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Operator Manual H12SX PDF

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0% found this document useful (0 votes)
211 views108 pages

Operator Manual H12SX PDF

Uploaded by

Kestutis
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operator's manual

H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT -


H15 SXL - H18 SX - HS5388 RT - H18 SXL

Operator's manual
H12 SX - HS3388 RT -
H12 SXL - HS3388 RT XL -
H15 SX - HS4388 RT - H15 SXL -
H18 SX - HS5388 RT - H18 SXL
24203 0

E 01.20

USA

4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

2 4001011590 01.20 USA / GB


Operator's manual

CONTENTS

A
FOREWORD
1 - User responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 - Owner's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 - Employer's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 - Operator's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 - Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.1 - 10
Misuse Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 - 11
Falling Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 - 12
Overturning / Tip-over Hazards . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4 - 14
Electrocution Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.5 - 15
Explosion / Fire Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.6 - 16
Crushing / Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.7 - 17
Uncontrolled movement Hazards . . . . . . . . . . . . . . . . . . . . . . . .
3 - Safety inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 - Incident notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 - Product modification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.1 - Implementing manufacturer safety campaigns . . . . . . . . . . . . . . 18
5.2 - Product specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3 - Change of Ownership Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

B
FAMILIARIZATION
1 - General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.1 - Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.2 - Decal content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CONTENTS

1.3 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23


1.4 - Level of severity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.5 - Symbols legend and definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2 - Models description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 - Primary machine components. . . . . . . . . . . . . . . . . . . . . 26
3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2 - Maintenance support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3 - Ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4 - Performance Specifications. . . . . . . . . . . . . . . . . . . . . . . 35
4.1 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 - Decals and markings locations . . . . . . . . . . . . . . . . . . . . 46

3
Operator's manual

C
PRE-OPERATION INSPECTION
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2 - Working area assessment . . . . . . . . . . . . . . . . . . . . . . . . 57
3 - Inspection and Functional test . . . . . . . . . . . . . . . . . . . . 58
3.1 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4 - Safety functional checks . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.1 - E-Stop button check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.3.1 - Buzzers test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.4 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.5 - Overload sensing system (All standards except ANSI A92.6). . . . . . 63
4.6 - Slope warning device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.7 - Travel speed limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.8 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.9 - Anti-crush system when lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

D
OPERATION INSTRUCTIONS
1 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
1.1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
1.2 - Operation from the ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . 65
1.3 - Operation from the platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . 67
2 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.2 - Movement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.3 - Additional controls from the ground control box . . . . . . . . . . . . . . . . . . . 70
3 - Platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.2 - Drive and steer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.3 - Movement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.4 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4 - Rescue and emergency procedures . . . . . . . . . . . . . . . . 75
4.1 - In case of power loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.2 - To rescue operator in platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

4
Operator's manual

5 - Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.1 - Putting in transport position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.2 - Machine layout — H12 SX - HS3388 RT - H12 SXL -
HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX -
HS5388 RT - H18 SXL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.4 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.4.1 - Disengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.4.2 - Re-engaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.6 - Loading by ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.7 - Unloading by ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.8 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.8.1 - Procedure for the use of slings - H12 SX - HS3388 RT - H12 SXL -
HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX -
HS5388 RT - H18 SXL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6 - Cold Weather Recommendations . . . . . . . . . . . . . . . . . . 85
6.1 - Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.2 - Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
6.3 - Preheating operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

E
GENERAL SPECIFICATIONS
1 - Machine dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2 - Major component masses . . . . . . . . . . . . . . . . . . . . . . . . 89
3 - Acoustics and vibrations . . . . . . . . . . . . . . . . . . . . . . . . . 90
4 - Wheel/Tire assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.1 - Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.2 - Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.2.1 - Procedure of replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
5 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.1 - On-board generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
CONTENTS

5.1.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.1.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.2 - Folding guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.2.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.2.2 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.2.3 - Fold down operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
5.2.4 - Raising guardrails to working position . . . . . . . . . . . . . . . . . . . . 98

5
Operator's manual

F
MAINTENANCE
1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2 - Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3 - Inspection program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.1 - General program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.3 - Periodic inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.4 - Reinforced inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4 - Repairs and adjustments . . . . . . . . . . . . . . . . . . . . . . . . 103

G
OTHER INFORMATION
1 - Warranty disclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.1 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.2 - Manufacturer's warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
1.2.1 - 105
Warranty acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 - 105
Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 - 105
Procedure conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 - 106
Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 - Subsidiary contact information. . . . . . . . . . . . . . . . . . . 107
2.1 - California warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

6
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

A - Foreword

Foreword
You have just purchased a HAULOTTE® product and we would like to thank you for your business.
A
The aerial work platform is a device for lifting people designed and manufactured with the intent to enable users to access
overhead elevated temporary workplaces with the necessary tools and equipment. All other uses or alterations/modifi-
cations to the aerial work platform must be approved by HAULOTTE®.
This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform
in the designated Manual Holder, at all times. B
Safe operation of this product can only be assured if you follow the operating instructions contained in this manual. To
ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized personnel
operate and maintain the aerial work platform.
We would particularly like to draw your attention to 2 essential points :
• Comply with safety instructions. C
• Use the equipment within the specified/published performance limits.
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be con-
fused with the technical specifications. Only the specifications in this manual should be used to study the suitability of
the equipment for the intended use.
This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.
Original language and version :
D
Manuals in English and French are the original instructions. Manuals in other languages are translations
of the original instructions.
The operator's manual does not replace the basic training required for equipment operators. HAULOTTE® has compiled
this manual to assist in safe and efficient operation of the products covered in the manual.
The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered
E
from HAULOTTE Services®.
Stay Safe and keep working with HAULOTTE® !

4001011590 01.20 USA / GB 7


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

A - Foreword

1 - User responsibility
1.1 - OWNER'S RESPONSIBILITY

The owner (or hirer) has the obligation to :


• To inform operators of the instructions contained in the Operator's Manual.

• For applying the local regulations regarding operation of the machine.

• To replace all manuals or decals that are either missing or not legible. Additional copies can be
ordered from HAULOTTE Services®.

• To establish a preventive maintenance program in accordance with the manufacturer's


recommendations, taking into account the environment and severity of use of the machine.

• To perform periodic inspections in accordance with HAULOTTE® recommendations and local


regulations.

All malfunctions and problems identified during the inspection shall be corrected before the
aerial work platform is returned to service.
1.2 - EMPLOYER'S RESPONSIBILITY

The employer has the obligation :


• To authorize the operator to use the machine.

• To inform and familiarize the operator with the local regulations.


Forbid anyone from operating the machine if :
• Under the influence of drugs, alcohol, etc.

• Subject to fits, loss of motor skills, dizziness, etc.

1.3 - TRAINER'S RESPONSIBILITY

The trainer must be qualified to provide training to operators in accordance with applicable
local regulations. The training must be given in an obstacle-free area until the trainee is
considered competent as defined by the training program undertaken.

8 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

A - Foreword

1.4 - OPERATOR'S RESPONSIBILITY A


The operator has the obligation to :
• Read and understand the contents of this manual and familiarize himself with the decals affixed on
the machine.

• To inspect the machine before use according to HAULOTTE®'s recommendations.. B


• Inform the owner (or hirer) if the manual or any decals are missing or are not legible.

• To inform of any malfunctioning of the machine.


Operators must ensure that the inspections have been carried out by the owner and that they
can use the machine for the purpose intended by the manufacturer.
Only authorized and qualified operators may operate HAULOTTE® machines.
C
All operators must become familiar with and fully understand the emergency controls and be
able to operate the machine in an emergency.
The operator has the obligation to stop using the machine in the event of malfunction or safety
problems on the machine or in the work area and report the problem immediately to his/her
supervisor. D

4001011590 01.20 USA / GB 9


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

A - Foreword

2 - Safety
2.1 - SAFETY INSTRUCTIONS

2.1.1 - Misuse Hazards

• Do not use the machine for other purposes than to lift


people, their tools and equipment to the desired position.
• Do not use the machine as a crane, material lift or elevator.
Only use the machine as it was intended.

• Do not attach overhanging loads when raising or lowering the platform.

• Do not tie the platform to an adjacent fixed or mobile structure.

• Do not use/operate the machine when alone. A survey person or immediate Supervisor must be
present on the ground in case of emergency.

• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine from service.

• Do not climb onto the compartment covers of the machine.

• Do not replace items critical to machine stability with items of different weight or specification.

