ABB ACS550 Drive Manual by Pass PDF
ABB ACS550 Drive Manual by Pass PDF
ABB ACS550 Drive Manual by Pass PDF
Safety
WARNING! The ACS550 adjustable speed AC drive with Bypass should ONLY
be installed by a qualified electrician.
WARNING! Even when the motor is stopped, dangerous voltage is present at
the Power Circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the
frame size, UDC+ and UDC-, or BRK+ and BRK-.
WARNING! Dangerous voltage is present when input power is connected.
After disconnecting the supply, wait at least 5 minutes (to let the intermediate
circuit capacitors discharge) before removing the cover.
WARNING! Even when power is removed from the input terminals of the
ACS550, there may be dangerous voltage (from external sources) on the
terminals of the relay outputs.
WARNING! When the control terminals of two or more drive units are
connected in parallel, the auxiliary voltage for these control connections must
be taken from a single source which can either be one of the units or an
external supply.
WARNING! The ACS550 will start up automatically after an input voltage
interruption if the external run command is on.
WARNING! When the ACS550 with Bypass is connected to the line power, the
Motor Terminals T1, T2, and T3 are live even if the motor is not running. Do not
make any connections when the ACS550 with Bypass is connected to the line.
Disconnect and lock out power to the drive before servicing the drive. Failure
to disconnect power may cause serious injury or death.
Note! For more technical information, contact the factory or your local ABB sales
representative.
Safety
2 ACS550-CC Packaged Drive with Bypass
Safety
ACS550-CC Packaged Drive with Bypass 3
Table of Contents
Safety
Use of Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents
Installation
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bypass Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparing for Installation (Supplement to ACS550-01/U1 User’s Manual) . . . . . 7
Preparing for Installation (Supplement to ACS550-01/U1 User’s Manual) . . . . . 8
Installing the Drive (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . . . 9
Installing the Wiring (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . 10
Maintenance
Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Technical Data
Ratings (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . . . . . . . . . . . 18
Input Power Connections (Supplement to ACS550-01/U1 User’s Manual) . . . 18
Motor Connections (Supplement to ACS550-01/U1 User’s Manual) . . . . . . . . 25
Motor Connection Specifications – R7/R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cooling – R7/R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dimensions and Weights (Supplement to ACS550-01/U1 User’s Manual) . . . 27
Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Index
Table of Contents
4 ACS550-CC Packaged Drive with Bypass
Installation
WARNING! When the ACS550 with Bypass is connected to the line power, the
Motor Terminals T1, T2, and T3 are live even if the motor is not running. Do not
make any connections when the ACS550 with Bypass is connected to the line.
Disconnect and lock out power to the drive before servicing the drive. Failure
to disconnect power may cause serious injury or death.
Application
This manual is a supplement to the ACS550-01/U1 User’s Manual and documents
Bypass configurations.
Installation
ACS550-CC Packaged Drive with Bypass 5
The following shows the front view of a typical ACS550 Bypass wall mount
configuration, and identifies the major components.
ACS-CP-A
l Control Panel
Cover Control
The following shows the front view of a typical ACS550 Bypass floor mount
configuration, and identifies the major components.
ACS-CP-A
Control Panel
Cover Control
Installation
6 ACS550-CC Packaged Drive with Bypass
3 Phase ACS550
Drive Motor
Input Power
PREPARE the Mounting “Prepare the Mounting Location” Prepare the Mounting Location - Floor
Location Mounted Enclosures” on page 9
“Dimensions and weights” on page 27
INSTALL wiring “Wiring Overview” and Installing the Wiring starting on page 10
“Install the Wiring”
START-UP “Start-Up” --
Installation
ACS550-CC Packaged Drive with Bypass 7
3. Use a hoist to lift the drive. (Do not place drive in final
position until mounting site is prepared.
PC00003
Installation
8 ACS550-CC Packaged Drive with Bypass
Drive Identification
To identify the type of device you are installing, refer to the type code number on the
device identification label.
• Wall mounting base drives – label attached on the side surface of the heat sink.
• Packaged drive with screw cover – label attached to outside surface on the left
side of the enclosure.
• Enclosure with hinged cover/door – label on inside surface of the cover/door.
Type Code Number
Use the following to interpret the type code found on the identification label.
