PF2 High Pressure In-Line Filter: Featuring Hy-Pro G6 Dualglass Filter Element Technology

Download as pdf or txt
Download as pdf or txt
You are on page 1of 4

PF2 FILTER HOUSING

PF2 High Pressure In-Line Filter


Featuring Hy-Pro G6 Dualglass
Filter element technology

APPLICATIONS
• Hy-Pro PF2 pressure filters are ideal for protecting
control valves and other sensitive components.

• Mobile applications such as waste haulers, cement


mixers/pumpers, firetrucks, cranes, man lifts, etc.

• Power unit builders for pressure line.

• General industrial machine tools

• Paper mill and sawmill

• Primary metals

• Power generation applications for speed control


circuit.

• Automotive manufacturing machine tools.

FEATURES, BENEFITS, ADVANTAGES PRODUCT SPECIFICATIONS


DFE rated elements G7 Dualglass and PE glass Pressure ratings 4000 psi (207 bar) max operating
elements are DFE rated to assure 12000 psi (638 bar) burst
performance even when exposed Flow rate 20 gpm (75 lpm) max
to the toughest hydraulic systems Design safety factor 3:1
(See DFE literature for details) Element collapse code 0: 150 psid (10 bar)
Circumferential Circumferential seal on the bowl code 1: 3000 psid (212 bar)
o-ring bowl seal eliminates leading. (No Drips) code 04: 150 psid (10 bar) *
Low housing Unique internal flow paths provide *HP204 coreless element series
pressure drop low resistance to flow. Housing material Aluminum grade T6061
(Low pressure drop) Fluid compatibility Compatible with all petroleum,
Coreless elements PF2 housings (with bypass valve (ISO 2948) based oils, HWBF, water glycol,
option) can be ordered with Hy-Pro oil/water emulsion, and specified
coreless filter element for easy synthetic fluids with Flurocarbon
disposal (crush or incinerate). or EPR seals (call factory)
Retro-fit kits available to convert Flow fatigue rating 2000 psi (178 bar)
conventional housings to coreless. Differential pressure 50 psid (3.5 bar) standard
HF2 compatible Port to port dimension, mounting indicator trigger
pattern, and element design meet
Bypass valve crack 60 psid (4.2 bar) standard
HF2 automotive specification.
Weight (w/element) Single length bowl 3.8lb (1.7kg)
(Automotive standard)
Double length bowl 5.0lb (2.3kg)
Drain plug standard Bowl with drain plug comes
Temperature rating Nitrile = -40f(-40c) to 225f (107c)
standard. (No price adder)
Fluoro = -15f(-26c) to 275f(135c)

For technical service call 317.849.3535 or fax 317.849.9201 www.filterelement.com


PF2 FILTER ASSEMBLY PART NUMBER GUIDE

table 1 table 2 table 3 table 4 table 5 table 6 table 7

PF2

PF2 FILTER ELEMENT PART NUMBER GUIDE

table 1 table 2 table 4 table 7

HP2 L -

table 1 element table 4 table 5


code collapse code filtration rating media type series code bypass valve
0 150 psid 1M β 2.5[c] = 1000 (β 1 = 200) G7 Dualglass 20 5 60 psid (4.2 bar)
1 3000 psid 2M β 5[c] = 1000 (β 3 = 200) G7 Dualglass 21 X No bypass
3M β 5[c] = 1000 (β 3 = 200) G7 Dualglass 20
3SF β 5[c] = 1000 (β 3 = 200) Dynafuzz 20, 21 table 6
6M β 7[c] = 1000 (β 6 = 200) G7 Dualglass 20,21 code indicator
table 2 10SF β 12[c] = 1000 (β 12 = 200) Dynafuzz 20,21 M Visual, mechanical
code length 12M β 12[c] = 1000 (β 12 = 200) G7 Dualglass 20 E Electrical
4 single 15M β 17[c] = 1000 (β 15 = 200) G7 Dualglass 21 X No indicator port
8 double 25M β 22[c] = 1000 (β 25 = 200) G7 Dualglass 20,21 Z Indicator port plugged
25W 25u nominal Stainless wire mesh 20,21
table 3
40W 40u nominal Stainless wire mesh 20,21 table 7
code port type
74W 74u nominal Stainless wire mesh 20,21 code Seal
S 3/4" SAE-12
149W 149u nominal Stainless wire mesh 20,21
M Manifold top mount B Nitrile (buna)
300W 300u nominal Stainless wire mesh 20,21
-40f(-40c) to 225f(107c)
V Fluorocarbon (viton)
-15f(-26c) to 275f(135c)

FILTER MEDIA SELECTION GUIDE

Hy-Pro filters are tested to the latest industry


code media description standard ISO16889 (replacing ISO4572) resulting in
A "G7 Dualglass" combined with water removal A new scale for defining particle sizes and determining
prefilter layer beta ratio.
Filtration rating Bx[c] = 1000, Bx = 200
M "G7 Dualglass" is our latest generation of New (ISO16889) vs Old (ISO4572) size comparison
DFE rated, high performance glass media
for use in all hydraulic fluids. Bx(c)=1000 (ISO16889) 2.5 5 7 12 22
Bx=200 (ISO4572) <1 3 6 12 25
Filtration rating Bx[c] = 1000, Bx = 200
SF "Dynafuzz" sintered stainless steel fiber
media for high temp and corrosive applications.
Filtration rating Bx[c] = 1000, Bx = 200
W Stainless steel "W ire mesh" media, nominally
rated.