• Do not replace factory-installed tires with tires of different specifications or ply rating.

• Do not alter or disable machine components that in any way affect safety and stability.

• Do not disable the safety devices.

• Do not deface, modify or obscure any decals or markings on the aerial work platform.

10 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

A - Foreword

2.1.2 - Falling Hazards A


To enter or exit from the platform :
• The machine must be completely stowed.
• Face the machine to access the entry opening to the
platform. B
• Keep 3 points of contact (both hands and a foot) on the
steps and the guardrail.

Before commencing operation :


• Ensure that guard rails are correctly installed and secured.
C
• Ensure that gate or sliding bar is in it’s proper closed
position.

D
• Remove oil or grease from the steps, floor, handrail and the guardrails.

• Clean the floor of the platform (no debris).

When in the platform : E


• If local regulations require the wearing of a harness, use
only the anchor points provided for this purpose.
• The correct use of the harness requires the lanyard to be
307P216290 b
connected to an anchorage point designated by the decals. x1
Refer to this decal located on the platform.
• Hold on securely to the guardrails.
F
• Always keep your feet firmly on the floor of the platform.
• Do not sit, stand, or climb on the platform guard rails.
• Do not lean over the guard rails or climb over them. Only
work in the platform area within the guard rails.
G
• Do not exit the platform until it is in the completely stowed
position.
• Do not use the guardrail as a means of access to climb in
or out of the platform.
H

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A - Foreword

2.1.3 - Overturning / Tip-over Hazards

Before positioning and operating the machine :


• Ensure that the surface is capable of supporting the machine weight including the rated capacity.

• Do not exceed the maximum rated capacity that includes the weight of both
material and allowed number of occupants. Do not exceed the allowable
number of occupants.
• Do not increase the working height (using extensions, ladder, etc.).
• Do not place ladders or scaffolds in the platform or against any part of this
machine.
• Place the loads uniformly distributed on the platform floor.

• Do not use the machine in winds exceeding the permissible limit.


• Do not increase the surface area of the platform exposed to wind. This includes
adding panels, mesh, banners. Be aware when working with materials with a
large surface area. This will add to the wind load on the machine.

• Do not raise the platform or drive with platform elevated on an incline


exceeding the rated slope for the machine.

• Do not drive the machine on slopes or grades exceeding the specified limits.

• Do not replace components critical to stability with components of different weight or specification.

• Never use the machine with material or objects suspended from the guard-rail.

• Do not pull or push towards any object outside of the platform. Do not exceed the maximum allowable
side force stated in the performance specifications.

• Do not use the machine to support any external structure.

• Do not use the machine to tow other machines or to drag materials.

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Using a machine on a slope A


Do not drive the machine on slopes with gradients exceeding the authorised transversal and lateral limits
for the machine. Section B 4.1 - Technical specifications.
WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the
specifications. To identify the local wind speed, use the Beaufort scale below, use a wind
gauge or an anemometer. B
N.B.-:-The Beaufort scale of wind force is accepted internationally and is used when communicating
weather conditions. A wind speed range at 10 m (32 ft 9 in) above flat, clear land is associated with
each degree.

Beaufort scale

Force
Meteorological
description
Observed effects m/s km/h mph
C
0 Calm Smoke rises vertically. 0 - 0,2 0-1 0 - 0,62
1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1-5 0,62 - 3,11
Wind felt on the face. Leaves rustle.
2

3
Light breeze

Slight breeze
Weather vanes turn.
Leaves and small twigs in constant
1,6 - 3,3

3,4 - 5,4
6 - 11

12 - 19
3,72 - 6,84

7,46 - 11,8
D
motion. Flags move slightly.
Raised dust and loose papers. Small
4 Nice breeze 5,5 - 7,9 20 - 28 12,43 - 17,4
branches are moved.
Small trees in leaf to sway. Crested
5 Nice breeze 8,0 - 10,7 29 - 38 18,02 - 23,6

6 Cool wind
wavelets form on inland waterways.
Large branches in motion. Power lines
and chimneys 'sing'. Umbrellas used 10,8 - 13,8 39 - 49 24,23 - 30,45
E
with difficulty.
Whole trees in motion. Inconvenience
7 Near gale 13,9 - 17,1 50 - 61 31 - 37,9
felt when walking against wind.
Some branches break. Generally we
8 Gale
cannot walk against the wind.
The wind causes slight damage to
17,2 - 20,7 62 - 74 38,53 - 45,98
F
9 Strong gale buildings. Tiles and chimney stacks 20,8 - 24,4 75 - 88 46,60 - 54,68
are blown off.

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A - Foreword

2.1.4 - Electrocution Hazards

The machine is not electrically insulated and does not provide protection from contact or
proximity to electrically charged conductors.
Always position the lift at a safe distance from electrically charged conductors to ensure that
no part of the machine is within an unsafe area.
Respect the local rules and the minimum safety distance from power lines.
Minimum safe approach distances

Electric voltage Minimum safety distance

Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 3 10
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14 45

N.B.-:-Use this table except where local regulations indicate otherwise.

• Do not operate the machine when close to live power lines, consider the
movement of the machine and the sway of the electric power lines particularly
in windy conditions.
• Do not operate the machine during lightning, thunderstorms, snow/ice or any
weather condition that could compromise operator safety.
• Do not use the machine as a ground for welding.
• Do not weld on the machine without first disconnecting the battery terminals.
• Always disconnect ground cable first.
• The machine must not be used while charging the batteries.
• When using the platform AC power supply, ensure it is protected with a circuit
breaker and residual current device.
Keep away from the machine if it contacts energized power lines.
Personnel on the ground or in the platform must not touch or operate the
machine until energized power lines are shut off.

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A - Foreword

2.1.5 - Explosion / Fire Hazards A


• Always wear protective clothing and eye wear when working with batteries and
power sources/systems.

N.B.-:-Acid is neutralized with sodium bicarbonate and water.


B

• Do not start the engine if you smell or detect liquid propane gas (LPG),
gasoline, diesel fuel or other explosive substances. C
• Do not work on or operate a machine in an explosive or flammable atmosphere
/ environment.
• Do not touch hot components.
• Do not bridge the battery terminals with metallic objects.
D
• Do not service the battery in proximity of spark, open flame, lit cigarettes.
• Do not fill up the fuel tank, when the engine is running and/or near a flame.

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A - Foreword

2.1.6 - Crushing / Collision Hazards

When in the platform :


• Check the work area for overhead clearance, for any obstacles besides and
below the platform when raising/lowering the platform and or before driving.
• During movement, keep all the parts of the body inside the platform. Hold onto
the guardrails on the opposite side to any surrounding structures. Take care to
avoid trapping hands whilst holding the guardrails.
• To position machine close to a building/structure, use extension deck feature,
instead of driving machine closer to structure.

• Always cordon off the area around the base of the machine to keep personnel and other equipment
away from the machine while in use.

• Warn personnel not to work, stand, or walk under a raised boom/platform.

• Do not drive in reverse direction (opposite the field of vision).

• Always ensure that the chassis is never driven any closer than 1 m (3 ft 3 in) to holes, bumps, slopes,
obstructions, debris and ground coverings that may hide holes and other dangers.

• Keep non-operating personnel at least 5 m (16 ft 5 in) away from the machine when driving.

• Be aware of driving direction.


• Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green
arrows on the platform control box.

• Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return
to the neutral position before reversing the drive direction and for movement to occur.

• When driving, position the platform so as to provide the best possible visibility and to avoid any blind
spots.

• Hold on securely to the guardrails.

• Occupants must wear a safety harness, in accordance with local regulations. Attach the lanyard to the
designated fall restraint anchor provided in the platform.

• Lanyard must be attached to the designated anchorage point.

• Avoid contact with fixed or mobile obstacles (other machines).

• Other machines (crane, aerial work platform, etc.) operating in the work area increase the risk of
crushing or collision. Restrict the operation of machines moving within the aerial work platform work
area.

• Take into consideration the stopping distance, reduced visibility and blind spots of the machine.

• Limit travel speed to suit the ground surface condition, slope (incline), and people in the vicinity.

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A - Foreword

2.1.7 - Uncontrolled movement Hazards A


Never use a damaged or malfunctioning machine.
Always respect the following rules :
• Maintain clearance from high voltage lines.

• Maintain clearance from generators, radar, electromagnetic fields. B


• Never expose the batteries or electrical components to water (high pressure washer, rain).

3 - Safety inquiries
Inquiries relating to design criteria/specifications of a product, standards compliance, or overall
C
machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.