ACS550-U1-015A-4 +…+…
AC Drive = 550 Product Series
Construction
U1 or U2 = Base Drive
CC = Bypass with circuit breaker
PC = Drive with circuit breaker
PD = Drive with disconnect switch
Installation
ACS550-CC Packaged Drive with Bypass 9
Installation
10 ACS550-CC Packaged Drive with Bypass
WARNING!
• Metal shavings or debris in the enclosure can damage electrical equipment
and create a hazardous condition. Where parts, such as conduit plates
require cutting or drilling, first remove the part. If that is not practical, cover
nearby electrical components to protect them from all shavings or debris.
• Do not connect or disconnect input or output power wiring, or control
wires, when power is applied.
• Never connect line voltage to drive output Terminals T1, T2, and T3.
• Do not make any voltage tolerance tests (Hi Pot or Megger) on any part of
the unit. Disconnect motor wires before taking any measurements in the
motor or motor wires.
• Make sure that power factor correction capacitors are not connected
between the drive and the motor.
Wiring Requirements
Refer to the “Wiring Requirements” Section in the ACS550-01/U1 User’s Manual.
The requirements apply to all ACS550 drives. In particular:
• Use separate, metal conduit runs for the following different classes of wiring:
– Input power wiring.
– Motor wiring.
– Control/communications wiring.
• Properly and individually ground the drive, the motor and cable shields.
Installation
ACS550-CC Packaged Drive with Bypass 11
Wiring Overview
Connection Diagrams –
ACS550-CC units are configured for wiring access from the top or the bottom. The
following figures show the wiring connection points. Refer to the ACS550-01/U1
User's Manual for control connections to the drive.
Installation
12 ACS550-CC Packaged Drive with Bypass
WARNING! Check the motor and motor wiring insulation before connecting
the ACS550 to line power. Follow the procedure in the ACS550-01/U1 User’s
Manual. Before proceeding with the insulation resistance measurements,
check that the ACS550 is disconnected from incoming line power. Failure to
disconnect line power could result in death or serious injury.
Installation
ACS550-CC Packaged Drive with Bypass 13
O V E R LO A D
R E LA Y
OU T PU T
OVE RL OAD
T ER M IN A LS R E LA Y
O UT PUT
T E R M IN A L S
M OT OR
G R OU N D L U G M O TO R
GROUN D LUG
Control Wiring
The control wiring includes connections to an analog speed command signal and
start/stop relay contact for controlling the drive in the AUTO mode. There may also
be connections to external run enable interlock contacts and a connection from the
Motor Run contact to an external status indicating circuit.
Wiring Practices
The external control wiring must not be run in the same conduit or raceway with any
high power wiring. The external speed reference signal must be wired using a
shielded, twisted pair cable. The shield connection must be terminated at the ground
terminal provided (x1:3). The other end of the shield should be cut and taped back at
the signal source.
Installation
14 ACS550-CC Packaged Drive with Bypass
Connection Points
Basic control connections are made to 1TB, which is a din-rail terminal block on the
back panel at the bottom of the enclosure. 1TB includes screw clamp terminals rated
for #22-10 AWG stranded or solid wire. Recommended tightening torque is 4.4 - 7.1
in-lbs.
Terminals 1TB:7 and 1TB:8 are 120 VAC control circuit terminals connected to 120
VAC control power supplied by the control circuit transformer provided. Terminals
1TB:9 and 1TB:10 are powered at 24VDC to accept an external contact closure to
start the drive. Terminals 1TB:13 and 1TB:14 are connected to un-powered relay
contacts provided for use with externally powered customer control circuits.
Additional Connections
The low voltage speed reference signal input, analog outputs, additional relay
outputs, and additional digital input connections are available on Terminal Block X1
inside the ACS550. Note that the Bypass control circuitry uses inputs and outputs
DI1,DI4 and R02. These inputs are not available for any other purpose and must not
be reconfigured. Output RO2 is wired to the terminal block, 1TB. AI1, AI2, DI3, DI5,
DI6, RO1, and R03 are available for use. Refer to the ACS550-01/U1 User’s Manual
for information about control connections on Terminal Block X1. When making
connections to Terminal Block X1, be careful not to disturb the factory installed wiring
between X1 and the Bypass control circuitry.
