanced stage and World Bank sanction is likely to
be received in early near future.
47. The State Government has decided to implement this project through HPRIDC
keeping in view the advantage that corporate body offers vis-a-vis the
Government Department and accordingly the project preparation and
implementation of World Bank State Road Project has been entrusted to
HPRIDC.
1.3 Role Of HPRIDC in Project Preparation and Implementation
48. State Roads Project and Management of Highways within the State The Role
of HPRIDC in Project Preparation and Implementation of State Roads Project
with World Bank Assistance and its long term role in management of Highways
within the State after careful consideration at the Government level has been
decided as under (Extract of the Government letter No. PBW (B&R) (WB)
3(6)9/2005-I dated 27th November, 2006 reproduced below).
• In the first stage, HPRIDC will function as a convenient temporary accounting
mechanism and decision making structure with the PWD being the real
implementing agency for implementation of the proposed State Roads Project.
All the financial matters will be dealt in HPRIDC.
• In the second stage, the Headquarter Project Implementation Unit (PIU)
carved out for this Project under Chief Engineer-cum-Project Director may
prepare and implement this Project with dedicated Construction Management
Units (CMUs). No PWD assets would need to be entrusted to the agency.
However, the HQ PIU and CMUs would strive for ISO: 9001 Certifications.
• In the long run RIDC should become a network manager of 2000 kms. of State
Highways and 1250 km of National Highways, which the Government of HP
will entrust to the RIDC from time to time. This will necessitate the clubbing of
management of State Highways and National Highways and transfer their
management to HPRIDC. The existing staff of NH and some additional staff of
PWD would be transferred to HPRIDC for this purpose.
49. As a sequel to the above role assigned to HPRIDC it has already crossed Stage
1 and entered Stage 2.
1.4 Entrustment of State Highways/Major District Roads
50. The Government has decided to entrust to the HPRIDC all those upgrading
works, which shall be taken up under the State Roads Project. Those roads shall
be entrusted to the HPRIDC upon completion of works. There will be a gradual
transition of entrustment of other core roads (including NHs) which are not taken
up under the Project. For this purpose the Memorandum of Articles of Association
of HPRIDC shall be amended accordingly.
1.5 NH – An Overview
51. Department of National Highway being one of the wings of HPPWD acts as an
agency of Ministry of Shipping and Road Transportation, Government of India to
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52. look after the construction and maintenance of various national highways falling
under the jurisdiction of the state. As on today, the total length of the national
Highways in Himachal Pradesh constitutes to be around 1470.606 consisting of
NH-20A, NH-21A, NH-22, NH-70, NH-72, NH-88 etc.
53. NH came into existence with effect from June 15, 1989 but became operational
only in February, 1995. It is headed by the Chief Engineer (National Highway)
and has two circles (at Shimla and Shahpur) under its control. Similarly under
each circle there are two to three divisions and under each division there are four
to five sub-divisions
Management
Responsibility
_ACT/IMPROVE_ ________DO__________
____CHECK/CORRECT___
Administratively
Approved? Proposal modified
NO
YES
Technical sanction
Tendering process
Re-tendering
Evaluation of tenders No
Yes
Award of work
Execution
Completion
58. The flow chart given above depicts the activities carried out by Divisions.
Procedures are established to carry on each of the above activity.
2.2 QMS Documentation (CLAUSE NO. 4.2)
60. The Table 1 given below explains the contents of the above mentioned
documents, incorporating the requirements of ISO 9001:2000. These levels of
documentation form the core of the Management system of HPPWD/HPRIDC
and provide the basis of implementation and maintenance of the QMS.
Table 1 : QMS Documentation Levels and their description
Documentation
Description of the Document
Type
QMS Policy and A documented, verifiable, statement of intent by the top
Quality Objectives management of HPPWD/HPRIDC.
2.3 Control of Documents and Record (CLAUSE NO. 4.2.3 & 4.2.4)
2.3.1 Requirements
61. To define the controls required for documents such as approvals, reviews,
changes, amendment and control of obsolete documents.
