FGP20 Troubleshooting
FGP20 Troubleshooting
FGP20 Troubleshooting
SYSTEM200
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
About this Documentation FGP-20VRS
Title ECODRIVE03/DURADRIVE
Drives for General Automation with
Fieldbus Interfaces
Type of Documentation Troubleshooting Guide: FGP20VRS
Purpose of Documentation The following documentation describes the functions of the firmware
FWA-DRIVE-FGP-20VRS.
This documentation serves:
for error diagnosis and error removal
Validity The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS About this Documentation
FK
Order designation:
DOK-DRIVE*-FGP-20VRS**-FK01-EN-P
282801
Parameter Description:
PA
Order designation:
282801
DOK-DRIVE*- FGP -20VRS**-PA01-EN-P
Troubleshooting Guide:
WA
Order designation:
282801
DOK-DRIVE*- FGP -20VRS**-WA01-EN-P
CD: DRIVEHELP
Order designation:
DOK-GENERL-DRIVEHELP**-GEXX-MS-D0600
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
About this Documentation FGP-20VRS
Notes
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Contents I
Contents
1 Diagnostic Message Descriptions 1-1
1.1 Overview of the Diagnostic Message Descriptions........................................................................ 1-1
Diagnostic Message Types...................................................................................................... 1-1
Construction of a Diagnostic Message .................................................................................... 1-1
H1-Display................................................................................................................................ 1-2
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II Contents FGP-20VRS
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FGP-20VRS Contents III
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IV Contents FGP-20VRS
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FGP-20VRS Contents V
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VI Contents FGP-20VRS
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FGP-20VRS Contents VII
A132 Cam shaft, lagless, encoder 1, virt. master drive ......................................................... 5-32
A133 Cam shaft, lagless, encoder 2, virt. master drive ......................................................... 5-33
A134 Cam shaft, lagless, encoder 1, real master drive......................................................... 5-33
A150 Drive controlled positioning, encoder 1 ........................................................................ 5-33
A151 Drive controlled positioning, encoder 1, lagless........................................................... 5-34
A152 Drive controlled positioning, encoder 2 ........................................................................ 5-34
A153 Drive controlled positioning, encoder 2, lagless........................................................... 5-34
A154 Position mode with encoder 1, drive-controlled ........................................................... 5-35
A155 Position mode lagless with encoder 1, drive-controlled ............................................... 5-35
A156 Position mode with encoder 2, drive-controlled ........................................................... 5-35
A157 Position mode lagless with encoder 2, drive-controlled ............................................... 5-36
A206 Process block mode, encoder 1 ................................................................................... 5-36
A207 Process block mode lagless, encoder 1....................................................................... 5-36
A208 JOG mode positive ....................................................................................................... 5-36
A210 Process block mode, encoder 2 ................................................................................... 5-36
A211 Process block mode lagless, encoder 2....................................................................... 5-37
A218 JOG mode negative...................................................................................................... 5-37
A400 Automatic drive check and adjustment......................................................................... 5-37
A401 Drive deceleration to standstill ..................................................................................... 5-37
A402 Drive in automatic mode............................................................................................... 5-37
A800 Unknown operating mode ............................................................................................ 5-38
5.3 Diagnostic Messages for Basic Initialization and After Fatal System Errors ............................... 5-39
Diagnostic Message Display: -0............................................................................................. 5-39
Diagnostic Message Display: -1............................................................................................. 5-39
Diagnostic Message Display: -2............................................................................................. 5-39
Diagnostic Message Display: -3............................................................................................. 5-39
Diagnostic Message Display: -5............................................................................................. 5-39
Diagnostic Message Display: -5............................................................................................. 5-39
Diagnostic Message Display: -6............................................................................................. 5-39
Diagnostic Message Display: (2 dots) ............................................................................. 5-39
Diagnostic Message Display: E1 ........................................................................................... 5-40
Diagnostic Message Display: E2 ........................................................................................... 5-40
Diagnostic Message Display: E3 ........................................................................................... 5-40
Diagnostic Message Display: E4 ........................................................................................... 5-40
Diagnostic Message Display: E5 ........................................................................................... 5-40
5.4 Operation Status .......................................................................................................................... 5-41
bb ........................................................................................................................................... 5-41
Ab........................................................................................................................................... 5-41
AC .......................................................................................................................................... 5-41
AE .......................................................................................................................................... 5-41
AF........................................................................................................................................... 5-41
AH .......................................................................................................................................... 5-41
Jb ........................................................................................................................................... 5-41
JF ........................................................................................................................................... 5-42
P2........................................................................................................................................... 5-42
P3........................................................................................................................................... 5-42
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VIII Contents FGP-20VRS
PL........................................................................................................................................... 5-42
UL........................................................................................................................................... 5-42
6 Index 6-1
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FGP-20VRS Diagnostic Message Descriptions 1-1
diagnostic message
Fig. 1-1: Diagnostic message with a diagnostic message number and text
For the example in the graphic, "F2" and "28" are shown alternately on the
H1-Display.
The control system can read out the diagnostic number in hexadecimal
form in parameter S-0-0390, Diagnostic message number.
In addition, the drive provides to the control system the diagnostic number
and diagnostic text as a string F228 Excessive deviation in parameter
S-0-0095, Diagnostic message.
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1-2 Diagnostic Message Descriptions FGP-20VRS
H1-Display
The H1-Display serves as an optical display of the diagnostic message on
the drive.
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
1 2 3 4
Typenschild
H1-Display
Barcode
Barcode
H1
S1
S3 0 1
S2 0 1
9 9
2
8
8
3
3
7
7
4 4
6 5 6 5
1 2 3 4
1 2 3 4
5 6 7 8
DKC
FA5047f1.fh7
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FGP-20VRS Diagnostic Message Descriptions 1-3
Diagnostic Message Output If more than one diagnostic message is waiting, then the message with
Priority the highest priority will be displayed.
The following graphic classifies operation status in order of importance.
error
P
R
I warning
O
R command error
I
T
command active
Y
yes no
drive interlock
active
drive
ready
drive check +
adjustment
drive
shutdown
drive
halt
drive is following
operating mode
drive macro
moves drive
basic load
required
parameter
loading
jogging: drive
moves backward
jogging: drive
moves forward
Da0003f1.fh7
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1-4 Diagnostic Message Descriptions FGP-20VRS
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FGP-20VRS Important directions for use 2-1
Introduction
Rexroth Indramat products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.
