DSE P810 for Windows ™ Software Manual

Deep Sea Electronics Plc

P810 For Windows™

Software Manual

Author – John Ruddock

Deep Sea Electronics Plc

Highfield House
Hunmanby Industrial Estate
North Yorkshire
YO14 0PH
ENGLAND
Tel +44 (0) 1723 890099
Fax +44 (0) 1723 893303
Email : [email protected]

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TABLE OF CONTENTS

Section Page

1 DESCRIPTION ................................................................................................. 5
1.1 CLARIFICATION OF NOTATION USED WITHIN THIS PUBLICATION. ...........................6
1.1.1 MANUAL STRUCTURE ................................................................................................7
1.2 PC INTERFACE MODULE 810............................................................................................8
1.2.1 THE RS232 PC INTERFACE 810 KIT COMPRISES THE FOLLOWING:- ..................8
1.2.2 THE USB PC INTERFACE 810 KIT COMPRISES THE FOLLOWING:- ......................8
1.3 INSTALLATION INSTRUCTIONS .......................................................................................8
1.3.1 MINIMUM SYSTEM REQUIREMENTS.........................................................................8
1.3.2 INSTALLING „P810 FOR WINDOWS™‟ PROGRAM FROM SOFTWARE CD –
(WINDOWS 95/98/ME/2000/XP/NT4) .........................................................................................9
1.3.3 INSTALLING „P810 FOR WINDOWS™‟ PROGRAM FROM FLOPPY DISKS –
(WINDOWS 95/98/ME/2000/XP/NT4) .......................................................................................10
1.3.4 TO RUN P810 FOR WINDOWS PROGRAM .............................................................12
2 CONFIG MANAGER MENU ........................................................................... 15
2.1.1 MODULE SECURITY ..................................................................................................16
3 EDIT CONFIG MENU ..................................................................................... 19
3.1 EDIT CONFIGURATION TAB ............................................................................................19
3.1.1 EDIT MODULE ............................................................................................................19
3.1.2 EDIT MISCELLANEOUS ITEMS .................................................................................21
3.1.3 EDIT CONFIGURABLE INPUTS.................................................................................26
3.1.4 EDIT RELAY OUTPUTS .............................................................................................36
3.1.5 EDIT FRONT PANEL LED‟S .......................................................................................48
3.1.6 EDIT SYSTEM TIMERS ..............................................................................................51
3.1.7 EDIT MAINS LEVELS .................................................................................................59
3.1.8 EDIT GENERATOR LEVELS ......................................................................................64
3.1.9 EDIT GENERATOR SYNCHRONISING/ CHECK SYNC TAB ...................................72
3.1.10 55X CONTROLLER CONFIGURATION FOR LOAD SHARING ................................78
3.1.11 CONNECTIONS TO GOVERNOR CONTROLLER AND AVR. ..................................82
3.1.12 EDIT SYSTEM LEVELS ..............................................................................................83
3.1.13 EDIT ENGINE LEVELS ...............................................................................................85
3.1.14 EDIT ENGINE MAINTENANCE ALARM TAB .............................................................93
3.1.15 EDIT SCHEDULER .....................................................................................................95
3.1.16 EDIT LANGUAGES .....................................................................................................97
4 SCADA MENU ............................................................................................... 98
4.1 DIAGNOSTICS ...................................................................................................................98
4.1.1 COMMUNICATIONS STATE INDICATION ................................................................99
4.1.2 REQUESTING MODULE SETTINGS FOR SCADA DISPLAY (IF ENABLED).........100
4.1.3 MODULE SECURITY ................................................................................................100
4.2 MIMIC TAB .......................................................................................................................103
4.3 ALARM STATUS TAB .....................................................................................................104
4.4 STATUS DISPLAY TAB...................................................................................................105
4.5 BASIC INSTRUMENTATION TAB ..................................................................................106
4.6 MORE INSTRUMENTATION TAB...................................................................................107
4.7 EVENT LOG TAB .............................................................................................................108
5 SETUP MENU OPTIONS ............................................................................. 109
5.1 SETUP ..............................................................................................................................109
5.1.1 OPERATOR PASSWORD ........................................................................................112
5.1.2 TECHNICIAN PASSWORD ......................................................................................113
5.1.3 MAINTENANCE PASSWORD ..................................................................................114
5.1.4 ENGINEERING PASSWORD ...................................................................................115
6 RE-CALIBRATION MENU ........................................................................... 116
6.1 RE-CALIBRATE CONTROLLER .....................................................................................116
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6.1.1 DATE / TIME RE-CALIBRATION.............................................................................. 117

6.1.2 ENGINE RUN RE-CALIBRATION ............................................................................ 118
6.1.3 TRANSDUCERS ....................................................................................................... 119
6.1.4 ACCUMULATED ....................................................................................................... 121
6.1.5 MAINTENANCE RESET ........................................................................................... 123
6.1.6 FREQUENCY SYNCHRONISER SETUP ................................................................ 124
6.1.7 VOLTAGE MATCHING SETUP ................................................................................ 127
6.1.8 LOAD SHARE / CONTROL SETUP ......................................................................... 128
7 APPENDIX ....................................................................................................131
7.1 OUTPUT EXPANSION .................................................................................................... 131
7.1.1 RELAY OUTPUT EXPANSION (157) ....................................................................... 131
7.1.2 LED OUTPUT EXPANSION (548) ............................................................................ 131
7.2 INPUT EXPANSION ........................................................................................................ 131
7.3 COMMUNICATIONS EXPANSION ................................................................................. 131

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INTRODUCTION - All OPERATING MODES

1 DESCRIPTION
The DSE 810 Configuration interface allows the 55x family of modules to be connected to a PC.
Once connected the various operating parameters within the module can be viewed or edited as
required by the engineer. This software allows easy controlled access to these values and also has
diagnostic monitoring facilities.

The Configuration interface should only be used by competent, qualified personnel, as changes to
the operation of the module may have safety implications on the panel / generating set to which it is
fitted. Access to critical operational sequences and settings for use by qualified engineers, are
barred by a security code. Timers are protected by a separate code allowing operator changes to
be made.

The information contained in this manual should be read in conjunction with the information
contained in the appropriate module documentation. This manual only details which settings are
available and how they may be used. The operation of the module is detailed in its own relevant
manual.

There are two versions of the interface available, an RS232 version and a USB 1.1 version. Both
are housed in a robust plastic case. The RS232 version is terminated in a standard 25 pin D type
RS232 connector and is supplied with an adapter cable to allow connection to the 9 pin D type
RS232 connectors as required. The USB version is terminated in a USB type B socket and is
supplied with a USB connecting cable fitted with a type A plug at one end and a type B plug at the
other end. In both cases, connection to the module is via an FCC 68 „Network‟ type cable, this
allows for easy replacement in the field should the connecting lead be damaged or lost.

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1.1 CLARIFICATION OF NOTATION USED WITHIN THIS PUBLICATION.

Highlights an essential element of a procedure to ensure

NOTE: correctness.

Indicates a procedure or practice which, if not strictly observed,

CAUTION!: could result in damage or destruction of equipment.

Indicates a procedure or practice, which could result in injury to

WARNING!: personnel or loss of life if not followed correctly.

Indicates facility is only available on V2.00 or later modules. If in

doubt check „V‟ number on power up display. Refer to relevant
module manual for further details.

Indicates facility is only available on V3.00 or later modules. If in

doubt check „V‟ number on power up display.

Indicates facility is only available on V4.00 or later modules. If in

doubt check „V‟ number on power up display.

Indicates facility is only available on V5.00 or later modules. If in

doubt check „V‟ number on power up display.

Indicates facility is only available on V6.00 or later modules. If in

doubt check „V‟ number on power up display.
Indicates facility is only available on V7.00 or later modules. If in
doubt check „V‟ number on power up display.
Indicates facility is only available on V8.00 or later modules. If in
doubt check „V‟ number on power up display.


DEEP SEA ELECTRONICS PLC own the copyright to this manual,
which cannot be copied, reproduced or disclosed to a third party
without prior written permission.

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1.1.1 MANUAL STRUCTURE

This manual is designed to assist users of the P810 for Windows software; this is the common
configuration software for all modules of the 55x range. All software operations such as file
handling (loading and saving to disk, reading from and writing to the module) and printing are
identical regardless of the module being configured. Some options are only available on the
different variants of the 55x module such as Mains failure detect settings (555 and 557 AMF
Modules only) and reverse power settings (Enhanced power measurement versions only).

NOTE:- This Manual does not cover Remote Communication using the P55x fitted
with either RS232 or RS485. For details of these systems please refer to the Link500Plus
Manual.

NOTE:- This Manual does not cover commissioning and/or electrical connections of
Load sharing systems. For details on this, you are referred to the DSE Guide to
Synchronising and Load Sharing.

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1.2 PC INTERFACE MODULE 810

1.2.1 THE RS232 PC INTERFACE 810 KIT COMPRISES THE FOLLOWING:-

 RS 232 810 Interface Module

 25 to 9 way adapter
 FCC 68 (8 Pin) Connecting Lead
 1x CD with configuration software

1.2.2 THE USB PC INTERFACE 810 KIT COMPRISES THE FOLLOWING:-

 USB 810 Interface Module (USB1.1)

 USB type A to USB type B Connecting Lead
 FCC 68 (8 Pin) Connecting Lead
 1x CD with configuration software

1.3 INSTALLATION INSTRUCTIONS

1.3.1 MINIMUM SYSTEM REQUIREMENTS

Processor 486 66Mhz

Operating System Windows 95/98/Me/2000/xp/NT4
Ram 16Mb
Monitor 14 inch SVGA (640x480 resolution)
Fixed disk 10Mb free (80Mb minimum)
Disk drive 3 ½ “ for software installation or CD-Rom
Communications An RS232 comms port or USB V1.1 compatible port is required to
communicate with the 810, depending on which version of P810 is being
used.

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1.3.2 INSTALLING „P810 FOR WINDOWS™‟ PROGRAM FROM SOFTWARE CD –

(WINDOWS 95/98/ME/2000/XP/NT4)

NOTE:- As P810 for Windows™ is a 32-Bit application it will not operate on Windows
2.0, 3.0, 3.1 or 3.11.
NOTE:- Exit all other programs before installing the P810 for Windows™ software. It
is recommended that any earlier releases of the software are uninstalled prior to
installing this version.

Insert the Software CD into the CD-ROM drive on the PC. The CD should then Auto-run.

Alternatively

Double click on My Computer :

Then double click on CD-ROM Drive:

There will be a short delay while the CD-ROM is accessed, then the install program will run

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Click on the „P810 for Windows „ button to install the software onto your PC in its own folder
(directory). It will also create „START MENU‟ items.

NOTE:- The Software CD will also allow the user to create a set of floppy disks to
enable installation on PC‟s without CD-ROM drives. Full software manuals are also
included on the Software CD in PDF format.

1.3.3 INSTALLING „P810 FOR WINDOWS™‟ PROGRAM FROM FLOPPY DISKS –

(WINDOWS 95/98/ME/2000/XP/NT4)

NOTE:- As P810 for Windows™ is a 32-Bit application it will not operate on Windows
2.0, 3.0, 3.1 or 3.11.
NOTE:- Exit all other programs before installing the P810 for Windows™ software. It
is recommended that any earlier releases of the software are uninstalled prior to
installing this version.

Insert Disk 1 into the 3½ “ floppy disk drive.

Double click on My Computer :

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Then double click on 3½ “ floppy drive”:

There will be a short delay while the floppy disk is accessed, then the disk contents will be
displayed.

Double click on Setup.exe:

Set-up will now automatically install P810 for Windows onto your PC in its own folder (directory). It
will also create „START MENU‟ items.

NOTE:- Alternatively, Select Start, then select Run, then

type A:\setup.exe into the box provided, then press the Enter
key.

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1.3.4 TO RUN P810 FOR WINDOWS PROGRAM

Press the :

 Start

And then select „Programs‟ - „P810 for Windows‟ as shown below:-

NOTE:- Alternatively locate the „P810 for Windows‟ Directory on your hard drive and
Click on the icon:-

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The screen will then display:-

The password page will appear after a short delay.

The software provides four levels of password protection. The first level is the operator level, if the
operator password is entered it will only be possible to edit the Timers not the module configuration.
In addition, operator level only allows the creation of new configuration files, existing files cannot be
over-written. The second level of password protection is the technician Level, if this password is
entered all of the module functions can be configured.

The third level of password is the Maintenance level, if this password is entered SCADA information
can be viewed, Module time, hours run clocks, accumulated values can be adjusted. A software
Maintenance reset can also be performed.

The fourth level of password is the Engineer level, if this password is entered all of the module
functions can be configured, LOP and HET senders can be calibrated and the Module time, hours
run clocks, accumulated values can be adjusted. A software Maintenance reset can also be
performed. Password for all levels can also be changed with this level.

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It is intended that the technician and engineering passwords be given to qualified engineers who
are responsible for initial configuration of the unit, or modification of settings at a later stage.

The operator password is intended to be given to personnel who will not need to be altering the
configuration of the module, but may need to visit a controller and modify timer settings, record
these changes in a new file and view diagnostic information from the module.

The Maintenance password is intended to be given to personnel who will be attend the generator to
perform routine maintenance only.

The final level is the Mimic level, if the password „MIMIC‟ is entered the software will display the
diagnostic mimic display. None of the module values can be altered and no software settings can
be changed. This password is intended for use in situations where the PC is being used for remote
monitoring and it is not desirable to allow access to any parameters.

Users without a password will not be able to gain access to the software at all.

Enter the correct password for the required access level then; Click „OK‟ or press the ENTER key.

NOTE:- The default Engineer password is blank and when a password is requested,
Click „OK‟ or press the ENTER button.

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2 CONFIG MANAGER MENU

Once loading the „Main‟ Menu is now displayed.

Modules Type:- This indicates the type of module for which the P810 for Windows software is
currently configured. This will automatically be selected to the correct module when a configuration
file is „Loaded‟ from disk or „Read‟ from the module. It can also be changed from the „Edit
Configuration‟, „Misc‟ menu.

Access Level:- This indicates the current level of access to the software. Access is gained
depending on the password typed to enter to program on start-up. It is the access level that
determines what configuration options are available.

File Loaded:- This indicates name of the configuration file currently loaded into the P810 for
windows program. If the configuration was „Read‟ from the module then „FROM MODULE‟ will be
displayed.

Load from Disk:- This is used to load an existing configuration from disk into the P810 for
windows program. The file could then be edited (if required) and then „Written‟ to the module. To
load a file, simply click this button and enter the name of the file to be loaded in the dialog box.
Then click „OK‟. The „File Loaded‟ will then be indicated.

Save to Disk:- This is used to save the current configuration file to disk. The required filename for
the configuration can be typed in the dialog box. Then click „OK‟.

Print Configuration:- This is used to produce a print-out of the current configuration. You will be
prompted to enter your name (to allow it to be easily identified). A list of all the settings will then be
produced.

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Read from Controller:- This is used to „Read‟ the configuration which exists in the module. The
module must be connected to the PC via the 810 interface and have a DC supply feeding it. It is
possible to read from the module while the generating set is running. Clicking the „Read‟ button will
transfer the current configuration to the P810 for windows program to allow the setting to be
inspected or modified.

Write to Controller:- This is used to write a new configuration to the module. To write to the
module it must be connected to the PC via the 810 interface and be fed from a suitable DC supply.
Additionally the module must be in the correct operating mode in order for re-configuration to be
accepted.

Should the module not be ready to receive data i.e. generator not at rest in stop mode, the software
senses that the engine is running and a message at the bottom of the screen will be displayed.
Steps should then be taken to ensure that the engine is at rest and the module is in the „STOP‟
mode before attempting to write to the module.

CAUTION!:- It is possible to protect the module against unauthorised changes

lus
by setting a PIN number using the Link500P software. If such a PIN has been set it will
not be possible to make any changes to the module unless the correct PIN is entered.

Exit:- This is used to exit the P810 for windows program and return to windows. If any
configuration files are open which have not been saved, the software will query if it is OK to
continue or if they need to be saved.

2.1.1 MODULE SECURITY

To prevent unauthorised access to the module a Password Identity Number (PIN number)
can be stored in the module. Unless this PIN number is entered it will not be possible to
lus
re-configure the module using P810 This PIN number is set using the Link500P
software.

CAUTION!:- Ensure that you make a note of the PIN number when you allocate it to a
module. With out the correct PIN number it will be impossible to gain configuration
access to the module. If the PIN number is lost the module will need to be returned to
DSE to be re-initialised – All module setting will however be lost in this operation.

NOTE:- The default PIN number in the module is “0000”.

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If the password is set to something other than the default “0000” P810 will display the following
screen:-

Using the selectors the correct PIN should be selected and then the OK button selected. The PIN
entered will be compared against the module PIN and if a match is found access will be granted.

if the user tryies to send a second config the P810 software will try to use the last PIN number
entered during that session and if this fails it will try the default PIN number, if this also fails it will
then prompt the user to enter the module PIN.

If an incorrect password is sent to the module the following screen is displayed:-

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The module will allow three attempts to enter the PIN number – If this is exceeded it will stop
responding to attempts for a period of 60 seconds. The following message will be displayed:-

After this period the module will start checking the PIN numbers again, a further two attempts will
be granted. If these are both incorrect the module will again stop responding for double the
previous period. This will continue to a maximum wait period between retries of 64 minutes. This
is to prevent a more determined attack on the security of the module via a remote link.

CAUTION!:- Ensure that you make a note of the PIN number when you allocate it to a
module. With out the correct PIN number it will be impossible to gain configuration
access to the module. If the PIN number is lost the module will need to be returned to
DSE to be re-initialised – All module settings will however be lost in this operation.
CAUTION!:- Setting a PIN number in the module will stop all access to the module via
the P810 software. Therefore, it is important to ensure that any field service personnel
who are likely to need access to the module configuration as advised of the PIN number
prior to visiting site. Without the correct PIN number, the module will not allow changes
to its configuration.

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3 EDIT CONFIG MENU

3.1 EDIT CONFIGURATION TAB
This menu allows the module configuration to be changed, such that the function of Inputs, Outputs
and LED‟s can be altered. System timers and level settings can also be adjusted to suit a particular
application.

Access to the various configuration parameters depends on the password entered when the
program was started. If the Operator password was entered, then selecting the Edit Configuration
option will take the user directly to the Edit Timers page as this is the only editable section with
operator level clearance.

If the Technician or Engineering level password was entered then full access to the settings is
possible.

3.1.1 EDIT MODULE

This menu allows the user to change the type of module to be configured. This menu is used to
determine which options are presented to the user elsewhere in the configuration. The following is
displayed:

NOTES:- It will not be possible to send a configuration for the wrong module type to
a different module. E.g You cannot send a 550 config to a 555 module. However, it is
possible to base a new config on an existing config and change the options to suit the
new module.

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MODULE DESCRIPTION

Item Function
Base Module These setting are used to select the base module on which the configuration
is based.
Module Type -
 = 550 Remote Start Module
 = 555/557 Automatic mains failure module
 = 556 ATS / Mains controller
This setting determines whether the configuration file is for a 550, 555/557 or
a 556 module. If a 550 module is selected options for the 555/557 module will
be hidden. The software will not allow the operator to „Write‟ the wrong
configuration file to the 55x module.
Module Version-
1 = Module is a V1.xx version.
2 = Module is a V2.xx version.
3 = Module is a V3.xx version.
4 = Module is a V4.xx version.
5 = Module is a V5.xx version.
6 = Module is a V6.xx version.
7 = Module is a V7.xx version.

A number of features were added to the 55x range of module when V2.00,
V3.00, V4.00, V5.00, V6.00 & V7.00 software was released. These features
are not available on earlier modules.