62. To define methods of controlling records, which are generated as a part of QMS
implementation and ensure that these are legible, readily available and
retrievable.
63. To define the method of disposal of obsolete documents and ensure that they do
not remain in circulation.
2.3.2 Intent
64. To ensure control of documents and records for the effective implementation and
maintenance of the QMS.
2.3.3 Input
65. Data and Records from the existing practices.
Data and Records as identified in the QMS.
2.3.4 Process
66. Issuance of QMS documents is controlled. Level 1 Quality Manual, Level 2
Procedure Manual, Level 3 checklists / work instructions, Level 4 Formats, are all
given a unique number as defined in the Procedure for Control of Documents in
Procedure Manual.
67. HPPWD/HPRIDC ensures that only latest version of guidelines and specifications
are used for carrying out processes by the Divisions/CMU’s.
68. It is ensured that records are legible, readily identifiable and retrievable. Obsolete
documents/ records are identified uniquely and disposed of by suitable means.
69. The external documents are controlled and maintained at each Division by
preparing a master-list of these documents and periodically updating the list.
70. The control under the QMS will be applicable for the following documents and
records:
• Quality Manual
• QMS Procedures Manual
• Work instructions
• Checklists
• Formats and records generated as a part of system implementation
2.3.5 Output
• Controlled Documents and Records
Reference
• QMS/PM/SP-01 – Control of Documents
• QMS/PM/SP-02 – Control of Records
3.3.1 Requirements
75. The objective is to define Quality Policy of HPPWD/HPRIDC to provide
overall direction and framework of operation at all levels and functions.
76. This policy is a verifiable statement of intent of HPPWD/HPRIDC’s
commitment to the quality issues of its activities and is appropriate to the
purpose of HPPWD/HPRIDC.
77. The Policy provides a framework for achieving continual improvement of
the effectiveness of the QMS.
78. The top management will communicate the Quality Policy within and
across HPPWD/HPRIDC and will review it periodically for its continuing
suitability.
3.3.2 Intent
79. To demonstrate top management’s intent and commitment towards
achieving, maintaining and continually improving the Quality Management
System, a documented QMS policy statement is evolved by the top
management and authorized for adoption by the government through the
Principal Secretary and the Secretary, HPPWD/HPRIDC .
3.3.3 Inputs
80. To define the Quality Policy of HPPWD/HPRIDC , top management has
considered the various inputs such as:
• Consistency on the part of HPPWD/HPRIDC ’s policies and strategies,
• Level and type of improvement needed for HPPWD/HPRIDC to be
successful,
• The expected or desired degree of users’ satisfaction,
• Development of human resources in HPPWD/HPRIDC ,
• Needs and expectations of other stakeholders,
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Quality Manual for
Public Works Department of Himachal Pradesh (HPPWD)
3.3.4 Process
81. Various suggestions received from staff, vision, mission of
HPPWD/HPRIDC are discussed in the Steering Committee headed by the
Secretary/MD.
82. On the basis of these discussions, the Quality Policy is formulated by the
top management and reviewed and approved by the Secretary/MD. The
Policy is circulated to H.O, all the Circles and CMU’s/Divisions by the MR
and DMRs and displayed through fliers and posters .The Policy being
dynamic, if modified, shall be circulated to all the Circles/Divisions for
display (See Table 2).
83. The Quality Policy is also communicated through the awareness trainings
conducted at each division.
84. The Management Review Committee will review the Quality Policy every
year for adequacy.
Table 2 : Flow Chart for Quality Policy development and implementation
Schematic Flow Responsibility Authority Monitoring
Modified QMS
Policy MR, AMR, DMR GOHP
Policy
amendment, if
required
3.3.5 Output
85. Defined and approved Quality Policy .The HPPWD/HPRIDC has adopted
and issued the documented statement of HPPWD/HPRIDC Quality Policy
as stated below.
3.4.1 Requirements
88. HPPWD/HPRIDC’s Quality Policy provides a framework for the setting of
Quality Objectives. The Objectives are capable of being measured in order
to facilitate an effective and efficient review by management.