Each inquiry or request should include all relevant information; including contact name, telephone
number, mailing address, email address, plus the machine model and serial number.

The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a
written response.
D
4 - Incident notification
Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/
accident leading to personal injury or death, or when there is a major property damage. E
Connect to our website :

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A - Foreword

5 - Compliance
5.1 - PRODUCT MODIFICATION

It is strictly forbidden to modify a HAULOTTE® product. Any modification may violate Haulotte
design parameters, local regulations and industry standards.
All modifications must be submitted in writing (form) and approved by the manufacturer.
Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to
the issued bulletin(s) or with questions on the policy itself.

5.1.1 - Implementing manufacturer safety campaigns

It is essential to implement the safety campaigns issued by the manufacturer. All of these
campaigns are accessible on our website.
Connect to our website :

Never place a machine on the market without having applied the Safety Bulletins.

5.2 - PRODUCT SPECIFICATIONS

HAULOTTE® cannot be held liable for any changes to the technical characteristics/
specifications contained in this manual. HAULOTTE® has a continuous improvement policy
in place for its product range. Given this policy, the Company reserves the right to modify
products technical characteristics / specifications without notice.
Certain options/accessories can modify the machine's operating characteristics and its'
associated safety. If your machine was originally delivered with options fitted, replacing a
safety component associated with a particular option does not require any particular
precaution other than those associated with the installation itself (static test).
Otherwise, it is essential to follow the manufacturer's recommendations as stated below :
• Installation by authorised HAULOTTE® personnel only.

• Update the manufacturer's identification plate.

• Have stability tests carried out by a certified agency/competent person.

• Ensure decals are updated.

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A - Foreword

5.3 - CHANGE OF OWNERSHIP NOTIFICATION A


It is important and necessary to keep HAULOTTE Services® updated with current ownership
of the machine. This way, HAULOTTE® will be able to provide the necessary support for the
product. If you have sold or transferred this machine(s); it is your responsibility to
notify HAULOTTE Services®. It is not required to include Lessees/Renters of Leased/Rented
machines on this form.
Connect to our website. :
B

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A - Foreword

Notes

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B - Familiarization

Familiarization A
1 - General safety
1.1 - INTENDED USE

Do not operate the product in the following situations :


• On soft, unstable or cluttered ground.
B
• With wind blowing faster than the permissible limit :
• Check the allowable wind speed specified in the performace specifications tabulation.

• Consult the Beaufort scale.

• Close to power lines. Keep a safe distance.


C
• If the machine is stored at a temperature out of range - 20°C / + 50°C (- 4°F / + 122°F).

• In an explosive atmosphere / environment.

• During storms.

• In the presence of strong electromagnetic fields.


D
N.B.-:-Use the machine under "normal" climatic conditions. If you need to use the machine in climatic
conditions likely to cause deterioration (extreme : humidity, temperatures, salinity, corrosiveness,
atmospheric pressure), contact HAULOTTE Services®. Reduce intervals between servicing.

N.B.-:-While the machine is not in use, care must be taken to bring the machine to the fully stowed
position. Ensure that the machine is locked in a secure location, and the control key is removed to E
prevent unauthorised use of the machine.

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B - Familiarization

1.2 - DECAL CONTENT

Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms.
Decals provide the following information :
• The level of severity.

• The specific hazard.

• A method to avoid, suppress or reduce the hazard.

• Descriptive text (where required).


Familiarize yourself with the decals and the hazard severity levels.
Decals must be kept in good legible condition.
Familiarize yourself with the decals and their respective color codes.
Additional decals can be ordered from HAULOTTE Services®.
CE and AS standards

2
1 DANGER

ANSI and CSA standards

1
DANGER 2
CRUSH HAZARD
Do not stand or walk behind or in front
of the machine while in use.
3 Stay clear from the path of boom 4
rotation and platform lowering.
Failure to comply will result in death
or in serious injury

Marking Description

1 Hazard symbol
2 Level of severity
3 Avoidance symbol pictorial
4 Avoidance text

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B - Familiarization

1.3 - SYMBOLS AND COLORS A


Symbols and colors are used to alert the operator of safety precautions and/or to highlight
important safety information.
The following safety symbols are used throughout this manual to indicate specific hazards and
the hazard severity level when operating or maintaining the Aerial Work Platform.
B
Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage C


Prohibited action

Reminder to use good practice or follow pre-operation checks


D
Cross-reference to another part of the manual

Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®) E


N.B. : Additional technical information

1.4 - LEVEL OF SEVERITY

Color Title Description


F
Danger : Indicates a hazardous situation which if not avoided,
WILL result in death or serious injury.

Warning : Indicates a hazardous situation which if not avoided,


COULD result in death or serious injury.
G
Caution : Failure to comply could result in minor or moderate
injury.

Notice : Indicates recommended practices if not followed, may


result in a malfunction or damage the machine or its
components.
H
Procedure : Indicates a maintenance operation.

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B - Familiarization

1.5 - SYMBOLS LEGEND AND DEFINITIONS

Symbols are used throughout this manual to depict hazards, avoidance measures and indicate
when information is required.
Refer to the following table to familiarize yourself with these symbols.

Symbol Description Symbol Description Symbol Description

High pressure fluid ejection


Foot crushing hazard
hazard

Body crushing hazard Hand crushing hazard Entanglement hazard

Health/safety hazards Health-damaging effects from


related to chemicals hot work environment

Burns and scalds from Injury from Electric arcs -


Electrical contact or contact with flames, Energy supply disconnecting
lightning strike explosion or radiation from devices - Batteries fire,
heat sources emissions, etc
Relate and coordinate
Tip over due to excessive
directional arrows on the
Risk of operator(s) falling loading / wind load and
chassis with those on the
excessive ground slope
control box

Do not put your hand in this


Do not put foot in this area
area
Keep away from product
Never expose batteries and working area
Ensure entry drop rail is
electrical component to
down
high pressure washer
Maintain safe clearance
from high voltage
electrically charged
Flames prohibited Overload
conductors as described in
manual - Do not use in
thunderstorms
Use appropriate lanyard
Refer to operator manual Safety belt x1
attached to dedicated anchor
point.

Use safety prop before


Wheel pressure Enable switch attempting any maintenance
work

Tow point Tie down point Lift point

Keep away from hot


Wear protective equipment
surfaces

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B - Familiarization

2 - Models description A
Regulations Models

ANSI and CSA standards


HS3388 RT - HS3388 RT XL
HS4388 RT
B
HS5388 RT
H12 SX - H12 SXL
CE, AS and EAC standards H15 SX - H15 SXL
H18 SX - H18 SXL
C

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B - Familiarization

3 - Primary machine components


3.1 - LAYOUT

H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT -
H18 SXL

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B - Familiarization

A
Marking Description Marking Description

C1 Chassis C75 Extension


C2 Front driven steering axle C76 Guardrail
C6 Platform C77 Platform access ladder B
C7 Platform control box C78 Hood locking catch
C20 Anchorage point C79 Engine bay
C27 Ground control box + Universal plug C81 Sliding guardrail
C30 Hydraulic oil tank C82 Deck extension handle C
C31 Fuel tank C83 Stabiliser
C34 Drive wheels C84 Hydraulic circuit
C35 Document holder C85 Scissors
C52 Pull T-handle for emergency lowering C86 Internal combustion engine D
C70 Platform access bar C140 (1)
Propane bottles
(1.) For US only

Universal plug

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B - Familiarization

3.2 - MAINTENANCE SUPPORT

The illustrations in this paragraph do not necessarily correspond to the range of products designated in
the manual.

The maintenance support (on both sides of the


machine) must be put in place before any maintenance
operations.

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B - Familiarization

Maintenance operation — The stand located under one of the scissor arms must be set
up :
A
• Unscrew, rotate and put the stand in the vertical position.

• The stand should remain in the vertical position.

• Lower the scissor arms.

• Scissor arm pivoting rod should rest on the V groove of the stand.
B
At the end of the maintenance operation :
• Lift scissor arms to a sufficient height to tilt the stand. .

• Free the V of the stand from the scissor pin.

• Attach the stand on the scissor arm.