Before using Rexroth Indramat products, make sure that all the pre-
requisites for appropriate use of the products are satisfied:
• Personnel that in any way, shape or form uses our products must first
read and understand the relevant safety instructions and be familiar
with appropriate use.
• If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source
codes.
• Do not mount damaged or faulty products or use them in operation.
• Make sure that the products have been installed in the manner
described in the relevant documentation.
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2-2 Important directions for use FGP-20VRS
Note: The BTV30.2 may only be used with the accessories and parts
specified in this document. If a component has not been
specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and
combinations of components using the software and firmware
as specified in the relevant function descriptions.
The machine user and visualization terminal is designed for control tasks
in an installation with multiple axes.
Available for an application-specific use of the terminals are unit types
with differing drive power and different interfaces.
Typical areas of application of a BTV30.2 are:
• lathes
• milling machines and
• machining centers.
The BTV30.2 may only be operated under the assembly, installation and
ambient conditions as described here (temperature, system of protection,
humidity, EMC requirements, etc.) and in the position specified.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Safety Instructions for Electric Drives and Controls 3-1
3.1 Introduction
Read these instructions before the initial startup of the equipment in order
to eliminate the risk of bodily harm or material damage. Follow these
safety instructions at all times.
Do not attempt to install or start up this equipment without first reading all
documentation provided with the product. Read and understand these
safety instructions and all user documentation of the equipment prior to
working with the equipment at any time. If you do not have the user
documentation for your equipment, contact your local Rexroth Indramat
representative to send this documentation immediately to the person or
persons responsible for the safe operation of this equipment.
If the equipment is resold, rented or transferred or passed on to others,
then these safety instructions must be delivered with the equipment.
3.2 Explanations
The safety instructions describe the following degrees of hazard
seriousness in compliance with ANSI Z535. The degree of hazard
seriousness informs about the consequences resulting from non-
compliance with the safety instructions.
Warning symbol with signal Degree of hazard seriousness according
word to ANSI
DANGER
WARNING
CAUTION
Fig. 3-1: Hazard classification (according to ANSI Z535)
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3-2 Safety Instructions for Electric Drives and Controls FGP-20VRS
CAUTION
CAUTION
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FGP-20VRS Safety Instructions for Electric Drives and Controls 3-3
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3-4 Safety Instructions for Electric Drives and Controls FGP-20VRS
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FGP-20VRS Safety Instructions for Electric Drives and Controls 3-5
Touching live parts with voltages of 50 Volts and more with bare hands or
conductive tools or touching ungrounded housings can be dangerous and
cause electric shock. In order to operate electrical equipment, certain
parts must unavoidably have dangerous voltages applied to them.
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3-6 Safety Instructions for Electric Drives and Controls FGP-20VRS
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FGP-20VRS Safety Instructions for Electric Drives and Controls 3-7
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3-8 Safety Instructions for Electric Drives and Controls FGP-20VRS
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FGP-20VRS Safety Instructions for Electric Drives and Controls 3-9
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3-10 Safety Instructions for Electric Drives and Controls FGP-20VRS
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FGP-20VRS Safety Instructions for Electric Drives and Controls 3-11
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3-12 Safety Instructions for Electric Drives and Controls FGP-20VRS
Notes
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FGP-20VRS Description of Diagnostic Messages F… and E… 4-1
Error Classes The errors are separated into four different error classes. The error class
is evident from the diagnostic message. They are determined with the
drive’s error response.
Diagnostic
Error class message Drive reaction
Fatal F8xx Torque free switching
Travel range F6xx Speed command value-zero switch
Interface F4xx In accordance with "Best possible
deceleration"
Non-fatal F2xx In accordance with "Best possible
deceleration"
Fig. 4-1: Error classes and drive reaction
Drive’s Error Reaction If an error state is detected in the drive then an automatic operation of the
drive’s error response will be started as long the drive is in control. The
H1-Display blinks a Fx / xx.
The drive’s reaction can be parameterized by P-0-0119, Best possible
deceleration with interface and non-fatal errors. At the end of each error
reaction the drive is switched off.
Reset the Error Errors will not be automatically deleted but must be:
Reset from the control through the initialization of the command S-0-0099,
Reset class 1 diagnostic or
reset by pressing the "S1" button.
If the error state is still present then the error will be immediately detected
again.
A positive edge bit on the control enable signal is necessary in order to
turn on the drive again.
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4-2 Description of Diagnostic Messages F… and E… FGP-20VRS
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FGP-20VRS Description of Diagnostic Messages F… and E… 4-3
WARNING
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4-4 Description of Diagnostic Messages F… and E… FGP-20VRS
Cause:
1. The motor is overloaded. The effective torque demanded from the
motor has been above its allowable continuous torque level for too
long.
2. Wire break, short disconnection or circuit in the motor temperature
monitor line
3. Instability in the velocity loop
Remedy for:
1. Check the installation of the motor. If the system has been in
operation for a long time, check to see if the the operating conditions
have changed (in regards to pollution, friction, moved components,
etc.).
2. Check wires and cables to the motor temperature monitor for wire
breaks, earth short and short circuits.
3. Check velocity loop parameters.
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FGP-20VRS Description of Diagnostic Messages F… and E… 4-5
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-6 Description of Diagnostic Messages F… and E… FGP-20VRS
Cause:
1. The power source has been interrupted without first switching off the
drive enable (RF).
2. Disturbance in the power supply
Remedy for:
1. Check the logic regarding the activation of the drive within the
connected control.
2. Check the power supply.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-7
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-8 Description of Diagnostic Messages F… and E… FGP-20VRS
Suggestion:
• Don’t allow the motor to run faster than the maximum allowed sensor
speed by reducing parameter S-0-0091, Bipolar Speed Limit.
• Change the sensor for a device with higher speed rating.
Possible Causes:
1. Incorrect parameter for the encoder 2
(S-0-0115, Position feedback 2 type parameter,
S-0-0117, Resolution of feedback 2)
2. Incorrect parameter setting of mechanical system between motor shaft
and encoder 2:
(S-0-0121, Input revolutions of load gear,
S-0-0122, Output revolutions of load gear,
S-0-0123, Feed constant)
3. The mechanical system between motor shaft and encoder 2 is not rigid
(e.g. gear play, slip).
4. Defective encoder cable
5. Maximum input frequency of the encoder interface exceeded
6. Encoder 2 (optional) is not mounted to the driven axis.
7. Incorrect reference measure of an absolute encoder
Remedy for:
1. Check S-0-0115, Position feedback 2 type parameter and
S-0-0117, Resolution of feedback 2.
