C7 Maintenance: Tool List

C7 Maintenance
Tool List
Caterpillar Service Technology Group September 2003
CRANKSHAFT,
MAIN 1U-7430 Installer - Front Seal
BEARINGS &
Used to install front crankshaft oil seal
FLYWHEEL Engines: All 3100, C7
TEPS
Maintenance Required - Proprietary
CYLINDER
HEAD, 150-3152 Sleeve Installer
VALVES &
Used to install injector sleeves
CAM Engines: 3126B/E, C7, C-9
FOLLOWERS
TEPS
Maintenance Required - Proprietary C80353T1
FUEL SYSTEM
REPAIR & 152-1057 Injector Installer
ADJUST
Pushes injector into cylinder head
Engines: 3126B/E, C7, C-9
• Use FT2726 to modify for use on C-9 engine if tool is not equipped with moveable leg
• Installers made after 9/00 will have moveable legs. 191-6077 also req. for C-9
TEPS
Maintenance Required - Proprietary C79758T1
149-2956 Installer - Injector Seal

Pushes injector o-rings onto injector
• Used with 149-2955 Injector Seal Guide
TEPS
Maintenance Required - Proprietary
CRANKSHAFT,
MAIN 5P-7312 Distorter
BEARINGS &
Used to remove crankshaft wear sleeves
FLYWHEEL Engines: 3064/66, 3100, C7, 3200, 3300, 3400, C-15/16
• Part of 5p-7318 Wear Sleeve Distorter Gp.
TEPS
Maintenance Required - Common
FUEL SYSTEM
REPAIR & 180-0186 Tool - Removal
ADJUST
Used to separate high-pressure HEUI hose from fitting
Engines: 3126B/E, C7
TEPS
Maintenance Required - Common C79847T1
192-5092 Tool - Removal

Used to separate low-pressure oil supply hose from fitting
Engines: 3126B/E, C7
TEPS
Maintenance Required - Common C79847T1
Caterpillar: Confidential Green Page 1 of 7

Last Modified: 09/08/2003
C7 Maintenance - Tool List
FUEL SYSTEM
REPAIR & 149-2955 Guide - Injector Seal
ADJUST
Installs injector o-rings onto injector body
• Used with 149-2956 Injector Seal Installer
TEPS
AIR SYSTEM &

MANIFOLDS 143-9730 Wrench (30 mm throat)
Used to torque hard to reach turbocharger mounting nuts (30 mm throat)
Engines: All 3100, C7, C-9, 3176/96, C-10/12, C11/C13, All 3400, C-15/16, C15
TEPS
143-9731 Wrench (122 mm throat)

Used to torque hard to reach turbocharger mounting nuts (122 mm throat)
Engines: All 3100, C7, C-9, 3176/96, C-10/12, C11/C13M, All 3400, C-15/16, C15
TEPS
LUBRICATION
SYSTEM 185-3630 Strap Wrench - Filter
Used to remove and install spin-on oil & fuel filters
Engines: All engines
• Replaces cancelled 2P-8250 strap wrench
TEPS
COOLING
SYSTEM 9S-8140 Pump - Pressurizing
Pressurizes cooling system
TEPS
DIAGNOSTIC
TOOLS 171-4400 Communication Adapter II Gp.
Allows PC to communicate with engine data link
Engines: All engines (with electronic controls)
TEPS
5P-7277 Tester - Voltage

Used to make quick checks for presence of voltage
TEPS
157-4829 Cable As. - Adapter

Under dash conversion harness for Freightliner
Engines: 3100 (HEUI), 3176, C7, C-9, C-10/12, C11/C13, 3406, C15
•- Connects 139-4166 Diagnostic Cable to J1939 under-dash diagnostic connector
- 9 Pin to J1939 Adapter Cable
TEPS

DIAGNOSTIC
TOOLS 7X-1686 Adapter Cable
Adapts on-highway truck 6 pin connector to 9 pin com adapter cable
Engines: 3100 (HEUI), C7, 3176, C-10/12, C11/C13, 3406, C15 (on-highway truck only)
TEPS
BASIC TOOL
GROUPS 4C-3502 Engine Repair Indicator Kit
Used to check general engine condition
• See T&SPG (NENG2500) for content of tool group
TEPS
Maintenance Recommended
CRANKSHAFT,
MAIN 1U-7598 Installer Gp. - Rear Seal
BEARINGS &
Used to install rear crankshaft oil seal
FLYWHEEL Engines: All 3100, C7
• Includes (2) 1U-7596 Bolts & 9S-8858 Nut
TEPS
171-7212 Sleeve - Repair