NOTE:- The Flash software version is displayed on the LCD on

power up. Details of this can be found in the relevant module manual
Synchronising / Load These settings are used to configure any synchronising options fitted to the
Sharing Options module:-
None-
The module does not have any sync capability.
Check Sync Option Fitted-
The module is fitted with extra hardware to enable it to check for correct
synchronisation between the Bus/Mains supply and the generator output.
Auto Sync Option Fitted-
The module is fitted with extra hardware to enable it to check for correct
synchronisation between the Bus/Mains supply and the generator output. It
can also issue instructions using either its internal relays or additional
modules to control both the speed and voltage and bring the generator into
sync with the bus/mains supply.
Load control option fitted –
The module is fitted with extra hardware to enable it to check for correct
synchronisation between the Bus/Mains supply and the generator output. It
can control the governor and AVR either by its internal relays or additional
modules, eg P120, to bring the generator into sync with the bus/mains supply.
Once the generator is in parallel, the load is shared between other generators
controlled by 550 load sharing controllers, or produce a set amount of power
to supply to the load in parallel with the mains (utility). The 556 also has the
option of maintaining a set load on the mains (utility)

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3.1.2 EDIT MISCELLANEOUS ITEMS

This menu allows the user to change the nominal operating parameters and also select the
modules special operating modes, according to individual requirements. The following is displayed:

NOTES:- It is possible to configure the 55x module to use either alternator frequency
or magnetic pickup speed sensing, both or none (Not 556). If both sources are used, a
shutdown will occur if either speed sensing source gives an over or under-speed
(frequency) signal.
If a magnetic pickup is not to be used it is important that  is selected for „Magnetic
pickup present‟. If the module expects to receive magnetic pickup pulses and none are
apparent on starting, it assumes that the pickup is faulty and will shutdown the engine.

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MISCELLANEOUS DESCRIPTION

Item Function
Configuration These four boxes are used to store details about the configuration. This
description could be used to store details such as Plant/Machine Number, Site location,
Customer, and configuration author, etc
Speed sensing This setting is used to select which method of speed sensing is used by the
options. module:-
(Not applicable to the Generator Frequency -
556.)  = Speed sensing will not be derived from generator output frequency.
 = Speed sensing will be derived from the generator output frequency
The number of alternator poles then needs to be set to allow the module to
determine the engine speed.
Magnetic Pick-up -
 = Speed sensing will not be derived from the magnetic pickup.
 = Speed sensing will be derived from the magnetic pickup
The number of flywheel teeth on the engine then needs to be set.

NOTE:- Selecting either of the above will enable or disable

relevant selections throughout the remainder of the configuration.
Alternator Frequency measurement by Mag pick-up -
 = Alternator Frequency will be measured directly it will not be derived from
generator mag pickup.
 = Alternator frequency will be derived from the generator mag pick-up.
This allows the module to still function where a large amount of distortion is
present on the AC waveform due to harmonics from the load.

NOTE:- The above is only available if using MPU sensing and only
on modules.

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Item Function
AC Options These settings are used to detail the type of AC system to which the module
is connected:-
AC system -
3 phase 4 wire
1 phase 2 wire
This setting is used to select the type of AC wiring system used.
Phase Rotation - (Enhanced Instrumentation Modules Only)
Phase Sequence L1 L2 L3
Phase Sequence L3 L2 L1
This setting is used to select the direction of phase rotation.
Enable Generator Phase Rotation Alarm -
 = Incorrect Phase rotation will not cause an alarm.
 = Phase rotation will be monitored, and if found to be incorrect an alarm will
be triggered.
Enable Mains Phase Rotation Alarm -(Enhanced AMF Modules Only)
 = Incorrect Phase rotation will not cause an alarm.
 = Phase rotation will be monitored, and if found to be incorrect an alarm will
be triggered.
Enable Bus Phase Rotation Alarm -(Check Sync 550 and 556 Modules
Only)
 = Incorrect Phase rotation will not cause an alarm..
 = Phase rotation will be monitored, and if found to be incorrect an alarm will
be triggered.

NOTE:- On modules with the Synchronising and/or load sharing

option fitted Phase rotation alarms are automatically enabled and
cannot be disabled.
Starting Options These settings are used to configure the way the module starts the engine:-
Start button must be held down to crank -
(Not applicable to the  = A single press of the start button when in manual will initiate an automatic
556.) start sequence. If the button is released the start sequence will continue.
 = The start button must be pressed and held to engage the starter motor.
If the start button is released before crank disconnect speed is reached the
starter motor will be disengaged.
Audible Alarm prior to starting -
 = Normal Operation with-out audible alarm
 = The audible alarm will sound before the engine starts. The sounder will
become active once the start delay is initialised, it will remain active until
either the engine reaches crank disconnect speed or the start delay or pre-
heat timers are cancelled.
Number of Start attempts -
This value is the number of times the module will attempt to start the
generator. Should the generator start the module will not attempt further
starts. If the generator does not start after the final attempt, the module will
give a „Fail to start‟ alarm.
Multiple starter engage attempts -
(Only available if using Magnetic pick-up)
 = Normal Operation, starter engagement with flywheel will not be
monitored.
 = The module will monitor the flywheel to ensure that the starter motor has
engaged. If it detects the starter has not meshed, it will de-energise the start
relay and after a short delay it will attempt to re-engage the starter. This will
be repeated until either the starter motor engages correctly or the number of
engage attempts expires. Each start attempt can have a maximum number
of attempts to engage the starter, this value is entered in the box.

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Item Function
Miscellaneous These settings are used to select a range of different functions:-
Options Enable Fast Loading feature - (Not applicable to the 556.)
 = Normal Operation, the safety on timer will be observed in full. This
feature is useful if the module is to be used with some small engines where
pre-mature termination of the delay timer can lead to overspeed alarms on
start up.
 = The module will terminate the safety on timer once all monitored
parameters have reached their normal settings. This feature is useful if the
module is to be used as a standby controller as it allows the generator to start
and go on load in the shortest possible time.

NOTE:- It is only recommended to Enable Fast Loading on

systems where steps have been taken to ensure rapid start up of the
engine is possible. I.e. When fitted with engine heaters, electronic
governors etc.

All warnings are latched -

 = Normal Operation, the warnings and pre-alarms will automatically reset
once the triggering condition has cleared.
 = Warnings and pre-alarms will latched when triggered. To reset the alarm
either an external reset must be applied to one of the inputs or, the
„Stop/Reset‟ pushbutton operated, once the triggering condition has been
cleared.
Enable Mains Failure Detection - (555 and 557 modules only)
 = The module will NOT monitor the incoming AC mains supply for failure.
The AC mains instrumentation will still be active however.
 = The module WILL monitor the incoming AC mains supply. Should the
supply go out side of limits the module will initiate its automatic mains failure
sequence.
Enable Immediate Mains Dropout - (555,557 and 556 modules only)
 = Normal Operation, in the event of a mains failure the module will attempt
to maintain the supply to the load for the incoming AC mains supply until the
generator is available to go on load. In the event of a generator failure the
module will default back to the incoming AC mains supply. This provides a
„fail-safe‟ system, ensuring that in the event of a system failure the load will
still be fed from the AC mains supply.
 = As soon as the module detects a mains failure the mains contactor or
breaker relay will be opened to remove the supply from the load. This is to
prevent damage to the load in case of a single-phase failure, especially useful
if the load is a 3-phase motor or pump. The supply to the load will then be fed
from the gen-set once it is available. In the event of a generator failure the
module will open the generator relay and remove the supply to the load until
either the mains supply is restored or the generator is restarted.

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Item Function
Module Display These settings are used to select a range of different functions:-
Options Display indications on LCD -
 = Indications will illuminate to appropriate LED only.
 = Indications will illuminate the appropriate LED and/or be displayed in a list
on the „Information page‟. This list can be viewed by operating the „up‟ or
„down‟ button.
Display Load Switching state machine -
 = LCD display only shows main „information‟ state machine.
 = LCD display shows the main „information‟ state machine as default, but
the state of the contactors or breakers can be viewed by operating the „up‟ or
„down‟ buttons. This selects the „Load switching‟ state machine to be
displayed.

NOTE:- The above selections can both be enabled - If when

viewing the „information‟ page the „down‟ button is pressed the
module will display the „ Load switching ‟ page, if the „ down‟ button is
pressed again the „ Indications‟ page is displayed. A further press of
the „down‟ button returns the display to the „ information‟ page.

Display Oil Pressure in KPa – (Not applicable to the 556.)

 = Oil pressure is displayed in both PSI and BAR format on the LCD display.
 = Oil Pressure is displayed in KPa format only.

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3.1.3 EDIT CONFIGURABLE INPUTS

This menu allows the configurable inputs to be changed to suit the users requirements. The
following is displayed:-

EDIT ANALOGUE INPUTS TAB

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Function Description
Oil Pressure settings This section is used to configure the Oil Pressure sender input.
Input Type:-
(Not applicable to the 556.) Disabled - The Oil pressure input will not be monitored.
Digital - closed for low oil pressure - The Oil Pressure input is fed from an
engine mounted digital pressure switch. This switch returns a closed
signal during low oil pressure conditions (and engine at rest), once oil
pressure is established the switch will open.
Digital - open for low oil pressure - The Oil Pressure input is fed from an
engine mounted digital pressure switch. This switch returns an open
signal during low oil pressure conditions (and engine at rest), once oil
pressure is established the switch will close.
VDO match, 0-5bar - The Oil Pressure input is connected to a resistive
type engine mounted oil pressure transducer. The output of this
transducer matches that of a VDO type sender with an operating range
of 0-5bar.
VDO match, 0-10bar* - The Oil Pressure input is connected to a resistive
type engine mounted oil pressure transducer. The output of this
transducer matches that of a VDO type sender with an operating range
of 0-10bar.
Datcon match, 0-5bar - The Oil Pressure input is connected to a resistive
type engine mounted oil pressure transducer. The output of this
transducer matches that of a Datcon type sender with an operating
range of 0-5bar.
Datcon match, 0-10bar - The Oil Pressure input is connected to a resistive
type engine mounted oil pressure transducer. The output of this
transducer matches that of a Datcon type sender with an operating
range of 0-10bar.
Murphy, 0-7bar - The Oil Pressure input is connected to a resistive type
engine mounted oil pressure transducer. The output of this transducer
matches that of a Murphy type sender with an operating range of 0-
7bar.

Pre-Alarm:- (Not available with digital switch inputs)

 = Engine Low Oil Pressure will NOT give a pre-alarm warning
 = Engine Low Oil Pressure WILL give a pre-alarm warning in the
event of the engine oil pressure falling below the displayed „Oil
Pressure pre-alarm‟ value. The „Oil Pressure pre-alarm’ value can be
adjusted to suit user requirements.
The oil pressure must return to above the „oil pressure return‟ setting
before the 55x module will consider that the oil pressure is back with in
limits and cancel the pre-alarm.
Shutdown -
Engine oil pressure will give a shutdown alarm in the event of the
engine oil pressure falling below the displayed „oil pressure trip‟ value.
The „oil pressure trip‟ value can be adjusted to suit user requirements.

NOTE:- *Deep Sea Electronics recommended sender. (Part No. 024-006)

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Function Description
High Coolant Temperature This section is used to configure the Coolant Temperature sender
settings input.
Input Type:-
(Not applicable to the 556.) Disabled - The Coolant Temperature input will not be monitored.
Digital Switch, Normally Closed - The Coolant Temperature input is fed
from an engine mounted digital temperature switch. This switch returns
a closed signal during low temperature conditions, should the
temperature rise above the switch manufacturers trip point the switch
contacts will open.
Digital Switch, Normally Open - The Coolant Temperature input is fed from
an engine mounted digital temperature switch. This switch returns an
open signal during low temperature conditions, should the temperature
rise above the switch manufacturers trip point the switch contacts will
close.
VDO match, 120oC* - The Coolant Temperature input is connected to a
resistive type engine mounted temperature transducer. The output of
this transducer matches that of a VDO type sender with an operating
o
range of up to 120 C.
Datcon HIGH match - The Coolant Temperature input is connected to a
resistive type engine mounted temperature transducer. The output of
this transducer matches that of a Datcon HIGH type sender.
Datcon LOW match - The Coolant Temperature input is connected to a
resistive type engine mounted temperature transducer. The output of
this transducer matches that of a Datcon LOW type sender.
Murphy - The Coolant Temperature input is connected to a resistive type
engine mounted temperature transducer. The output of this transducer
matches that of a Murphy type sender.
Cummins – The Coolant Temperature input is connected to a resistive
type engine mounted temperature transducer. The output of this
transducer matches that of a Cummins type sender.

Pre-Alarm:- (Not available with digital switch inputs)

 = Engine High Coolant Temperature will NOT give a pre-alarm
warning
 = Engine High Coolant Temperature WILL give a pre-alarm warning
in the event of the engine coolant temperature rising above the
displayed „Coolant Temperature pre-alarm‟ value. The „Coolant
temperature pre-alarm’ value can be adjusted to suit user
requirements.

The Coolant temperature must return to below the „coolant temperature

return‟ setting before the 55x module will consider that the coolant
temperature is back with in limits and cancel the pre-alarm.
Shutdown -
Coolant temperature will give a shutdown alarm in the event of the
engine coolant temperature rising above the displayed „coolant
temperature trip‟ value. The „coolant temperature trip‟ value can be
adjusted to suit user requirements.

NOTE:- *Deep Sea Electronics recommended sender. (Part No: 024-007)

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EDIT DIGITAL INPUTS 1-3 (&4-6) (&7-9) TAB

NOTE:- Each of the auxiliary inputs has the same selection choices, allowing
flexibility of selection to be made. However, only one of the fixed input functions can be
used at any one time, i.e only one input can be configured to be „remote start‟. The User
Configurable option is the exception to this rule, and allows any number of inputs to be
used as Indications (Single or Dual) , Warnings, Shutdowns or as an electrical trip Input

POLARITY
The polarity of the input switching can be configured to be either “Close to Activate”, this is a
normally open switch, and closes to negative when activated. Alternatively “Open to Activate”, this
is a Normally Closed switch to negative, and opens when activated.

ACTIVIATION DELAY
User configured inputs can be delayed using the activation delay timer. The input must be active for
the duration of the activation delay timer setting before any action is taken. This is particularly useful
for use with external float switches etc to prevent nuisance tripping.

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INPUT SELECTION
Function Description
Not Used The input is not configured to perform any function.
User Configured The input is configured to perform an auxiliary function, this may
be any of the following:-
Indication (annunciation only, no alarm or shutdown)
Dual Indication (annunciation only allowing both the active and
in-active states to have different text, no alarm or shutdown)
Warning (Alarm only, no shutdown)
Shutdown (Alarm and shutdown)
Electrical Trip (Alarm/off-load generator followed by shutdown
after cooling)

The function also has an activation time associated with it

chosen from the following list:-
Never active -This switches off the input if not in use.
Always active -The input selected to be an indication or alarm
even when the module is in the STOP/RESET MODE.
Active from starting -The Auxiliary input is only active once an
attempt to start the generator is made. It will remain active until
the generator is at rest again.
Active from safety on -Auxiliary inputs are only active once the
Safety On timer has timed out. This allows a delay on start up for
faults, such as Oil Pressure and High Engine Temperature
Warnings, or other shutdown conditions which require a delay
during start-up, such as Under-voltage.

The configuration allows each auxiliary input to have an

associated text message displayed on the LCD in addition to the
alarm actions detail above.
I.e „LOW FUEL LEVEL‟ - could be displayed on the LCD in the
event of an Input configured as an; ‟Always Active‟, „Warning‟
being activated
Air-flap Closed Auxiliary This input is used to connect to the Air flap switch contacts. This
will give an immediate shutdown in the event of the air-flap being
closed. It will also prevent the generator from being restarted if
the air flap has not been reset following an overspeed shutdown.
Alarm Mute This input is used to silence the audible alarm from an external
source, such as a remote sounder.
Alarm Reset This input is used to reset any latched alarms from a remote
location. It is also used to clear any latched warnings which may
have occurred (if configured) without having to stop the
generator.
Auto Restore Inhibit If this input is active the 55x will operate thus:- To use this
function the 55x should be placed in the AUTO mode. In the
event of a remote start/mains failure the generator will be
instructed to start and take load. On removal of the remote start
signal/mains return the module will continue to run the generator
on load until this AUTO RESTORE INHIBIT input is removed.
Once the input is removed the module will transfer the load back
to the mains supply and follow a normal generator stop
sequence. This input allows the 55x to be fitted as part of a
system where the manual restoration to mains is controlled
remotely or by an automated system.

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Function Description
Auto start Inhibit This input is used to provide an over-ride function to prevent the
55x from starting the generator in the event of a remote
start/mains out of limits condition occurring. If this input is active
and a remote start signal/mains failure occurs the 55x will not
give a start command to the generator. If this input signal is then
removed, the 55x will operate as if a remote start/mains failure
has occurred, starting and loading the generator. This function
can be used to give an „AND‟ function so that a generator will
only be called to start if the mains fails and another condition
exists which requires the generator to run. If the „Auto start
Inhibit‟ signal become active once more it will be ignored until the
module has returned the mains supply on load and shutdown.
Auxiliary Mains Fail The 555, 557 and 556 module will monitor the incoming single or
three phase supply for Over voltage, Under Voltage, Over
Frequency or Under frequency. It may be required to monitor a
different mains supply or some aspect of the incoming mains not
monitored by the 555, 557 and 556. If the devices providing this
additional monitoring are connected to operate this input, the
555, 557 and 556 will operate as if the incoming mains supply
has fallen outside of limits, the generator will be instructed to
start and take the load. Removal of the input signal will cause
the module to act if the mains has returned to within limits.
Bus closed auxiliary This input is used to provide feedback to allow the 556 to give
556 only true indication of the contactor or circuit breaker switching status.
It should be connected to the generator bus load switching
device auxiliary contact.

NOTE:- On 556 modules an input must be configured

to monitor the operation of the generator bus auxiliary
contacts.
Bus load inhibit This input is used to prevent the 556 from loading the generator
556 only bus. If the bus is already on load, activating this input will cause
the 556 to unload the generator bus. Removing the input will
allow the generator bus to be loaded again.
Duty select This input is used to change the sets run priority to 1 (highest
priority. This is used by the load demand scheme.
All other controllers in the system will temporarily increase their
priority number to “fill” the gap in the priority numbers caused by
change.
Generator Closed Auxiliary This input is used to provide feedback to allow the 55x to give
true indication of the contactor or circuit breaker switching status.
It should be connected to the generator load switching device
auxiliary contact.

NOTE:- On modules with the Synchronising option

fitted an input must be configured to monitor the
operation of the generator auxiliary contacts.
Generator Load Inhibit This input is used to prevent the 55x from loading the generator.
If the generator is already on load, activating this input will cause
the 55x to unload the generator. Removing the input will allow
the generator to be loaded again.

NOTE:-This input only operates to control the

generator-switching device if the 55x load switching logic
is attempting to load the generator. It will not control the
generator-switching device when the mains is on load.

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Function Description
Lamp Test This input is used to provide a test facility for the front panel
indicators fitted to the 55x module. When the input is activated
all LED‟s should illuminate.
MSC Alarms inhibit This input is used to prevent MSC alarms. It is particularly useful
when a set is being removed from duty for maintenance.

NOTE:- For further details on MSC alarms, refer to the

DSE Guide to Synchronising and Load Sharing.
Mains closed Auxiliary This input is used to provide feedback to allow the 555, 557 and
556 to give true indication of the contactor or circuit breaker
switching status. It should be connected to the mains load
switching device auxiliary contact.

NOTE:- On modules with the Synchronising option

fitted an input must be configured to monitor the
operation of the generator auxiliary contacts.
Mains Load Inhibit This input is used to prevent the 555, 557 and 556 from loading
the mains supply. If the mains supply is already on load
activating this input will cause the 555, 557 and 556 to unload
the mains supply. Removing the input will allow the mains to be
loaded again.

NOTE:-This input only operates to control the mains

switching device if the 555, 557 and 556 load switching
logic is attempting to load the mains. It will not control the
mains switching device when the generator is on load.
Mains parallel mode This input is used to configure the 550 load-sharing module as to
how it will operate when in parallel.
If the input is not active, the 550 will communicate with other 550
controllers to maintain equal share of the load between systems.
If the mains parallel mode input is active, the controller will not
communicate with others, but will instead ramp up to the pre-
configured level to “peak lop” with the mains supply.
Panel Lock This input is used to provide security to the installation. If the
Panel lock input is active, the module will not respond to
operation of the Mode select or start buttons. This allows the
module to be placed into a specific mode (such as Auto) and
then secured. The operation of the module is not affected and
the operator will still be able to view the various instrumentation
pages etc. (Front panel configuration access is barred while
system lock is active).

NOTE:- External control sources (i.e. Simulate Start

Button) are not affected by the panel lock input and will
continue to operate normally.
Paralleling Inhibit This input is used to prevent the generator from running in
parallel with the Bus/Mains supply. This can be used on the 555,
557 and 556 module to prevent the generator and mains from
being paralleled and force a clean break transfer. If the input
becomes active while in parallel then the transfer will be
completed and paralleling ends.