For technical service call 317.849.3535 or fax 317.849.9201 www.filterelement.com


HIGH PERFORMANCE FILTER ELEMENTS — THE HEART OF A FILTER

Dynamic Filter Efficiency (DFE) Testing


Revolutionary test methods assure that DFE rated elements perform true to rating even under demanding variable flow
and vibration conditions. Today’s industrial and mobile hydraulic circuits require elements that deliver specified
cleanliness under ALL circumstances. Wire mesh supports the media to ensure against cyclical flow fatigue,
temperature, and chemical resistance failures possible in filter elements with synthetic support mesh. Contact your dis-
tributor or Hy-Pro for more information and published articles on DFE testing.

Coreless Element Technology


Hy-Pro original coreless elements, verified by Dynamic Filter Efficiency (DFE) Testing, utilize a synergy of synthetic
components with wire mesh pleat support to yield an element that will incinerate without sacrificing performance under
the toughest conditions. Retro-fit kits are available to convert conventional (core-in element) housings to coreless.

Media Options Fluid Compatibility


Through extensive testing we have developed media Petroleum based fluids, water glycol, polyol
choices to handle any application. Options include G6 ester, phosphate ester, High water based fluids, and
Dualglass, PE Glass (impervious to phosphate ester), many other synthetics. Contact us for seal material
Dynafuzz (stainless fiber), and Wire mesh (stainless). selection assistance.

HOUSING and FILTER ELEMENT FLOW vs PRESSURE DROP and EFFICIENCY DATA

Empty housing Dp vs flow rate


flow rate lpm
Pressure Drop Calculation
0 10 19 29 39 48 58 68 78
16
Pressure drop curves based on oil
0.5 viscosity of 150 SSU, and specific
gravity = 0.9. Dp across element
12 0.4
is proportionally related to viscosity
Dp psi

Dp bar

0.3 and specific gravity. For new DP use


8
the following conversion formula:
0.2
4
0.1 DP element =
DP curve x Viscosity/150 x SG/0.86
0 0
0 3 5 8 10 13 15 18 20
flow rate gpm

204/20L8 Dualglass Dp vs flow rate 204/20L4 Dualglass Dp vs flow rate 21L4/8 Dualglass Dp vs flow rate
flow rate lpm flow rate lpm flow rate lpm
0 10 19 29 39 48 58 68 78 0 5 9 14 19 24 28 33 38 0 9 19 28 38 47 57 66 76
8 8 16
0.5 0.5
L4-2M L8-2M 0.9
1 3 1 3 12
6 6 0.4 6 0.4
6
Dp bar

Dp bar
Dp psi

Dp psi
Dp bar
Dp psi

0.3 0.3 L4-15M 0.6


4 12 4 12 8
0.2 0.2
2 2 4 0.3
0.1 0.1 L8-15M
25 25
0 0 0 0.0 0 0
0 3 5 8 10 13 15 18 20 0 1 3 4 5 6 8 9 10 0 3 5 8 10 13 15 18 20
flow rate gpm flow rate gpm flow rate gpm

For technical service call 317.849.3535 or fax 317.849.9201 www.filterelement.com


SPARE PARTS LIST and COMPONENT ILLUSTRATION
1 Head 5 Drain plug
In-line w/bypass valve, w/indicator port PF2HLBI Nitrile NBR o-ring PF2DPB
In-line w/bypass valve No indicator port PF2HLBX Fluorocarbon o-ring PF2DPV
In-line No bypass valve, w/indicator port PF2HLXI EPR o-ring PF2DPE
In-line No bypass valve, No indicator port PF2HLXX 6 Indicator
Top Mainfold w/bypass valve, w/indicator port PF2HMBI Visual, Nitrile o-ring PFIVB
Top Maniflod w/bypass valve, No indicator port PF2HMBX Visual, Fluorocarbon o-ring PFIVV
Top Manifold No bypass valve, w/indicator port PF2HMXI Visual, EPR o-ring PFIVE
Top Manifold No bypass valve, No indicator port PF2HMXX Electrical, Nitrile o-ring PFIEB
2 Element (see Element part number guide) Electrical, Fluorocarbon o-ring PFIEV
3 Bowl seal kit (includes teflon back up ring) Electrical, EPR o-ring PFIEE
Nitrile NBR PF2BSKB 7 Manifold mount kit (includes 2 o-rings)
Fluorocarbon PF2BSKV Nitrile NBR o-ring PF2SKMB
EPR PF2BSKE Fluorocarbon o-ring PF2SKMV
4 Bowl EPR o-ring PF2SKME
Single length w/drain port PF2B1 8 Corless tube assembly (Call factory)
Double length w/drain port PF2B2

ELEMENT SERVICING
1. Stop power unit, verify zero system pressure.
2. Verify temperature is safe to handle.
3. Relieve pressure in the filter line and drain the
bowl.
4. Remove the bowl.
5. Lube the new element o-ring.
6. Remove the element from the head.
7. Install a new element onto the post.
8. Check the bowl o-ring and replace if damaged.
9. Replace bowl, tighten/torque to 5-10 ft. lbs.
10. Start power unit and bleed air from system.

101.6 (4.00)

88.9 (3.50)
76.2 (3.00) 50.8 (2.00)
.75" INLET PORT .75" OUTLET PORT
2-117 O-RING BOSS 2-117 O-RING BOSS

15.9 (.62)

31.7 (1.25)

INDICATOR
BSP 1/2 -14

25.4 (1.00)

IN 31.7 (1.25)

IN OUT 33 (1.30)

91.44 (3.60)

79.2 (3.12)

DIMENSIONS mm (inches)
50.8 (2.00) A B Element Removal
PF2/L4 99.1 (3.90) 90.0 (3.5)
76.2 (3.00)
A PF2/L8 193.0 (7.60) 184.0 (7.2)
HAND TIGHT BOWL ONLY

B 9.40 (.37)

TBPF2-1004 For technical service call 317.849.3535 or fax 317.849.9201 www.filterelement.com

You might also like