C

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3.3 - GROUND CONTROL BOX

3.3.1 - Layout

General view - H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX
- HS5388 RT - H18 SXL

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B - Familiarization

Controls and indicators A


Marking Description Function
On : Engine in pre-heating mode
1 Electric pre-heating indicator
Off : Engine pre-heated, starting possible
2
4
Engine oil pressure light
Battery charging indicator
Low engine oil pressure(1)
Low battery charge((1.))
B
5 Air filter clogging indicator Clogged air filter((1.))
Pulled out : Ground control box energized
15 E-stop button
Pushed in : De-energizes control system
20
22
Hour meter
Engine start-up selector
Total machine running hours
Starting the engine
Move to the right : Beacon light on
C
24 Beacon light on/off(2)
Move to the left : Beacon light off
30 Platform overload indicator Platform overload
Left : Platform control box energized
72
Control box activation key switch-Enable
Switch
Center : De-energizes control system
Right : Ground control box energized
D
Move upwards : Platform raises
106 Platform raising / lowering selector
Move downwards : Platform lowers
(1.) Perform the required maintenance (see the machine maintenance book)
(2.) For machines fitted with

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B - Familiarization

3.4 - PLATFORM CONTROL BOX

3.4.1 - Layout

General view - H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX
- HS5388 RT - H18 SXL

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B - Familiarization

Controls and indicators A


Marking Description Function
30 Platform overload indicator Platform overload
On : Machine switched on
31 Power ON indicator

46 E-stop button
Off : Machine switched off
Pulled out : Ground control box energized B
Pushed in : De-energizes control system
Low-speed drive selector switch with Pressed down (activated and LED on) : Low-speed drive selection
57
indicator light (for short distance and final approach)
Medium-drive speed selector switch and Pressed down (activated and LED on) : Medium-drive speed
58

59
indicator
High-speed drive selector switch with
selection (difficult ground, slope)
Pressed down (activated and LED on) : High-speed drive selection
C
indicator light (for long distance)
60 Differential lock selector switch Pressed down (activated) : Differential blocking selection
61 Engine start-up selector Pressed down (activated) : Starting the engine
62
85
Horn selector switch
Fault indicator
Pressed down (activated) : Horn
Flashes if fault and/or tilt D
Pressed down (activated) : Automatic stabilizer lowering until the
94 Centralized outriggers selector switch
machine is stabilized
Platform raising/lowering selector switch Pressed down (activated and LED on) : Platform raising/lowering
95
and indicator selection

97
Front left stabilizer extension selector
switch and indicator
Pressed down (activated) : Stabilizer extended and LED on
(continuously: stabilizer extended and set against the ground; rapid
flashing: stabilizer extended but not yet set; slow flashing: stabilizer
E
totally extended but not set)
Pressed down (activated) : Stabilizer extended and LED on
Front right stabilizer extension selector (continuously: stabilizer extended and set against the ground; rapid
98
switch and indicator flashing: stabilizer extended but not yet set; slow flashing: stabilizer
totally extended but not set)
Pressed down (activated) : Stabilizer extended and LED on
F
Rear left stabilizer extension selector (continuously: stabilizer extended and set against the ground; rapid
99
switch and indicator flashing: stabilizer extended but not yet set; slow flashing: stabilizer
totally extended but not set)
Pressed down (activated) : Stabilizer extended and LED on
100
Rear right stabilizer extension selector
switch and indicator
(continuously: stabilizer extended and set against the ground; rapid
flashing: stabilizer extended but not yet set; slow flashing: stabilizer G
totally extended but not set)
Front left stabilizer retraction selector Pressed down (activated) : Stabilizer retraction and corresponding
101
switch LED off during lowering 97
Front right stabilizer retraction selector Pressed down (activated) : Stabilizer retraction and corresponding
102

103
switch
Rear left stabilizer retraction selector
LED off during lowering 98
Pressed down (activated) : Stabilizer retraction and corresponding
H
switch LED off during lowering 99
Rear right stabilizer retraction selector Pressed down (activated) : Stabilizer retraction and corresponding
104
switch LED off during lowering 100

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B - Familiarization

Marking Description Function


Move forward : Forward drive or platform raising
Movement joystick
Move backwards : Reverse drive or platform lowering
108
Press right side of button : Right-hand steering
Front axle steering selector
Press left side of button : Left-hand steering
Press in and hold : Associated command is validated
123 Enable Switch
Release : Associated command movement is halted

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B - Familiarization

4 - Performance Specifications A
4.1 - TECHNICAL CHARACTERISTICS

For USA : The design standard used for manufacturing the machine depends on its date of
manufacture.
This changes certain technical features : B
• Maximum wind speed allowed.

• Maximum tilt allowed.

• Manual force.
The standard reference written on the manufacturer's plate identifies the features of the
machine : ANSI A92.5, ANSI A92.6 or ANSI A92.20
C
Use the table to select the right Haulotte machine for the job.
CE, AS, EAC, CSA and ANSI A92.20 standards

Machine
Characteristics - Dimensions
H12 SX - HS3388 RT
SI Imp.
H12 SXL - HS3388 RT XL
SI Imp.
D
Maximum working height 11,95 m 39 ft 2 in 11,95 m 39 ft 2 in
Maximum platform height 9,95 m 32 ft 8 in 9,95 m 32 ft 8 in
Maximum horizontal reach 3,5 m 11 ft 6 in 4,15 m 13 ft 7 in
Maximum outreach above the ground
Total weight
3m
5440 kg
9 ft 10 in
11993 lb
3,65 m
5610 kg
12 ft
12367 lb E
Maximum platform capacity 700 kg 1544 lb 700 kg 1544 lb
Maximum platform capacity extension 2 700 kg 1544 lb 700 kg 1543 lb
Capacity when extended 200 kg 441 lb 200 kg 441 lb
Maximum number of occupants 4
Maximum person on extension (refer to the
capacity on extension recommended)
2 F
Maximum wind speed 45 km/h 28 mph 45 km/h 28 mph
Manual force 400 N - 90 lbf
Gradeability - 4WD 45%
Maximum rated slope allowed 5° 2°
Maximum load on wheel
Maximum ground pressure of wheel on paved
3570 daN 8025 lb 2784 daN 6258 lb G
11 daN/cm² 2,29 lb/ft² 10,5 daN/cm² 2,19 lb/ft²
ground
Drive speed (2WS) :
• 0,7 km/h • 0.4 mph • 0,6 km/h • 0.4 mph
• Micro-speed
• 1,6 km/h • 1 mph • 1,6 km/h • 1 mph
• Slow speed
• Medium speed
• High speed
• 3,2 km/h
• 6 km/h
• 2 mph
• 3.7 mph
• 3,2 km/h
• 6 km/h
• 2 mph
• 3.7 mph H
Maximum freewheel speed during towed
1,6 km/h 1 mph 1,6 km/h 1 mph
operation

4001011590 01.20 USA / GB 35


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

CE, AS, EAC, CSA and ANSI A92.20 standards

Machine H15 SX - HS4388 RT H15 SXL


Characteristics - Dimensions SI Imp. SI Imp.
Maximum working height 15,01 m 49 ft 3 in 15,01 m 49 ft 3 in
Maximum platform height 13,01 m 42 ft 8 in 13,01 m 42 ft 8 in
Maximum horizontal reach 3,50 m 11 ft 6 in 4,15 m 13 ft 7 in
Maximum outreach above the ground 3m 9 ft 10 in 3,65 m 12 ft
Total weight 6300 kg 13,892 lb 6470 kg 14,266 lb
Maximum platform capacity 500 kg 1102 lb 500 kg 1102 lb
Maximum platform capacity extension 2 500 kg 1102 lb 500 kg 1102 lb
Capacity when extended 200 kg 441 lb 200 kg 441 lb
Maximum number of occupants 4
Maximum person on extension (refer to the
2
capacity on extension recommended)
Maximum wind speed 45 km/h 28 mph 45 km/h 28 mph
Manual force 400 N - 90 lbf
Gradeability - 4WD 45%
Maximum rated slope allowed 5° 2°
Maximum load on wheel 3681 daN 8275 lb 2488 daN 5593 lb
Maximum ground pressure of wheel on paved
12,2 daN/cm² 2,55 lb/ft² 9,4 daN/cm² 1,96 lb/ft²
ground
Drive speed (2WS) :
• 0,7 km/h • 0.4 mph • 0,6 km/h • 0.4 mph
• Micro-speed
• 1,6 km/h • 1 mph • 1,6 km/h • 1 mph
• Slow speed
• 3,2 km/h • 2 mph • 3,2 km/h • 2 mph
• Medium speed
• 6 km/h • 3.7 mph • 6 km/h • 3.7 mph
• High speed
Maximum freewheel speed during towed
1,6 km/h 1 mph 1,6 km/h 1 mph
operation