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Function Description
Remote Start off load If this input is active operation will be similar to the „Remote Start
on load‟ function except that the generator will not be instructed
to take the load. This function can be used where an engine only
run is required eg for exercise.
Remote Start on load If this input is active, the 55x will operate thus:- To use this
function the 55x should be placed in the AUTO mode. The
module will perform the start sequence as described earlier in
this manual.
Remote Start on load If this input is active, the load demand start up and shut down
demand scheme will be activated when two or more generators are
running in parallel.

Only applicable to the 550

load share and 556.
Reset Maintenance Alarm This input is used to reset the maintenance alarm. When
activated it will reset the maintenance counter to the pre-
configured value (i.e. 250 hours). If the maintenance alarm is
configured to monitor the monthly service interval this will also be
(Not applicable to the 556.) reset to the pre-configured period. (i.e 6 Months).
Scheduled Runs Inhibited This input is used to prevent the generator from starting in the
event of a programmed scheduled run occurring. While the input
is active no scheduled runs will occur. If the input is active when
a schedule run is called for, and is removed during the running
period the gen-set will start and complete any remaining
scheduled running time
Simulate Auto Button This input mimic‟s the operation of the „Auto‟ button and is used
to provide a remotely located Auto mode push button.
Simulate Lamp test/Mute This input is used to provide a test facility for the front panel
Pushbutton indicators fitted to the 55x module. When the input is activated
all LED‟s should illuminate. The input also serves a second
function, in that it also provides a mute signal to silence the
audible alarm. The input is recognised by the module as though
it was the Pushbutton on the module itself being operated.
Simulate Mains available This function is provided to over-ride the 555 and 557 module‟s
internal monitoring function. If this input is active the module will
not respond to the state of incoming AC mains supply unless the
monitored AC mains supply is out of limits AND this input is
inactive. This can be used to control the operation of the
generator during a mains failure by allowing generator operation
only if equipment operation requires the gen-set to run
Simulate Manual Button This input mimic‟s the operation of the „Manual‟ button and is
used to provide a remotely located Manual mode push button.
Simulate Start Button This input mimic‟s the operation of the „Start‟ button and is used
to provide a remotely located start push button.
Simulate Stop Button This input mimic‟s the operation of the „Stop‟ button and is used
to provide a remotely located stop/reset push button.
Simulate Test on load On 555, 557 and 556 modules this input mimic‟s the operation of
button the „Test‟ button and is used to provide a remotely located Test
on load mode push button.

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Function Description
Speed lower On 550/555/557 systems where internal relays are used to
control the governor, this input can be used to decrease the
(Not applicable to the 556.) speed.

NOTE:-This input has no effect when utilising the P120

to control the governor.
Speed raise On 550//555/557 systems where internal relays are used to
control the governor, this input can be used to increase the
(Not applicable to the 556.) speed.

NOTE:-This input has no effect when utilising the P120

to control the governor.
Start Pause This input is intended to be used to allow the generator start
sequence to commence, but not to complete. This feature can
be used with Air start engines for example to give a controlled
start sequence.
The function operates such that if the „Start pause‟ input is active
and an engine start is commanded, the module will perform its
start sequence thus:-
The pre-heat output (if used) will be activated for the duration of
the pre-heat timer.
The Fuel output will then be energised and the module will then
enter a pause state - „Awaiting clear to start‟. If the „start pause‟
signal becomes inactive at this time then the module will
continue it‟s normal start sequence.
The „start pause‟ mode uses the „manual crank limit‟ timer and if
this expires during the „Awaiting clear to start‟ state then a „Fail to
start‟ alarm will be generated and the set shutdown.
Transfer to bus/open Mains This input is used to transfer the load to the generator bus when
(556 only) running in MANUAL MODE.

The first button press will cause the module to close the
generator contactor once the genset bus and Mains are
synchronised.

Once synchronised the genset bus and mains will parallel. The
second press of the button will then cause the genset bus to take
full load and open the mains contactor.

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Function Description
Transfer to generator/Open This input is used to transfer the load to the generator when
Mains running in MANUAL MODE.

(Not applicable to the 556.) If used with a Check sync/auto sync module – The first button
press will cause the module to close the generator contactor
once the genset and Bus/Mains are synchronised.

On 555 and 557 module only: Once synchronised the genset and
bus/mains will parallel. The second press of the button (or expiry
of the parallel run timer) will then cause the genset to take full
load and open the mains contactor.
Transfer to Mains/ Open This input is used to transfer the load to the mains supply when
Generator running in MANUAL MODE. (Also used to provide an „Open
Generator‟ signal in the 550 Module.)
(Not applicable to the 556.)
If used with a Check sync/auto sync module – The first button
press will cause the module to close the mains contactor once
the genset and Bus/Mains are synchronised.

On 555 and 557 module only: Once synchronised the genset and
bus/mains will parallel. The second press of the button (or expiry
of the parallel run timer) will then cause the mains to take full
load and open the generator contactor.
Transfer to Mains/ Open bus This input is used to transfer the load to the mains supply when
(556 only) running in MANUAL MODE.

The first button press will cause the module to close the mains
contactor once the genset bus and mains are synchronised.

Once synchronised the genset bus bus mains will parallel. The
second press of the button (or expiry of the parallel run timer) will
then cause the mains to take full load and open the generator
bus contactor.
Volts lower On 550/555/557 systems where internal relays are used to
control the AVR, this input can be used to decrease the volts.
(Not applicable to the 556.)

NOTE:-This input has no effect when utilising the P121

to control the AVR

Volts raise On 550//555/557 systems where internal relays are used to

control the AVR, this input can be used to increase the volts.
(Not applicable to the 556.)

NOTE:-This input has no effect when utilising the P121

to control the AVR

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3.1.4 EDIT RELAY OUTPUTS

This menu allows the configurable output to be changed to suit the users requirements. The
following is displayed:-

EDIT MODULE RELAY OUTPUTS (& EXPANSION A/B) TAB

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NOTE:- Each Auxiliary output has the same selection choices, allowing a
combination of different uses.

Expansion outputs are available for 55x type modules on a plug in Expansion module type
157, this provides volt free contacts. A maximum of two such expansion modules can be
used giving a total of 16 voltage free contacts. The 157 modules are fitted with switch
labelled „A‟ and „B‟. With the switch in the „A‟ position the 157 module will respond to
signals for expansion relays „A‟ 1 - 8. If the switch is placed in the „B‟ position the 157
module will respond to signals for expansion relays „B‟ 1-8. Therefore, to use all sixteen
possible relays two 157 modules need to be fitted one with the switch set to „A‟ the other
set to „B‟

If expansion outputs are required to be fitted for indication purposes only, a plug in LED
Expansion module type 548 is available. A maximum of two such expansion modules can
be used giving a total of 16 configurable LED‟s (+ Power On and Link Lost indicators).
The 548 modules are fitted with switch labelled „A‟ and „B‟. With the switch in the „A‟
position the 548 module will respond to signals for expansion relays „A‟ 1 - 8 and
illuminate the appropriate LED‟s. If the switch is placed in the „B‟ position the 548
module will respond to signals for expansion relays „B‟ 1-8. And illuminate the
appropriate LED‟s. Therefore to use all sixteen possible configurable LED‟s two 548
modules need to be fitted one with the switch set to „A‟ the other set to „B‟ If required it is
possible to use a mix of both 157 Relay modules and 548 LED modules on the same 55x
Host.

CAUTION!:- The 157 relay status is updated a minimum of twice a second. While this
makes the response of the relays fast enough for annunciation, remote monito ring and
normal system control it is not considered suitable for use in time critical applications
such as high speed breaker tripping etc. If this type of function is intended, we would
recommend using the 55x modules own internal relay outputs to control such systems.
CAUTION!:- When used in conjunction with the P122 Digital Resistance Modules, only
P157/P548 Expansion modules with Part Number 81xxxxx MUST be used. The digital
resistance requires a different set of data commands to operate and the 55x module will
change the data output by the expansion port to suit the P122 when selected. The older
P157/P548 modules (Part No. 80xxxxx) will only function if the P122 module is not
configured for use by the 555.

POLARITY
Each of the outputs can be configured as:
a) Energised
Normally open relay contact which closes on activation.
b) De-energised
Normally closed relay contact, which opens on activation.

NOTE:- If the Expansion relays are actually control sources used for a 548 module
then Energised = Lit and De-energised = Unlit.

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OUTPUT SELECTION

Function Description
Output Not Used The output in not used.
Activate Synchroniser This output indicates that the generator is ready to synchronise to the
bus. The output can be used to signal an external synchroniser to
control the generator and synchronise with the bus.
Air-flap Alarm This output indicates that the air-flap is closed, to operate it requires an
input configured as „Air-flap closed‟ connected to the external air-flap
switch.
Air flap Relay The output controls the closing of the air-flaps in an Emergency Stop or
Over-speed situation.
Alarm Mute This output indicates that the module‟s internal audible alarm has been
muted. The output could be used to command a muting of some
external sounding device.
Alarm Reset This output indicates that an alarm reset is being performed. Once the
alarm reset has been completed, the output will become inactive again.
This output could be used to give a reset signal to external systems
such as annunciators or BMS systems to clear any latched alarms.
All available sets on bus This output indicates that all the available sets in the multiset load
sharing system are closed onto the generator bus. This output can be
used to close an external breaker to allow the generator bus to power
the load. „Available sets‟ are sets in auto mode with no alarms present.
So sets not in auto mode, or sets that have alarms present are not
considered to be „available sets‟.
Audible Alarm This output indicates that the internal sounder is operating. It may be
used to feed an external sounder. Operation of the Mute pushbutton
will reset this output once activated.
Auto Start Inhibit This output indicates that a digital input that has been configured as
„Auto Start Inhibit‟ is active. Refer to the „Edit Inputs‟ section of this
manual for details.
Auxiliary Mains failure This output indicates that a digital input that has been configured as
„Auxiliary Mains Failure‟ is active. Refer to the „Edit Inputs‟ section of
this manual for details.
Battery High Voltage This output indicates that a Battery High Voltage alarm has occurred.
Battery Low Voltage This output indicates that a Battery Low Voltage alarm has occurred.
Bus and mains in parallel This output indicates that the generator bus and mains supply are in
(556 only) parallel.

Bus failed to close This output indicates that the generator bus load switching device failed
(556 only) to close in the time allowed by the “bus failed to close” timer.

Bus failed to open This output indicates that the generator bus load switching device failed
(556 only) to open in the time allowed by the “bus failed to open” timer.

Bus Live This output indicates that a voltage has been detected on the bus.
Once the voltage on the bus is detected above the “Dead bus relay
setting”, it will no-longer be considered a „dead-bus‟ and the generator
will need to synchronise in order to get onto the bus.

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Function Description
Bus Phase Sequence This output indicates that the module has detected a phase sequence
Wrong error on the bus.

Calling for Scheduled run This output indicates that a scheduled run has been called for. The
generator will run if the module is in the „Auto‟ mode and no shutdown
alarms are present. Refer to the Schedule section of this manual for
more details.
Charge alternator failure This output indicates that a failure of the auxiliary charging alternator on
the generator has occurred.
Check Sync. This output indicates that the generator and bus are in sync and that it
is safe to close the set onto the bus. This output provides a similar
function to that of a sync check relay.

Clock not set warning This output indicates that the internal clock used by the module event
log is not running. This should be set to the correct date and time.
Close Bus This output source is intended to be used to control the bus load
(556 only) switching device. Whenever the 55x module selects the generator bus
to be on load this control source will be active.

Close Bus Pulse This output source is intended to be used to control the bus load
(556 only) switching device. Whenever the 55x module selects the bus to be on
load, this control source will be active for the duration of the „Breaker
Close Pulse Timer‟. Once this timer has expired, the output source will
once again become in-active.
Close Generator This output source is intended to be used to control the load switching
device. Whenever the 55x module selects the generator to be on load
this control source will be active.
Close Generator Pulse This output source is intended to be used to control the load switching
device. Whenever the 55x module selects the generator to be on load,
this control source will be active for the duration of the „Breaker Close
Pulse Timer‟. Once this timer has expired, the output source will once
again become in-active.
Close Mains This output source is intended to be used to control the load switching
device. Whenever the 555 557 and 556 module selects the mains to
be on load this control source will be active.
Close Mains Pulse This output source is intended to be used to control the load switching
device. Whenever the 555 557 and 556 module selects the mains to
be on load this control source will be active for the duration of the
„Breaker Close Pulse Timer‟. Once this timer has expired the output
source will once again become in-active.
Combined under & over The output indicates that a either an under frequency or over frequency
Frequency shutdown shutdown has been activated.

(Not applicable to the 556.)

Combined under & over The output indicates that a either an under frequency or over frequency
Frequency warning warning has been activated.

(Not applicable to the 556.)

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Function Description
Combined under & over The output indicates that a either an under voltage or over voltage
voltage shutdown shutdown has been activated.

(Not applicable to the 556.)

Combined under & over The output indicates that a either an under voltage or over voltage
voltage warning warning has been activated.

(Not applicable to the 556.)

Common alarm The output indicates that a warning, electrical trip or shutdown alarm
has been activated. Reset rules as above, depending on whether it is a
Warning or a Shutdown fault.
Common Electrical Trip The output indicates that an electrical trip alarm has been activated.
alarm This output can only be reset by removal of the fault and by then
pressing the Stop Reset button.
Common Shutdown alarm The output indicates that a shutdown alarm has been activated. This
output can only be reset by removal of the fault and by then pressing
(Not applicable to the 556.) the Stop Reset button or by using an external „Alarm Reset‟ Input.
Common Warning alarm The output indicates that a warning alarm has been activated. This
output is normally self-resetting on removal of the fault. However, it is
possible to configure the module such that the warning alarms are
latching, if so this alarm will need to be reset either by pressing the
Stop Reset button or by using an external „Alarm Reset‟ Input.
Coolant temperature high This output indicates that a high engine coolant temperature warning
pre-alarm (pre-alarm) has occurred.
(Not applicable to the 556.)
Coolant temperature high This output indicates that a high engine coolant temperature shutdown
shutdown has occurred.
(Not applicable to the 556.)
Cooling down timer in This output source will be active when the cooling off-load timer is
progress running.
(Not applicable to the 556.)
Delayed alarms active The output indicates that the delayed alarms are now enabled. Can be
(Not applicable to the 556.) used to control external logic circuitry.
Digital Input 1active This output indicates that Digital input 1 is active.
Digital Input 2 active This output indicates that Digital input 2 is active.
Digital Input 3 active This output indicates that Digital input 3 is active.
Digital Input 4 active This output indicates that Digital input 4 is active.
Digital Input 5 active This output indicates that Digital input 5 is active.
Digital Input 6 active This output indicates that Digital input 6 is active.
Digital Input 7 active This output indicates that Digital input 7 is active.
Digital Input 8 active This output indicates that Digital input 8 is active.
Digital Input 9 active This output indicates that Digital input 9 is active.
Duty select This output indicates that the duty select input is active.

Duty select
Earth Fault This output indicates that the module has detected that an earth fault
(Not applicable to the 556.) exists on the generator output.

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Function Description
Emergency Stop This output indicates that an Emergency stop alarm has occurred.
(Not applicable to the 556.)
Energise to stop The output controls the fuel solenoid on an ETS type generator,
energising for the time period selected in the Edit Timer Menu. The
(Not applicable to the 556.) normal fuel output (pin 4) should not be connected to the fuel solenoid,
however it can be used for controlling panel instruments and other
functions required whilst the engine is running.
Fail to start alarm The output indicates that the engine has not started after the specified
(Not applicable to the 556.) number of attempts, selected in the Edit Miscellaneous Menu.
Fail to stop alarm The output indicates that the generator has failed to stop within the time
period selected in the Edit Timer Menu. The module monitors that the
(Not applicable to the 556.) oil pressure has gone low and that the speed-sensing source detects
no movement of the generator to establish that the generator has
stopped.
Fail to Synchronise Alarm This output indicates that the generator has not synchronised to the
bus within the time allowed. This could indicate a problem with the
AVR or governor.

Fast Trip Generator This output source is intended to be used if it is required to trip a
generator excitation circuit breaker or operate some other means of
tripping alternator off load. This would then be activated under short
circuit or earth fault conditions as well as normal electrical trip events.
Fast trip generator is the only output source that should be used for this
purpose as it is a fast acting output. This output can only be reset by
removal of the fault and by then pressing the Stop Reset button or by
using an external „Alarm Reset‟ Input.
Generator & Mains in 555, 557 and 556 only:
Parallel This output indicates that the gen-set and mains are running in parallel.
This will be active whenever the two supplies are on load together.

Fuel relay energised The output mimics the operation of the fuel relay. Can be used to
(Not applicable to the 556.) control external logic circuitry.
Generator Low Frequency This output indicates that a Generator Low Frequency Shutdown has
Shutdown occurred.
(Not applicable to the 556.)
Generator at Rest This output indicates that the generator is not running.
(Not applicable to the 556.)
Generator Available This output indicates when the generator is ready to accept load, i.e.
(Not applicable to the 556.) after safety on and warm up timers have timed out. It could be used to
connect to an Automatic Transfer System or PLC to give a signal that
the set is available.

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Function Description
Generator Closed Auxiliary This output indicates that a digital input that has been configured as
„Generator Closed Auxiliary‟ is active. Refer to the „Edit Inputs‟ section
of this manual for details.
Generator Close Request This output indicates that the module has synchronised and is
requesting to close onto the dead bus.

NOTE:- If a load sharing controller is used, this output is not

required. In this instance, the Multiset Communications Link will
(Not applicable to the 556.) detect dead bus and also „decide‟ which set is to be the first to
close onto the bus.

Generator Failed to Close This output source is intended to be used to indicate a failure of the
generator contactor or breaker. It can only be used if the module is
configured to use „Generator Closed Auxiliary‟ feedback.
Generator Failed to Open This output source is intended to be used to indicate a failure of the
generator contactor or breaker. It can only be used if the module is
configured to use „Generator Closed Auxiliary‟ feedback.
Generator High Frequency This output indicates that a Generator High Frequency Warning (pre-
Pre-alarm alarm) has occurred.
(Not applicable to the 556.)
Generator High Frequency This output indicates that a Generator High Frequency Shutdown has
Shutdown occurred.
(Not applicable to the 556.)
Generator High Voltage This output indicates that a Generator High Voltage Warning (pre-
Pre-alarm alarm) has occurred.
(Not applicable to the 556.)
Generator High Voltage This output indicates that a Generator High Voltage Shutdown has
Shutdown occurred.
(Not applicable to the 556.)
Generator Load Inhibit This output indicates that a digital input that has been configured as
(Not applicable to the 556.) „Generator Load Inhibit’ is active. Refer to the „Edit Inputs‟ section of
this manual for details.
Generator Low Frequency This output indicates that a Generator Low Frequency Warning (pre-
Pre-alarm alarm) has occurred.
(Not applicable to the 556.)
Generator Low Frequency This output indicates that a Generator Low Frequency Shutdown has
Shutdown occurred.
(Not applicable to the 556.)
Generator Low Voltage This output indicates that a Generator Low Voltage Warning (pre-
Pre-alarm alarm) has occurred.
(Not applicable to the 556.)
Generator Low Voltage This output indicates that a Generator Low Voltage Shutdown has
Shutdown occurred.
(Not applicable to the 556.)
Generator Phase This output indicates that the module has detected a phase sequence
Sequence Wrong error from the generator output.
Generator Reverse Power This output indicates that a Generator Reverse Power alarm has
(Not applicable to the 556.) occurred.
Generator Stopping This output source indicates that the engine has been instructed to stop
(Not applicable to the 556.) but has not yet come to rest. Once the engine comes to a standstill
this output will become in-active.

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Function Description
Lamp test This output indicates that the module is performing a lamp test. Once
the lamp test is completed, the output will become inactive again. The
output can be used to feed a lamp test on external modules or panel
lamps.
Loss of Magnetic pick-up This output indicates that the magnetic pick up signal is not sufficient to
speed signal be used by the module for speed monitoring. The alarm can only
operate if the speed signal fails to appear during cranking. It is
(Not applicable to the 556.) disabled if „multiple attempts to engage‟ is selected. If the MPU fails
during engine running this would result in an underspeed alarm.
Louvre control The output controls the opening of the louvres on engine starting and
(Not applicable to the 556.) closure when engine has stopped.
MSC failure Indicates a complete failure of the multiset communications data link.

MSC ID Error Indicates that two or more modules share the same ID number. They
must all be unique.

MSC Data error Indicates a data transfer error on the multiset communications link data

MSC too few sets Indicates that the number of sets on the multiset communications data
link is lower than that specified in the module‟s configuration.

