United Proarc Corporation: Engineering Department Technique Directive

United Proarc Corporation Engineering System
Engineering Directive(ED) !Engineering Specification(ES) " Manufacturing System(MS)
Subject: MASTER Series Regular Maintenance Doc No: RD-0606-01 Rev.: 1.0
Issue Date: 2004/06/05 Page 12 of 15
ȜEngineering Department Technique DirectiveȝǺ
Gantry CNC cutting machine-MASTER series - regular maintenance:

In order to keep the cutting machine in good condition and working, the user has to carry out the regular
maintenance as follows:
ȜMechanismȝ
ǺPlease follow the check-points and carry out regular maintenance.
Maintenance Cycle Organization Remark

Maintenance item Contents
Daily Weekly Monthly 1/2 Operator PROARC
year Service
Cross axis linear guide Cleaning Ʉ ɉ
way / runner block
Cross axis linear guide Lubricate-grease Ʉ ɉ
way / runner block
Cross axis UBD-steel Cleaning and apply the Ʉ ɉ
belt anti-rust grease.
Steel-belt Ʌ Ɋ ȜN3ȝ
self-lubrication Renew the felt
Cross axis rack and Cleaning and apply the Ʉ ɉ ȜN1ȝ
pinion antirust grease.
Cross axis gear box Renew the lubrication oil Ɋ ȜN2ȝ
Cross axis appearance Clean the appearance Ʉ ɉ
and cable-chain
Rail of the longitudinal Cleaning and Ʉ ɉ
lubricate-grease
Rail self-Lubrication Lubrication and dust rid Ʉ ɉ
device off
Rail rack and pinion Cleaning and apply the Ʉ ɉ ȜN1ȝ
anti-rust grease.
Rail axis gear box Renew the lubrication oil Ɋ ȜN2ȝ
Rail self-lubrication Renew the felt Ʌ Ɋ ȜN3ȝ
device
Piping and connector Leakage test Ʌ Ɋ ȜN5ȝ
leakage test
Rail correcting and Re-correct the rail of Ɋ ȜN4ȝ
adjustment level / parallel / linearity
ȜN1ȝǺIt’s strictly forbidden to apply high-viscosity grease on the rack and pinion, due to the
high-viscosity grease will cause the dust / particle of material stick together with grease and this
will cause abnormal wearing of rack / pinion. For maintenance of the rack and pinion, clean the
surface and apply anti-rust grease (Lubrication grease SD40 or #32 is recommended). Use an oil
cloth with SD40 / or #32 oil and apply on the rack / pinion for anti-rust purpose.
ȜN2ȝǺRenew the lubrication oil of the precision worn reducer yearly. The lubrication-oil designated no. is
Tivela WB (per unit 0.3 Lit) and the renewing job is carried out by ProArc’s customer service
department or its agent / domestic distributor.
ȜN3ȝǺSelf-lubrication felt will be worn out due to dust / particle after 6 months running, please renew
the felt according to the check-points list to prevent other components be damaged abnormally.
The felt part no.:
MASTER XXS (single side drive)
Longitudinal axis carriage felt: P 34-521.19.1 *4 PCS
MASTER XX (dual side drive)
Longitudinal axis carriage felt: P 34-521.18 *8 PCS (Side)
P 34-521.19 *4 PCS (Top)
MASTER UBD unit felt: P 34-172.05 *8PCS
ȜN4ȝ
ǺAccording to the DIN/JIS stipulation, as a routine job, it is advisable to re-correct the level / parallel
/ linearity of rail every year.
Please re-correct the level / parallel / linearity of the rail every year and follow the DIN8523
regulations to ensure the equipment would maintain its precision condition.
The re-correction job will be carried out by ProArc’s customer service department or its agent /
domestic distributor.
ȜN5ȝ
ǺLeakage test - the leakage test is a safety test for the cutting gas piping, connector …etc. After test,
user could make estimation for changing the piping, connector, regulator….etc. for safety reason.
The Leakage-test will be carried out by ProArc’s customer service department its agent / domestic
distributor.
ȜElectricȝǺPlease follow the check-points and carry out regular maintenance.
Maintenance Cycle Organization Remark

Maintenance item Contents
Daily Weekly Monthly 1/2 Operator PROARC
year Service
Servo controller Appearance clean Ʉ ɉ
Fan and filter Clean Ʉ ɉ
Limit switch Function test Ʉ ɉ
Wiring and connector Tighten and good Ɋ Ɋ
connection
CNC controller Function test, I/O Ɋ Ɋ
test, offset test.
Motorized slide-relay Relay contactor Ɋ ȜN1ȝ
check
Control box-internal Clean Ɋ ȜN1ȝ
Positioning tolerance Correct and adjust Ɋ ȜN1ȝ
correction the parameter.
ȜN1ȝClean CNC with dry, oil free compressed air, or vacuum.

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United Proarc Corporation Engineering System

Engineering Directive(ED) !Engineering Specification(ES) " Manufacturing System(MS)

ȜEngineering Department Technique DirectiveȝǺ

Gantry CNC cutting machine-MASTER series - regular maintenance:

Maintenance Cycle Organization Remark

Engineering Directive(ED) !Engineering Specification(ES) " Manufacturing System(MS)

The felt part no.:

MASTER XXS (single side drive)

Longitudinal axis carriage felt: P 34-521.19.1 *4 PCS

MASTER XX (dual side drive)

Longitudinal axis carriage felt: P 34-521.18 *8 PCS (Side)

P 34-521.19 *4 PCS (Top)

MASTER UBD unit felt: P 34-172.05 *8PCS

Engineering Directive(ED) !Engineering Specification(ES) " Manufacturing System(MS)

ȜElectricȝǺPlease follow the check-points and carry out regular maintenance.

Maintenance Cycle Organization Remark

ȜN1ȝClean CNC with dry, oil free compressed air, or vacuum.

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