2. Check S-0-0121, S-0-0122, Input/Output revolutions of load gear
and S-0-0123, Feed constant.
3. Increase S-0-0391, Monitoring window feedback 2; switch off when
using a gearbox with a large amount of slip.
4. Replace encoder cable.
5. Reduce the velocity.
6. Set S-0-0391, Monitoring window feedback 2 to 0 (de-activate
monitoring function).
7. Perform P-0-0012, C300 Command 'Set absolute measurement'.
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FGP-20VRS Description of Diagnostic Messages F… and E… 4-9
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-10 Description of Diagnostic Messages F… and E… FGP-20VRS
10
-10
-15
-15 -10 -5 0 5 10 15
sine signal amplitude
=non-permissible range
Dg5004a1.fh7
Example:
Ucos = -6.5V
Usin = 6.5V
2
pointerlength = (- 6.5V ) + 6.5V 2 » 9.2V
Remedy:
1. Check the measuring system cable.
2. Check the measuring system.
3. In the case of linear measuring systems, check the mounting of
the measuring head.
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FGP-20VRS Description of Diagnostic Messages F… and E… 4-11
Remedy for:
1. Exchange the encoder cable.
2. Keep the encoder cable well away from power cables.
3. Exchange the encoder interface (DIAX) or the drive
(Ecodrive03/Duradrive).
If the control voltage is turned off while the battery is taken out, the
absolute reference point will be lost. Then, the reference point must be
reestablished with the command "Set absolute measuring“.
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4-12 Description of Diagnostic Messages F… and E… FGP-20VRS
Cause:
The analog signals of the measurement system at the master axis do not
have the correct amplitude.
Remedy:
1. Check the encoder cable.
2. Check the encoder.
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FGP-20VRS Description of Diagnostic Messages F… and E… 4-13
Error cause:
1. Motor power cable has not been connected.
2. Motor holding brake not released (not connected).
3. The axis is mechanically jammed.
4. Acceleration time exceeds maximum torque greater than 1.5s.
5. Acceleration torque equals limit torque.
The error message can be switched off in the motor function parameters.
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4-14 Description of Diagnostic Messages F… and E… FGP-20VRS
Cause:
1. Short circuited outputs
2. One or more outputs are overloaded.
Remedy:
For 1. Eliminate short circuit or limit switching current (< 350 mA)
For 2. Drop current, depending on output, to < 80 mA.
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FGP-20VRS Description of Diagnostic Messages F… and E… 4-15
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-16 Description of Diagnostic Messages F… and E… FGP-20VRS
Remedy:
Please check the following:
• the EcoX bus
• the position of the address switches at the EMD module (to accept the
new address please cut off the supply voltage at the EMD module and
switch it on again)
• the correct supply voltage of the EMD modules
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FGP-20VRS Description of Diagnostic Messages F… and E… 4-17
Remedy:
1. Check the address switches at the EMD module (to accept the new
address please cut off the supply voltage at the EMD module and
switch it on again)
2. Check the EcoX-Bus
3. Check the wiring of the EcoX bus
4. Check the supply voltage of the EMD modules
Cause:
• The EMD modules are insufficiently ventilated
• The specifications for the EMD module are not observed and the
module is therefore overloaded
Remedy:
• Make sure the specifications for the EMD module are observed
Cause:
1. The EcoX bus has not been correctly wired
2. The EcoX bus is disturbed
3. The EcoX-Bus has not been parameterized in an EcoX slave and/or
master
4. The supply voltage of the EcoX slaves was cut off
Remedy:
1. Check the wiring of the EcoX bus
2. Check the EcoX bus
3. Check parameterization
4. Check supply voltage of the EMD modules
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4-18 Description of Diagnostic Messages F… and E… FGP-20VRS
Cause:
1. The EcoX bus has not been correctly wired
2. The EcoX bus has not been parameterized in an EcoX slave and/or
master
3. The EcoX bus is disturbed
4. The supply voltage of the EcoX slaves was cut off
Remedy:
1. Check the wiring of the EcoX bus
2. Check parameterization
3. Check the EcoX bus
4. Check supply voltage of the EMD modules
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FGP-20VRS Description of Diagnostic Messages F… and E… 4-19
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-20 Description of Diagnostic Messages F… and E… FGP-20VRS
Note: This error cannot be cleared and the drive remains in phase 2.
It is possible to parameterize the axis and carry out a firmware
update with DOLFI. The axis, however, cannot be moved!
Cause:
The error F407 Error during initialization of master communication is
entered, if
• there has no master communication card been plugged in.
• the wrong master communication card has been plugged in.
• the master communication firmware is not running (timeout).
• an error of the master communication card has occurred.
Remedy:
• Plug in the right master communication card
• Replace the firmware
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-21
Remedy for...:
1. Switch EcoX master to phase 3 or phase 4
2. Check the wiring of the EcoX bus
3. Check the EcoX bus
4. Check parameterization
5. Check supply voltage of the EcoX master
F434 Emergency-Stop
Pressing the emergency stop switch (E-Stop) has caused the drive to
perform the emergency stop function that was selected in the P-0-0119,
Best possible deceleration parameter. Setting bit 15 of S-0-0011, Class
1 diagnostics causes an error message to be issued to the controller.
Cause:
The emergency stop switch has been pressed.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-22 Description of Diagnostic Messages F… and E… FGP-20VRS
Remedy:
Eliminate the malfunction that has caused the emergency switch to be
actuated, and clear the error.
See also the functional description: "Emergency stop feature".
Note: Only command values which lead back into the allowed
working range will be accepted. With other command values,
the drive will stop again. - The parameter S-0-0057, Position
window defines a tolerance for the travel limits.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-23
Note: Only such command values which lead back into the allowed
working range will be accepted. With other command values,
the drive will stop again. - The parameter S-0-0057, Position
window defines a tolerance for the travel limits.
F634 Emergency-Stop
Pressing the emergency stop (E-Stop) switch has caused the drive to
stop by setting the velocity command value to zero. An error is reported in
the S-0-0011, Class 1 diagnostics parameter.
Cause:
The emergency stop switch has been pressed.
Remedy:
Eliminate the malfunction that has caused the emergency switch to be
actuated, and clear the error.
See also the functional description: "Emergency stop feature".