36 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

CE, AS, EAC, CSA and ANSI A92.20 standards A


Machine H18 SX - HS5388 RT H18 SXL
Characteristics - Dimensions SI Imp. SI Imp.
Maximum working height 17,96 m 58 ft 11 in 17,96 m 48 ft 11 in
Maximum platform height
Maximum horizontal reach
Maximum outreach above the ground
15,96 m
3,50 m
3m
52 ft 4 in
11 ft 6 in
9 ft 10 in
15,96 m
4,15 m
3,65 m
52 ft 4 in
13 ft 7 in
12 ft
B
Total weight 7240 kg 15,961 lb 7360 kg 16,226 lb
Maximum platform capacity 500 kg 1102 lb 500 kg 1102 lb
Maximum platform capacity extension 2 500 kg 1102 lb 500 kg 1102 lb
Capacity when extended
Maximum number of occupants
200 kg 441 lb
4
200 kg 441 lb
C
Maximum person on extension (refer to the
2
capacity on extension recommended)
Maximum wind speed 45 km/h 28 mph 45 km/h 28 mph
Manual force 400 N - 90 lbf
Gradeability - 4WD
Maximum rated slope allowed 3°
45%

D
Maximum load on wheel 4426 daN 9950 lb 2600 daN 5845 lb
Maximum ground pressure of wheel on paved
16,3 daN/cm² 3,41 lb/ft² 9,80 daN/cm² 2,05 lb/ft²
ground
Drive speed (2WS) :
• Micro-speed
• Slow speed
• 0,7 km/h
• 1,6 km/h
• 3,2 km/h
• 0.4 mph
• 1 mph
• 2 mph
• 0,6 km/h
• 1,6 km/h
• 3,2 km/h
• 0.4 mph
• 1 mph
• 2 mph
E
• Medium speed
• 6 km/h • 3.7 mph • 6 km/h • 3.7 mph
• High speed
Maximum freewheel speed during towed
1,6 km/h 1 mph 1,6 km/h 1 mph
operation

4001011590 01.20 USA / GB 37


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

ANSI A92.6 standard

Machine HS3388 RT HS3388 RT XL


Characteristics - Dimensions SI Imp. SI Imp.
Maximum working height 11,95 m 39 ft 2 in 11,95 m 39 ft 2 in
Maximum platform height 9,95 m 32 ft 8 in 9,95 m 33 ft 8 in
Maximum horizontal reach 3,5 m 11 ft 6 in 4,15 m 13 ft 7 in
Maximum outreach above the ground 3m 9 ft 10 in 3,65 m 12 ft
Total weight 5440 kg 11993 lb 5610 kg 12367 lb
Maximum platform capacity 700 kg 1544 lb 700 kg 1544 lb
Maximum platform capacity Option extension 1 900 kg 1985 lb 900 kg 1985 lb
Maximum platform capacity extension 2 700 kg 1544 lb 700 kg 1544 lb
Capacity when extended 200 kg 441 lb 200 kg 441 lb
Maximum number of occupants 4
Maximum person on extension (refer to the
2
capacity on extension recommended)
Maximum wind speed 45 km/h 28 mph 45 km/h 28 mph
Manual force 400 N - 90 lbf
Gradeability - 4WD 45%
Maximum rated slope allowed 0° 0°
Maximum load on wheel 3570 daN 8025 lb 2784 daN 6258 lb
Maximum ground pressure of wheel on paved
11 daN/cm² 2,29 lb/ft² 10,5 daN/cm² 2,19 lb/ft²
ground
Drive speed (2WS) :
• 0,7 km/h • 0.4 mph • 0,6 km/h • 0.4 mph
• Micro-speed
• 1,6 km/h • 1 mph • 1,6 km/h • 1 mph
• Slow speed
• 3,2 km/h • 2 mph • 3,2 km/h • 2 mph
• Medium speed
• 6 km/h • 3.7 mph • 6 km/h • 3.7 mph
• High speed
Maximum freewheel speed during towed
1,6 km/h 1 mph 1,6 km/h 1 mph
operation

38 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

ANSI A92.6 standard A


Machine HS4388 RT HS5388 RT
Characteristics - Dimensions SI Imp. SI Imp.
Maximum working height 15,01 m 49 ft 3in 17,96 m 58 ft 11 in
Maximum platform height
Maximum horizontal reach
Maximum outreach above the ground
13,01 m
3,50 m
3m
42 ft 8 in
11 ft 6 in
9 ft 10in
15,96 m
3,50 m
3m
52 ft 4 in
11 ft 6 in
9 ft 10 in
B
Total weight 6300 kg 13,892 lb 7240 kg 15,961 lb
Maximum platform capacity 500 kg 1102 lb 500 kg 1102 lb
Maximum platform capacity Option extension 1 700 kg 1544 lb 700 kg 1544 lb
Maximum platform capacity extension 2
Capacity when extended
500 kg
200 kg
1102 lb
441 lb
500 kg
200 kg
1102 lb
441 lb
C
Maximum number of occupants 4
Maximum person on extension (refer to the
2
capacity on extension recommended)
Maximum wind speed 45 km/h 28 mph 45 km/h 28 mph
Manual force
Gradeability - 4WD
400 N - 90 lbf
45%
D
Maximum rated slope allowed 0° 0°
Maximum load on wheel 3681 daN 8275 lb 4426 daN 9950 lb
Maximum ground pressure of wheel on paved
12,2 daN/cm² 2,55 lb/ft² 16,3 daN/cm² 3,41 lb/ft²
ground
Drive speed (2WS) :
• Micro-speed
• 0,7 km/h • 0.4 mph • 0,7 km/h • 0.4 mph E
• 1,6 km/h • 1 mph • 1,6 km/h • 1 mph
• Slow speed
• 3,2 km/h • 2 mph • 3,2 km/h • 2 mph
• Medium speed
• 6 km/h • 3.7 mph • 6 km/h • 3.7 mph
• High speed
Maximum freewheel speed during towed
1,6 km/h 1 mph 1,6 km/h 1 mph
operation
F

4001011590 01.20 USA / GB 39


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

4.2 - WORKING AREA / RANGE OF MOTION

H12 SX - HS3388 RT

ft in
-6ft 56in 0 6ft 56in 13ft 10in
13 m 42ft 7in

6m
12 m 39ft 4in

11 m 36ft 1in

10 m 32ft 9in

9 m 29ft 6in

8 m 26ft 2in

7 m 22ft 11in

6 m 19ft 8in

5 m 16ft 4in

4 m 13ft 10in

3 m 9ft 10in

2 m 6ft 6in

1 m 3ft 3in

0 0
-2 m 0 m 2 m 4 m

40 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

H15 SX - HS4388 RT A
ft in
-6ft 56in 0 6ft 56in 13ft 10in
16 m 52ft 5in
6m
15 m 49ft 2in
B
14 m 45ft 11in

