Accoustic Emmision Technique (I)
Accoustic Emmision Technique (I)
Accoustic Emmision Technique (I)
Acquisition Data
software storage
Data presentation
AE Sensors
• Purpose of AE sensors is to detect stress waves motion that cause
a local dynamic material displacement and convert this
displacement to an electrical signal.
• AE sensors are typically piezoelectric sensors with elements maid
of special ceramic elements like lead zirconate titanate (PZT).
Mechanical strain of a piezo element generates an electric signals.
• Sensors may have internally installed preamplifier (integral
sensors).
• Other types of sensors include capacitive transducers, laser
interferometers.
Through pulse calibration: The sensor and the source are coaxially located
on opposite parallel surfaces. All wave motion is free of any aperture effect.
AE Data Acquisition Devices
Example of AE device parameters:
• 16 bit, 10 MHz A/D converter.
• Maximum signal amplitude 100
dB AE.
• 4 High Pass filters for each
channel with a range from 10
KHz to 200 KHz (under software
control).
• 4 Low Pass filters for each
channel with a range from 100
KHz to 2.1 MHz (under software
control).
• 32 bit Digital Signal Processor.
• 1 Mbyte DSP and Waveform
buffer.
Principals of AE Data
Measurement and Analysis
Threshold and Hit Definition Time (HDT)
Threshold and HDT are parameters that used for detection AE signals in traditional AE
devices. HDT: Enables the system to determine the end of a hit, close out the measurement
process and store the measured attributes of the signal.
Long HDT
Short HDT
Hit 2
Time
• Rise time - The time from the first threshold crossing to the maximum
amplitude.
• Count rate - Number of counts per time unit.
Background Noise
Background Noise: Signals produced by causes other than acoustic emission and are not relevant to the purpose of
the test
Types of noise:
• Hydraulic noise –Cavitations, turbulent flows, boiling of fluids and leaks.
• Mechanical noise –Movement of mechanical parts in contact with the structure e.g. fretting of pressure vessels
against their supports caused by elastic expansion under pressure.
• Cyclic noise – Repetitive noise such as that from reciprocating or rotating machinery.
• Electro-magnetic noise.
Time
Master – Slave Technique – Master sensor are mounted near the area of interest and are surrounded
surrounded by slave or guard sensors.
The guard sensors eliminate noise that are generated from outside
outside the area of interest.
Attenuation, Dispersion, Diffraction and
Scattering Phenomena
The following phenomena take place as AE wave propagate along the structure:
Attenuation: The decrease in AE amplitude as a stress wave propagate along a structure due
to Energy loss mechanisms, from dispersion, diffraction or scattering.
Dispersion: A phenomenon caused by the frequency dependence of speed for waves. Sound
waves are composed of different frequencies hence the speed of the wave differs for
different frequency spectrums.
Diffraction: The spreading or bending of waves passing through an aperture or around the
edge of a barrier.
Scattering: The dispersion, deflection of waves encountering a discontinuity in the material
such as holes, sharp edges, cracks inclusions etc….
1
d D T V
2
d distance from first hit sensor
D = distance between sensors
V wave velocity
Material Effective Shear Longitudinal
velocity in a [m/s] [m/s]
thin rod [m/s]
Brass 3480 2029 4280
Steel 347 5000 3089 5739
Aluminum 5000 3129 6319
Two Dimensional Source Location
• For location of an AE source on a plane two sensors are used. The source
is situated on a hyperbola.
t1,2V R1 R2
D distance between sensor 1 and 2
Z R2 sin
R1 distance between sensor 1 and source
Z 2 R12 ( D R2 ) 2
R2 distance between sensor 2 and source
R22 sin 2 R12 ( D R2 cos )2
t1,2 time differance between sensor 1 and 2
R2 2 R12 D 2 2 D cos
R1 t1,2V R2 angle between lines R2 and D
2 2 2 Z line perpendicular to D
1 D t1,2 V
R2
2 t1,2V D cos
Sensor 2
R2
R3
Sensor 3
Sensor 2 R2
R3
R1
Z
D
Sensor 1
R1
Sensor 1
Cross-correlation based
Δt
Location
Ch 1
Cross-correlation function
Δt
t t max{C (t )}
Cross-correlation method is typically applied
for location of continuous AE signals.