Note: The drive will not accept command values which lead out of
the permissible travel range. Entering these command values
in the drive controller will result in this error.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-24 Description of Diagnostic Messages F… and E… FGP-20VRS
Note: The drive will not accept command values which lead out of
the permissible travel range. Entering these command values
in the drive controller will result in this error.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-25
For checking purposes the encoder signals can be routed to the analog
output of the controller. This is done through the following parameter
setting:
Channel 1:
P-0-0420 = 0; P-0-0421 = 1 (SIN encoder 1); P-0-0422 = 1.0
Channel 2:
P-0-0423 = 0; P-0-0424 = 2 (COS encoder 1); P-0-0422 = 1.0
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-26 Description of Diagnostic Messages F… and E… FGP-20VRS
The input amplifier amplifies the 1Vss encoder signal to the nominal
pointer size of
0.5V * 18.4 = 9.2V
which is then output. So with the appropriate setting of the oscilloscope
(X-Y operation mode) the following signal wave form is produced:
10
5
cosine signal amplitude
-10
-15
-15 -10 -5 0 5 10 15
sine signal amplitude
=non-permissible range
Dg5004a1.fh7
Example:
Ucos = -6,5V
Usin = 6,5V
Cause:
1. Defective encoder cable
2. Disruptive electro-magnetic interference on the encoder cable
3. Defective encoder
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-27
Remedy:
1. Check the measurement system cable.
2. Lay the feedback cable well away from the motor power cable. The
cover must be placed over the drive controller (see drive controller
project specifications.)
3. Check the measurement system and exchange, if necessary.
Cause:
1. The firmware module does not contain all the firmware required to
operate both processors.
2. The interface card is defective.
Remedy:
1. Reload the entire firmware or plug in a new firmware module.
2. Replace the interface card.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-28 Description of Diagnostic Messages F… and E… FGP-20VRS
Note: This error can only be cleared in parameter mode (phase 2).
As a result of this error, the encoder emulation is switched off.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-29
Remedy:
For 1. Check the motor cable connection.
For 2. Exchange the drive controller.
For 3. Exchange the motor.
For 4. Check the velocity controller to see whether it is within operational
parameters.
For 5. Exchange the motor.
See also the functional description "Limiting to bipolar velocity limit value".
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-30 Description of Diagnostic Messages F… and E… FGP-20VRS
Notes
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-31
Warnings do not lead to an Many areas are monitored in connection with operating modes and
automatic shutdown. parameter settings. As a result, if a state is discovered which is still
allowed by the order of operation, but in continuous operation generates
an error and thereafter leads to shutdown of the drive, a warning will be
generated in the case where this state appears again.
Warning Classes
The warning class is evident Warnings can be separated into 2 classes. They differentiate if the drive
from the diagnostic message. will perform an automatic response with the appearance of a warning.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-32 Description of Diagnostic Messages F… and E… FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-33
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-34 Description of Diagnostic Messages F… and E… FGP-20VRS
Remedy:
S-0-0259, Positioning Velocity or
P-0-4007, Process block velocity or
P-0-4030, Jog velocity
must be reduced
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-35
Cause:
1. Failure of the drive’s internal blower.
2. Failure of the control cabinet’s climate control.
3. Incorrect control cabinet sizing in regards to heat dissipation.
Remedy for:
1. If the blower fails, exchange the drive controller.
2. Install climate control feature in the cabinet.
3. Check the sizing of the control cabinet.
Cause:
The motor is overloaded. The effective torque required from the motor
was above the allowable standstill continuous torque for too long.
Remedy:
Check the installation of the motor. For systems which have been in use
for a long time, check to see if the drive conditions have changed (in
regards to pollution, friction, moving components, etc).
Remedy:
Reduce the acceleration value or velocity. Check the drive installation.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-36 Description of Diagnostic Messages F… and E… FGP-20VRS
Cause:
The target position lies beyond the position limits, and the position limit
check is activated.. The motion profile results in a target position greater
than the maximum allowed position.
Results:
• This warning message, E253, appears.
• The drive stops.
• The drive does not accept the target position or the process block.
• In S-0-0012, Class 2 diagnostic warning bit 13 is set.
Remedy:
1. For the Drive controlled interpolation mode, input the S-0-0258,
Target position only within the position limits.
2. Don’t input moves which are greater than the maximum allowed
position minus the current position.
3. In positioning-sequence operating mode always set S-0-4006,
Command Targetposition smaller than the maximum allowed
position.
4. The same holds for Relative Positioning commands, where the sum
of the commanded positions + the start position should be less than
the maximum allowed position.
5. Check the position limit values. Moreover, the positive position limit
value must be greater than the negative position limit value.
6. If you don’t need the position limit check, de-activate it, e.g. in modulo
mode.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-37
Causes:
1. The parameter S-0-0108, Feedrate override is 0.
2. For devices with analog inputs: Feedrate override via analog input is
activated, and the voltage at the analog input is 0.
3. The feed potentiometer of the connected control system is at 0 or is
being evaluated incorrectly.
Remedies for:
1. Set Feedrate override > 0, so that the drive moves. Full speed is
attained with 100%.
2. Apply a voltage > 0 proportional to the desired speed, +10V
corresponds to 100 % (full) speed. Alternative: De-activate Feedrate
override.
3. Turn the feed potentiometer cautiously, check the analog signal and
the evaluation for it.
Remedy for:
1. Set the torque limit to a value greater than 0.
2. Establish an analog voltage smaller than 10 V.
Cause:
The drive controller has been overloaded.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-38 Description of Diagnostic Messages F… and E… FGP-20VRS
Remedy:
1. Check the amplifier dimensioning.
2. Reduce the acceleration.
3. Check the sense of rotation of the motor encoder.
In the case of installations that have been operated for a long time, check
whether the drive conditions have changed with regard to:
• friction
• moved masses.
Remedy:
• In position control, reduce parametrized accel value or speed value so
that the drive can follow the position command value.
• Increase torque limit value, if necessary.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-39
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-40 Description of Diagnostic Messages F… and E… FGP-20VRS
Cause:
1. The EcoX-Bus has not been parameterized in the EcoX master
2. The EcoX master is in phase 2
3. The EcoX bus is disturbed
4. The supply voltage of the EcoX master was cut off
Remedy:
1. Check parameterization
2. Switch EcoX master to phase 3 or phase 4
3. Check EcoX bus
4. Check supply voltage of the EcoX master
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-41
Cause:
The firmware in the EMD module does not match the firmware in the drive
controller.
Remedy:
After the firmware update the warning is automatically cleared.