3.4.2 Intent
89. To establish measurable Quality Objectives leading to improvement of the
HPPWD/HPRIDC’s performance and to facilitate effective and efficient
implementation and review of QMS.
3.4.3 Input
90. For development of QMS objectives, the HPPWD/HPRIDC management
has considered the following:
• Current and future resource needs of HPPWD/HPRIDC
• Relevant findings from management review.
• Self-assessment results.
• Current product and process performance.
• User perception.
• Opportunities for improvement.
• Resources needed to meet the Quality Objectives.
• Analysis of data.
3.4.4 Process
91. The relevant Division/CMU Heads (EE) shall study their current
performance and identify opportunities for improvements. These
opportunities shall be discussed amongst Circles/ Divisions for modifying
the Quality Objectives.
92. These opportunities shall be documented, by the concerned
/Division/Circle.
93. Each Sub-Division shall submit the achievement of Quality Objectives in
their jurisdiction, in an analytical form, to the Division/CMU Heads. The
Division/CMU Heads shall monitor the report, every quarter for review of
achievement. The Division shall forward all these reports to the Circle and
Circle to the H.O. respectively for review.
94. Necessary actions will be taken for revision of Objective, after its
achievement.
95. The process comprises of all inputs received through suggestion schemes,
discussions, study of present practices, trends and strategies, etc.
3.4.5 Output
96. The output of this procedure will be well defined Quality Objectives
relevant to processes (Construction and maintenance), human resources,
quality of material, reduction in delay of project, life cycle, etc.
97. The Quality Objectives as adopted by HPPWD/HPRIDC are listed below:
• To provide minimum 5 days training to staff members, annually
• To ensure project delivery on time i.e 100%
• To ensure completion of project within Budgeted cost.
ENGINEER IN CHIEF
Chief Engineer
(NH)
Superintendent Engineer
EE
EE
(Rampur)
(Solan)
AE AE
A/c Suprd (P) Suprd (E) Head Draughts Man
A/c Suprd (P) Suprd (E) Head Draughts Man
3.5.1 Requirements
99. To define and communicate the responsibility and authority in order to
implement and maintain an effective and efficient QMS (Ref. Table 3
below).
3.5.2 Intent
100. To enable the staff to contribute to the achievement of the Quality
Objectives and to establish motivation, involvement, and commitment for
effective implementation of QMS.
3.5.3 Input
101. Operational manual, MOSRTH Guideline,Quality Policy and Quality
Objectives, applicable Acts and Rules like, Himachal Pradesh
Transparency in Public Procurement Act (HPTPP Act), Right to
Information Act etc.
3.5.4 Output
Table 3 : QMS Responsibilities and Authorities (HPPWD/ HPRIDC)
102. The roles and responsibilities for each level and function under a circle
or division has also been well defined in PWD’s department code.
103. The roles and responsibilities defined under the QMS are additional
responsibilities to a functionary.
3.6 Communication (CLAUSE NO. 5.5.3)
3.6.1 Requirements
104. The HPPWD/HPRIDC is to have a well established system of
communication for both internal and its external users.
3.6.2 Intent
105. To develop an effective process for communicating the Quality Policy,
Quality Objectives and identified needs and expectations to the staff, users
and contractors.
3.6.3 Input
106. Typical inputs for communication include the following :
• Statutory and Regulatory requirements
• ISO 9001 Standard requirements
• QMS Policy and Objectives
• QMS documentation
• Responsibilities and authorities
• Training requirements
• Response to the complaints
• Public survey
• Data analysis
3.6.4 Process
107. HPPWD/HPRIDC has designed an effective interface for communication
to address issues related to efficient functioning of its QMS and its
continual improvement in a systematic manner. This communication
process is able to identify the responsibilities related to communication
(Ref. to Table 5).
108. HPPWD/HPRIDC’S communication process provides a framework for
managing, and achieving the product realization in an effective and
efficient manner. Inter-departmental communications are carried out
ensuring proper process controls for product realization.