13 m 42ft 7in

12 m 39ft 4in
C
11 m 36ft 1in

10 m 32ft 9in

9 m 29ft 6in D
8 m 26ft 2in

7 m 22ft 11in

6 m 19ft 8in E
5 m 16ft 4in

4 m 13ft 10in

3 m 9ft 10in F
2 m 6ft 6in

1 m 3ft 3in

0 0
G
-2 m 0 m 2 m 4 m

4001011590 01.20 USA / GB 41


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

H18 SX - HS5388 RT

ft in
-6ft 56in 0 6ft 56in 13ft 10in

6m
18 m 59ft

16 m 52ft 5in

14 m 45ft 11in

12 m 39ft 4in

10 m 32ft 9in

8 m 26ft 2in

6 m 19ft 8in

4 m 13ft 10in

2 m 6ft 6in

0 0
-2 m 0 m 2 m 4 m
m

42 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

H12 SXL - HS3388 RT XL A


ft in
-6ft 56in 0 6ft 56in 13ft 10in 19ft 8in
13 m 42ft 7in

12 m 7,30 m 39ft 4in


B
11 m 36ft 1in

10 m 32ft 9in
C
9 m 29ft 6in

8 m 26ft 2in

7 m 22ft 11in
D
6 m 19ft 8in

5 m 16ft 4in
E
4 m 13ft 10in

3 m 9ft 10in

2 m 6ft 6in
F
1 m 3ft 3in

0
-2 m 0 m 2 m 4 m 6 m
0 G
m

4001011590 01.20 USA / GB 43


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

H15 SXL

ft in
-6ft 56in 0 6ft 56in 13ft 10in 19ft 8in
16 m
52ft 5in

15 m 7,30 m 49ft 2in

14 m 45ft 11in

13 m 42ft 7in

12 m 39ft 4in

11 m 36ft 1in

10 m 32ft 9in

9 m 29ft 6in

8 m 26ft 2in

7 m 22ft 11in

6 m 19ft 8in

5 m 16ft 4in

4 m 13ft 10in

3 m 9ft 10in

2 m 6ft 6in

1 m 3ft 3in

0 0
-2 m 0 m 2 m 4 m 6 m

44 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

H18 SXL A
ft in
-6ft 56in 0 6ft 56in 13ft 10in 19ft 8in

7,30 m
18 m 59ft

B
16 m 52ft 5in

14 m 45ft 11in C
12 m 39ft 4in

32ft 9in
D
10 m

8 m 26ft 2in

E
6 m 19ft 8in

4 m 13ft 10in
F
2 m 6ft 6in

0 0
G
-2 m 0 m 2 m 4 m 6 m
m

4001011590 01.20 USA / GB 45


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

5 - Decals and markings locations


CE and AS standards : H12 SX - H12 SXL - H15 SX - H15 SXL - H18 SX - H18 SXL

46 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

CE and AS standards : H12 SX - H12 SXL - H15 SX - H15 SXL - H18 SX - H18 SXL A
Marking Color Description Quantity
For H12 SX : 4000701700
For H12 SXL : 4000701710
For H15 SX : 4000701720
1 Red Height of the floor and load 2
For
For
For
H15 SXL : 4000865310
H18 SX : 4000701730
H18 SXL : 4000865320
B
For H12 SX : 4000243720
For H12 SXL : 4000243730
Maximum Pressure per Tire - Floor For H15 SX : 4000243770
2 Blue 4
Loading For H15 SXL : 4000243790
For
For
H18 SX : 4000243810
H18 SXL : 4000243830
C
For H12 SX : 3078150610
For H12 SXL : 307P215500
Commercial name - Bright For H15 SX : 3078150620
3 Other 2
machine For H15 SXL : 307P215510
For
For
For
H18 SX : 3078150630
H18 SXL : 307P215520
H12 SX : 4000415790
D
For H12 SXL : 4000415800
For H15 SX : 4000415810
3 Other Commercial name - Dark machine 2
For H15 SXL : 4000415820
For H18 SX : 4000415830

5 Other
Decal HAULOTTE® - Bright
machine
2
For H18 SXL : 4000415840

307P217230
E
Decal HAULOTTE® - Dark
5 Other 2 307P224930
machine
Decal HAULOTTE® - Red
5 Other 2 307P224920
machine
6
8
Other
Other
Identification plate
Noise emission level
1
1
4000700160
CE standard only 3078148700
F
11 Other Lanyard attachment points 4 307P216290
Material risk - Yellow and black
12 Other 4 4000424630
adhesive tape 200 x 50 mm

Material risk - Yellow and black


H12 SX : 4
H15 SX : 4
H18 SX : 4
G
12 Other 4000421700
adhesive tape 110 x 135 mm H12 SXL : 8
H15 SXL : 8
H18 SXL : 8
16 Other Max and min oil level 1 307P221060
17 Red Risk of crushing
Hand crushing hazard - Risk of
2 4000244370 H
18 Orange 4 4000024890
crushed hands
19 Red Operation instructions 1 4000025140

4001011590 01.20 USA / GB 47


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

Marking Color Description Quantity


In german : 307P222730
In english : 307P222740
In korean : 4000618590
In croatian : 4000360810
In danish : 307P222760
In spanish : 307P222770
In estonian : 4000360870
In finnish : 307P222780
In french : 3078149030
In greek : 4000561810
In dutch : 307P222790
In hungarian : 4000360890
20 Red Operation instructions 1 In italian : 307P222800
In japanese : 4000359830
In latvian : 4000359840
In lithuanian : 4000359850
In norwegian : 4000359900
In polish : 4000359860
In portuguese : 307P222810
In romanian : 4000359870
In Russian : 4000359920
In slovakian : 4000359880
In slovenian : 4000359890
In swedish : 307P222820
In ukrainian : 4000359910
22 Orange Wound foot - Do not place foot 2 4000027090
23 Red Risk of crushing - Driving direction 2 3078145100
CE standard only : 4000244350
24 Red Danger of electrocution 2
AS standard only : 4000227500
25 Red Risk of crushing - Closing drop rail 2 4000025080
Danger of electrocution - Ground
26 Red 1 4000027100
for welding
27 Red Verification of tilt operation 1 4000244380
28 Red Do not interchange 1 3078145180
32 Blue Anchorage point - Traction 4 4000027310
33 Blue Anchorage point - Elevation 4 4000027330
Risk of electrocution - Water
34 Red 1 4000025130
projection
36 Red Risk of crushing - Platform 1 4000244340
37 Red Explosion hazard 1 4000027370
Hand crushing hazard - Heat
38 Orange 1 4000027450
burns
For H12 SX : 4000243900
For H12 SXL : 4000481060
For H15 SX : 4000243910
46 Red Maximum effort on the stabilizers 4
For H15 SXL : 4000506810
For H18 SX : 4000243920
For H18 SXL : 4000506880
For H12 SX - H12 SXL : 4000227200
53 Green Emergency lowering 1 For H15 SX - H15 SXL : 4000227200
For H18 SX - H18 SXL : 4000244400
59 Orange Scissors safety 1 4000027550

48 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

Marking Color Description Quantity A


61 Orange Risk of crushed feet 4 4000025060
62 Yellow Stop time during descent 1 4000271010
For H12 SX - H12 SXL : 4000417350
68 Other Transport height 1 For H15 SX - H15 SXL : 4000417360

200 Other "Made in Europe" 1


For H18 SX - H18 SXL : 4000417370
CE standard only : 4000137690
B
Wearing of a safety harness is
201 Red 2 AS standard only : 3078144520
essential

4001011590 01.20 USA / GB 49


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

ANSI and CSA standards : HS3388 RT - HS3388 RT XL - HS4388 RT - HS5388 RT

50 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

ANSI and CSA standards : HS3388 RT - HS3388 RT XL - HS4388 RT - HS5388 RT A


Marking Color Description Quantity
ANSI A92.6 standard :
For HS3388 RT - HS3388 RT XL-In english
: 4000244000
For HS3388 RT - HS3388 RT XL-In french
: 4000244190
For HS3388 RT - HS3388 RT XL-In
B
spanish : 4000244200
For HS4388 RT-In english : 4000244040
For HS4388 RT-In french : 4000244210
1 Red Height of the floor and load 3
For HS4388 RT-In spanish : 4000244220
For HS5388 RT-In english : 4000244080
For HS5388 RT-In french : 4000244230
For HS5388 RT-In spanish : 4000244240
C
ANSI A92.20 and CSA B454.6 standards :
For HS3388 RT : 4000701700
For HS3388 RT XL : 4000701710
For HS4388 RT : 4000701720
For HS5388 RT : 4000701730
For HS3388 RT : 4000243720
D
Maximum Pressure per Tire - For HS3388 RT XL : 4000243730
2 Blue 4
Floor Loading For HS4388 RT : 4000243770
For HS5388 RT : 4000243810
For HS3388 RT : 3078147630
Commercial name - Bright For HS3388 RT XL : 307P219260
3 Other
machine
2
For
For
HS4388 RT : 3078147620
HS5388 RT : 3078147610
E
For HS3388 RT : 4000415860
For HS3388 RT XL : 4000415870
3 Other Commercial name - Dark machine 2
For HS4388 RT : 4000415880
For HS5388 RT : 4000415900

5 Other
Decal HAULOTTE® - Bright
machine
Decal HAULOTTE® - Dark
2 307P217230
F
5 Other 2 307P224930
machine
Decal HAULOTTE® - Red
5 Other 2 307P224920
machine
6
11
Other
Other
Identification plate
Lanyard attachment points
1
4
4000700170
307P216290 G
Material risk - Yellow and black
12 Other 4 4000424630
adhesive tape 200 x 50 mm
HS3388 RT : 4
HS4388 RT : 4
Material risk - Yellow and black
12 Other
adhesive tape 110 x 135 mm
HS5388 RT : 4
HS3388 RT
XL : 8
4000421700
H
16 Other Max and min oil level 1 307P221060
In english : 4000130190
17 Red Risk of crushing 2 In french : 4000130200
In spanish : 4000130210

18 Orange
Hand crushing hazard - Risk of
crushed hands
4
In english : 4000024770
In french : 4000067710
I
In spanish : 4000086490
19 Red Operation instructions 1 4000025140