Remedy for:
1. Check parameterization(s)
2. Switch EcoX master to phase 3 or phase 4
3. Check the EcoX bus
4. Check the wiring of the EcoX bus
5. Check supply voltage of the EMD modules
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-42 Description of Diagnostic Messages F… and E… FGP-20VRS
Cause:
1. The setting of the address switches at the EMD module is incorrect
2. The EcoX bus is disturbed
3. The EcoX bus has not been correctly wired
4. The supply voltage of the EMD modules was cut off
Remedy for:
1. Check the address switches at the EMD module (to accept the new
address please cut off the supply voltage at the EMD module and
switch it on again)
2. Check EcoX bus
3. Check the wiring of the EcoX bus
4. Check supply voltage of the EMD modules
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-43
Remedy for:
1. Check the wiring of the EcoX bus
2. Check parameterization
3. Check EcoX bus
4. Check supply voltage of the EMD modules
Recovery:
1. Check mains section.
2. Check the mains section connection to input ingang BbN on the drive.
3. If the drive is not supplied by a separate mains section, then the input
of the monitor must be switched off.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-44 Description of Diagnostic Messages F… and E… FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-45
Cause:
• The slave was not scanned in phase 1, or address 0 is set.
• The slave is deactivated by the controller.
Remedy:
• Set the correct slave address.
• Check the SERCOS master configuration.
Remedy for:
1. Switch EcoX master to phase 3 or phase 4
2. Check the wiring of the EcoX bus
3. Check the EcoX bus
4. Check parameterization
5. Check supply voltage of the EcoX master
Result:
In case of overvoltage, the motor is switched to torque-free operation. As
soon as the DC Bus voltage falls again below the maximum allowable
value, the controller will be turned on again.
Remedy:
For 1. Reduce the acceleration values.
Check the drive controller layout, if necessary.
Install an auxiliary bleeder, if necessary.
For 2. Check the mains supply voltage (AC/3phase).
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-46 Description of Diagnostic Messages F… and E… FGP-20VRS
WARNING
Note: Only such command values will be accepted that lead back
into the allowed working range. With other command values,
the drive will stop again. - The parameter S-0-0057, Position
window defines a tolerance for the travel limits.
Cause:
S-0-0050, Negative travel limit value exceeded.
Remedy:
Enter command values which lead back into the allowed range.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages F… and E… 4-47
Note: Only such command values will be accepted that lead back
into the allowed working range. With other command values,
the drive will stop again. - The parameter S-0-0057, Position
window defines a tolerance for the travel limits.
E834 Emergency-Stop
Pressing the emergency stop switch has caused the drive to perform the
error reaction that had been selected via the P-0-0119, Best possible
deceleration parameter. There is no error message issued to the
controller.
Cause:
The emergency stop switch was pressed.
Remedy:
Eliminate the malfunction that led to the activation of the emergency stop
switch. The warning will then disappear.
See also the functional description: "Travel Zone Limit Switch Monitoring".
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
4-48 Description of Diagnostic Messages F… and E… FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-1
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-2 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-3
Remedy:
A list of the invalid parameters can be seen in parameter S-0-0021, List
of invalid op. data for comm. ph. 2. The invalid parameters must be
rewritten so they are correct.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-4 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
Remedy:
A list of the invalid parameters can be seen in parameter S-0-0021, List
of invalid op. data for comm. ph. 2. The invalid parameters must be
rewritten with values between the respective min. and the max. value to
be correct.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-5
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-6 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-7
Remedy:
The parameters of S-0-0022, IDN list of invalid op. data for comm. ph.
3 must be rewritten with correct values.
See also the functional description: "Automatic setting of the motor type
for motors with feedback memory".
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-8 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
Remedy:
Modify S-0-0147, Homing parameter or the S-0-0032...35, Mode of
Operation parameters to utilization of the motor encoder instead of
optional encoder or set P-0-0075, Interface Feedback 2, optional to a
value different from 0 to activate the optional measuring system.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-9
The factor used for converting the position data from the drive-internal
format into the display format or vice versa is outside the allowable range,
because either
• linear motor and rotary position scaling with motor reference, or
• rotary motor and linear position scaling with motor reference, or
• linear motor with modulo scaling has been selected; or
• the determined factor used for converting the position data from the
display format to the internal format, and vice versa, cannot be
represented.
Remedy:
Checking and correcting the relevant parameters, such as
• S-0-0076, Position data scaling type
• S-0-0077, Linear position data scaling factor
• S-0-0078, Linear position data scaling exponent
• S-0-0079, Rotational position resolution
• S-0-0116, Resolution of motor feedback
• S-0-0121, Input revolutions of load gear
• S-0-0122, Output revolutions of load gear
• S-0-0123, Feed constant
• P-0-0074, Interface feedback 1
• S-0-0277, Position feedback 1 type parameter
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-10 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-11
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-12 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
Cause:
1. Defective motor feedback cable
2. Defective motor feedback
3. Defective measurement system interface
Remedy for:
1. Check the motor feedback cable.
2. Exchange the motor.
3. Exchange the measuring system interface, if it is a module, or the
complete drive controller.
Remedy:
For 1. Check the optional feedback cable.
For 2. Exchange feedback.
For 3. Exchange the measuring system interface (module).
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-13
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-14 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-15
Remedy:
For each conflict, the configurations of the involved interfaces have to be
modified in such a way that only one interface writes data to a parameter.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-16 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-17
Remedy:
• Check the measuring system to be referenced as well as all cabling.
• Check for correct parametrization.
• Check the correction reference mark detection using command P-0-
0014, D500 Command determine marker position
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-18 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
see also the functional description: "Error Conditions of the Load Default
Settings Procedure"
See also the functional description: "Error Conditions of the Load Default
Settings Procedure"
See also the functional description: "Error Conditions of the Load Default
Settings Procedure"
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-19
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-20 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
Note: For devices with analog inputs, the torque can be limited
via an analog torque reduction.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-21
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-22 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-23
Cause:
The Determine marker position command has been activated.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-24 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-25
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-26 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
Remedy:
Satisfactory results can sometimes be achieved by starting the command
P-0-0162, D9 automatic control loop setting with a large P-0-0163,
damping factor for automatic control loop setting, i.e., low dynamics.
This value can be reduced until the control loop behaves as needed.
If even then control loop settings remain unsuccessful, then the setting
must be manual.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-27
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-28 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-29
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-30 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-31
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-32 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-33
Encoder 1 means that the position encoder is mounted to the motor shaft
(indirect measurement of axis position). Virtual master axis means that
the master axis position is computed by the control.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-34 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-35
This is done taking the limit values of velocity, acceleration, and jerk in the
parameters
• S-0-0259, Positioning velocity
• S-0-0260, Positioning acceleration
• S-0-0193, Positioning jerk
into account.