Magnetic Pick-up open This output indicates that the module has detected an open circuit
circuit failure in the Magnetic Pickup transducer circuit.
(Not applicable to the 556.)
Maintenance Due Alarm This output indicates that the generator is now due for maintenance
either because it has used all the available running hours or the
periodic maintenance time has expired. To clear the output a
maintenance reset must be performed. (refer to the Maintenance
(Not applicable to the 556.) alarm section of this manual).
Minimum sets not reached This output indicates that the minimum number of sets has not been
(556 only) reached prior to closing the generator bus load switching device as
dictated by the “minimum number of sets” setting on the „System‟ tab.

Mains Closed Auxiliary This output indicates that a digital input that has been configured as
„Mains Closed Auxiliary’ is active. Refer to the „Edit Inputs‟ section of
this manual for details.
Mains Failed to Close This output source is intended to be used to indicate a failure of the
mains contactor or breaker. It can only be used if the module is
configured to use „Mains Closed Auxiliary‟ feedback.

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Function Description
Mains Failed to Open This output source is intended to be used to indicate a failure of the
mains contactor or breaker. It can only be used if the module is
configured to use „Mains Closed Auxiliary‟ feedback.
Mains Failure This output indicates that the module has sensed that a failure of the
incoming AC mains supply. This output will become active whenever
the mains voltage or frequency goes out of limits, or if the auxiliary
mains failure input active (if used) and the mains transient timer has
expired.
Mains High frequency This output indicates that the module has sensed that the incoming AC
mains supply has exceeded the frequency limit setting.
Mains High voltage This output indicates that the module has sensed that the incoming AC
mains supply voltage has exceeded the voltage limit setting.
Mains Load Inhibit This output indicates that a digital input that has been configured as
„Mains Load Inhibit’ is active. Refer to the „Edit Inputs‟ section of this
manual for details.
Mains Low frequency This output indicates that the module has sensed that the incoming AC
mains supply has fallen below the frequency setting.
Mains Low voltage This output indicates that the module has sensed that the incoming AC
mains supply voltage has fallen below the voltage limit setting.
Mains Phase Sequence This output indicates that the module has detected a phase sequence
Wrong error on the incoming AC mains supply.
Modem Power Fault (RS232 Communication option only.) This output indicates that the
module has detected an overload of the internal Power supply feeding
the modem. This could indicate a faulty modem or a modem
unsuitable for connection to the P55x Module‟s power supply.
Mute / Lamp test button This output indicates that the alarm mute / Lamp test pushbutton is
pressed being operated. Once the button is released the output will become
inactive.
No loading command This output indicates that the module is not calling of the generator (or
mains [555 and 557 Modules only]) contactor or breaker to be closed.
Should the module close the generator (or mains) contactor this output
will become inactive.
Oil pressure low Pre-alarm This output indicates that a low oil pressure warning (pre-alarm) has
(Not applicable to the 556.) occurred.
Oil pressure low shutdown This output indicates that a low oil pressure shutdown has occurred.
(Not applicable to the 556.)
Oil Press sender Open This output indicates that the module has detected an open circuit
circuit failure in the Oil Pressure transducer circuit.
(Not applicable to the 556.)
Open bus This output source is intended to be used to control the bus load
(556 only) switching device. Whenever the 556 module selects the bus to be on
load this control source will be active.

Open bus Pulse This output source is intended to be used to control the bus load
(556 only) switching device. Whenever the 556 module selects the bus to be on
load, this control source will be active for the duration of the „Breaker
open Pulse Timer‟.

Open Generator This output source is intended to be used to control the load switching
(Not applicable to the 556.) device. Whenever the 55x module selects the mains to be on load this
control source will be active.

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Function Description
Open Generator Pulse This output source is intended to be used to control the load switching
(Not applicable to the 556.) device. Whenever the 55x module selects the mains to be on load, this
control source will be active for the duration of the „Breaker open Pulse
Timer‟.
Open Mains This output source is intended to be used to control the load switching
device. Whenever the 555,556 or 557 module selects the generator to
be on load this control source will be active.
Open Mains Pulse This output source is intended to be used to control the load switching
device. Whenever the 555,556 or 557 module selects the generator to
be on load this control source will be active for the duration of the
„Breaker open Pulse Timer‟. Once this timer has expired the output
source will once again become in-active and the 555,556 or 557 will
issue commands to load the generator.
Over current Pre-alarm This output indicates that the over-current warning (pre-alarm) level
(Not applicable to the 556.) has been reached.
Over current trip This output indicates that the over-current trip level been reached.
(Not applicable to the 556.)
Overspeed Pre-alarm This output indicates that an overspeed warning (pre-alarm) has
(Not applicable to the 556.) occurred.
Overspeed Shutdown This output indicates that an overspeed shutdown has occurred.
(Not applicable to the 556.)
Panel locked This output indicates that the module „Panel Lock‟ is active. If the Panel
lock input is active, the module will not respond to operation of the
Mode select or start buttons. This allows the module to be placed into
a specific mode (such as Auto) and then secured. The operation of the
module is not affected and the operator will still be able to view the
various instrumentation pages etc. (Front panel configuration access is
barred while system lock is active).
Panel lock by digital input This output indicates that a digital input that has been configured as
„Panel Lock‟ is active. If the Panel lock input is active, the module will
not respond to operation of the Mode select or start buttons. This
allows the module to be placed into a specific mode (such as Auto) and
then secured. The operation of the module is not affected and the
operator will still be able to view the various instrumentation pages etc.
(Front panel configuration access is barred while system lock is active).
Refer to the „Edit Inputs‟ section of this manual for details.
Panel lock by telemetry This output indicates that remote „Panel Lock‟ via telemetry is active. If
the Panel lock is active, the module will not respond to operation of the
Mode select or start buttons. This allows the module to be controller
remotely without local interference The operation of the module is not
affected and the local operator will still be able to view the various
instrumentation pages etc. (Front panel configuration access is barred
while system lock is active). Refer to the Link500plus manual for
details.
Pre-heat (during preheat The output controls the pre-heater. Pre-heat output is available for the
timer) duration of the pre-heat timer, which terminates prior to cranking.
(Not applicable to the 556.)
Pre-heat (until end of The output controls the pre-heater. As „Pre-heat (during preheat timer)‟
crank) mode but pre-heat is also available during cranking.
(Not applicable to the 556.)
Pre-heat (until end of The output controls the pre-heater. As „Pre-heat (until safety on)‟ but
warming timer) pre-heat continues to be available until the warm-up timer has elapsed.
(Not applicable to the 556.)

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Function Description
Pre-heat (until safety on) The output controls the pre-heater. As „Pre-heat (until end of cranking)‟
(Not applicable to the 556.) but pre-heat is also available while waiting for the delayed alarms to
become active.
Remote start off load This output indicates that a digital input that has been configured as
„Remote Start off load‟ is active. This output could be used to pass the
remote start signal on to elsewhere in the control system.
Remote start on load This output indicates that a digital input that has been configured as
„Remote Start on load‟ is active. This output could be used to pass the
remote start signal on to elsewhere in the control system.
Reset to Governor/AVR This output is intended to be used in conjunction with an electronic or
Datum motorised potentiometer, which has a „centre pot‟ type input. This
output is activated whenever the module needs to reset the
potentiometer to its centre position.
(Not applicable to the 556.)
Return delay in progress This output source will be active to indicate that the return timer is
running.
Short Circuit Generator This output indicates that the module has detected a short circuit on the
(Not applicable to the 556.) generator output.
Simulate Mains available This output indicates that a digital input that has been configured as
„Simulate mains available’ is active.

Smoke Limit This is used to supply a smoke-limiting signal to an Electronic Governor

to limit smoke emissions on start-up. It is used in conjunction with the
(Not applicable to the 556.) Smoke limit timer settings. Once the Timer has expired, the Smoke
limit output will cease to operate allowing the engine to accelerate to
normal running speed.
Speed Lower Relay Auto-sync and load share units only:-
This output will be used to give a speed lower signal to the external
governor or electronic pot.
(Not applicable to the 556.)
Speed Raise Relay Auto-sync and load share units only:-
This output will be used to give a speed raise signal to the external
governor or electronic pot.
(Not applicable to the 556.)
Start Delay in Progress This output source will be active to indicate that the 55x modules
internal start delay timer is running. Once this timer expires the module
with initiate it‟s start sequence.
Start relay energised The output mimics the operation of the start relay. Can be used to
control external logic circuitry.
Starting Alarm This output is used to supply an external sounder with a signal that the
engine is about to start. The output will be active during the start delay
and pre-heat timer (if used).
Starting alarms armed The output indicates that the starting alarms are now enabled. It can be
used to control external logic circuitry. Starting alarms are armed as
(Not applicable to the 556.) soon as the module commences starting of the engine and remain
armed until the engine is at rest.
Stop Button Pressed This output indicates that the stop pushbutton is being operated. Once
the button is released the output will become inactive.

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Function Description
Sufficient sets available This output indicates that there are sufficient sets available on the bus.
(556 only)

System healthy This output indicates that the module is in Auto mode and there are no
alarms present.
System in Test Mode This output indicates that the module is in the test mode.
System in Auto Mode The output indicates that the module is in the Auto mode.
System in Manual Mode This output indicates that the module is in the manual mode.
System in Stop Mode The output indicates that the module is in the Stop mode.
Telemetry data Active This output indicates that the remote telemetry link is active. This
(LED) output is intended to be fed to an LED to indicate data activity. It is not
suitable for use by the output relays. Refer to the „Link500plus„
manual.
Telemetry Active (Relay) This output indicates that the remote telemetry link is active. This
output may be used by either an LED or a Relay. It will be active
whenever the remote telemetry link is active. Refer to the „Link500plus‟
manual.
Underspeed Warning This output indicates that an underspeed warning (pre-alarm) has
(Not applicable to the 556.) occurred.
Underspeed Shutdown This output indicates that an underspeed shutdown has occurred.
(Not applicable to the 556.)
Voltage Lower Relay Auto-sync and load share units only:-
This output will be used to give a Voltage lower signal to the external
governor or electronic pot.
(Not applicable to the 556.)
Speed Raise Relay Auto-sync and load share units only:-
This output will be used to give a voltage raise signal to the external
governor or electronic pot.
(Not applicable to the 556.)
Waiting for generator This output indicates that the engine has been instructed to start but
has not yet become available. Once the generator becomes available
(Not applicable to the 556.) this output will become in-active. (Available = Generator Frequency
and Voltage levels are above the „Loading‟ levels set in the
configuration.)
Waiting for manual restore The 55x has detected that the remote start signal is inactive or the
mains supply has returned to within limits and is now available to take
the load. However, it is receiving a „Manual Restore‟ signal. Until this
is removed it will continue to run on the generator.

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3.1.5 EDIT FRONT PANEL LED‟S

This menu allows the configurable LED‟s to be changed to suit the users requirements. The
following is displayed:-(Typical Settings for information only);

NOTES
1:- Each LED has the same selection of choices as stated in the edit outputs section of
this manual. The exception to this is the „Alarm‟ LED, this LED‟s function is fixed and
cannot be re-configured.
2:- Each LED can be configured to any function, allowing for flexible configuration.
3:- If expansion outputs are required to be fitted for indication purposes only, a plug in
LED Expansion module type 548 is available. A maximum of two such expansion modules
can be used giving a total of 16 configurable LED‟s (+ Power On and Link Lost
indicators). The 548 modules are fitted with switch labelled „A‟ and „B‟. With the switch
in the „A‟ position the 548 module will respond to signals for expansion relays 1 - 8 and
illuminate the appropriate LED‟s. If the switch is placed in the „B‟ position the 548
module will respond to signals for expansion relays 9-16, and illuminate the appropriate
LED‟s. Therefore to use all sixteen possible configurable LED‟s two 548 modules need to
be fitted one with the switch set to „A‟ the other set to „B‟.

NOTE : LED settings are not applicable to the 557 module.

CAUTION!:- When used in conjunction with the P122 Digital Resistance Modules, only
P157/P548 Expansion modules with Part Number 81xxxxx MUST be used. The digital
resistance requires a different set of data commands to operate and the 55x module will
change the data output by the expansion port to suit the P122 when selected. The older
P157/P548 modules (Part No. 80xxxxx) will only function if the P122 module is not
configured for use by the 555 or 557.

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POLARITY
Each of the LED‟s can be configured as:
a)Lit - Normally extinguished LED, which illuminates on activation.
b)Un-lit - Normally illuminated LED which extinguishes on activation.

CONTROL SOURCE
Refer to Output Selection shown in Edit Outputs section of this manual.

LED IDENTIFICATION

LED1
Deep Sea Electronics plc
Model 550 LED2

LED3

LED4

i
O I AUTO

The above diagram indicates which LED number in the configuration corresponds to which LED on
the front label.

NOTES:- LED‟s are fixed in colour (RED)

NOTE : LED settings are not applicable to the 557 module.

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LED EXPANSION
548 LED Expansion Modules

550 Auto Start Module 8 Configurable LED's Each

+Ve
Up to 50m
-Ve

Up to 100m

Full Diagnostic Facility

And Remote Start/Stop
Via 810 Interface and PC

810

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3.1.6 EDIT SYSTEM TIMERS

This menu allows the configurable system timers to be changed to suit the users requirements.
The following menu is displayed:-

EDIT START TIMERS TAB:-

NOTES:-
Timers can be adjusted by clicking on either the up or Down arrow or by clicking on the
bar and dragging the bar to the correct time.
As the timers can be accurately set to exact times, it is possible to initially configure the
module with the timers reduced to allow rapid testing of the finished generating set.
Once the set is ready for a final witness test, it is just a simple matter of entering the
specified timer settings and writing them to the module.

TIMER DESCRIPTIONS
Start Timers Function
Mains Transient Delay (Only available on 555, 557and 556 module)
This timer dictates how long a mains anomaly must be present before the
module will respond to it. This can be used to prevent nuisance tripping
when switching loads etc.
Start delay This timer dictates how long the module will wait after it has received a
remote start signal (or mains failure signal – 555, 557 and 556) before it
will attempt to start. This prevents un-necessary starting on a fluctuating
mains supply, etc.
Pre-heat This timer dictates the duration that the pre-heat output will be active
(Not applicable to the before an attempt is made to start the engine. Once this timer has expired
556.) cranking will commence.

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Start Timers Function

Pre-heat bypass This feature allows the module to start a hot engine without performing an
un-necessary pre-heat delay. The generator starting, and actually being
(Not applicable to the loaded, triggers the bypass timer. If the generator is started but does not
556.) achieve loading then the timer will not be triggered. The bypass timer is
initiated once the engine has come to rest. If any attempts to start are
requested within the duration of the bypass timer the start sequence will
bypass the pre-heat timer.

NOTE:- If the generator does not start on the first attempt Pre-
heat is enabled prior to the second crank attempt.

Sensor fail delay (Only available if using Magnetic pick-up without multiple engage attempts)
This is only used if magnetic pick speed sensing is selected. Once
(Not applicable to the cranking has commenced the module must receive a speed signal within
556.) this time. If no signal is present the generator will be shutdown and a Loss
of Speed Sensing alarm given.
Engage Attempt time (Only available if using Magnetic pick-up and multiple engage attempts)
This timer dictates the duration that the module will attempt to engage the
(Not applicable to the starter motor during each engage attempt. If the Magnetic Pick-up is not
556.) detecting movement of the flywheel when this timer expires the engage
attempt will terminate. Once all engage attempts have been made the
module will generate a „Fail to engage‟ alarm.
Engage Rest Time (Only available if using Magnetic pick-up and multiple engage attempts)
(Not applicable to the This timer dictates the duration that the module will wait between attempts
556.) to engage to starter.
Cranking time This is the maximum amount of time that the module will energise the
(Not applicable to the starter motor for during starting attempts once the starter has engaged.
556.)
Crank rest time This is the amount of time the module will wait for between start attempts.
(Not applicable to the This is to allow the starter motor to cool and the starter batteries to
556.) recover.
Manual Crank Limit (Only available if using ‘Start Button must be held down to crank’)
(Not applicable to the This is a protective time limit on the duration that the module is allowed to
556.) manually crank for. It is used to prevent the operator from holding the
„Start‟ button depressed for an unacceptable length of time. Once the
crank limit timer has expired the crank relay will be de-energised.
Smoke limiting This is the amount of time that the smoke limiting output will remain active
(Not applicable to the for once the engine has started. While the smoke limiting output is active
556.) the engine will be held at a reduced speed to minimise smoke emissions
on start-up. (Only if fitted with an appropriate Electronic Fuel Control
module). Once the timer has expired the engine will be allowed to
accelerate up to it‟s normal operating speed.
Smoke limiting off This is the amount of time that the „delayed alarms‟ protection is held
inactive for following termination of the Smoke Limit mode. This is to allow
(Not applicable to the the engine to accelerate to it‟s normal running speed without triggering an
556.) underspeed alarm, etc. The Low Oil Pressure Alarm is not delayed by this
timer.
Safety on delay This timer dictates how long the module will ignore the Low oil pressure,
High Engine Temperature, Underspeed, Undervolts and any other inputs
(Not applicable to the configured as active from safety on. It allows the values such as oil
556.) pressure to rise to their operating values on starting without triggering an
alarm. Once the timer has expired all alarm conditions are monitored
again.
If configured to use „fast loading‟, should all the monitored conditions, such
as oil pressure, come to the expected state prior to the end of the safety
on timer, the timer will be terminated prematurely ensuring maximum
protection as soon as possible.

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Start Timers Function

Overspeed Overshoot This timer is used to prevent nuisance tripping on generators where a slow
response governor allows the engine to overspeed slightly during start-up.
(Not applicable to the This setting allows the normal overspeed shutdown level to be exceeded
556.) by a percentage (up to a maximum of 10% - see „Engine‟, ‟Speed
settings‟) for the duration of the of this timer. Should the engine speed
exceed this temporarily elevated level it will be shutdown. Once the
overspeed timer has expired the overspeed shutdown value is restored to
the normal level.

NOTE:- This is not a delay on overspeed shutdown, only a

temporary raising of the overspeed value, therefore overspeed
protection is not compromised.

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EDIT TIMERS LOAD/STOPPING TAB

TIMER DESCRIPTIONS

Loading /Stopping Function

Warm up timer This timer is initiated once the engine is up and running. It delays loading
(Not applicable to the the generator until it has stabilised. Once this timer has expired the „Close
556.) generator‟ signal will be given and the generator is available to be loaded.
Transfer time This is used to allow for fixed duration transfer breaks when switching from
mains to generator and back. It can be used to ensure that the supply is
removed from the load for a fixed period of time to allow pumps/motors to
come to rest etc.
Breaker Close Pulse This is used to determine the duration of the Mains and Generator close
Time signals. This timer is only used if Pulsed outputs are configured to be
used.
Breaker trip Pulse Time This is used to determine the duration of the Mains and Generator open
signals. This timer is only used if Pulsed outputs are configured to be
used.

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Loading /Stopping Function

Bus fail to close This is used to monitor the closure of the generator bus contactor or
556 only breaker. It will only operate if an auxiliary input is configured as „Bus
closed auxiliary‟, and connected to the auxiliary on the generator bus
contactor or breaker. Once a bus close signal is issued the „bus fail to
close timer‟ is initiated. Should the „bus closed auxiliary‟ input become
active, the „bus fail to close timer‟ is cancelled. If the timer expires and the
„bus closed auxiliary‟ has not become active the module will issue a „bus
failed to close‟ alarm.
Bus fail to open This is used to monitor the opening of the generator bus contactor or
556 only breaker. It will only operate if an auxiliary input is configured as „Bus
closed auxiliary‟, and connected to the auxiliary on the generator bus
contactor or breaker. Once a bus open signal is issued the „bus fail to
open timer‟ is initiated. Should the „bus closed auxiliary‟ input become in-
active the timer the „bus fail to open timer‟ is cancelled. If the timer
expires and the „bus closed auxiliary‟ has not become in-active the module
will issue a „bus failed to open‟ alarm.
Gen fail to close This is used to monitor the closure of the generator contactor or breaker.
It will only operate if an auxiliary input is configured as „Generator closed
(Not applicable to the auxiliary‟, and connected to the auxiliary on the generator contactor or
556.) breaker. Once a generator close signal is issued the „gen close timer‟ is
initiated. Should the „gen closed auxiliary‟ input become active, the „gen
close timer‟ is cancelled. If the timer expires and the „generator closed
auxiliary‟ has not become active the module will issue a „generator failed to
close‟ alarm.