4001011590 01.20 USA / GB 51


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

Marking Color Description Quantity


In english : 4000243670
20 Red Operation instructions 1 In french : 4000243680
In spanish : 4000243690
In english : 4000024840
22 Orange Wound foot - Do not place foot 2 In french : 4000068180
In spanish : 4000086610
23 Red Risk of crushing - Driving direction 2 3078145100
In english : 4000130300
27 Red Verification of tilt operation 1 In french : 4000130310
In spanish : 4000130320
28 Red Do not interchange 1 3078145180
32 Blue Anchorage point - Traction 4 4000027310
33 Blue Anchorage point - Elevation 4 4000027330
In english : 4000025010
37 Red Explosion hazard 1 In french : 4000068130
In spanish : 4000086560
In english : 4000025040
Hand crushing hazard - Heat
38 Orange 1 In french : 4000068110
burns
In spanish : 4000086540
For HS3388 RT : 4000243900
For HS3388 RT XL : 4000481060
46 Red Maximum effort on the stabilizers 4
For HS4388 RT : 4000243910
For HS5388 RT : 4000243920
For HS3388 RT - HS3388 RT XL :
4000227200
53 Green Emergency lowering 1
For HS4388 RT : 4000227200
For HS5388 RT : 4000244400
In english : 4000024850
59 Orange Scissors safety 1 In french : 4000068070
In spanish : 4000086500
In english : 4000024780
61 Orange Risk of crushed feet 4 In french : 4000067700
In spanish : 4000086480
For HS3388 RT - HS3388 RT XL :
4000417350
68 Other Transport height 1
For HS4388 RT : 4000417360
For HS5388 RT : 4000417370
California warning - Decal - Lower
74 Orange 1 4001026850
control box
202 Blue Diesel Fuel Only 2 4000201430

52 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

A
Notes
B

4001011590 01.20 USA / GB 53


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

EAC standard : H12 SX - H12 SXL - H15 SX - H15 SXL - H18 SX - H18 SXL

54 4001011590 01.20 USA / GB


H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

B - Familiarization

EAC standard : H12 SX - H12 SXL - H15 SX - H15 SXL - H18 SX - H18 SXL A
Marking Color Description Quantity
For H12 SX : 4000011250
For H12 SXL : 4000271270
For H15 SX : 4000011310
1 Red Height of the floor and load 2
For
For
For
H15 SXL : 4000273310
H18 SX : 4000011320
H18 SXL : 4000273380
B
For H12 SX : 4000243720
For H12 SXL : 4000243730
Maximum Pressure per Tire - Floor For H15 SX : 4000243770
2 Blue 4
Loading For H15 SXL : 4000243790
For
For
H18 SX : 4000243810
H18 SXL : 4000243830
C
For H12 SX : 3078150610
For H12 SXL : 307P215500
Commercial name - Bright For H15 SX : 3078150620
3 Other 2
machine For H15 SXL : 307P215510
For
For
For
H18 SX : 3078150630
H18 SXL : 307P215520
H12 SX : 4000415790
D
For H12 SXL : 4000415800
For H15 SX : 4000415810
3 Other Commercial name - Dark machine 2
For H15 SXL : 4000415820
For H18 SX : 4000415830

6 Other Identification plate 1


For H18 SXL : 4000415840
For Russia : 4000278870
For Ukraine : 307P227830
E
8 Other Noise emission level 1 3078148700
11 Other Lanyard attachment points 4 307P226710
Material risk - Yellow and black
12 Other 4 4000424630
adhesive tape 200 x 50 mm
H12 SX : 4
H15 SX : 4
F
Material risk - Yellow and black H18 SX : 4
12 Other 4000421700
adhesive tape 110 x 135 mm H12 SXL : 8
H15 SXL : 8
H18 SXL : 8
16

18
Other

Orange
Max and min oil level
Hand crushing hazard - Risk of
1

4
307P221060

307P227660
G
crushed hands
For Russia : 307P227190
19 Red Operation instructions 1
For Ukraine : 307P227840
For Russia : 4000359920
20

22
Red

Orange
Operation instructions

Wound foot - Do not place foot


1

2
For Ukraine : 4000359910
307P227010
H
For Russia : 4000010890
23 Red Risk of crushing - Driving direction 2
For Ukraine : 4000011390
24 Red Danger of electrocution 2 4000010920
25 Red Risk of crushing - Closing drop rail 2 307P226950

26 Red
Danger of electrocution - Ground
for welding
1 307P226970 I
For Russia : 307P227060
27 Red Verification of tilt operation 1
For Ukraine : 307P227870
28 Red Do not interchange 1 3078145180

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B - Familiarization

Marking Color Description Quantity


32 Blue Anchorage point - Traction 4 4000135970
33 Blue Anchorage point - Elevation 4 4000135960
Risk of electrocution - Water
34 Red 1 307P226780
projection
36 Red Risk of crushing - Platform 1 4000014290
Hand crushing hazard - Heat
38 Orange 1 4000200810
burns
For H12 SX : 4000243900
For H12 SXL : 4000481060
For H15 SX : 4000243910
46 Red Maximum effort on the stabilizers 4
For H15 SXL : 4000506810
For H18 SX : 4000243920
For H18 SXL : 4000506880
53 Green Emergency lowering 1 4000227200
59 Orange Scissors safety 4 4000270960
61 Orange Risk of crushed feet 4 4000270970
For Russia : 4000011400
62 Yellow Stop time during descent 1
For Ukraine : 4000011430
For H12 SX - H12 SXL : 4000417350
68 Other Transport height 1 For H15 SX - H15 SXL : 4000417360
For H18 SX - H18 SXL : 4000417370
204 Red Lubrication point 0 307P219370
206 Red Flames prohibited 2 307P226750
207 Red Smoking forbidden 1 307P226760
209 Yellow Battery danger 1 307P226790
210 Yellow Fire Hazard 2 307P226800
211 Yellow Electrical danger 2 307P226810
213 Yellow Corrosion hazard 1 307P226830
214 Yellow Danger unstable side 1 307P226930
216 Other Tamper-proof 0 307P227450
218 Blue Caution helmet compulsory 1 307P226680
221 Blue Obligatory routing 2 307P227510
222 Yellow Danger unstable side 1 307P227680
223 Blue Plug 12 V 0 307P227700
Do not travel down slopes in high
229 Red 1 307P226990
speed
No admittance to unauthorized
230 Red 2 307P227560
persons
231 Red Do not park in the work area 2 4000010910
235 Yellow Vertical crushing of the body 2 4000014270
236 Blue Caution glasses 1 307P226670
237 Yellow Risk of crushing 2 307P227670

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C - Pre-operation inspection

Pre-operation inspection A
1 - Recommendations
The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine
is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety
and in compliance with this Operator's Manual. All managers who are responsible for persons
operating the machine must be familiar with the local regulations currently applicable in the country of
B
use and ensure that they are adhered to.
Before using the machine, read the previous chapters in this manual. Ensure that you have understood
the following points :
• Safety precautions.
• Operator's responsibilities.
C
• Conditions and the operating principles of the machine.

2 - Working area assessment


Before carrying out any operations, ensure that the machine corresponds to the work to be done and
D
the working environment :
• Carry out a thorough inspection of the site to identify any potential risks within the work zone.
• Take the necessary precautions to avoid collisions with other machinery within the work zone.

Ensure that :
• The weather conditions (wind, rain, etc.) allowing the machine to be used.
E
• The ground withstands the weight of the machine and has not been affected by the poor weather conditions.

• Check that the authorisations to work with the machine on the site in question have been obtained
(.g. chemical product factories).
• Define a rescue plan for all the risks, including the risk of falls and crushing. F

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C - Pre-operation inspection

3 - Inspection and Functional test


3.1 - DAILY INSPECTION

Each day before the beginning of a new work session and with each change of operator, the machine
must be subjected to a visual inspection and a complete functional test.

• Never use a defective or a malfunctioning aerial work platform.


• If any item on the check list is marked "No" during the inspection; machine must be tagged and placed
out of service.
• Do not operate the machine until all identified items are corrected and it has been declared safe for
operation.

In case of loose fasteners, refer to torque table value in maintenance book.


In case of leaks, replace the damaged part before use.

In case of structural part deformation (cracks, broken weld, paint chips) replace the part before use.
Sample of broken welds

We recommend these forms to be completed daily and stored to assist with your maintenance
schedule.
Each action is depicted in the daily inspection sheet using the following symbols.
Use the detailed program below.