Repairs front crankshaft hub damaged by crankshaft seal
Engines: All 3100, 3116, 3126, C7, C-9
• Used with 5P-6208 Sleeve Driver
TEPS
Maintenance Recommended C79774T1
5P-6208 Sleeve Driver

Used to install 171-7212 Repair Sleeve
Engines: All 3100, 3116, 3126, C7, C-9
TEPS
CYLINDER
HEAD, 5S-1322 Inserter - Valve Keeper
VALVES &
Used to remove and install valve keeper
CAM Engines: 3046/64/66, All 3100, C7, 3200, All 3300, All 3400
FOLLOWERS
TEPS
LUBRICATION
SYSTEM 175-7546 Cutter Gp. - Oil Filter
Used to cut open spin-on oil filters to inspect filter media for contaminants
Engines: 3000, 3100, 3200, C7, C-9, 3176/96, C-10/12, C11/C13, All 3300, All 3400, C15
TEPS
COOLING
SYSTEM 9U-6737 Radiator Test Kit
Tests radiator for excessive gas buildup
Engines: All engines (including marine eng with separate cooling system)
TEPS

DIAGNOSTIC
TOOLS 164-2192 Adapter Gp. - Probe Self Sealing
Used with pressure gauge to check fluid-filled compartments
• Used with 5P-2720, 5P-2725 or 5P-3591 Adapters
TEPS
1U-6602 Photo-Tach Gp.

Measures engine RPM
TEPS
146-4080 Multimeter Gp. - Digital (RS-232)

Measures voltage, current, resistance, duty cycle, temp, & more
•- Can be used with DataView to log any type of electrical signal (Requires 146-8488 Cable)
- For more information, see JEDG6000 Brochure & NEHS0554
TEPS
6V-9130 Temp Adapter Gp.

Used to measure oil, coolant or air temperatures (-50°C to 900°C)
•- Used with 9U-7330 or 6V-7070 Digital Multimeter Groups
- For more information, see SEHS8382
TEPS
7X-1710 Probe Gp.

Used to measure voltages without disconnecting wiring harness
•- Allows user to measure electrical signal from connector without separating connector
- Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeter Gp.
TEPS
4C-6500 Digital Thermometer Gp.

Used to measure and record temperatures
TEPS
1U-5470 Engine Pressure Gp.

Checks pressures on turbocharged diesel and natural gas engines
TEPS
177-2330 Digital Battery Analyzer

Used to evaluate the condition of 6 & 12 volt batteries
TEPS

DIAGNOSTIC
TOOLS 4C-6600 Battery Voltmeter
Measures battery voltage to determine state of charge
TEPS
1U-7297 Coolant and Battery Tester

Checks coolant freezing point and battery charge condition (degrees F)
Engines: All Engines
•- Alternative Tool: 1U-7298 Coolant and Battery Tester (degrees C)
TEPS
131-5051 DataView TechStation Gp.

PC based diagnostic tool that measures and records engine parameters
•- Uses standard Cat sensors and replaces 15+ green sensor boxes
- For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet
TEPS
179-0710 Burn Rate Meter (With Display)

Used to measure engine burn rate on 3116, 3126, C7, C-9, 3208, 3304, 3406/08
Engines: 3116, 3126, C7, C-9, 3208, 3304, 3406/08
• Power Requirements: 11-32 Volts @ 12 amp max. Optional AC power supply available.
• Includes 154-8106 Fuel Flow Display
TEPS
153-9630 Test Gp. - Sensor

Used to test CAT ® PWM and analog sensors
•- Used with 131-5050 or 131-5051 DataView Gp.
TEPS
121-9588 Removal Tool (16 Gauge TXL)

Removes wires from 40 & 70 pin connectors
Engines: 3116/26, 3126B, C7, C-9, C-10/12, C11/ C13, 3406E, C15
•- Replaces 121-9587 Removal Tool
- For more information, see SEHS9615 Special Instruction
TEPS
151-6320 Removal Tool (SXL/GXL)

Removes pins and sockets from Deutsch & AMP connectors
Engines: 3116/26, C7, C-9, 3176/96, C-10/12, C11/C13, 3406E, C-15/16, C15, 3408/12, All 3500
•- For more information, see SEHS9615 Special Instruction
TEPS
175-3700 DT Connector Service Kit