109. `The following mode of communications are followed:
• Communications through circulars letters, Email, fax, and suggestion
boxes at all Sub-Divisions/ Divisions/Circles
• Process/Product specific guidance documents
• Web Based information,
• Fliers,
• Annual Reports,
• Annual Management Information System (MIS)
• Departmental Medium Term Fiscal Plan (DMTFP)
• Annual Budget Document
• Meetings, Interviews, Notice boards
• Print, Electronic media
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Quality Manual for
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3.6.5 Output
111. Formal management and staff communication system established.
112. Staff involvement in Quality Management System ensured.
113. Identification of potential non - conformances, Audit summary report,
Management Review Meeting Minutes, Initiation of corrective and
preventive actions.
3.7 Management Review (CLAUSE 5.6)
3.7.1 Requirements
114. Review the Quality Management System at planned interval to ensure its
continuing suitability, adequacy and effectiveness.
3.7.2 Intent
• To assess the opportunities for improvement and need for changes to
the Quality management system including Quality policy and
objectives
3.7.3 Input
• Status of decisions on previous Minutes of Management Review
Meeting
• Suggestion schemes
• Study of Effectiveness and efficiency of process performance and
product conformity
• Audits/ Inspection Reports
• Corrective and Preventive action
3.7.4 Process
115. The continual improvement in the Quality Management System is
ensured through the implementation of Quality Policy and Objectives,
analysis of data obtained from various performance trends, details
obtained from corrective and preventive actions and constitution of
quality management review committee (QMRC) at the Secretary level,
circle level and division/ CMU level.
116. The Management Review Committee shall include the Top Management,
MR and DMR of respective departments.
117. An agenda and schedule shall be prepared for meeting to ensure proper
and timely communication to all the members of QMRC as well as
special invitees, if any.
118. The agenda takes into account the Quality Policy and Objectives, Internal
Audit results, Self Assessment findings, suggestions, process
performance review, product conformity, data analysis, user feedback
and trends.
119. The output from the management review shall be consistent with the
commitment of HPPWD/ HPRIDC for continual improvement and shall
include any decision and actions related to possible changes to:
• Improvement of product related to customer requirements
• Quality Policy and Objectives thereof
• Resources, and
• Improvement of effectiveness of QMS and its processes and other
elements
120. The minutes of meeting shall be recorded and communicated to all the
concerned officials to set task and responsibility for ensuring the
implementation of decision taken in QMRC meeting.
3.7.5 Output
The concept of continual improvement in all processes and products as per
the customer requirements is ensured
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4.1.1 Requirements
121. The resources needed to implement and maintain the HPPWD/HPRIDC
QMS and continually improve its effectiveness and to enhance user
satisfaction by meeting user requirements will be identified and provided.
4.1.2 Intent
122. It will be ensured that the resources essential to the implementation of
strategy and achievement of the HPPWD/ HPRIDC’S Quality Objectives,
are identified and made available. This will include resources both for
operation and improvement of the QMS, and the satisfaction of users and
other stakeholders.
4.1.3 Input
123. Human Resources, Infrastructure, Work environment, Contractors and
suppliers, financial resources.
4.1.4 Process
124. HR: For effective design, implementation and maintenance of the QMS,
availability of human resources forms one of the integral constituents.
HPPWD/HPRIDC ensures availability of competent / qualified personnel
by implementing a structured recruitment policy and by providing adequate
training on continual basis.
• Qualified internal auditors for QMS are made available through training.
‘Train the trainers’ programme is being conducted to provide training on
continual basis.
• HPPWD/HPRIDC ensures availability of competent and capable
contractors through pre-qualification procedure for large works and a
regular yearly performance evaluation for smaller works. Their
registration status is updated based on the results of such evaluations.