NOTE:- If module is fitted with the Synchronising option then

the Gen Close timer is set to 1.3seconds maximum. This setting
can be reduced if required.
Gen fail to open This is used to monitor the opening of the generator contactor or breaker.
It will only operate if an auxiliary input is configured as „Generator closed
(Not applicable to the auxiliary‟, and connected to the auxiliary on the generator contactor or
556.) breaker. Once a generator open signal is issued the „gen open timer‟ is
initiated. Should the „gen closed auxiliary‟ input become in-active the timer
the „gen open timer‟ is cancelled. If the timer expires and the „generator
closed auxiliary‟ has not become in-active the module will issue a
„generator failed to open‟ alarm.

NOTE:- If module is fitted with the Synchronising option then

the Gen Open timer is set to 5 seconds this can be adjusted if
required.

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Loading /Stopping Function

Mains fail to close This is used to monitor the closure of the mains contactor or breaker. It
will only operate if an auxiliary input is configured as „Mains closed
auxiliary‟, and connected to the auxiliary on the mains contactor or
breaker. Once a mains close signal is issued the „mains close timer‟ is
initiated. Should the „mains closed auxiliary‟ input become active the timer
the „mains close timer‟ is cancelled. If the timer expires and the „mains
closed auxiliary‟ has not become active the module will issue a „mains
failed to close‟ alarm.

NOTE:- If module is fitted with the Synchronising option then

the Mains Close timer is set to 1.3seconds maximum. This can be
reduced if required.
Mains fail to open This is used to monitor the opening of the mains contactor or breaker. It
will only operate if an auxiliary input is configured as „Mains closed
auxiliary‟, and connected to the auxiliary on the mains contactor or
breaker. Once a mains open signal is issued the „mains open timer‟ is
initiated. Should the „mains closed auxiliary‟ input become in-active the
„mains open timer‟ is cancelled. If the timer expires and the „mains closed
auxiliary‟ has not become in-active the module will issue a „mains failed to
open‟ alarm.

NOTE:- If module is fitted with the Synchronising option then

the Mains Open timer is set to 5 seconds this can be adjusted if
required.
Return delay This timer dictates how long the module will wait before it will un-load the
generator (back to the mains supply if AMF) and initialise it‟s run-on and
shutdown cycle. This is to ensure that the mains supply has stabilised
before transferring the load back to mains.
Cooling Time This is the time the generator is to run off-load once the load transfer
(Not applicable to the signal has ceased. This gives the engine time to cool down before
556.) shutdown.

ETS Solenoid hold time This timer is used if the unit is configured to operate an Energise to stop
engine. It dictates the duration that the ETS output will remain active after
(Not applicable to the the module has detected the engine has come to rest. If the ETS output is
556.) not configured, this timer will still operate, preventing an immediate restart.
Fail to stop delay time Once the module has given a shutdown signal to the engine it expects the
engine to come to rest. It monitors the Oil pressure and speed sensing
(Not applicable to the sources and if they still indicate engine movement when this timer expires
556.) a „Fail to stop‟ alarm signal is generated.

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EDIT TIMERS MISC TAB

TIMER DESCRIPTIONS

Other/Timers Function
Battery Low Volts Delay This timer dictates how long the module will wait before it will give a low
DC plant voltage alarm in the event of the plant voltage falling below low
voltage trip level. This can be used to prevent nuisance alarms when
using poorly regulated power supplies and battery chargers, and during
engine cranking.
Battery High Volts Delay This timer dictates how long the module will wait before it will give a high
DC plant voltage alarm in the event of the high voltage trip level being
exceeded. This can be used to prevent nuisance alarms when using
poorly regulated power supplies and battery chargers.
LCD Auto-scroll Timer This timer is used to control how long each message or instrument is
displayed on the LCD display when automatically scrolling. If the timer is
set to 1 second for example, then each instrument would be displayed for
1 second before changing to display the next.
LCD Page Timer This timer is used to control how long the module will remain on any page
other than the „Information Page‟. If for example the module was left on
the „Generator Instruments page‟ after this timer has expired it will
automatically return to the „Information Page‟.

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Reverse Power Alarm Enhanced, synchronising, and load control Modules Only.
Timer This timer dictates how long the module will wait before it will give a
Reverse Power alarm in the event of the reverse power trip level being
(Not applicable to the exceeded. This can be used to prevent nuisance alarms when, for
556.) example, synchronising with other supplies may normally lead to short
periods of reverse power.
Export power limit This timer dictates how long the module will wait before it will give an
556 Only alarm when the mains is in reverse power (export)

Gen Transient Delay This timer dictates how long a generator anomaly must be present before
the module will respond to it. This can be used to prevent nuisance
tripping when switching loads by delaying the under/over
(Not applicable to the frequency/voltage/speed alarms.
556.)

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3.1.7 EDIT MAINS LEVELS

This menu allows the mains sensing configurable trip values to be edited to the users required
levels. The following menu is displayed:

NOTES
1:- Mains sensing is only available on the 555, 557 and 556 module

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LEVELS DESCRIPTION

Level Function
Mains Under voltage These settings are used to configure the mains under voltage alarm:-
Under Voltage Trip -
This is the minimum voltage that the 555, 557 and 556 will consider the
incoming AC mains supply to be within limits. Should the input fall below
this value the module will indicate a mains failure and function accordingly.
Under Voltage Return -
This is the voltage above the under voltage trip that the incoming mains
supply must return to before the 555, 557 and 556 module will consider
that the supply is back with in limits. (i.e. With a UV trip of 184.0V and a
UV return of 207.0V, the mains voltage must return to 207.0V following an
under voltage event to be considered within limits.)
Mains Over voltage These settings are used to configure the mains Over voltage alarm:-
Over Voltage Trip -
This is the maximum voltage that the 555, 557 and 556 will consider the
incoming AC mains supply to be within limits. Should this value be
exceeded the module will indicate a mains failure and function accordingly.
Over Voltage Return -
This is the voltage that the incoming mains supply must return to before
the 555, 557 and 556 module will consider that the supply is back with in
limits. (i.e. With a OV trip of 276.0V and a OV return of 253.0V, the mains
voltage must return to 253.0V following an over voltage event to be
considered within limits.)
Mains Under Frequency These settings are used to configure the mains under frequency alarm:-
Under Frequency Trip -
This is the minimum frequency that the 555, 557 and 556 will consider the
incoming AC mains supply to be within limits. Should the input fall below
this value the module will indicate a mains failure and function
accordingly..
Under Voltage Return -
This is the frequency above the under frequency trip that the incoming
mains supply must return to before the 555, 557 and 556 module will
consider that the supply is back with in limits. (i.e. With a UF trip of 45.0Hz
and a UF return of 48.0Hz, the mains frequency must return to 48.0Hz
following an under frequency event to be considered within limits.)
Mains Over Frequency These settings are used to configure the mains Over frequency alarm:-
Over Frequency Trip -
This is the maximum frequency that the 555, 557 and 556 will consider the
incoming AC mains supply to be within limits. Should this value be
exceeded the module will indicate a mains failure and function accordingly.
Over Voltage Return -
This is the frequency below the over frequency trip that the incoming
mains supply must return to before the 555, 557 and 556 module will
consider that the supply is back with in limits. (i.e. With a OF trip of
55.0Hz and a OF return of 52.0Hz, the mains frequency must return to
52.0Hz following an over frequency event to be considered within limits.)

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EDIT MAINS CURRENT/POWER TAB

NOTE:- Mains current/power is only available on the 556 module

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LEVELS DESCRIPTION

Level Function
CT Primary (L1,2,3) This setting is used to set the primary current rating of the three phase
monitoring CT‟s. The secondary of the CT‟s should be rated at 5 amps.
The CT primaries available are stored by the P810 for windows program in
the form of a table. This table can be modified by the user, to limit or
expand the range of CT ratios available. This could be used to ensure that
standard stock CT‟s are always used regardless of the rating of the mains.
Mains Full Load Rating This setting is used to set the actual full load rating of the mains supply.
This setting is used for power control, whilst running in parallel with the
mains (utility) and soft transfer of load from bus to mains, and mains to
bus.
The range of this setting is 0 – 5,000 kW.
Mains Full kVAr Rating The kVAr rating of the mains supply. If the kVAr rating was 75% of the kW
rating the power factor would be 0.8

Export Power Limit This setting is used to prevent reverse power of the mains. If mains
Alarm reverse power exceeds this setting for the amount of time set by the
Export power limit timer a reverse power trip will occur.
Actions
Warning (Alarm only, No shutdown)
Electrical Trip (Alarm/off-load the bus followed by shutdown after cooling)

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CT TABLE

CT TABLE DESCRIPTION

The CT table is used to store a list of different primary rated CT‟s. This list would normally
correspond to commercially available CT ratings, but may be modified by the user to increase or
decrease the range of CT ratings.

This allows the list to be tailored to match a standard range of CT‟s held in stock by the user,
ensuring that the switch gear is built from standard stock regardless of the actual ratings.

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3.1.8 EDIT GENERATOR LEVELS

This menu allows the generator configurable trip values to be edited to the users required levels.
The following menu is displayed:

EDIT GENERATOR VOLTAGE ALARMS TAB

(Not applicable to the 556.)

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LEVELS DESCRIPTION

Generator Volts Function

Alarms
Generator Under voltage These settings are used to configure the generator under voltage alarm:-
Shutdown -
(Not applicable to the  = Generator Under Volts will NOT give a Shutdown alarm
556.)  = Generator Under Volts WILL give a shutdown alarm in the event of
the generator output falling below the displayed „under volts trip‟ value.
The „under volts trip‟ value can be adjusted to suit user requirements.
Pre-alarm -
 = Generator Under Volts will NOT give a pre-alarm warning
 = Generator Under Volts WILL give a pre-alarm warning in the event of
the generator output falling below the displayed „under volts pre-alarm‟
value. The „under volts pre-alarm’ value can be adjusted to suit user
requirements.
Loading Voltage -
This is the minimum voltage the generator must be operating at before the
55x module will consider it available to take the load. It is also the voltage
above the under voltage trip that the generator output must return to
before the 55x module will consider that the supply is back with in limits.
(i.e. With a UV trip of 184.0V and a UV return of 207.0V, the output voltage
must return to 207.0V following an under voltage event to be considered
within limits.)
Generator Nominal This setting is used to configure the generator nominal voltage. This is
voltage also used if the „Return to Nominal‟ function is selected when using
automatic synchronising. The Voltage of a common bus is maintained at
this figure when VAr sharing.
(Not applicable to the
556.)
Generator Over voltage These settings are used to configure the generator over voltage alarm:-
Pre-alarm -
(Not applicable to the  = Generator Over Volts will NOT give a pre-alarm warning
556.)  = Generator Over Volts WILL give a pre-alarm warning in the event of
the generator output rising above the displayed „over volts pre-alarm‟
value. The „over volts pre-alarm’ value can be adjusted to suit user
requirements.

The voltage must return to below the „Over volts return‟ setting before the
55x module will consider that the supply is back with in limits. (i.e. With a
OV trip of 276.0V and a OV return of 253.0V, the mains voltage must
return to 253.0V following an over voltage event to be considered within
limits.)
Shutdown -
This is the setting at which a Generator Over Volts will give a shutdown
alarm in the event of the generator output rising above the displayed „over
volts trip‟ value. The „over volts trip‟ value can be adjusted to suit user
requirements.

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EDIT GENERATOR FREQUENCY TAB

(Not applicable to the 556.)

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LEVELS DESCRIPTION

Generator Freq. Function

Alarms
Generator Under These settings are used to configure the generator under frequency
frequency alarm:-
Shutdown -
(Not applicable to the  = Generator Under Frequency will NOT give a Shutdown alarm
556.)  = Generator Under Frequency WILL give a shutdown alarm in the event
of the generator output falling below the displayed „under frequency trip‟
value. The „under frequency trip‟ value can be adjusted to suit user
requirements.
Pre-alarm -
 = Generator Under frequency will NOT give a pre-alarm warning
 = Generator Under frequency WILL give a pre-alarm warning in the
event of the generator output falling below the displayed „under frequency
pre-alarm‟ value. The „under frequency pre-alarm’ value can be adjusted
to suit user requirements.
Loading Frequency -
This is the minimum frequency the generator must be operating at before
the 55x module will consider it available to take the load. It is also the
frequency above the under frequency trip that the generator output must
return to before the 55x module will consider that the supply is back with in
limits. (i.e. With a UF trip of 45.0Hz and a UF return of 48.0Hz, the mains
frequency must return to 48.0Hz following an under frequency event to be
considered within limits.)
Generator Nominal This setting is used to configure the generator nominal frequency. This is
Frequency also used if the „Return to Nominal‟ function is selected when using
automatic synchronising. The frequency of a common bus is maintained at
this figure when load sharing.
(Not applicable to the
556.)
Generator Over These settings are used to configure the generator over frequency alarm:-
frequency Pre-alarm -
 = Generator Over frequency will NOT give a pre-alarm warning
(Not applicable to the  = Generator Over frequency WILL give a pre-alarm warning in the event
556.) of the generator output rising above the displayed „over frequency pre-
alarm‟ value. The „over frequency pre-alarm’ value can be adjusted to suit
user requirements.

The frequency must return to below the „Over frequency return‟ setting
before the 55x module will consider that the supply is back with in limits.
(i.e. With a OF trip of 55.0Hz and a OF return of 52.0Hz, the mains
frequency must return to 52.0Hz following an over frequency event to be
considered within limits.)
Shutdown -
 = Generator Over Frequency will NOT give a Shutdown alarm
 = Generator Over Frequency WILL give a shutdown alarm in the event
of the generator output rising above the displayed „over frequency trip‟
value. The „over frequency trip‟ value can be adjusted to suit user
requirements.

NOTE:- If Generating output frequency is selected as the only

source of speed sensing (i.e. no Mag-pickup fitted), then the
generator over frequency trip can not be disabled as it provides an
overspeed protection function. If a Mag-pickup is fitted ad
selected as the speed sensing source it is possible to disable the
over frequency trip if required.

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EDIT GENERATOR CURRENT/POWER TAB

(Not applicable to the 556.)

LEVELS DESCRIPTION

Generator Current Function

Transformer
Settings
CT Primary (L1,2,3) – This setting is used to set the primary current rating of the three phase
monitoring CT‟s. The secondary of the CT‟s should be rated at 5 amps
(Not applicable to the output. The CT ratios available are stored by the P810 for windows
556.) program in the form of a table. This table can be modified by the user to
limit or expand the range of CT ratios available. This could be used to
ensure that standard stock CT‟s are always used regardless of the rating
of the generating set (with in the rules stated below for Generator full load
current).
Generator Full Load This setting is used to set the actual full load current the generator is rated
Rating – to give. This setting is used to give over-current protection and may be
adjusted to „de-rate‟ the generator, for example, for temperature or
(Not applicable to the altitude.
556.) This setting must be within the range of 50% - 100% of the actual CT
primary ratio fitted to the generating set.
CT Primary (Earth Fault) This setting is used to set the primary current rating of the neutral phase
- (Enhanced monitoring CT. This is the CT associated with monitoring of Earth Faults
Instrumentation Modules and therefore the monitored current will be substantially smaller than the
Only) main phase CT‟s allowing a lower rated CT to be used. The secondary of
(Not applicable to the the CT should be rated at 5 amps output.
556.)

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CT TABLE

CT TABLE DESCRIPTION
The CT table is used to store a list of different primary rated CT‟s. This list would normally
correspond to commercially available CT ratings, but may be modified by the user to increase or
decrease the range of CT ratings.

This allows the list to be tailored to match a standard range of CT‟s held in stock by the user,
ensuring that the Generating set is built from standard stock regardless of the actual rating (see
note for generator full load rating)

NOTE:- Adjustments to the Generator Current Transformer settings may cause some
of the Current/Power alarms to flash red. This is to draw attention to the fact that
adjusting one or more of the Generator Current transformer settings has affected the
actual trip level of that particular alarm. Please ensure that the actual trip values are
correct before sending the configuration to the module.

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Generator Function
Current/Power
Alarms
Delay Over current This setting is used to configure the generator over current alarm:-
 = Generator over current will NOT give an electrical trip alarm.
(Not applicable to the  = Generator over current WILL give an electrical trip alarm in the event
556.) of the load current exceeding the displayed „over current trip‟ values. The
„over current trip‟ values can be adjusted to suit user requirements as
detailed below.
The following configurable settings are provided:
Delayed over current setting (IT/I) (range 0.80 to 1.20 in steps of 0.01) (default 1.00)
Time multiplier (t) (range 1 to 36 in steps of 1) (default 36)
Where: IT is the delayed over-current trip point
I is the Generator full load current rating

The delayed over-current tripping time is given by the formula: T = t / ((IA/IT)-1)2

Where: T is the tripping time in seconds
IA is the actual current of the most highly loaded line (L1 or L2 or L3)
IT is the delayed over-current trip point
t is the time multiplier setting and also represents the tripping time in seconds at twice full load
when IA/IT = 2
If IA exceeds IT, then the Delayed Over Current warning will occur immediately and the protection will trip after T
seconds.

This curve matches the thermal damage curve of a typical brush-less alternator but it can be modified if
necessary by changing the configurable settings.

Actions
Warning (Alarm only, No shutdown)
Shutdown (Alarm and shutdown)
Electrical Trip (Alarm/off-load generator followed by shutdown after
cooling)
Short Circuit This settings is used to configure the generator short circuit alarm:-
 = Generator short circuit will NOT give an electrical trip alarm.
(Not applicable to the  = Generator short circuit WILL give an electrical trip alarm in the event
556.) of the load current exceeding the displayed „short circuit trip‟ values. The
„short circuit trip‟ values can be adjusted to suit user requirements as
detailed below.
The following configurable settings are provided:
Short circuit current setting (IT/I) (range 1.0 to 3.0 in steps of 0.1) (default 3.0)
Short circuit tripping curve (1 to 8200 in steps of 1) (default 33)
Where: IT is the short circuit current trip point
I is the Generator full load current rating

Actions
Warning (Alarm only, No shutdown)
Shutdown (Alarm and shutdown)
Electrical Trip (Alarm/off-load generator followed by shutdown after
cooling)
Reverse Power This setting is used to configure the generator reverse power alarm:-
 = Generator reverse power will NOT give an electrical trip alarm.
(Not applicable to the  = Generator reverse power WILL give an electrical trip alarm in the
556.) event of the reverse power exceeding the displayed „reverse power trip‟
values. The „reverse power trip‟ values can be adjusted to suit user
requirements.

Actions
Warning (Alarm only, No shutdown)
Shutdown (Alarm and shutdown)
Electrical Trip (Alarm/off-load generator followed by shutdown after
cooling)

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Generator Function
Current/Power
Alarms
Earth Fault This setting is used to configure the generator earth fault alarm:-
 = Generator Earth Fault will NOT give an electrical trip alarm.
(Not applicable to the  = Generator Earth Fault WILL give an electrical trip alarm in the event of
556.) the load current exceeding the displayed „earth fault trip‟ values. The
„earth fault trip‟ values can be adjusted to suit user requirements.
The following configurable settings are provided:
Earth fault current setting (IT/I) (range 0.01 to 1.00 in steps of 0.01) (default 0.10)
Earth fault tripping curve (1 to 8200 in steps of 1) (default 1000)
Where: IT is the earth fault current trip point
I is the Generator full load current rating

The earth fault current setting assumes that the CT ratio for earth current is the same as that for the main line
current and for the normal arrangement of one neutral CT and a CT for each line this will be the case. But if a
dedicated CT is used for earth current detection then this may have a different ratio to those used for the main
lines. This is a means of increasing the sensitivity of the earth fault protection since the earth fault current setting
will be multiplied by the ratio of the two CT primary currents.
As an example let us assume that:
(1) The earth CT has a ratio of 100/5. This would have to be a dedicated CT either on the cable that
connects the neutral conductor to the station earth (unrestricted protection) or it could be a core-
balance CT fitted over the neutral and line conductors (restricted protection)
(2) The main line CT(s) have a ratio of 1000/5.
(3) The above earth fault current setting is 0.01 pu
(4) The generator full load rating is 900 amps
Then if all the CT ratios had been the same the earth fault current trip-point would have been 900 x 0.01 = 9.0
amps. But in the case of this example it would be 900 x 0.01 x 100 / 1000 = 0.9 amps.