Analog Input
The external “Auto” speed reference is to be connected to ACS550 analog input
AI1. The analog input can accept a voltage signal (0 – 10 VDC) or a current signal (0
– 20 mA). Jumper J1, located on the Control Board in the ACS550, determines the
signal type. J1 can be set in either the voltage or current position according to the
type of external signal that will be connected. Refer to the ACS550-01/U1 User’s
Manual.
Installation
ACS550-CC Packaged Drive with Bypass 15
Installation
16 ACS550-CC Packaged Drive with Bypass
Suggested Settings
Current
Set the current adjustment to the value of the full load current shown on the motor
nameplate.
Auto/Man
It is recommended the overload relay be set to the Manual Reset mode of operation.
In the Auto Reset mode, the Overload Relay contacts re-close automatically when
the bi-metals of bi-metallic versions cool or when the timer function within the
electronic versions times out. If power is applied and the switches and contacts in
the control circuit are commanding the motor to run, the motor will start as soon as
the overload relay resets.
Class
The class 20 setting on the electronic overload relays would be the appropriate
choice for the majority of the motors used in North America.
WARNING: If power is applied and the switches and contacts in the control
circuit are commanding the motor to run, the motor will start as soon as the
overload relay resets. Use caution when manually resetting the overload relay
to make sure it is safe to start the motor.
Installation
ACS550-CC/CF Packaged Drive with Bypass 17
Maintenance
Maintenance Interval
If installed in an appropriate environment, the drive requires very little maintenance.
The table lists the routine maintenance intervals recommended by ABB. The
information shown below is supplemental and in addition to that shown in the
ACS550-01/U1 User’s Manual.
Check/replace enclosure inlet air UL Type/NEMA 12 and 3R enclosures Check every 3 months. Replace as
filter needed
Check/replace enclosure exhaust air UL Type/NEMA 12 and 3R enclosures Check every 6 months. Replace as
filter needed.
Replace enclosure vent fan(s). UL Type/NEMA 12 and 3R enclosures Every three years
Replace enclosure air circulation fan Frames R4 through R6 in UL Type/ Every three years
NEMA 1 enclosures
Maintenance
18 ACS550-CC Packaged Drive with Bypass
Technical Data
Ratings
Note! The ratings listed below are additions to the ratings listed in the ACS550-01/
U1 User’s Manual.
Fuses
Drive input fuses are provided to disconnect the drive from power in the event that a
component fails in the drive’s input power circuitry. The drive’s electronic protection
circuitry is designed to clear drive output short circuits and ground faults without
blowing the drive input fuses. Drive input fuses are shown in the following tables.
NOTE! Although fuses listed are similar in functional characteristics to fuses listed in
the ACS550-01/U1 User’s Manual, physical characteristics may differ. Fuses from
other manufacturers can be used if they meet the functional characteristics of those
shown in the tables.
Technical Data
ACS550-CC Packaged Drive with Bypass 19
Technical Data
20 ACS550-CC Packaged Drive with Bypass
Technical Data
ACS550-CC Packaged Drive with Bypass 21
Technical Data
22 ACS550-CC Packaged Drive with Bypass
1 ACS550-CC-04A6-2 R1
1.5 ACS550-CC-06A6-2 R1
#10
2 ACS550-CC-07A5-2 R1 #10
35 in-lbs