4.1.5 Output
125. Assured availability of qualified and competent manpower.
• Assured availability of infrastructure for new construction and
maintenance
• Assured availability of financial resources
• Satisfactory work environment
• Greater motivation to contribute by the staff
4.2 Competence, Training and Awareness (CLAUSE NO. 6.2)
4.2.1 Requirements
126. To ensure that necessary competence is available for the effective and
efficient operation of HPPWD/HPRIDC; to provide training to the staff and
other stakeholders to improve their competence and awareness.
4.2.2 Intent
127. To ensure HPPWD/HPRIDC has a system to improve the competence of
staff to carry out their functions.
4.2.3 Input
128. The inputs for defining the competence, training and awareness process
are:
• Responsibility and Authority from D Code and A Code for in-house / on-
the - job training.
• Quality Policy and Quality Objectives, documentation.
• Training schemes in outside institutions.
• Budgetary provision for training.
4.2.4 Process
129. HPPWD/HPRIDC has established a procedure to ensure that competent
personnel are engaged to perform the work at the various levels and
functions. A ‘Training Policy” and Training Plan for HPPWD/HPRIDC is
under development through consultant for HR Improvement.
130. The training needs are identified further to improve the competence level
of personnel.
131. These needs are assessed and forwarded to the Government for
provision of required training.
132. The trainings shall specifically focus on the areas of work, internal
auditing and performance monitoring, including achievement of Quality
Objectives.
133. Training effectiveness is evaluated by each Division Heads and re-
training needs if required, are identified. All the training related records are
maintained.
4.2.5 Output
• Training Needs identified.
• Well defined training modules.
• Structured training programmes.
• Availability of competent work force.
Financial resources:
134. HPPWD/HPRIDC ensures availability of adequate financial resources for
new works as well as maintenance activities through an effective
budgetary and release process.
135. Adequate resources are provided for in-house and external training of
manpower, infrastructure, travel, faculty etc.
136. Ensured provision of resources for effective QMS implementation and its
sustenance are inbuilt into the HPPWD/HPRIDC resource provision
mechanism.
5.1.1 Requirements
139. To ensure that both the product realization (roads & bridges), processes
and support processes are carried out under controlled conditions by
ensuring availability of designs, checklists, guidelines, specifications, work
instructions, appropriate equipments, monitoring and measuring tools and
devices, monitoring and measurement, release of product to use and
delivery of product (its inclusion in list of assets).
5.1.2 Intent
140. To ensure that HPPWD/HPRIDC achieves compliance of the products
and processes with planned arrangements.
5.1.3 Input
141. QMS Procedures, IRC codes, BIS, MOSRTH guidelines, any other
special publications, checklists, forms, statutory and regulatory
requirements.
5.1.4 Process
142. The sequence and interactions of various processes are detailed in the
flow chart given below (See Figure 5)
Figure 5 : QUALITY MANAGEMENT SYSTEM- Sequence and Interactions (Ref. Para 142 of Chapter 5)
Proposal
Administratively
modified User
Quality Procedures Approved? NO P.A
Feedback
YES
Technical sanction
Analysis of Data
Checklists and Work
Instructions Tendering process
Evaluation of tenders
Formats
Award of work
Execution
Completion
5.6.1 Output
153. Processes are carried out as per planned arrangements, resulting in
reduced non-conformances, minimal user complaints and faster response
to user feedback.
154. Quality roads, bridges complying with specifications and sound
engineering practices, within time and cost norms.
5.6.2 References
• QMS/PM/QP – 01: Need identification and assessment
• QMS/PM/QP – 02: Detailed investigation
• QMS/PM/QP – 03: Design and drawings
• QMP/PM/QP – 04: Estimation
• QMP/PM/QP – 05: Proposal inclusion in budget and resource
management work environment
• QMP/PM/QP – 06: Administration approval and technical sanction
• QMP/PM/QP – 07: Tender process
• QMP/PM/QP – 08: Quality assurance
• QMP/PM/QP – 09: Measuring and monitoring devices management
• QMP/PM/QP – 10: Asset acquisition and management maintenance
• QMP/PM/QP – 11: Financial Management
6.1.1 Requirements
155. To ensure effective and efficient measurement of performance of
HPPWD/HPRIDC ’s processes which include:
• Measurement and evaluation of its products.