Actions
Warning (Alarm only, No shutdown)
Shutdown (Alarm and shutdown)
Electrical Trip (Alarm/off-load generator followed by shutdown after
cooling)

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3.1.9 EDIT GENERATOR SYNCHRONISING/ CHECK SYNC TAB

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CHECK SYNC SETTINGS

Generator Check Function

Synchronising Settings
This setting is used to configure the synchronising mode:-
 = The module will not synchronise when operating the
generator (or mains) contactors.
 = The module will not operate the generator (or mains)
contactors until both supplies (generator and Bus/or mains) are
synchronised.
This function will also show or hide the Synchroscope display on
the module LCD.

CAUTION!: Synchronising must not be disabled in a

system which is not fitted with load-switching device
interlocks.

This setting is used to set the voltage at which the 55x

controller‟s dead bus relay will operate. When the bus voltage is
above this setting, the controller will synchronise with the bus
before closing its load-switching device.

This setting is used to set the maximum frequency the generator

is allowed to be slower than the bus for synchronising to take
place. Only when the frequency is greater that this setting will
the module try to close the contactors.
If the setting is set to 0.0Hz then the generator will only be
allowed onto the bus when coming in faster that the bus
frequency. This can be used to ensure that the set will take load
when closed in parallel with the bus, and will not cause a reverse
power alarm generated by the bus “driving” the set.
This setting is used to set the maximum frequency the generator
is allowed to be faster than the bus for synchronising to take
place. Only when the frequency difference is less that this setting
will the module try to close the contactors.

This setting is used to set the maximum voltage difference

allowed between the generator and the bus/mains supply. Only
when the voltage difference is less that this setting will the
module try to close the contactors.

This setting is used to set the maximum phase angle difference

allowed between the generator and the bus/mains supply. Only
when the phase angle difference is less that this setting will the
module try to close the contactors.

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Generator Auto Function

Synchronising Settings
Sync Advance Time This setting is used to determine how much the module will
„forward forecast‟ the event of synchronism. The module will
use the advance time to predict when the generator and
bus/mains supply will be synchronised and issue the close
command in advance. This allows the module to ensure that
the closing delays in the contactors or breakers are minimised.
This value should be set to the typical closing time of the load-
switching device in use.
Sync Hold Time This setting is used to determine how long the module will
continue to provide a sync check „OK‟ signal once the two
supplies have lost synchronism. This ensures that any closure
signal will be long enough for the device to close. It is
recommended to leave this setting at its minimum value,
100mS.
(Not applicable to version 7 and
later modules, or the 556.)
Fail to sync time This setting is used to determine how long the module will allow
for the generator and bus/mains supplies to synchronise. If this
timer expires and the generator and bus/mains have not
synchronised then a „Fail to Sync‟ Warning alarm will be
issued.

Continuous Paralleling Only available on the 555 and 557 modules

This setting is used to configure the paralleling mode:-
 = The module will only allow both the generator and mains to
be paralleled for the duration of the Parallel run timer. This
may be used to allow no-break transfers, etc.
 = The module will allow both the generator and mains supply
(Not applicable to the 556.) to run in parallel continuously.
Parallel Run Time Only available on the 555 and 557 module
This setting is used to determine how long the module will allow
the generator to run in parallel with the mains supply once
synchronised. This will be used both in transferring to the
generator and when transferring back to the mains.
(Not applicable to the 556.)

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EDIT GENERATOR SYNCHRONISING/ AUTO SYNC TAB

(Not applicable to the 556.)

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AUTO SYNC SETTINGS

Generator Auto Function

Synchronising Settings
Interface Options These settings are used to configure the auto synchronising
mode of interfacing to the engine governor and AVR.
(Not applicable to the 556.) For details of connections and interface options with governors
and AVRs, please refer to the sections headed Interfacing to
Governors and Interfacing to AVRs
Internal Relays – No external interface is fitted and the governor
or motorised pot is controlled by the 55x modules own internal
relays.

NOTE:- It will be necessary to configure two of the

module relays to provide the required „Speed raise‟ and
(Not applicable to the 556.) „Speed Lower‟ signals.

P120 Analogue module – This external interface is used to

provide a DC voltage output to interface with many engine speed
governors remote speed adjust or load sharing controller inputs.
For further information regarding this interface, refer to the
section headed “P120 Analogue governor interface module”.

P122 Digital Resistance – This external interface is used to

provide an output, which mimics that of a 2 wire rheostat. For
further information regarding this interface, refer to the section
headed “P122 Digital Resistance module”.

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Generator Auto Function

Synchronising Settings
None – No external interface is fitted between 55x controller and
the AVR and no control over voltage matching or VAr sharing will
be made.
Internal Relays – The AVR or motorised pot is controlled by the
55x modules own internal relays.

(Not applicable to the 556.) NOTE:- It will be necessary to configure two of the
module relays to provide the required „Voltage raise‟ and
„Voltage Lower‟ signals.

P121 Analogue module - This external interface is used to

provide a DC voltage output to interface with many AVRs remote
voltage adjust or load sharing controller inputs.
For further information regarding this interface, refer to the
section headed “P121 Analogue AVR interface module”.
P122 Digital Resistance – This external interface is used to
provide an output which mimics that of a 2 wire rheostat. For
further information regarding this interface, refer to the section
headed “P122 Digital Resistance module”.
Only available in conjunction with P120, P121 or P122
modules
This allows the module to interface with a greater diversity
of AVRs and governors.
 = Lower voltage(P120/P121) or lower resistance(P122)
equates to lower speed / voltage.
 = Lower voltage(P120/P121) or lower resistance(P122)
(Not applicable to the 556.) equates to higher speed / voltage.
This option determines the action that will be taken by the
55x synchroniser during the period that the set is running
on load.
Disabled – No reset will take place, the speed and voltage will
remain at current levels.
Reset to Datum – Whenever generators are required to run in
(Not applicable to the 556.) parallel, then active load sharing is recommended. However, this
may not be essential when the accuracy of the load sharing is not
critical and is only required for short periods. In this case „droop‟
governors must be used in conjunction with the „synchronising
reset option – reset to datum on load‟ feature. This works on the
principal that the governed frequency of each generator for any
given load will be the same when at its datum setting. This
approach is generally unsuitable for mains connected systems
but will provide rudimentary load sharing between two or more
generators.
Reset to Nominal (550 load share only) – When on load as a
single set (but not in parallel with one or more sets) the 550 load
sharing module will effect changes to the governor and/or AVR to
keep the system voltage and frequency at nominal levels. These
levels are user adjustable on the „generator‟ tab accessible via
P810 for Windows™ configuration software.
This is used to ensure the nominal voltage/frequency of the
system is maintained even if droop is configured.
When in parallel with other sets, the 550 load share controller will
automatically keep the system voltage and frequency at nominal
levels regardless of the selection of this parameter.

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3.1.10 55X CONTROLLER CONFIGURATION FOR LOAD SHARING

The 55x controller must be correctly configured before load sharing can take place. This
configuration is performed using the DSE P810 for Windows software, in conjunction
with the P810 interface.

MULTI-SET SETTINGS
(Only available on load sharing versions of the 550 controller and the 556, where multiple
generators controlled by 550 modules are providing either prime power or AMF when incorporating
the 556).

The multi-set settings page is used to configure the automatic starting and stopping of generators
based upon load level demands.
Running on load demand Description
This system is enabled by activating digital inputs on the
controllers that have been configured to Remote Start on
load demand. Every controller in the multiset system must
have a digital input configured and connected in this way.
This enables generating set(s) to be taken out of service for
maintenance, while still allowing the remainder of the
system to operate.
Upon activation of the Remote Start on load demand input,
all the sets in the system will start up. The first one to
become available will close onto the dead bus,
communicating with the other sets to instruct them to
synchronise onto the now live bus, before closing the load
switch in parallel with it.
If too much generating set capacity is available to supply
the current load, the sets that are not required will begin
their stop delay timers, after which they will drop off the bus
and stop.

Occasionally while one or more sets are already available

in „running on load demand‟ mode, it may be required to
make all generating capacity in the system available to
provide power to the load. For instance, this may be
necessary prior to switching in a large load that the
currently available generating sets may not be able to
supply. To provide this function, a digital input on each
controller in the system must be configured to Remote start
on load. Activating this input will cause each controller to
start it‟s generating set, synchronise with the bus and close
it‟s supply in parallel with it.
The sets will continue to provide power until removal of the
Remote start on load input, when, providing the Remote
start on load Demand input is present, the system will drop
sets off the bus depending upon the total load levels.

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EDIT GENERATOR LOAD CONTROL TAB

Multi-set settings Function

Multiset comms failure action : The action that will be taken
if one or more modules „drop off‟ the multiset communications
link.
Warning: An alarm condition will be given, but the sets will still
be able to run and take load.
Electrical trip: An alarm condition will be given, the set will be
removed from the bus and shutdown after the cooling timer.

Too few modules action : the action that will be taken if the
number of modules communication on the MSC link is less
than the “minimum modules on Multiset comms link” setting.
None : Too few modules on the MSC link will not generate an
alarm condition.
Warning: An alarm condition will be given, but the sets will still
be able to run and take load.
Electrical trip: An alarm condition will be given, the set will be
removed from the bus and shutdown after the cooling timer.
Minimum modules on Multiset comms link : The minimum
number of modules allowed on the MSC link before an alarm
is generated. The type of alarm can be configured using “Too
few modules action” detailed above.
Multiset comms alarms disabled action : The action that will
be taken if the Multiset comms alarms are disabled via
configurable input or external communications control.
None : Disabling the MSC link alarms will not generate an
alarm condition.
Indication : Disabling the MSC link alarms will generate an
„indication‟, but no alarm condition is generated.
Warning: An alarm condition will be given to remind the
user/operator that the MSC alarms have been disabled.
Load level for more sets to run: The load level at which the
550 controller decides that additional generating set capacity is
required to supply power to the load.
Once this load level is exceeded, the next highest priority set in
the sequence (determined using the Genset Run Priority) will
begin it‟s start delay timer. Once this has expired, the set will
run up, synchronise and take load. Should the set fail to
(Not applicable to the 556.) become available, it will communicate this using the MultiSet
Communications Link which will signal the next generating set
in the sequence to take its place.
The starting sequence will be terminated should the load level
drop below the Load level for more sets to run while the start
delay timer is in progress. This allows for short term increases
in load.

NOTE:- It is recommended that each set in the

system has the same value configured for this parameter.

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Multi-set settings Function

Load level for less sets to run: The load level at which the
550 controller decides that generating set capacity can be
reduced by dropping sets off the bus.
Once the load is below this level, the lowest priority set in the
sequence (determined using the Genset Run Priority) will
begin it‟s stop delay timer. Once this has expired, the set will
ramp off load and stop. Should the load level rise above this
set point during the stop delay timer, then the timer is
cancelled and the set will continue to supply power to the load.
(Not applicable to the 556.) This allows for short term drops in load, without decreasing
supply capacity, only for it to be increased again a short while
later.

NOTE:- It is recommended that each set in the

system has the same value configured for this parameter.

NOTE:- When the module assumes that the load is at

the bottom of the ramp the breaker will open.

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LOAD CONTROL

(Only available on load sharing versions of the 55x controller)

Soft transfer Description

When either of the load sharing modes
are selected (see below), the 55x
controller will perform a „soft‟ load transfer
when taking up or shedding load.

Upon activation of the load-switching

device, the 55x load sharing system
controls the generating set to take up the
minimum load. Load is then ramped up to
either the set‟s share of the load (Load
share mode) or to the maximum load
level (Load level control mode).

When a paralleled set is to shed it‟s load,

first the load is ramped down to the
minimum load level, and then the load
switch is deactivated, removing the
generator from the bus.

„Soft transfers‟ of this type have many benefits, the most obvious of which are:
 When the generator is removed from the bus, other sets in the system are not suddenly loaded
with the load share that was being supplied by the generator being removed. Instead, the load
is slowly ramped, allowing time for the remaining sets to take up their share of the load.
 Opening of the load switch occurs at a much lower load level, helping to reduce arcing of the
contacts.

Load control mode

Options :
Disabled: No load sharing will take place.
Load Share (550 only) : The load will be shared between all
the sets in the system.
(Not applicable to the 556.) KW fixed export : The generator will export a fixed amount of
active (kW) power.

NOTE: - (550, 555 and 557 only) KW fixed export is

only used in conjunction with generating sets in parallel
with the mains supply.

NOTE: - The 550 will automatically switch from load

share mode to KW fixed export mode when an input
configured for Mains parallel mode is active.

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Generator full load rating: The full load rating (in kW) of the
set.

(Not applicable to the 556.)

Reactive load control mode
Not available when Active (kW) load share mode is set to
Disabled.

Options :
Disabled: No reactive power (VAr/pf) sharing will take place.
VAr Share: Reactive power (VAr) will be shared between all
the sets in the system.
(Not applicable to the 556.) VAr fixed export: The generator will produce a fixed amount
of reactive power (VAr) for use when in parallel with the mains
supply .

Generator full VAr rating: The full load rating (in VAr) of the
set. This setting is used in conjunction with the full load rating
(VAr) of the other sets in the system to determine the load
share that this set will take (550 only).

(Not applicable to the 556.)

Load ramp rate : The rate at which the generator will be
ramped onto and off the load.

NOTE:- The set will initially take load at the level set
by load ramp minimum and will then increase it‟s load
share at this rate until either
 All the sets have an equal share of the load (550
module only)
or
 The generated power is equal to the setting for „load
parallel power‟

When the set is unloaded it will ramp down at this rate

from the current load level to the level set by load
parallel ramp minimum before being removed from the
bus (or mains supply).

3.1.11 CONNECTIONS TO GOVERNOR CONTROLLER AND AVR.

For comprehensive details on how to connect your 550, 555 and 557 controllers to a wide variety of
electronic governor controllers and AVRs, see the DSE Guide to Synchronising and Load sharing.

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3.1.12 EDIT SYSTEM LEVELS

Only applicable to the 556.

EDIT SYSTEM TAB

System Function
Minimum number of The action that will be taken, if the minimum number of sets available on
sets the common bus, prior to the bus closing is not reached before the delay
time has expired.
Only applicable to the None: No action will be taken.
556. Warning: An alarm condition will be given, but the sets will still be able to
run and take load.
Electrical trip: An alarm condition will be given, the sets will be removed
from the bus and shutdown after the cooling timer.

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System Function
Insufficient capacity The action that will be taken, if the generating system is not large enough
to ramp the mains to the desired level. The action is delayed by the delay
Only applicable to the time.
556. None: No action will be taken.
Warning: An alarm condition will be given, but the sets will remain on
load.
Plant Battery Undervolts Plant Battery Undervolts -
 = Low Plant voltage trip will NOT give a warning alarm
Only applicable to the  = Low Plant voltage WILL give a warning alarm in the event of the
556. generator plant battery voltage falling below the displayed „low voltage
alarm’ value. The „low voltage alarm’ value can be adjusted to suit user
requirements.
Should the input fall below this value the module will initiate the low voltage
delay timer, if the voltage remains low and the timer expires, a low voltage
warning will be given.

The voltage must return to above the „low voltage return‟ setting before the
55x module will consider that it is back with in limits.
(i.e. With a LV trip of 10.0V and a LV return of 12.0V, the plant voltage
must return to 12.0V following a low voltage event to be considered within
limits.)
Plant Battery Overvolts Plant Battery Overvolts -
 = High Plant voltage trip will NOT give a warning alarm
Only applicable to the  = High Plant voltage WILL give a warning alarm in the event of the
556. generator plant battery voltage rising above the displayed „High voltage
alarm’ value. The „high voltage alarm’ value can be adjusted to suit user
requirements.
Should the input rise above this value the module will initiate the high
voltage delay timer, if the voltage remains high and the timer expires, a
high voltage warning will be given.

The voltage must return to below the „high voltage return‟ setting before
the 55x module will consider that it is back with in limits.
(i.e. With a HV trip of 27.0V and a HV return of 25.0V, the plant voltage
must return to 25.0V following a high voltage event to be considered within
limits.)

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3.1.13 EDIT ENGINE LEVELS

(Not applicable to the 556.)

This menu allows the engine configurable trip values to be edited to the users required levels. The
following menu is displayed:

EDIT ENGINE CRANK DISCONNECT TAB

NOTES
1:- The 55x module has five possible sources of crank disconnect, namely magnetic
pickup, alternator frequency, or voltage, engine oil pressure or engine charge alternator
voltage. Any of these sources may be used individually, but it is also possible to use
multiple sources or even all five. If this is the case the source which reaches it‟s crank
disconnect level first will cause the starter motor to disengage regardless of t he state of
the remaining monitored sources. This feature allows for a much faster crank
disconnect response leading to less wear on the engine and starter components, and
provides added safety in case one source is lost, by a broken fan belt or tripped f uses for
example.

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LEVELS DESCRIPTION

Crank Disconnect Function

Crank disconnect on (Only available if using Generator Frequency Sensing)
generator frequency This level dictates the value that has to appear on the alternator frequency
(Not applicable to the input (if used) before the starter motor will be instructed to disengage.
556.)
Crank disconnect on (Only available if using Magnetic Pick-up Sensing)
magnetic pickup This level dictates the value that has to be given by the magnetic pickup
(Not applicable to the sensor (if used) before the starter motor will be instructed to disengage.
556.)
Crank disconnect on (Only available if using Generator Frequency Sensing)
generator voltage  = Generator voltage will NOT be used for crank disconnect.
 =Generator voltage WILL be used for crank disconnect in the event of
(Not applicable to the the charge voltage exceeding the displayed „crank disconnect on gen
556.) voltage‟ value. The „crank disconnect on gen voltage’ values can be
adjusted to suit user requirements as detailed below.
This level dictates the value that has to be generated by the generator
before the starter motor will be instructed to disengage.

CAUTION!:- If this feature is not to be used ensure that this

setting is set to OFF to prevent premature crank disconnect.
Crank disconnect on  = Charge alternator voltage will NOT be used for crank disconnect.
charge alternator  =Charge alternator voltage WILL be used for crank disconnect in the
voltage event of the charge voltage exceeding the displayed „crank disconnect on
chg alt‟ value. The „crank disconnect on chg alt’ values can be adjusted to
(Not applicable to the suit user requirements as detailed below.
556.) This level dictates the value that has to be generated by the engine charge
alternator before the starter motor will be instructed to disengage. This
setting can be used to obtain a crank disconnect much earlier than if
alternator speed sensing is used, particularly if using alternators fitted with
digital voltage regulators as these can take some time to produce an
output. Alternatively the charge alternator could be used alone to provide
crank disconnect on such as pump sets where no alternative speed
sensing source is available.

CAUTION!:- If this feature is not to be used ensure that this

setting is set to OFF to prevent premature crank disconnect.

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Crank Disconnect Function

Crank disconnect on oil  = Engine oil pressure will NOT be used for crank disconnect.
pressure  =Engine oil pressure WILL be used for crank disconnect in the event of
the oil pressure exceeding the displayed „crank disconnect on oil pressure‟
(Not applicable to the value. The „crank disconnect on oil pressure’ values can be adjusted to
556.) suit user requirements as detailed below.
This level dictates the value that has to be reached by the engine oil
pressure sender reading before the starter motor will be instructed to
disengage. This setting can be used to obtain a crank disconnect much
earlier than if alternator speed sensing is used, particularly if using
alternators fitted with digital voltage regulators as these can take some
time to produce an output. Alternatively the charge alternator could be
used alone to provide crank disconnect on such as pump sets where no
alternative speed sensing source is available.

CAUTION!:- If this feature is not to be used ensure that this

setting is set to OFF to prevent premature crank disconnect.
Check oil pressure prior to starting -
If oil pressure is required to be monitored to provide a crank disconnect
and the feature is set to OFF; The software will query if oil pressure should
be monitored as a indication of engine at rest:
 = Engine oil pressure will NOT be monitored to check if the engine is at
rest. This would be used if an oil prime or pre-lubrication system was
fitted, and would ensure that the engine would be allowed to start if oil
prime was operating.
 =Engine oil pressure WILL be used to ensure that the engine is at rest.
This is a back up to prevent the start motor from being engaged onto a
running engine in the event of all other speed sensing forms being
unavailable.

CAUTION!:- This is a safety feature and should only be set to

OFF if it is strictly necessary to disable oil pressure monitoring at
rest.

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EDIT ENGINE SPEED TAB

(Not applicable to the 556.)