3 ACS550-CC-012A-2 R1 13 in-lbs
5 ACS550-CC-017A-2 R1 #2
7.5 ACS550-CC-024A-2 R2 15 in-lbs
#6
#8 (#14 - #12)
10 ACS550-CC-031A-2 R2 45 in-lbs
21 in-lbs 40 in-lbs
(#10 - #6)
15 ACS550-CC-046A-2 R3 #3 #3
50 in-lbs
20 ACS550-CC-059A-2 R3 50 in-lbs 36 in-lbs
(#4 - #2)
#1 #2
25 ACS550-CC-075A-2 R4
50 in-lbs 36 in-lbs
30 ACS550-CC-088A-2 R4 #2/0
#2/0
300 in-lbs
40 ACS550-CC-114A-2 R4 274 in-lbs
50 ACS550-CC-143A-2 R6 #2/0
250 MCM 275 in-lbs
300 MCM
300 in-lbs (#6 - #2)
60 ACS550-CC-178A-2 R6 274 in-lbs
375 in-lbs
(#1 - #2/0)
75 ACS550-CC-221A-2 R6 2 x 250 MCM 2 x 250 MCM 350 MCM
100 ACS550-CC-248A-2 R6 275 in-lbs 375 in-lbs 100 in-lbs
Technical Data
ACS550-CC Packaged Drive with Bypass 23
1/1.5 ACS550-CC-03A3-4 R1
2 ACS550-CC-04A1-4 R1 #10
3 ACS550-CC-06A9-4 R1 35 in-lbs
#10
5 ACS550-CC-08A8-4 R1
13 in-lbs
7.5 ACS550-CC-012A-4 R1
10 ACS550-CC-015A-4 R2 #6
15 ACS550-CC-023A-4 R2 45 in-lbs
#2
#8 15 in-lbs
20 ACS550-CC-031A-4 R3 #3 21 in-lbs (#14 - #12)
50 in-lbs
25 ACS550-CC-038A-4 R3 #3 40 in-lbs
30 ACS550-CC-045A-4 R3 36 in-lbs (#10 - #6)
50 in-lbs
30 ACS550-CC-044A-4 R4
(#4 - #2)
40 ACS550-CC-059A-4 R4
#1 #2
50 ACS550-CC-072A-4 R4
50 in-lbs 36 in-lbs
60 ACS550-CC-078A-4 R4
75 ACS550-CC-097A-4 R4
75 ACS550-CC-096A-4 R5
100 ACS550-CC-125A-4 R5
100 ACS550-CC-124A-4 R6 300 MCM 250 MCM
125 ACS550-CC-157A-4 R6 274 in-lbs 300 in-lbs #2/0
275 in-lbs
(#6 - #2)
150 ACS550-CC-180A-4 R6
375 in-lbs
(#1 - #2/0)
200 ACS550-CC-246A-4 R6
2 x 250 MCM 2 x 250 MCM
200 ACS550-CC-245A-4 R7
275 in-lbs 375 in-lbs
250 ACS550-CC-316A-4 R8 350MCM
300 ACS550-CC-368A-4 R8 100 in-lbs
2 x 500 MCM 2 x 500MCM
350 ACS550-CC-414A-4 R8
275 in-lbs 375 in-lbs
400 ACS550-CC-486A-4 R8
Technical Data
24 ACS550-CC Packaged Drive with Bypass
2 ACS550-CC-02A7-6 R2
3 ACS550-CC-03A9-6 R2
5 ACS550-CC-06A1-6 R2 #6
#10
7.5 ACS550-CC-09A0-6 R2 62 in-lbs
13 in-lbs #2
10 ACS550-CC-011A-6 R2
15 in-lbs
15 ACS550-CC-017A-6 R2 (#14 - #12)
20 ACS550-CC-022A-6 R3 #3 40 in-lbs
25 ACS550-CC-027A-6 R3 62 in-lbs #8 (#10 - #6)
21 in-lbs 50 in-lbs
30 ACS550-CC-032A-6 R4
#1 (#4 - #2)
40 ACS550-CC-041A-6 R4
62 in-lbs
50 ACS550-CC-052A-6 R4 #2
60 ACS550-CC-062A-6 R4 36 in-lbs
75 ACS550-CC-077A-6 R6
100 ACS550-CC-099A-6 R6
125 ACS550-CC-125A-6 R6 300 MCM #2/0
250 MCM 275 in-lbs
200 in-lbs
300 in-lbs (#6 - #2)
150 ACS550-CC-144A-6 R6
375 in-lbs
(#1 - #2/0)
Technical Data
ACS550-CC Packaged Drive with Bypass 25
Motor Connections
Motor Terminals
See preceding “Power Connection Terminal Data” tables.
Bypass Contactors
The bypass circuit in the ACS550 Bypass includes two contactors. One contactor is
the bypass contactor (2M) that can be used to connect the motor directly to the
incoming power line in the event that the ACS550 is out of service. The other
contactor is the ACS550 output contactor (1M) that disconnects the ACS550 from
the motor when the motor is operating in the Bypass mode. The drive output
contactor and the bypass contactor are electrically interlocked to prevent “back
feeding,” applying line voltage to the ACS550 output terminals.
WARNING: If power is applied and the switches and contacts in the control
circuit are commanding the motor to run, the motor will start as soon as the
overload relay is reset.
Use caution when resetting the overload relay to make sure it is safe to start
the motor.
Technical Data
26 ACS550-CC Packaged Drive with Bypass
Cooling – R7/R8
Cooling Specifications
Method Internal fan, flow direction from bottom to top.