Encoder 2 means that the position encoder is attached to the motor shaft
(indirect measurement of the axis position).
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-36 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-37
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-38 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-39
Remedy:
Exchange the hardware.
Remedies:
For 1. Reload firmware program by Indramat customer service.
For 2. Exchange the hardware.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-40 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
Remedy:
Switch the amplifier off and on again; if the fault is still present, exchange
the hardware. In any case inform the customer service.
Remedy:
Switch off, check the plug connection and switch on again; if the error
happens agains, exchange the firmware module.
Remedy:
Switch the amplifier off and on again; if E3 appears again, exchange the
amplifier. In any case inform the customer service. Please explain the
exact circumstances under which the error occurred.
Remedy:
Switch the amplifier off and on again; if E4 appears again, exchange the
amplifier. In any case inform the customer service.
Remedy:
Check the plug connection; if OK, exchange the amplifier.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Description of Diagnostic Messages B… , C… , D… and A 5-41
bb
"Ready for operation"
Refer to description A013 Ready for power on.
Ab
"Drive is ready"
Refer to description A012 Control and power sections ready for
operation
AC
"Drive Automatic Check"
See also: A400 Automatic drive check and adjustment
AE
"Drive Error Reaction"
See also: A401 Drive deceleration to standstill
AF
"Drive enable"
According to the operation mode in use, you will find a more exact
description of the display "AF" under the respective state diagnosis
A101… A800.
AH
"Drive Halt"
Refer to description A010 Drive HALT.
Jb
"Jog backward"
Refer to description A218 Jog negative.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
5-42 Description of Diagnostic Messages B… , C… , D… and A FGP-20VRS
JF
"Jog Forward"
Refer to description A208 Jog positive.
P2
"Phase 2"
Refer to description A002 Communication phase 2.
P3
"Phase 3"
Refer to description A003 Communication phase 3.
PL
"Basic Parameter Load"
Refer to description F209 PL Load parameter default values.
UL
"Basic Load"
Refer to description F208 UL The motor type has changed.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Index 6-1
6 Index
+
+24Volt DC error 4-28
A
Ab 5-41
Absolute encoder out of allowed window 4-15
Absolute measuring system not installed 5-15
AC 5-41
Acceleration data scaling error 5-10
AE 5-41
AF 5-41
AH 5-41
Amplifier overtemperature shutdown 4-4
Appropriate use
Area of application 2-2
Introduction 2-1
Uses 2-2
Automatic drive check and adjustment 5-37
B
Backup working memory procedure command 5-3
Basic load 5-18
bb 5-41
Binary encoder resolution necessary 5-14
Blower not connected 4-3
Brake check command 5-2
Brake check only with drive enable 5-2
Brake torque too low 4-40, 5-2
Braking resistor overload prewarning 4-35
Braking resistor overload shutdown 4-5
Bus failure 4-20
C
Cam shaft invalid 4-2
Cam shaft, encoder 1, real master drive 5-32
Cam shaft, encoder 1, virtual master drive 5-32
Cam shaft, encoder 2, virtual master drive 5-32
Cam shaft, lagless, encoder 1, real master drive 5-33
Cam shaft, lagless, encoder 1, virt. master drive 5-32
Cam shaft, lagless, encoder 2, virt. master drive 5-33
Cancel reference point procedure command 5-23
clear coded diagnostic message 1-4
Command adjust commutation 5-19
Command automatic loop tuning 5-24
Command Current limit active 4-38
Command current limit shutoff 4-13
command diagnostic messages 5-1
Command Get mark position 5-22
Command measuring wheel mode 5-24
Command not enabled 5-2
Command Release motor holding brake 5-2
Command Set absolute measuring 5-15
Command velocity limit active 4-38
Communication phase 2 5-27
Communication phase 3 5-27
Communication phase 3 transition check 5-3
Communication phase 4 transition check 5-6
Commutation offset could not be determined 4-24
Commutation offset could not be determined. 5-21
Config. IDN for AT not configurable 5-4
Config. IDN for MDT not configurable 5-4
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
6-2 Index FGP-20VRS
D
Default parameter load 5-19
Default parameters invalid 5-18
Default parameters not available 5-18
Diagnostic Message Display
(2 dots) 5-39
Diagnostic Message Display
-0 5-39
-1 5-39
-2 5-39
-3 5-39
-4 5-39
-5 5-39
-6 5-39
E1 5-40
E2 5-40
E3 5-40
E4 5-40
E5 5-40
diagnostic message output priority 1-3
diagnostic message types 1-1
DISC - Error nr. 1 4-3
DISC - Error nr. 2 4-3
DISC - Error nr. 3 4-3
DISC - Error nr. 4 4-3
DISC - Warning no. 1 4-32
DISC - Warning nr. 2 4-32
DISC - Warning nr. 3 4-32
DISC - Warning nr. 4 4-32
display 1-2
Distance home switch - reference mark erroneous 5-16
Double MDT failure shutdown 4-19
Double MST failure shutdown 4-19
double SST failure 4-21, 4-45
Double SST failure 4-45
Double SST failure shutdown 4-21
Drive active, switching not allowed 5-15
Drive controlled homing procedure command 5-16
Drive controlled interpolation, encoder 1 5-29
Drive controlled interpolation, encoder 2 5-29
Drive controlled interpolation, lagless, encoder 1 5-30
Drive controlled interpolation, lagless, encoder 2 5-30
Drive controlled positioning, encoder 1 5-33
Drive controlled positioning, encoder 1, lagless 5-34
Drive controlled positioning, encoder 2 5-34
Drive controlled positioning, encoder 2, lagless 5-34
Drive deceleration to standstill 5-37
Drive does not move 5-21
Drive enable refused 5-20
Drive HALT 5-28
Drive in automatic mode 5-37
Drive in control at start of command 5-20
Drive in TORQUE control 5-28
Drive in VELOCITY control 5-28
Drive not ready for commutation command 5-20
Drive overtemp. prewarning 4-35
E
EcoX bus 4-40
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Index 6-3
F
Fatal error of the interface card 4-20
Feedback 1 initializing error 5-11
Feedback 1 required (P-0-0074) 5-14
Feedback 2 data reading error 5-11
Feedback 2 initializing error 5-12
Feedback 2 required (->S-0-0022) 5-7