Used to service and repair Deutsch "DT" type connectors
•- For more information, see SEHS9615 Special Instruction
TEPS

DIAGNOSTIC
TOOLS 190-8900 HD Connector - Field Service Kit
Used to service Deutsch HD type connectors
•For more information, see SEHS9615 Special Instruction
TEPS
140-2266 Cable As. - 70 Pin

Provides wire test points for electronic engine control system (ECM)
Engines: 3126B, 3176, C7, C9, C-10/12, C11/C13, 3406E, C15
TEPS
8T-0450 Thread Identification Kit

Used to determine thread sizes
TEPS
125-2580 Tool Gp. - HEUI Engine

Troubleshoots electrical and hydraulic systems
TEPS
LIFTING,
POSITIONING 138-7575 Bracket - Link
& HOLDING
For lifting engine and machine components (uses 1/2" bolt)
TOOLS Engines: All engines
• Part of 8T-3036 Component Lift Bracket Gp.
• Two required
TEPS
HAND TOOLS
1P-1855 Retaining Ring Pliers
Used to remove and install retaining rings (No. 22)
Engines: 3054/56, 3100, 3116, 3126, C7, 3208, 3300, 3400
TEPS
PUMPS,
HYDRAULIC 1P-0820 Hydraulic Puller Gp.
CYLINDERS &
Used to push or pull bearings, gears, shafts, or other press fit parts
PULLERS Engines: All engines
TEPS
MISC. TOOLS
& SUPPLIES 144-0235 Gauge - Belt Tension
Use to check tension of belts driving various engine components
TEPS

MISC. TOOLS
& SUPPLIES 1P-0510 Driver Gp. - Bearing and Seal
General purpose bearing and seal driver kit
TEPS
1P-0520 Driver Gp - Bearing and Seal

Installs bearings, races, and seals
Engines: All engines (except 3000)
TEPS
5F-7465 Puller
Used to remove gears, pulleys, and flanges
TEPS
136-4632 Pin - Timing

Used to set crankshaft positioned at top dead center
Engines: All 3100, C-9, 3300, 3176/96, C-10/12, C11, C13, 3400, C-15/16, C15
• Adapters needed for some applications - see T&SPG for details
• Replacement plunger (220-2793 Timing Plunger) is available
TEPS
139-7063 Adapter - Timing Pin

Adapts spring loaded timing pin to engine
Engines: All 3100
• Used with 136-4632 Timing Pin
TEPS
178-8615 Socket
Used to manually rotate engine crankshaft (3/4" square drive)
Engines: All 3100, C7, C-9
TEPS
Maintenance Recommended C79845T1


C7 Maintenance: Tool List

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C7 Maintenance

149-2956 Installer - Injector Seal

192-5092 Tool - Removal

Caterpillar: Confidential Green Page 1 of 7

AIR SYSTEM &

143-9731 Wrench (122 mm throat)

5P-7277 Tester - Voltage

157-4829 Cable As. - Adapter

Caterpillar: Confidential Green Page 2 of 7

171-7212 Sleeve - Repair

5P-6208 Sleeve Driver

Caterpillar: Confidential Green Page 3 of 7

1U-6602 Photo-Tach Gp.

146-4080 Multimeter Gp. - Digital (RS-232)

6V-9130 Temp Adapter Gp.

7X-1710 Probe Gp.

4C-6500 Digital Thermometer Gp.

1U-5470 Engine Pressure Gp.

177-2330 Digital Battery Analyzer

Caterpillar: Confidential Green Page 4 of 7

1U-7297 Coolant and Battery Tester

131-5051 DataView TechStation Gp.

179-0710 Burn Rate Meter (With Display)

153-9630 Test Gp. - Sensor

121-9588 Removal Tool (16 Gauge TXL)

151-6320 Removal Tool (SXL/GXL)

175-3700 DT Connector Service Kit

Caterpillar: Confidential Green Page 5 of 7

140-2266 Cable As. - 70 Pin

8T-0450 Thread Identification Kit

125-2580 Tool Gp. - HEUI Engine

Caterpillar: Confidential Green Page 6 of 7

1P-0520 Driver Gp - Bearing and Seal

136-4632 Pin - Timing

139-7063 Adapter - Timing Pin

Caterpillar: Confidential Green Page 7 of 7

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