Requirement Allow 4 to 6 inches at the sides of enclosure for venting.
Technical Data
ACS550-CC Packaged Drive with Bypass 27
Dimensional References
The following tables contain dimensional references that will be needed to identify
the dimensional information applying to a given device type code.
Technical Data
28 ACS550-CC Packaged Drive with Bypass
Technical Data
ACS550-CC Packaged Drive with Bypass 29
W
D
H
H1
W1
Technical Data
30 ACS550-CC Packaged Drive with Bypass
D W
H
H1
W1
Technical Data
ACS550-CC Packaged Drive with Bypass 31
W1
Technical Data
32 ACS550-CC Packaged Drive with Bypass
Applicable Standards
Drive compliance with the following standards is identified by the standards “marks”
on the type code label.
Mark Applicable Standards
UL 508C and UL Standard for Safety, Power Conversion Equipment, and
C22.2 No. 14 CSA Standard for Industrial Control Equipment
Technical Data
ACS550-CC Packaged Drive with Bypass 33
Index
Numerics F
208/230V bypass packages . . . . . . . . . . . . . . . . 27 Floor mount
480V bypass packages . . . . . . . . . . . . . . . . . . . . 28 installing the line input wiring . . . . . . . . . . . . . 12
600V bypass packages . . . . . . . . . . . . . . . . . . . . 28 typical configuration, front view . . . . . . . . . . . . 5
wiring overview. . . . . . . . . . . . . . . . . . . . . . . . 11
A Fuses, drive
208 to 240 volt drives . . . . . . . . . . . . . . . . . . . 22
Air flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 380 to 480 volt drives . . . . . . . . . . . . . . . . . . . 23
Analog inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 500 to 600 volt drives . . . . . . . . . . . . . . . . . . . 20
Auto start contact. . . . . . . . . . . . . . . . . . . . . . . . . 15
Automatic start-up warning . . . . . . . . . . . . . . . . . . 1 G
Auto/Man setting . . . . . . . . . . . . . . . . . . . . . . . . . 16
Grounding requirements . . . . . . . . . . . . . . . . . . . . 10
Auto/Man setting, overload relay . . . . . . . . . . . . . 16
H
B
Heat loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Branch circuit protection . . . . . . . . . . . . . . . . . . . 19
Bypass I
contactors, description . . . . . . . . . . . . . . . . . 25
diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Identifying the drive type . . . . . . . . . . . . . . . . . . . . . 8
features and functions. . . . . . . . . . . . . . . . . . . 4 Input power
branch circuit protection . . . . . . . . . . . . . . . . . 19
C cable/wire requirements . . . . . . . . . . . . . . . . . 18
Installation
Cable requirements, input power. . . . . . . . . . . . . 18 control wiring . . . . . . . . . . . . . . . . . . . . . . . . . 13
Class setting, overload relay . . . . . . . . . . . . . . . . 16 flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connection points . . . . . . . . . . . . . . . . . . . . . . . . 14 line input wiring. . . . . . . . . . . . . . . . . . . . . . . . 12
Contactor bypass, description . . . . . . . . . . . . . . . 25 motor wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Contacts, auto start . . . . . . . . . . . . . . . . . . . . . . . 15 preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 8
Control wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 wiring requirements . . . . . . . . . . . . . . . . . . . . 10
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Installer warning . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Current settings . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Interlocks, run enable . . . . . . . . . . . . . . . . . . . . . . 15
D L
Dangerous voltage warning. . . . . . . . . . . . . . . . . . 1 Line connection warning . . . . . . . . . . . . . . . . . . . . . 1
Dimensional references. . . . . . . . . . . . . . . . . 27–28 Location, mounting . . . . . . . . . . . . . . . . . . . . . . . . . 8
208/230V bypass packages . . . . . . . . . . . . . 27
480V bypass packages . . . . . . . . . . . . . . . . . 28 M
600V bypass packages . . . . . . . . . . . . . . . . . 28
Maintenance schedule . . . . . . . . . . . . . . . . . . . . . 17
Dimensions
NEMA 1 R1-R8 frame size . . . . . . . . . . . . . . 27 Manuals for ACS550 drive . . . . . . . . . . . . . . . . . . . ii
NEMA 12 R1-R8 frame size . . . . . . . . . . . . . 27 Metal conduit runs. . . . . . . . . . . . . . . . . . . . . . . . . 10
NEMA 3R R1- R6 frame size . . . . . . . . . . . . 27 Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Drive cable, maximum length . . . . . . . . . . . . . . . . . 26