LEVELS DESCRIPTION

Speed Settings Function

Generator Under Speed These settings are used to configure the generator under speed alarm:-
Shutdown -
(Not applicable to the  = Generator Under speed will NOT give a Shutdown alarm
556.)  = Generator Under speed WILL give a shutdown alarm in the event of
the generator speed falling below the displayed „underspeed trip‟ value.
The „underspeed trip‟ value can be adjusted to suit user requirements.
Pre-alarm -
 = Generator Under speed will NOT give a pre-alarm warning
 = Generator Under speed WILL give a pre-alarm warning in the event of
the generator speed falling below the displayed „under speed pre-alarm‟
value. The „under speed pre-alarm’ value can be adjusted to suit user
requirements.

The speed must return to above the „Underspeed return‟ setting before the
55x module will consider it back within limits.

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Speed Settings Function

Generator Over Speed These settings are used to configure the generator over speed alarm:-
Pre-alarm -
(Not applicable to the  = Generator Over speed will NOT give a pre-alarm warning
556.)  = Generator Over speed WILL give a pre-alarm warning in the event of
the generator speed rising above the displayed „over speed pre-alarm‟
value. The „over speed pre-alarm’ value can be adjusted to suit user
requirements.

The speed must return to below the „Over speed return‟ setting before the
55x module will consider that it is back with in limits.
Shutdown -
This is the setting at which a Generator Over speed will give a shutdown
alarm in the event of the generator speed rising above the displayed „over
speed trip‟ value. The „over speed trip‟ value can be adjusted to suit user
requirements.
Overshoot Over-speed Overshoot during Overshoot timer-
This value is used to prevent nuisance tripping on generators where a slow
(Not applicable to the response governor allows the engine to overspeed slightly during start-up.
556.) This setting allows the normal overspeed shutdown level to be exceeded
by a percentage (up to a maximum of 10%) for the duration of the
overspeed overshoot timer. Should the engine speed exceed this
temporarily elevated level it will be shutdown. Once the overspeed
overshoot timer has expired the overspeed shutdown value is restored to
the normal level.

NOTE:- This is not a delay on overspeed shutdown, only a

temporary raising of the overspeed value, therefore overspeed
protection is not compromised.

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Speed Settings Function

Magnetic Pickup alarms Open Circuit
The P55x module will monitor the Magnetic pick-up input to ensure that
(Not applicable to the the MPU device is actually connected (if configured to use Magnetic
556.) Pickup). If it detects that the magnetic pickup circuit is high resistance an
„Open Circuit‟ alarm will be triggered. The user can configure the module
to either; Alarm but continue to operate the generator (only to be used if
other speed sensing sources are available), or to shutdown the generator
until the fault is rectified.
Actions
Warning (Alarm only, No shutdown)
Shutdown (Alarm and shutdown)

NOTE:- This alarm will be active as soon as the P55x module is

powered up. Therefore if the module is powered up without a
magnetic pickup fitted, but is configured to be used, an alarm will
be triggered.

Loss of Speed Signal

The P55x module will monitor the Magnetic pick-up input to ensure that a
value signal is received once cranking commences. If it does not detect a
magnetic pickup signal a „Loss of speed signal‟ alarm will be triggered.
The user can configure the module to either; Alarm but continue to operate
the generator (only to be used if other speed sensing sources are
available), or to shutdown the generator until the fault is rectified.
Actions
Warning (Alarm only, No shutdown)
Shutdown (Alarm and shutdown)

CAUTION!:- These alarms are set to SHUTDOWN as default.

They should only be set to WARNING if it really is necessary and
ONLY if alternative speed sensing sources are available to the
P55x module to use. Failure to observe this may result in damage
to the engine and/or starting equipment.

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EDIT ENGINE PLANT BATTERY TAB

(Not applicable to the 556.)

LEVELS DESCRIPTION

Plant Battery Function

Plant Battery Undervolts Plant Battery Undervolts -
 = Low Plant voltage trip will NOT give a warning alarm
(Not applicable to the  = Low Plant voltage WILL give a warning alarm in the event of the
556.) generator plant battery voltage falling below the displayed „low voltage
alarm’ value. The „low voltage alarm’ value can be adjusted to suit user
requirements.
Should the input fall below this value the module will initiate the low voltage
delay timer, if the voltage remains low and the timer expires, a low voltage
warning will be given.

The voltage must return to above the „low voltage return‟ setting before the
55x module will consider that it is back with in limits.
(i.e. With a LV trip of 10.0V and a LV return of 12.0V, the plant voltage
must return to 12.0V following a low voltage event to be considered within
limits.)

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Plant Battery Function

Plant Battery Overvolts Plant Battery Overvolts -
 = High Plant voltage trip will NOT give a warning alarm
(Not applicable to the  = High Plant voltage WILL give a warning alarm in the event of the
556.) generator plant battery voltage rising above the displayed „High voltage
alarm’ value. The „high voltage alarm’ value can be adjusted to suit user
requirements.
Should the input rise above this value the module will initiate the high
voltage delay timer, if the voltage remains high and the timer expires, a
high voltage warning will be given.

The voltage must return to below the „high voltage return‟ setting before
the 55x module will consider that it is back with in limits.
(i.e. With a HV trip of 27.0V and a HV return of 25.0V, the plant voltage
must return to 25.0V following a high voltage event to be considered within
limits.)
Charge Alternator Charge Alternator Failure -
Failure  = Charge alternator low voltage will NOT give a warning alarm
 = Charge alternator low voltage WILL give a warning alarm in the event
(Not applicable to the of the charge alternator voltage falling below the displayed „Charge fail
556.) alarm’ value. The „Charge Fail alarm’ value can be adjusted to suit user
requirements.
As the input is a true analogue value total failure of the charge alternator is
not the only failure that the module will provide protection for. Faults which
cause the output voltage to fall, such as worn brushes etc., will cause the
alarm to operate.

The voltage must return to above the „Charge Fail return‟ setting before
the 55x module will consider that it is back with in limits.

NOTE:- If this input is not used ensure that this setting is set to
 to prevent the possibility of a spurious Charge Fail Alarm
occurring.

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3.1.14 EDIT ENGINE MAINTENANCE ALARM TAB

(Not applicable to the 556.)

SETTINGS DESCRIPTION

Maintenance Function
Alarm Settings
Enable Maintenance Enable Maintenance Alarm -
Alarm  = The module will not monitor the engine maintenance intervals.
 = The module will monitor the engine maintenance intervals and issue
an alarm once maintenance become due.
(Not applicable to the
556.)
Force engine shutdown Force engine shutdown when maintenance is due -
when maintenance is  = In the event of a Maintenance alarm being activated, the module will
due only issue a warning alarm. The engine will be allowed to continue running.
The alarm will remain present until the maintenance reset is operated..
 = In the event of the Maintenance alarm being activated, the module will
issue an alarm and will SHUTDOWN the engine. Further operation of the
engine will not be possible until the maintenance reset is operated.
(Not applicable to the
556.) CAUTION!:- This option will prevent any operation of the
engine once triggered, it is recommended that the function is used
in conjunction with the external maintenance reset to prevent loss
of gen-set availability.

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Maintenance Function
Alarm Settings
Running Hours Interval Running Hours Interval-
This setting is used to select the amount of running hours between
maintenance alarms. This should be in accordance with the engine
manufacturer‟s recommendations. Once the number of hours running
before maintenance has reached zero, a maintenance due alarm will be
(Not applicable to the issued. This will remain present until a maintenance reset command is
556.) sent to the module (either from the P810 software or from a digital input),
the running hours interval counter will then be reset to the value selected.
Maintenance Date Maintenance Date Interval -
Interval  = The module will only monitor engine running hours between
maintenance intervals. This is the normal mode of operation for engines
which will accumulated a large number of running hour in the maintenance
period. E.g. Prime Power applications.
 = The module will monitor both the engine running hour and calendar
(Not applicable to the months between maintenance intervals. Whichever expires first will
556.) trigger a maintenance alarm. This mode is used for engines which may
not accumulate many running hours in the maintenance period. E.g
Standby power applications

When enabled the module will monitor the passage of calendar months in
addition to the engine running hours. Whichever setting expires first will
trigger a maintenance due alarm, ensuring that the engine still receives
regular attention.

CAUTION!:- The Maintenance alarm can only be reset either via the P810 software
„Re-Calibrate‟ tab or from a digital input configured as „Maintenance Reset‟. Ensure that
suitable arrangements are made to ensure that at least one of these methods is made
available to reset the maintenance alarm on site.
When the „Maintenance Reset‟ is performed the maintenance interval values will be re -
loaded into the module and will start to countdown again.
E.g. If the maintenance interval is set to 250 hours when the reset is issued then 250
hours running will be re-loaded into the maintenance interval timer.

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3.1.15 EDIT SCHEDULER

This menu allows the scheduled run events to be configured. These events will
automatically start and run the generator at a given time for a given duration. This
function can be used to provide a regular generator exercise feature, or a pre-configured
run for peak lopping purposes, etc.

EDIT SCHEDULER TAB

NOTES
1:- The 55x Module will only respond to scheduled run events if in the „auto‟ mode. The
engine will only be started if there are no shutdown alarms present.
2:- Should the module not be able to run when a scheduled event is called the event will
not be cancelled but will remain active for the duration configured. Therefore should the
module be restored to a condition where it can run, it will act in accordance with the
scheduled run settings.
3:- If the „Auto restore inhibit‟ input is active and an on-load scheduled run is requested
the generator will start and take load. However at the end of the scheduled run the
generator will remain running on-load until the „Auto restore inhibit‟ input is de-activated.
4:- It is recommended that an LED is configured to indicate „Calling for Scheduled Run‟ to
avoid operator confusion as to why the gen-set my be running for no apparent reason.

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SETTINGS DESCRIPTION

Sheduler Settings Function

Enable Exercise Enable Exercise Scheduler -
Scheduler  = The module will not respond to the scheduled run commands from the
exercise scheduler.
 = The module will respond to the scheduled run commands from the
exercise scheduler.
Scheduled Runs are Scheduled Runs are on-load -
On-load  = In the event of a scheduled run command the module will start the
generator and run off-load for the duration of the scheduled run. E.g. To
exercise a standby generator without interrupting the load. Should a
remote start/mains failure occur during the off-load run the gen-set will
take load as normal.
 = In the event of a schedule run command the module will start the
generator and the generator will take load for the duration of the scheduled
run. E.g. For a timed peak lopping application.
Exercise Scheduler Exercise Scheduler -
Day - Day of the week that the event will occur.
Start - The Time of Day that the scheduled run command will be issued.
Run Time - The duration that the scheduled run command will be present
for, therefore the amount of time the generator will run for.

CAUTION!:- Should the generator take load during a scheduled run, either because
the run was configured to be „on load‟, or a remote start/mains failure occurred during
the run; if the „Auto restore inhibit‟ input is active the gen-set will not stop at the end of
the scheduled run, until the „Auto restore inhibit‟ input becomes in-active.

ADD NEW RUN

To add a new scheduled run event simply; Select the day of the Week the run is required (i.e
Tuesday), select the time of day the run is to start (i.e 13:00) and select the duration of the run (i.e.
1 hour) and Click „Add‟.

NOTE:- Should a conflict arise between existing scheduled runs and the additional
one, the software will reject the new run and highlight the conflicting event in RED.
Please check the conflict and correct and re-try.

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3.1.16 EDIT LANGUAGES

This menu is used to configure which languages are available in the module. Each
module is capable of displaying one of eight different stored languages. Four languages
are factory set in the module; English, French, German and Spanish. A further four
languages can be selected during configuration. Language selection can then be made from the
front panel keys of the module - refer to the appropriate 55x manual for further details.

EDIT LANGUAGES TAB

NOTES
1:- It is only possible to send languages to the module which exist on the PC that is
sending the configuration. It is not possible to read the language files from a module,
only the information regarding which languages are actually set. Therefore care must be
exercised when „cloning‟ modules which have been configured on different PC‟s. Always
ensure that the PC has the correct languages files available.
2:- When configuring a module and selecting extra languages, the configuration Write
time will be increased for each additional language requested by the module. The
module will request the language files for the new configuration first and then will
request the new configuration .
3:- When configuring an module which already has all four user configurable languages
set, if a different language is selected from those already in the module, all language files
will be removed and the new selection written to the module.
4:- It is not actually possible to remove any languages once written to the module.
However languages can be over-written with new ones.
5:- If the language required is not on the list please contact Deep Sea Electronics PLC
regarding possible translation and software update to include it.

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4 SCADA MENU
4.1 DIAGNOSTICS

A particularly useful feature of the module is its ability to provide real-time diagnostic information to
the PC. This can be used to give on-screen details of the operation of the module and generating
set performance.

A number of different diagnostic displays are available:-

The first display is Mimic Display, This provides at-a-glance monitoring of the system, all non-
essential information is hidden. Clear graphical displays allow easy control and performance
monitoring. Should an alarm occur this is clearly displayed by an „Alarm‟ legend. This page
provides the normal operator control interface for remote operation (if enabled)

The second display is the Alarm Display this allows the user to see details on any alarm conditions
which are currently active. The module internal firmware revision details are also given; this is to aid
DEEP SEA ELECTRONICS technical staff in the event of a query.

The third display is the Status Display this allows the user to see at a glance the values of all
measured inputs and the status of any of the digital inputs. State of the output relays and LED‟s
are also displayed. As the displays are real-time the opening and closing of the inputs and outputs
can be viewed this can assist in system performance monitoring and fault finding.

The Forth display is the Instruments Display this allows the user to see at a glance most of the
measured values to allow monitoring of the generator performance.

The fifth display is the More Instruments Display this allows the user to see further measured
values.

The final tab allows the operator to interrogate the Event log stored in the module,
allowing recent shutdown events to be viewed.

NOTE:- The display screen are updated by information sent from the module, if the
communications link to the module is lost the information displayed could be incorrect
and is therefore „greyed out‟. A small icon in the bottom right of each display indicates
that the link to the module is healthy.

Communication Link is OK when „beating Heart‟ is displayed.

Communication Link is OK when „beating Heart‟ is displayed.

Communication Link is not functioning, no data is being received. Check „Set-up‟

and ensure module is connected. You may need to click on „Dial‟ or „Connect via
810/RS485‟ to establish the link.

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4.1.1 COMMUNICATIONS STATE INDICATION

Comms:- A small icon in the bottom right of the screen indicates that the link to the module is
healthy.

Communication Link is OK when „beating Heart‟ is displayed.

Communication Link is OK when „beating Heart‟ is displayed.

Communication Link is not functioning, no data is being received.

Check „Set-up‟ and ensure module is connected. You may need
to click on „Dial‟ or „Connect via 810/RS485‟ to establish the link.

Security:- A small icon indicates the security state of the link to the module.

No valid PIN has been entered for the currently connected module.
Read only access – Operator can view module parameters but
can not change operating mode or reset alarms,etc.
Valid PIN entered, full read/write access – Operator can view
module parameters and control the module, resetting alarms etc.

Instrumentation:- A small icon at the bottom of the screen indicates the instrumentation level of
the module connected.

Basic Instrumentation - Module offers Volts, Amps and Frequency

reading for the Generator
Enhanced (Power Measurement) Instrumentation – Module offers
Basic instrumentation and Kw, KVA, KVAr, pf, etc.

Module Type:- A small icon in the bottom left of the screen indicates the type of module and any
options fitted.

Module type unknown (prior to comms link being made or when

link is lost)
Currently connected module is 550 Automatic Start Module

Currently connected module is 555 or 557 Automatic Mains

Failure Module

Currently connected module is 556 multi set ATS / mains

controller module
Currently connected module has check sync capability only.

Currently connected module has check sync with auto

synchronisation capability
Currently connected module is a multiset load share controller

Currently connected module is a load control module for single set

parallel with the mains (utility) supply
Currently connected module has RS232 communications card
fitted
Currently connected module has RS485 communications card
fitted

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4.1.2 REQUESTING MODULE SETTINGS FOR SCADA DISPLAY (IF ENABLED)

Once connected, the software will ask the module to send details of its internal configuration. This
is then used by the SCADA display to provide more detailed information about the operation of the
module and the remote site. While this information is being received the following screen will be
displayed:-

NOTE:- The additional information is used to identify the function of inputs, outputs
and LED‟s etc. If this extra detail is not required then the cancel button can be pressed
to stop the transfer. This facility can be disabled in „Setup this software‟ if it is not
required.

4.1.3 MODULE SECURITY

To prevent unauthorised access to the module a Password Identity Number (PIN number)
can be stored in the module. Unless this PIN number is entered it will not be possible to
re-configure the module using P810 or to operate the remote control SCADA pushbuttons.
lus
This PIN number is set using the Link500P software.

CAUTION!:- Ensure that you make a note of the PIN number when you allocate it to a
module. With out the correct PIN number it will be impossible to gain configuration
access to the module. If the PIN number is lost the module will need to be returned to
DSE to be re-initialised – All module setting will however be lost in this operation.

NOTE:- The default PIN number in the module is “0000”.

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If the password is set to something other than the default “0000” P810 will display the following
screen:-

Using the selectors the correct PIN should be selected and then the OK button selected. The PIN
entered will be compared against the module PIN and if a match is found access will be granted.
This access will remain active for as long as the connection is maintained by the P810 software. If
the user selects to close the communication link the module will be instructed to secure itself again,
and if the link is re-established the password will be requested again before control of the module is
possible. Should the link to the PC be broken due to a comms error the module will wait a short
period of time and if the comms link is not re-established it will secure itself again and request a
correct PIN.

When the link is re-established the P810 software will try to use the last PIN number entered during
that session and if this fails it will try the default PIN number, if this also fails it will then prompt the
user to enter the module PIN.

If an incorrect password is sent to the module the following screen is displayed:-

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The module will allow three attempts to enter the PIN number – If this is exceeded it will stop
responding to attempts for a period of 60 seconds. The following message will be displayed:-

After this period the module will start checking the PIN numbers again an further two attempts will
be granted. If these are both incorrect the module will again stop responding for double the
previous period. This will continue to a maximum wait period between retries of 64 minutes. This
is to prevent a more determined attack on the security of the module via a remote link.

CAUTION!:- Ensure that you make a note of the PIN number when you allocate it to a
module. With out the correct PIN number it will be impossible to gain configuration
access to the module. If the PIN number is lost the module will need to be returned to
DSE to be re-initialised – All module setting will however be lost in this operation.
CAUTION!:- Setting a PIN number in the module will stop all access to the module via
the P810 software in addition to the RS232 and RS485 ports. Therefore it is important to
ensure that any field service personnel who are likely to need access to the module
configuration as advised of the PIN number prior to visiting site. Without the correct PIN
number the module will not allow changes to its configuration.

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4.2 MIMIC TAB

If the Mimic Display option is selected the display will show:

NOTE:- Using the Mouse to „click‟ on the buttons will allow the module to be operated
from the PC screen. This function can be used to provide remote control of the 55x
module via the 810 interface. The 810 interface cable can be extended up to 100 meters
(from the module to the 810).

The remote control facility can be disabled from the „Set-up‟ tab if remote monitoring
only is required.

Modules also have load transfer pushbutton control available on the mimic display.
This facility can be disabled from the „Set-up‟ tab if remote monitoring only is required.

CAUTION!:- If the module has a PIN security number set, then it will not be possible
to send remote control commands to the module, unless the correct Security Access is
given.

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4.3 ALARM STATUS TAB

If the Status Display option is selected the display will show:

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4.4 STATUS DISPLAY TAB

If the Status Display option is selected the display will show:

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4.5 BASIC INSTRUMENTATION TAB

If the Basic Instruments Display option is selected the display will show:

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4.6 MORE INSTRUMENTATION TAB

If the More Instrumentation Display option is selected the display will show:

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4.7 EVENT LOG TAB

If the Event Log option is selected the display will show:

READ EVENT LOG

To interrogate the module‟s onboard event log the „Read Event log‟ button must be operated. The
module will then send the contents of its Event log to the PC.

PRINT LOG
This button will generate a print-out of the displayed event log.

NOTE:- The event log display is only updated when the „Read Event Log‟ button is
operated. Any subsequent events stored in the module will not appear on the PC unless
an update is requested. To prevent possible user confusion the event log display is
cleared whenever a different Tab in P810 is selected, or if the link to the module is lo st.
It is not possible to „Clear‟ the module event log.

The Event log can only be viewed on V2.00 or later version modules.

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5 SETUP MENU OPTIONS

5.1 SETUP
This menu is used to access the software configuration file, to customise the way the software
operates with the PC system. When selected the following is displayed :

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Setup This Function

Software
Communications Communications settings configure how the software is to communicate
Settings with the module.
Change COM Port (COM2) -
This menu option is used to configure the software to use the appropriate
COM port on the PC. Possible ports are COM1, COM2, COM3 or COM4.
The COM ports are the RS232 interface terminals normally located on the
rear of the PC, the module configuration software can use any one of
these ports. A check should be made to ensure that the ports are not
already in use by other sources such as mouse drivers or modems.