Edge
dislocation
motion
1 2 3 4 5
Plastic Zone at the Crack Tip
• Flaws in metals can be revealed by detection of indications of plastic
deformation development around them.
• Cracks, inclusions, and other discontinuities in materials concentrate
stresses.
• At the crack tip stresses can exceed yield stress level causing plastic
deformation development.
• The size of a plastic zone can be evaluated using the stress intensity
factor K, which is the measure of stress magnitude at the crack tip. The
critical value of stress intensity factor, KIC is the material property called
fracture toughness.
2
1 KI
ry
2
ys
ry plastic zone size in elastic material
Nondestructive Testing Handbook, volume 6 “Acoustic Emission Testing”, Third Edition, ASNT.
Relationship between AE and
Fracture Mechanics
Parameters and AE Effects
Models of AE in Metals
Plastic Deformation Model
• Plastic deformation model relates AE and the stress intensity K1factor ( ).
• AE is proportional to the size of the plastic deformation zone.
• Several assumptions are made in this model: (1) The material gives the highest
rate of AE when it is loaded to the yield strain. (2) The size and shape of the
plastic zone ahead of the crack are determined from linear elastic fracture
mechanics concepts. 2
K1
1
ry
ys
2 or 6 (plain stress or plain strain)
(3) Strains at the crack tip vary at r 0.5where r is the radial
radial distance from the crack tip.
(4) N Vp
N AE count rate
V p volume strained between y (yield strain) and u (uniform strain)
The assumptions lead to development of the following equations for for the model ( 2 )
2 2
1 K 2 1 K 2 B u4 y4
V p ry ru B B
2 2
K4
2 E y 2 E u 4 4 E y u
B plate thickness
Vp K 4
N K4
Fatigue Crack Model
• Several models were developed to relate AE count rate with crack
propagation rate.
N ' AK n (Eq.1) The relation between AE count rate and stress intensity factor
N ' AE count rate per cycle
K Stress intensity factor
A, n constants
da
C K m
(Eq.2) Paris law for crack propogation in fatigue
dN
The combined contribution of both plastic deformation and
fracture mechanism is as follows for plastic yielding:
N 'p Cp K m K 2 N c' Cs K m
(1 R ) 2 (1 R ) m
N 'p AE count rate due to plastic deformation
N c' AE count rate due to fracture
N ' N 'p N c'
AE Effects
• Kaiser effect is the absence of detectable AE at a fixed sensitivity
level, until previously applied stress levels are exceeded.
• Dunegan corollary states that if AE is observed prior to a previous
maximum load, some type of new damage has occurred. The
dunegan corollary is used in proof testing of pressure vessels.
• Felicity effect is the presence of AE, detectable at a fixed
predetermined sensitivity level at stress levels below those previously
applied. The felicity effect is used in the testing of fiberglass vessels
and storage tanks.
stress at onset of AE
felicity ratio
previous maximum stress
Example of Transducers Distribution on Vessel's Surface(1) Typical Results Representation of Acoustic Emission Testing(1)
(1)
Nondestructive Testing Handbook, volume 6 “Acoustic Emission Testing”, Third Edition, ASNT.
Example of Pressure Vessel
Evaluation
• Historic index is a ratio of
average signal strength of the
last 20% or 200, whichever is
less, of events to average signal
strength of all events.
S
N t K 1 0i
H (t )
N K N
N – number of hits, S –
0i
S0i strength of
the signal
the i-th event, J – specific number of events
i 1
K=0.8J for J≤N≤1000 and K=N-200 for N>1000