identification . . . . . . . . . . . . . . . . . . . . . . . . . . 8 connection specifications . . . . . . . . . . . . . . . . 26
proper lifting . . . . . . . . . . . . . . . . . . . . . . . . . . 7 connections . . . . . . . . . . . . . . . . . . . . . . . . . . 25
standards, compliance to . . . . . . . . . . . . . . . 32 protection, overload relay . . . . . . . . . . . . . . . . 25
running, relay contact output . . . . . . . . . . . . . 15
wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
E Mounting locations . . . . . . . . . . . . . . . . . . . . . . . . . 8
Enclosure protection class code . . . . . . . . . . . . . . 8 Mounting locations, preparing. . . . . . . . . . . . . . . . . 9
Index
34 ACS550-CC Packaged Drive with Bypass
N T
NEMA 1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . 18–32
code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Terminal block 1TB. . . . . . . . . . . . . . . . . . . . . . . . 14
R1-R8 frame size dimensions. . . . . . . . . . . . 27 Terminals, power, wire sizes . . . . . . . . . . . . . . . . 22
NEMA 12
code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 W
R1-R8 frame size dimensions. . . . . . . . . . . . 27
NEMA 3R Wall mount
code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 installing the line input wiring . . . . . . . . . . . . . 12
installing the motor wiring. . . . . . . . . . . . . . . . 13
R1- R6 frame size dimensions . . . . . . . . . . . 27
typical configuration, front view . . . . . . . . . . . . 5
wiring overview. . . . . . . . . . . . . . . . . . . . . . . . 11
O Warning
Overload relay automatic start-up . . . . . . . . . . . . . . . . . . . . . . 1
motor protection . . . . . . . . . . . . . . . . . . . . . . 25 dangerous voltages . . . . . . . . . . . . . . . . . . . . . 1
resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 parallel control connections . . . . . . . . . . . . . . . 1
qualified installer . . . . . . . . . . . . . . . . . . . . . . . 1
P Wire requirements, input power . . . . . . . . . . . . . . 18
Parallel control connections warning. . . . . . . . . . . 1 Wiring
Power connection terminals . . . . . . . . . . . . . . . . 22 conduits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Protection control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
branch circuit . . . . . . . . . . . . . . . . . . . . . . . . 19 line input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
motor overload . . . . . . . . . . . . . . . . . . . . . . . 25 motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
requirements . . . . . . . . . . . . . . . . . . . . . . . . . 10
shielded cable . . . . . . . . . . . . . . . . . . . . . . . . 13
Q wall and floor mount overviews . . . . . . . . . . . 11
Qualified installer requirement. . . . . . . . . . . . . . . . 1
R
R7/R8
cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
motor connection specifications . . . . . . . . . . 26
Relay
motor running contact output . . . . . . . . . . . . 15
overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Requirements
grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
input power cables . . . . . . . . . . . . . . . . . . . . 18
metal conduit runs . . . . . . . . . . . . . . . . . . . . 10
wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
wiring, input power . . . . . . . . . . . . . . . . . . . . 18
Resetting the overload relay . . . . . . . . . . . . . . . . 16
Run enable interlocks . . . . . . . . . . . . . . . . . . . . . 15
Running, relay contact output . . . . . . . . . . . . . . . 15
S
Safety warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications
208 to 240 volt power connection . . . . . . . . . 22
380 to 480 volt power connection . . . . . . . . . 23
500 to 600 volt power connection . . . . . . . . . 24
cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
input power connections . . . . . . . . . . . . . . . . 19
motor connections . . . . . . . . . . . . . . . . . . . . 26
power connection terminals . . . . . . . . . . . . . 22
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
C22.2 No. 14. . . . . . . . . . . . . . . . . . . . . . . . . 32
UL 508C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Index
3AUA0000014758 REV B / EN
SUPERCEDES: 03/01/2007
EFFECTIVE: 08/01/2008
ABB Inc.
Automation Products
Low Voltage Drives
16250 West Glendale Drive
New Berlin, WI 53151
Telephone 262 785-3200
Fax 262 780-5135
Internet www.abb.us/drives
www.abb-drives.com