Normally COM2 is the spare port with COM1 being used by a mouse. This
can vary from PC to PC, so it is recommended that you check your
configuration by referring to the documentation supplied with your PC or by
contacting your PC support personnel. Should you still experience
problems contact DEEP SEA ELECTRONICS for assistance.

When using the USB version of P810 interface, the USB driver will create
a „virtual COM port‟ (i.e. COM6). This must be selected in the set up tab
for the USB P810 to operate. The „virtual COM port‟ may only be visible
when the USB P810 is connected to the PC.

NOTE:- A quick check of correct communication with the

module can be made by selecting the SCADA diagnostics mode, if
no „Heartbeat‟ is displayed this indicates that a communications
link has not been established. Check the COM port setting as
described above.

Local (PC) display These options are used to set up certain display features affecting the way
settings P810 displays information to the user.
Display 3ph 4wire voltage settings as ph-ph-
 = On Edit Generator voltage tab the voltage settings are all referred to
as Phase to Neutral values.
 = On the Edit Generator voltage tab the voltage settings are all referred
to as Phase to Phase.
Display Oil pressure in KPa-
 = On the SCADA instrument page the Oil pressure will be displayed as
PSI and BAR.
 = On the SCADA instrument page the Oil pressure will be displayed as
Kpa.
Connection Options Use modules setting for SCADA display -
 = Basic generic SCADA display is used.
 = When connection is made the module will transmit its current settings
for use by the SCADA display. The SCADA display can then correctly
identify the functions of user configured inputs and outputs, etc.

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Setup This Function

Software
Security Settings These options are used to set up certain security features, which will affect
users with lower level passwords.
Remote Control Enabled-
 = If the remote control facility is disabled then the facility is removed
from the „Mimic‟ diagnostic SCADA display in all password levels.
 = If the remote control facility is enabled then a set of control buttons will
be displayed in the „Mimic‟ diagnostic SCADA display in all password
levels. If these are operated, (by using the mouse and clicking on them)
then the appropriate command is sent via the P810 interface to the 55x
module.
Remote Load Switching-
 = If the remote load switching is disabled then the facility is removed
from the „Mimic‟ diagnostic SCADA display in all password levels.
 = If the remote load switching is enabled then a set of control buttons
will be displayed in the „Mimic‟ diagnostic SCADA display in all password
levels. If these are operated, (by using the mouse and clicking on them)
then the appropriate command is sent via the P810 interface to the 55x
module.

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5.1.1 OPERATOR PASSWORD

This option is used to change the operator level password used to access the software. In operator
only limited changes can be made to the module configuration (Timer settings only), existing config
files cannot be overwritten only new ones created.

The operator level password can only be changed if the Engineering level password is known; this
is to prevent unauthorised password changes being made.

NOTE:- The passwords are only to give access to the software for configuring the
module, not for access to the module itself.

When the option is selected the following will be displayed:

Type in the NEW password, this password is limited to 20 characters maximum, any combination of
numbers and letters can be used. The software IS case sensitive.

Re-enter the NEW password, press the „OK‟ button.

The passwords will be verified and if they do not match the screen will display:

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5.1.2 TECHNICIAN PASSWORD

This option is used to change the TECHNICIAN level password used to access the software. In
Technician level access is limited to the module configuration only, the module sender calibration,
internal clock and hour run counter cannot be adjusted.

The technician level password can only be changed if the Engineering level password is known, this
is to prevent unauthorised password changes being made.

NOTE:- The passwords are only to give access to the software for configuring the
module, not for access to the module itself.

When the option is selected the following will be displayed:

Type in the NEW password, this password is limited to 20 characters maximum, any combination of
numbers and letters can be used. The software IS case sensitive.

Re-enter the NEW password, press the „OK’ button.

The passwords will be verified and if they do not match the screen will display:

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5.1.3 MAINTENANCE PASSWORD

This option is used to change the MAINTENANCE level password used to access the software. In
MAINTENANCE level access is limited to adjusting the internal clock and hour run counters, the
accumulated instrumentation and performing a software maintenance reset.

The Maintenance level password can only be changed if the Engineering level password is known,
this is to prevent unauthorised password changes being made.

NOTE:- The passwords are only to give access to the software for configuring the
module, not for access to the module itself.

When the option is selected the following will be displayed:

Type in the NEW password, this password is limited to 20 characters maximum, any combination of
numbers and letters can be used. The software IS case sensitive.

Re-enter the NEW password, press the „OK’ button.

The passwords will be verified and if they do not match the screen will display:

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5.1.4 ENGINEERING PASSWORD

This option is used to change the engineering level password used to access the software.

If the software is accessed using the engineering password, all values are available for modification
including the complete module configuration and sender calibration, internal clock and hours run
counter.

NOTE:- The passwords are only to give access to the software for configuring the
module, not for access to the module itself. The default passwords are blank and when a
password is requested press the  button.
When the option is selected the following will be displayed:

Type in the NEW password, this password is limited to 20 characters maximum, any combination of
numbers and letters can be used. The software IS case sensitive.

Re-enter the NEW password, press the „OK’ button.

The passwords will be verified and if they do not match the screen will display:

NOTE:- A fifth password level exists for use where the module is being used to
provide a remote monitoring display on a PC. If the password „MIMIC‟ is entered on
start-up the software will enter the diagnostic Mimic display. No changes to any of the
module settings or software configuration can be made without the correct operator or
engineering password being entered. Refer to the „Diagnostics‟ section of this manual.

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6 RE-CALIBRATION MENU
6.1 RE-CALIBRATE CONTROLLER
This menu is used for three purposes, the first is configure the module to read the Oil pressure and
coolant temperature senders correctly. The second function to allow the engineer to set the
module‟s internal clock, hours run counter, KW Hour meter, etc, etc. The Third is to allow the
operator to perform a software maintenance reset in the event of the module maintenance alarm
being active.

NOTE:- The re-calibration display screens are updated by information sent from the
module, if the link to the module is lost the information displayed could be incorrect and
is therefore „greyed out‟. A small icon in the bottom right of each diagnostic display
indicates that the link to the module is healthy.

Alternating with = OK.

= No Data. Check „Set-up‟ and ensure module is connected.

When selected the following is displayed :

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6.1.1 DATE / TIME RE-CALIBRATION

This option will allow the engineer to re-calibrate the modules‟ internal clock

DATE AND TIME

There are two possible ways to set the module time and date:-
1) Using the „Date‟ and „Time‟ tools on the screen set the required module time and date and then
press the „SET‟ button. The time and date set will then be transferred to the module and the
„Current module setting‟ display will change to reflect this.
2) If you wish to match the module time and date to the same settings as used by your PC simple
press the „Use PC time‟ button. The current time and date will be taken from your PC clock and
sent to the module. Again the „Current module setting‟ display will change to reflect this.

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6.1.2 ENGINE RUN RE-CALIBRATION

(Not applicable to the 556.)

This option will allow the engineer to re-calibrate the modules‟ hours run and number of starts
counter.

ENGINE RUNTIME
(Not applicable to the 556.)
It is possible to set the module engine hours run counter to the required value, for instance if the
control system is to be used with an existing generating set, the hours run reading can be
transferred to the new control system, thereby maintaining the history of the generating set.
Alternatively, the hours run counter on a new generator could be reset to zero following testing.

To set the hours run simply set the accumulated time in the tool provided and press the „SET‟
button. The hours run value entered will be sent to the module. The „Current module reading‟
display will change to reflect this.

NUMBER OF STARTS
(Not applicable to the 556.)
It is possible to set the module number of starts counter to the required value, for instance if the
control system is to be used with an existing generating set, the starts reading can be transferred to
the new control system, thereby maintaining the history of the generating set. Alternatively, the
starts counter on a new generator could be reset to zero following testing.

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6.1.3 TRANSDUCERS

(Not applicable to the 556.)

This option will allow the engineer to re-calibrate the module transducers such that it will read
correctly the oil pressure and coolant temperature values. This action may be necessary as the
senders used for sensing the pressure and temperature are electro/mechanical devices and as
such suffer from a degree of inaccuracy. The ability to re-calibrate the senders is akin to turning
the adjustment screw on a conventional engine gauge.

CAUTION!:- To re-calibrate the senders a known good, accurate sensing device must be
used and the module reading adjusted to match.

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OIL PRESSURE
(Not applicable to the 556.)
The reading shown below the adjustable slider is the current module reading. Read the actual Oil
pressure off the accurate sensing device and then by moving the slider up or down adjust the value
displayed to match that of the accurate sensing device. Once matched release the slider, the new
value will be stored in the module.

COOLANT TEMPERATURE
(Not applicable to the 556.)
The reading shown below the adjustable slider is the current module reading. Read the actual
coolant temperature off the accurate sensing device and then by moving the slider up or down
adjust the value displayed to match that of the accurate sensing device. Once matched release the
slider, the new value will be stored in the module.

If at any time you wish to return the settings to standard and remove the re-calibration applied to the
senders simply press the „Restore default calibration‟ button. This could be used for example if the
sender calibration appeared inaccurate and was modified, then a panel wiring fault was traced as
being the cause of the inaccuracy.

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6.1.4 ACCUMULATED

This option will allow the engineer to calibrate the modules‟ accumulated memory

Pos KWh
It is possible to set the module‟s KWh counter to the required value, for instance if the control
system is to be used with an existing generating set, the hours run reading can be transferred to the
new control system, thereby maintaining the history of the generating set. Alternatively, the KWh
counter on a generator could be reset to zero following return from rental.

To set the KWh simply set the accumulated value in the tool provided and press the „SET‟ button.
The hours run value entered will be sent to the module. The „Current module reading‟ display will
change to reflect this.

Neg KWh
It is possible to set the module‟s KWh counter to the required value, for instance if the control
system is to be used with an existing generating set, the hours run reading can be transferred to the
new control system, thereby maintaining the history of the generating set. Alternatively, the KWh
counter on a generator could be reset to zero following return from rental.

To set the KWh simply set the accumulated value in the tool provided and press the „SET‟ button.
The hours run value entered will be sent to the module. The „Current module reading‟ display will
change to reflect this.

KVAh
It is possible to set the module‟s KVAh counter to the required value, for instance if the control
system is to be used with an existing generating set, the hours run reading can be transferred to the
new control system, thereby maintaining the history of the generating set. Alternatively, the KVAh
counter on a generator could be reset to zero following return from rental.

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To set the KVAh simply set the accumulated value in the tool provided and press the „SET‟ button.
The hours run value entered will be sent to the module. The „Current module reading‟ display will
change to reflect this.

KVArh
It is possible to set the module KVArh counter to the required value, for instance if the control
system is to be used with and existing generating set, the hours run reading can be transferred to
the new control system, thereby maintaining the history of the generating set. Alternatively, the
KVArh counter on a generator could be reset to zero following return from rental.

To set the KVArh simply set the accumulated value in the tool provided and press the „SET‟ button.
The hours run value entered will be sent to the module. The „Current module reading‟ display will
change to reflect this.

Clear All
If at any time you wish to zero all the settings simply press the „Clear All‟ button.

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6.1.5 MAINTENANCE RESET

(Not applicable to the 556.)

RESET
It is possible to reset the maintenance due alarm back to the pre-configured interval.
When operated the „Reset‟ button will restore the Running Hours until Maintenance due
and the date of the next maintenance to the intervals stored in the module configuration.
If the maintenance alarm is active it can only be reset after the „Reset‟ has been sent.

NOTE:- The maintenance reset function does not allow the operator to change the
maintenance interval, ONLY reinstate the allowed maintenance intervals from values
stored in the module configuration.

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6.1.6 FREQUENCY SYNCHRONISER SETUP

WARNING: - Until all synchronising adjustments have been satisfactorily completed,

ensure the generator contactor/breaker is disabled. You can do this by either disabling the
controllers contactor/breaker output using the P810 configuration software, or by simply
removing the connections to the contactor/breaker. Ensure any disconnected wires are
suitably insulated.

The method of setting up the 55x synchroniser depends upon the interface method between the
55x controller and the AVR/Governor.
If your interface method uses the internal 55x raise/lower relays or the P122 digital resistance
module, then you will use the „pulse‟ scheme.
If your interface method uses the P120 / P121 analogue interface module, then you will use the
„analogue‟ scheme.

NOTE: - There are four possible combinations of interface method:

1) P122 module (or internal raise/lower relays) to interface to governor and AVR (both
using the „pulse scheme‟)
2) P122 module (or internal raise/lower speed relays) to interface to governor („pulse‟
scheme) and P121 module to interface to AVR („analogue‟ scheme).
3) P120 module to interface to governor („analogue‟ scheme) and P122 module (or
internal raise/lower voltage relays) to interface to AVR.
4) P120 module to interface to governor and P121 module to interface to AVR (b oth
using the „analogue scheme‟)

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Synchronising tab if the P120 and P121 will be used for governor and AVR control

Synchronising tab if internal relays will be used for governor and AVR control

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Slip frequency: The difference between

generator frequency and the bus/mains
frequency.
The 55x controller will adjust engine speed until
the frequency difference matches the slip
frequency. The phase of the supplies will then
drift in and out of synchronism at a rate of 1/slip-
frequency times per second.
I.e. for Slip frequency of 0.2Hz, the supplies will
be in phase once every five seconds.
Pulse rate (Not applicable when using P120
governor interface module)

The number of raise/lower changes per second

of the P122 interface or 55x raise / lower relay
outputs.

Pulse length (Not applicable when using P120

governor interface module)
(Not applicable to the 556.) The length of raise/lower pulses of the P122
interface or 55x raise / lower relay outputs.

Gain / Stability: In general, a lower setting

results in a slow frequency matching process,
but too high a setting may cause instability
(hunting). If this occurs, lower the stability
setting. If this has no effect, lower the gain
setting.

NOTE: - Stability setting only

applicable when using P120 governor
interface module.

NOTE: - Start with gain and stability at the minimum settings. Increase gain until the
engine speed becomes unstable, then half the gain setting.
Now increase the stability setting until the engine speed again becomes unstable, then
lower a little.
You may need to perform the synchronising process a number of times to see the effect
of your changes. You can also „knock‟ the governor actuator, or change the „slip
frequency‟ setting to disturb the engine speed and force the controller into making
further changes.

NOTE: - As shown in the „graph‟ images above, correct setting of gain/stability is

achieved when the engine speed „overshoots‟ it‟s target two or three times before
settling.
Less undershoot will result in a slower synchronising process. More overshoots will lead
to an unstable engine speed.

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6.1.7 VOLTAGE MATCHING SETUP

Pulse rate (Not applicable when using P120

governor interface module)

The number of raise/lower changes per second

of the P122 interface or 55x raise / lower relay
outputs.

Pulse length (Not applicable when using P120

governor interface module)
(Not applicable to the 556.) The length of raise/lower pulses of the P122
interface or 55x raise / lower relay outputs.

Gain / Stability: In general, a lower setting

results in a slow voltage matching process, but
too high a setting may cause instability
(hunting). If this occurs, lower the stability
setting. If this has no effect, lower the gain
setting.

NOTE: - Stability setting only

applicable when using P121 AVR interface
module.

NOTE: - Start with gain and stability at the minimum settings. Increase gain until the
generator voltage becomes unstable, then half the gain setting.
Now increase the stability setting until the voltage again becomes unstable, then lower a
little.
You may need to perform the voltage-matching process a number of times to see the
effect of your changes.

NOTE: - As shown in the „graph‟ images above, correct setting of gain/stability is

achieved when the voltage „overshoots‟ it‟s target two or three times before settling.
Less undershoot will result in a slower voltage-matching process. More overshoots will
lead to an unstable voltage.

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6.1.8 LOAD SHARE / CONTROL SETUP

Gain and stability: In general, a lower setting results in slower

changes to the load control. Too high a setting may cause
instability in changes to the load control. If this occurs, lower
the settings.

NOTE: - Start with gain and stability at the minimum settings. Increase gain until the
engine speed becomes unstable, then half the gain setting.
Now increase the stability setting until the engine speed again becomes unstable, then
lower a little.
You may need to change load levels a number of times to see the effect of your changes.
You can change the „load parallel power‟ setting (555 and 557 only) to disturb the load -
share process and „force‟ the controller into making further changes.

NOTE: - As shown in the „graph‟ images above, correct setting of gain/stability is

achieved when the %age load share passes it‟s target two or three times before settling.
When using multiple 550 controllers, stability is considered to once the %age share of all
controllers in the system are less than 2% apart while no load changes take place, this is
considered to be stable.
If the %age load share passes it‟s target twice or less before achieving stability, this is
considered to be too slow. If it passes its target more than 2 or three time, this will lead
to an unstable load share between controllers. This could ultimately lead to the set being
reversed powered by the bus (or utility supply on 555 and 557) and in the case of multiple
generators being on the bus, may result in the set reverse powering (motoring) one or
more of the other generators on the bus.

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Load parallel ramp minimum: The level to which the

generator will ramp down to before being removed from the
bus.

Load parallel power: The amount of power that the set will
produce when used in „Load level control‟, whilst running in
parallel with the mains (utility).

NOTE: - If the load level is below this setting, then

the generator will export power to the mains grid. If no
export agreement with the Electricity Supply Company
exists, a reverse power unit on the incoming mains
supply should be utilised to prevent this situation
occurring.

Bus Control: (556 Only). The amount of power that the sets
will produce when in parallel with the mains. This figure is a
percentage of each generators capacity, that is connected to
the bus. Therefore the actual kW will vary depending on how
many sets are on the bus. The load demand start up and shut
down scheme is disabled whilst running in parallel with the
mains (utility). E.g. on a multi set system where each
generator is rated at 500 k/W and the bus power was set to
50%, each set running would produce 250 kW of power.

NOTE: - If the load level is below this setting, then

(Only applicable to the 556.) the generator will export power to the mains grid. The
556 internal mains power protection can be configured
to de-couple the generators from the mains.

Mains Control: (556 Only). The amount of power that the

sets produce, will vary to ensure that the mains will always
supply the desired level. This level can either be an amount of
imported power or exported power.

E.g. If the mains load level was set to 250 kW the generators
would supply the difference between this figure and total
connected load. If the load was lower than this figure then the
generators would stay in parallel but supplying zero kW

NOTE: - The generators will never be driven to more

than 100% of their full load capability.
(Only applicable to the 556.)

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KVAr control: The amount of reactive power that the set will
produce when used in „load level control‟ mode, when Reactive
Load Control Mode is set to Load Level Control

Pf control: The power factor that the set will maintain when
used in „load level control‟ mode, when Reactive Load Control
Mode is set to Load Level Control)

NOTE:- At low load levels it may not be possible to

maintain the power factor.

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7 APPENDIX
7.1 OUTPUT EXPANSION
There are several methods of output expansion available for the 55x range of modules:-

7.1.1 RELAY OUTPUT EXPANSION (157)

An expansion module is available, which connects to the configuration socket, and enables the 55x
to use eight additional relays, providing Volt-free contacts for customer connection. A maximum of
two of these units can be used give 16 independent volt-free contacts.

The 157‟s need to be identified as module „A‟ and module „B‟

Refer to technical data sheet on the 157 relay module for further details.

When used in conjunction with the P122 Digital Resistance Modules,

only P157 Relay Expansion modules with Part Number 81xxxxx MUST
CAUTION!: be used. Please refer to the relevant 55x Manuals for details.

7.1.2 LED OUTPUT EXPANSION (548)

An expansion module is available, which connects to the configuration socket, and enables the 55x
to use the eight additional LED‟s on the 548 module, providing remote LED‟s indication. A
maximum of two of these units can be used give 16 independent remote LED‟s.

The 548‟s need to be identified as module „A‟ and module „B‟

Refer to technical data sheet on the 548 LED module for further details.

It is possible to use a mix of 157 and 548 modules to give both relay and LED expansion if required.

When used in conjunction with the P122 Digital Resistance Modules,

only P548 Relay Expansion modules with Part Number 81xxxxx MUST
CAUTION!: be used. Please refer to the relevant 55x Manuals for details.

7.2 INPUT EXPANSION

It is possible to increase the number of monitored inputs available by utilising a DSE 54x Protection
Expansion/Annunciator. Please refer to our Technical department for details.

7.3 COMMUNICATIONS EXPANSION

The 55x Modules can be obtained with an optional communications board fitted. This can be either
RS232 or RS485 output. Refer to the Link500plus Manual for further details.

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