• Capability of processes.
• Satisfaction of user and other stakeholders.
• To assess HPPWD/HPRIDC’s performance against its implemented
Quality Management System.
• To identify areas for improvement of the QMS.
• To define methods to monitor and measure product conformance,
system effectiveness through internal and external audits, self-
assessment, data analysis, etc.
• To ensure that corrective and preventive actions are taken for any non-
conformances of products and processes.
6.1.2 Intent
156. To ensure effective and efficient measurement of HPPWD/HPRIDC ’s
performance.
Collection and validation of data.
To provide information for improving the performance of
HPPWD/HPRIDC.
6.1.3 Input
157. Quantitative and qualitative data for monitoring improvement.
• Criticality of the area of audit with respect to QMS performance.
• QMS implementation at each stage of project activity.
6.1.4 Process
Measurement and Monitoring of User satisfaction (Clause No. 8.2.1)
158. HPPWD/HPRIDC has established a system of obtaining user feedbacks
to ensure realistic assessments with respect to project requirements,
resource allocation and HPPWD/HPRIDC’s performance. Annual road
condition surveys are conducted and the processed data are used as
inputs for the Road Information System (RIS) and Geo Information
Systems (GIS) operations. Traffic censuses are also conducted once in
five years to measure the growth and its effect on the infrastructure.
159. The results of such monitoring of user satisfaction shall be submitted to
Management review committee for further actions by the management.
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6.1.5 Output
166. Total compliance to the implemented QMS
• Feedback to Top Management regarding effectiveness and efficiency of
the QMS
• Actions leading to continual improvement are initiated
Reference
QMS/PM/SP – 03: Internal Audit
6.2 Control of Non-Conforming Product (CLAUSE NO. 8.3)
6.2.1 Requirements
167. To establish, implement and maintain documented procedure for:
• Defining the controls and related responsibilities and authorities for
dealing with non-conforming product.
• Evaluating the need for actions to prevent non-conformities and
implementing appropriate actions designed to avoid their occurrence.
6.2.2 Intent
168. To ensure that product which does not conform to product requirements
is identified and controlled to prevent its unintended use or delivery
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6.2.3 Input
• QMS Procedures, IRC codes, BIS, MOSRTH guidelines, checklists, forms,
statuary and regulatory requirements.
6.2.4 Process
169. Establish documented procedures for identifying and controlling the
product which does not confirm to product requirements to prevent its
unintended use and delivery.
6.2.5 Output
170. Records of the nature of non-conformities and any subsequent actions
taken including concessions.
Reference
QMS/PM/SP – 04: Control of Non-conforming product
6.3 Analysis of Data & Improvement (CLAUSE NO. 8.4 & 8.5)
171. The process chart for Continual Improvement is illustrated in Figure 6.
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Clause 5
MANAGEMENT
RESPONSIBILITY
Clause 8
Clause 6 MEASUREMENT,
RESOURCE MANAGEMENT ANALYSIS AND
IMPROVEMENT
Clause 7
Input PRODUCT Output
REALISATION Product
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6.3.1 Requirements
172. The HPPWD/HPRIDC will improve the effectiveness of its QMS through
the use of Quality Policy, Quality Objectives, Internal Audits, Self-
assessment, Analysis of Data, Corrective and Preventive actions and
Management Review.
6.3.2 Intent
173. To establish continual improvement of the implemented QMS of
HPPWD/HPRIDC.
6.3.3 Input
• Quality Objectives
• Bench markings
• Best Practices
• Suggestion schemes
• Study of Effectiveness and efficiency of the processes
• Cost effectiveness of conforming Products
• User perception from feedbacks
• Performance Trends
6.3.4 Process
174. The continual improvement in the Quality Management System is
ensured through the implementation of Quality Policy and Objectives,
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6.3.5 Output
176. The concept of continual improvement in all processes and products is
ensured.
Reference
QMS/PM/SP – 05: Corrective actions
QMS/PM/SP – 06: Preventive actions
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