Feedback1 data reading error 5-11
Feedrate-override S-0-0108 = 0 4-37
firmware replacement 4-41
firmware update of EMD module active 4-41
Firmware update of EMD module active 4-41
G
Gain adjustment failed 5-25
H
H1-Display 1-2
hardware synchronization defective 4-40
Hardware synchronization defective 4-40
Homing of absolute encoder not possible 5-17
Homing only possible with drive enable 5-16
I
Inappropriate use 2-2
Consequences, Discharge of liability 2-1
Incr. encoder emulator
pulse frequency too high 4-13
Incremental encoder required 5-23
Inertia detection failed 5-25
Input master password 5-21
Input value for max. range too high 5-13
Interpolation acceleration = 0 4-34
Interpolation velocity = 0 4-33
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
6-4 Index FGP-20VRS
J
Jb 5-41
JF 5-42
JOG mode negative 5-37
JOG mode positive 5-36
L
Limit error communication parameter (S-0-0021) 5-3
Load-side motor encoder with inductance motor only 5-13
Locked with password 5-19
Low battery voltage 4-11
M
Mains fault 4-16, 4-41, 4-48
Master drive encoder failure
quadrant error 4-13
signal too small 4-12
Max signal frequency of encoder 2 exceeded 4-11
Max. signal frequency of encoder 1 exceeded 4-7
Maximum braking time exceeded 4-6
Measuring wheel operation not possible 5-24
Modulo range error 5-13
Motion range exceeded during commutation 4-25, 5-22
Motor feedback data not valid 5-25
Motor overload 4-33
Motor overtemp. prewarning 4-35
Motor overtemperature shutdown 4-4
Motor temp. surveillance defective 4-5
Motor type P-0-4014 incorrect 5-7
Multiple configuration of a parameter (->S-0-0022) 5-14
N
Negative limit switch activated 4-48
Negative position limit exceeded 4-46
Negative travel limit exceeded 4-22
Negative travel limit switch detected 4-24
No adjustment with asynchronous motor 5-21
No data exchange possible via the field bus 4-44
No ready signal from supply module 4-18, 4-43, 4-48
Not homed 4-36
Number of EcoX slaves incorrect 4-18
number of EcoX slaves incorrect 4-18, 4-42
Number of EcoX slaves incorrect 4-42
O
Only allowed without master 5-16
operation status 5-41
Optimized commutation offset wrong 4-29
Order of MDT configuration wrong 5-6
Overcurrent
short in power stage 4-27
Overflow of target position preset memory 4-12
overtemperature in EMD module 4-17
Overtemperature in EMD module 4-17
Overvoltage in power stage 4-45
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Index 6-5
P
P2 5-42
P3 5-42
Parameter calculation error (->S-0-0022) 5-7
Parameter default value erroneous (-> S-0-0021) 5-19
Parameter limit error (->S-0-0022) 5-6
Parameters not copyable 5-18
Parking axis command 5-23
Parking axis only while drive is disabled 5-23
Phase synchr. lagless, encoder 1, real master drive 5-32
Phase synchr. lagless, encoder 1, virtual master drive 5-31
Phase synchr. lagless, encoder 2, virtual master drive 5-31
Phase synchronization, encoder 1, real master drive 5-31
Phase synchronization, encoder 1, virtual master drive 5-30
Phase synchronization, encoder 2, virtual master drive 5-31
PL 5-42
PL Load parameter default values 4-3
Position control lagless, feedback 2 5-29
Position data scaling error 5-8
Position limit reached during jog 4-47
Position mode lagless with encoder 1, drive-controlled 5-35
Position mode lagless with encoder 2, drive-controlled 5-36
Position mode lagless, encoder 1 5-29
Position mode with encoder 1 5-28
Position mode with encoder 1, drive-controlled 5-35
Position mode with encoder 2 5-29
Position mode with encoder 2, drive-controlled 5-35
Positioning velocity >= S-0-0091 4-34
Positive limit switch activated 4-47
Positive position limit exceeded 4-46
Positive stop drive procedure command 5-22
Positive travel limit exceeded 4-22
Positive travel limit switch detected 4-23
Power is off 5-21
Power supply driver stages fault 4-28
Proceed to phase 4 5-21
Process block mode lagless, encoder 1 5-36
Process block mode lagless, encoder 2 5-37
Process block mode, encoder 1 5-36
Process block mode, encoder 2 5-36
R
Ready for power on 5-28
Reference mark not detected 5-17
Relation TNcyc (S-0-0001) to TScyc (S-0-0002) error 5-5
Reset class 1 diagnostic, error reset 5-16
S
Safety Instructions for Electric Drives and Controls 1
Selected process block is not programmed. 4-38
Slave not scanned or address 0 4-44
Start requires drive enable 5-24
Switching to parameter mode 5-15
Switching to uninitialized operation mode 4-2
Synchronization with field bus impossible 4-21
T
T4 > TScyc (S-0-0002) - T4min (S-0-0005) 5-5
Target position out of num. range 4-39
Target position out of travel range 4-36
temperature tolerance range 4-17
Timeout in EcoX slave 4-17
timeout in EMD module 4-16, 4-42
Timeout in EMD module 4-16, 4-42
timeout with EcoX-Slave 4-17
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
6-6 Index FGP-20VRS
U
UL 5-42
UL The motor type has changed. 4-2
Undervoltage in power section 4-6, 4-33, 4-46
Undervoltage in the EMD module 4-42
Unknown operating mode 5-38
Use See appropriate use and inappropriate use
V
Velocity command value > limit S-0-0091 4-39
Velocity data scaling error 5-9
Velocity limit S-0-0091 exceeded 4-29
Velocity loop error 4-28
Velocity synchronization, real master drive 5-30
Velocity synchronization, virtual master drive 5-30
W
waiting for scan by EcoX master 4-41
Waiting for scan by EcoX master 4-41
warning classes 4-31
warning diagnostic messages 4-31
Warning Motor temp. surveillance defective 4-32
Watchdog coprocessor 4-27
Wrong function of encoder 2 (->S-0-0022) 5-14
Z
ZKL1-Error at command start 5-22
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Service & Support 7-1
7.1 Helpdesk
Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am
am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries.
Sie erreichen uns Contact us
7.2 Service-Hotline
Außerhalb der Helpdesk-Zeiten ist der Service After helpdesk hours, contact our service
direkt ansprechbar unter department directly at
7.3 Internet
*) http://www.indramat.de/de/kontakt/adressen *) http://www.indramat.de/en/kontakt/adressen
Die Angaben in der vorliegenden Dokumentation können Data in the present documentation may have become
seit Drucklegung überholt sein. obsolete since printing.
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
7-2 Service & Support FGP-20VRS
Vertriebsgebiet Mitte
Germany Centre SERVICE SERVICE SERVICE
Rexroth Indramat GmbH CALL ENTRY CENTER HOTLINE ERSATZTEILE / SPARES
Bgm.-Dr.-Nebel-Str. 2 / Postf. 1357 MO – FR MO – FR verlängerte Ansprechzeit
97816 Lohr am Main / 97803 Lohr von 07:00 - 18:00 Uhr von 17:00 - 07:00 Uhr - extended office time -
Kompetenz-Zentrum Europa
from 5 pm - 7 am ♦ nur an Werktagen
from 7 am – 6 pm + SA / SO - only on working days -
Tel.: +49 (0)9352 40-0 ♦ von 07:00 - 18:00 Uhr
Tel. +49 (0) 9352 40 50 60 Tel.: +49 (0)172 660 04 06
Fax: +49 (0)9352 40-4885 - from 7 am - 6 pm -
service@indramat.de oder / or
Tel.: +49 (0)171 333 88 26 Tel. +49 (0) 9352 40 42 22
Vertriebsgebiet Süd Gebiet Südwest Vertriebsgebiet Ost Vertriebsgebiet Ost
Germany South Germany South-West Germany East Germany East
Rexroth Indramat GmbH Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG
Landshuter Allee 8-10 Vertrieb Deutschland – VD-BI Beckerstraße 31 Regionalzentrum Ost
80637 München Geschäftsbereich Rexroth Indramat 09120 Chemnitz Walter-Köhn-Str. 4d
Regionalzentrum Südwest 04356 Leipzig
Ringstrasse 70 / Postfach 1144
70736 Fellbach / 70701 Fellbach
Tel.: +49 (0)89 127 14-0 Tel.: +49 (0)711 57 61–100 Tel.: +49 (0)371 35 55-0 Tel.: +49 (0)341 25 61-0
Fax: +49 (0)89 127 14-490 Fax: +49 (0)711 57 61–125 Fax: +49 (0)371 35 55-333 Fax: +49 (0)341 25 61-111
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Service & Support 7-3
Sweden - Schweden Switzerland West - Schweiz West Switzerland East - Schweiz Ost
Rexroth Mecman Svenska AB Bosch Rexroth Suisse SA Bosch Rexroth Schweiz AG
Indramat Support Département Rexroth Indramat Geschäftsbereich Indramat
Ekvändan 7 Rue du village 1 Hemrietstrasse 2
254 67 Helsingborg 1020 Renens 8863 Buttikon
Tel.: +46 (0) 42 38 88 -50 Tel.: +41 (0)21 632 84 20 Tel. +41 (0) 55 46 46 111
Fax: +46 (0) 42 38 88 -74 Fax: +41 (0)21 632 84 21 Fax +41 (0) 55 46 46 222
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
7-4 Service & Support FGP-20VRS
Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen
Bosch -Rexroth, spol.s.r.o. DEL a.s. Bosch Rexroth Kft. Bosch Rexroth Sp.zo.o.
Hviezdoslavova 5 Strojírenská 38 Angol utca 34 ul. Staszica 1
627 00 Brno 591 01 Zdar nad Sázavou 1149 Budapest 05-800 Pruszków
Tel.: +420 (0)5 48 126 358 Tel.: +420 616 64 3144 Tel.: +36 (1) 364 00 02 Tel.: +48 22 738 18 00
Fax: +420 (0)5 48 126 112 Fax: +420 616 216 57 Fax: +36 (1) 383 19 80 – service: +48 22 738 18 46
Fax: +48 22 758 87 35
– service: +48 22 738 18 42
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
FGP-20VRS Service & Support 7-5
Taiwan Thailand
Rexroth Uchida Co., Ltd. NC Advance Technology Co. Ltd.
No.17, Lane 136, Cheng Bei 1 Rd., 59/76 Moo 9
Yungkang, Tainan Hsien Ramintra road 34
Taiwan, R.O.C. Tharang, Bangkhen,
Bangkok 10230
Tel.: +886 (0)6 25 36 565 Tel.: +66 2 943 70 62
Fax: +886 (0)6 25 34 754 +66 2 943 71 21
indramat@mail.net.tw Fax: +66 2 509 23 62
sonkawin@hotmail.com
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
7-6 Service & Support FGP-20VRS
USA East Region –Ost USA Northeast Region – Nordost USA West Region – West
Bosch Rexroth Corporation Bosch Rexroth Corporation Bosch Rexroth Corporation
Rexroth Indramat Division Rexroth Indramat Division 7901 Stoneridge Drive, Suite 220
Charlotte Regional Sales Office Northeastern Technical Center Pleasant Hill, California 94588
14001 South Lakes Drive 99 Rainbow Road
Charlotte, North Carolina 28273 East Granby, Connecticut 06026
Tel.: +1 704 5 83 97 62 Tel.: +1 860 8 44 83 77 Tel.: +1 925 227 10 84
+1 704 5 83 14 86 Fax: +1 860 8 44 85 95 Fax: +1 925 227 10 81
Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico
Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth S.A. de C.V. Bosch Rexroth S.A. de C.V.
Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913
3426 Mainway Drive Burnaby, British Columbia Unidad Ind. Vallejo Fracc. las Torres
Burlington, Ontario Canada V7J 1R1 07700 Mexico, D.F. 64930 Monterey, N.L.
Canada L7M 1A8
Tel.: +1 905 335 55 11 Tel. +1 604 205-5777 Tel.: +52 5 754 17 11 Tel.: +52 8 333 88 34...36
Fax: +1 905 335-41 84 Fax +1 604 205-6944 +52 5 754 36 84 +52 8 349 80 91...93
michael.moro@boschrexroth.ca david.gunby@boschrexroth.ca +52 5 754 12 60 Fax: +52 8 346 78 71
Fax: +52 5 754 50 73 mario.quiroga@boschrexroth.com.mx
+52 5 752 59 43
Columbia - Kolumbien
Reflutec de Colombia Ltda.
Calle 37 No. 22-31
Santafé de Bogotá, D.C.
Colombia
Tel.: +57 1 368 82 67
+57 1 368 02 59
Fax: +57 1 268 97 37
reflutec@inter.net.co
DOK-DRIVE*-FGP-20VRS**-WA01-EN-P
293265
Printed in Germany