Oil change Lubrication-Lubrication Tightening

Functional adjustments / Checks


Levelling Systematic replacement
/ Cleaning

Visual inspection To check by test

Serial number :
Model :
Hours of operation :

HAULOTTE Services® contract reference :

Intervention record number :

Date :
Signature :
Name :

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C - Pre-operation inspection

Engine-powered scissor lifts A

Corrected
Page or

Daily
associated OK NOK Comments
procedure

Chassis assembly : Wheel, reducer, steering, wheel pivot


B
Check state of tires/tyres and inflations

Clean the pads slide

Thermal engines

Check engine fuel level (Top up the oil if necessary)


C
Check engine oil level (Top up the oil if necessary)

No leaks from engine components (engine, hoses,


radiator)

Check the condition of the battery


D
Check the cooling circuit level (Top up the oil if
necessary)
Hydraulic : oils, filters and hoses
Check the hydraulic oil level (Top up the oil if
necessary ; Machine stowed)
E
Check the clogging indicator on the hydraulic
pressure filter (change if clogged)
Check the hoses, blocks and pumps, fittings, cylinders
and the tank for the absence of leaks, deformations
and damage
Platform
F
Test the automatic closure and locking of access
basket
Check that the harness anchor points are not cracked
or damaged

Clean the platform extension


G
Check the quick ties and the good location of the
guardrail

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C - Pre-operation inspection

Engine-powered scissor lifts

Corrected
Page or

Daily
associated OK NOK Comments
procedure

General
Check for the presence, cleanliness and readability of
the manufacturer's plates, security labels, user
manual and maintenance manual
Check the cleanliness and readability of the control
box
Test the opening and closure of covers (chassis,
turntable, upper control box)
Check the condition of electrical harnesses, cables
and connectors
Check for the absence of abnormal noise and jerky
movements
Check for the absence of visible deterioration and
damage
Check for the absence of cracks, broken welds and
chipped paintwork on the structure
Check for the absence of missing or loose screws and
bolts
Check for the absence of deformation, cracking and
breakage of axis stops, bushing and axes
Check for the absence of foreign bodies in joints and
sliding parts
Safety devices
Test the operation of the upper and lower control
boxes: manipulators, switches, buttons, horn,
emergency stops, screens and lights

Check the absence of visual and audible alarms

Test the operation of the tilt system

Test the operation of the emergency lowering system

Test the operation of the load control system -


Calibrate if necessary

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C - Pre-operation inspection

4 - Safety functional checks A


To protect the user and the machine, safety systems prevent the movement of the machine beyond its
operating limits. These safety systems when activated immobilize the machine and prevent further
movement.

The operator must be familiar with this technology and understand that is not a malfunction but an
indication that the machine has reached an operation limit.
B
Aerial Work platforms are equipped with two control boxes which allow operators to safely use the
machine. An auxiliary system (Overriding systm) is available on the ground control box in order to
rescue anyone trapped on the platform.

The following checks describe the operation of the machine and the specific controls required. C
For the location and description of these controls : refer to section B 3.2 and D 2 - Ground control
box and B 3.3 and D 3 - Platform control box.
4.1 - E-STOP BUTTON CHECK
D
Ground control box E-stop button

Step Action
1 Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box.

3
Turn the key of the control box activation switch ( 72 ) to the right to energize the ground control box. The
indicators light up.
Push the E-stop button ( 15 ). The battery charge (4) and engine oil pressure (2) indicators remain lit.
E
Platform control box E-stop button

Step Action
1

2
Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box.
Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform control
F
box. The indicators light up.
Push the E-stop button ( 46 ). The power on indicator (31) remains lit. The engine start-up (61) and horn
3
(62) functions are disabled.

N.B.-:-An audible signal signal repeated 1 or 2 times every 20-30 seconds intermittently when the
machine is in transport position indicates that an emergency stop button has been pushed in, the
machine is stopped but the power is still switched on. To switch off the power to the machine, turn the
G
console activation selector key ( 72 ) on the lower console in the centre to neutral position.

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C - Pre-operation inspection

4.2 - ACTIVATION OF CONTROLS

The deadman foot pedal (enable switch) must be activated to allow any movement.
The "Enable Switch" system depends on the machine configuration and will consist of one of
the following :
• Joystick trigger at platform box (if fitted).

• Foot pedal (enable switch) in the platform.

• Enable switch at ground box.

4.3 - FAULT DETECTOR

N.B.-:-The presence of this device depends on the machine configuration.

The fault indicator LED flashes to indicate a malfunction.


The machine switches to downgraded mode.
Certain movements can be limited or forbidden to preserve the operator's safety.

4.3.1 - Buzzers test

From the ground control box

Step Action
1 Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box.
2 Select the upper console (72).
3 The indicator ( 31 ) at the platform control box lights up, and there is an audible signal (beep).

4.4 - AUTOMATIC ENGINE CUT-OUT

The engine automatically cuts out in the following conditions :


• The alternatorand/or fan is no longer working.

• Engine temperature is too high.

• Oil pressure is too low.

• The air filter of the engine is clogged.

• The E-stop(s) is (are) pushed in.

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C - Pre-operation inspection

4.5 - OVERLOAD SENSING SYSTEM (ALL STANDARDS EXCEPT ANSI A92.6) A


If the platform load exceeds the maximum allowed load, no movement is possible from the 2
control boxes.
At ground and platform control boxes a buzzer sounds and an indicator light warns the
operator.
To return the machine to normal operation remove weight from the platform until the load is
below the maximum allowed load.
B
Daily check that the LED's illuminate when the machine is switched on :
• Verify that the Overload system is active : Refer to Indicators ( 30 ) at ground and at platform.

• Verify that the buzzers are functioning : Refer to Buzzers test.


A periodic inspection of this device must be performed according to the recommendation in
C
Maintenance Schedule.
4.6 - SLOPE WARNING DEVICE

From each control box, a buzzer alerts the operator that the machine is not folded/stowed and
is positioned on a slope exceeding the slope allowed. D
When the unfolded machine is on a slope greater than the rated slope, out of the stowed
position, DRIVE and LIFT functions are disabled(All standards except ANSI 92.6).
All functions speeds are reduced.
In this case, fully lower the platform and reposition the machine on level ground before raising
the platform again.
E
N.B.-:-Depending on your machine configuration, outside assistance may be necessary in order to carry
out this operation.

To check the tilt sensor at ground control box

Step
1
Action
Pull the E-stop push-buttons on the platform and ground control boxes (15, 46). F
2 Switch on the machine from the ground control box (72).
3 Start the engine from the ground control box with engine start-up selector ( 22 ).
4 Position the platform at a height of at least 3 m(9 ft10 in) using the lifting control ( 106 ).
5 Locate the tilt sensor next to the ground control box.
6 Manually tilt and maintain the tilt sensor towards the front for a few seconds ( Section B 3.1 - Layout). G
7 Check that the audible beep sounds.

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C - Pre-operation inspection

4.7 - TRAVEL SPEED LIMITATION

The machine has a selector of 3 driving speeds - low, medium and high.
All driving speeds are enabled when the machine is not elevated.
The maximum travelling speeds are reduced when the following lifting height is reached :

Transport configuration limit height


Machine
Mètre Feet
H12 SX - HS3388 RT
H15 SX - HS4388 RT
H18 SX - HS5388 RT
2,80 - 2,90 9 ft 2 in - 9 ft 6 in
H12 SXL - HS3388 RT XL
H15 SXL
H18 SXL

Above these values, only micro-speed is authorized :


• Driving is only possible if machine outriggers is raised.

• Driving is cut off if the tilt exceeds the authorized limit.

• For H15 SX - HS4388 RT - H18 SX - HS5388 RT only : As soon as the base reaches 10 m(32 ft10
in) from the ground, driving movements are cut off.

4.8 - ON-BOARD ELECTRONICS

The machine is equipped with a specific calculator configured for this machine's functionalities.
Do not interchange the Calculator (calibration restoration) between machines..
4.9 - ANTI-CRUSH SYSTEM WHEN LOWERING

A device alerts people on the ground of a risk of crushing :


• Between the lifting systems.

• Under platform extension.


This device automatically operates between the transport height position limit and the lower
position(Refer to Driving speed).
All versions, lowering control from the platform and ground control boxes :
• Slows the downward movement and emits an audible signal.
Standards CE and EAC, lowering movement from platform control box :
• At the end of the lowering operation, a 3 (second) automatic delay is initiated before resuming
lowering, to avoid the risk of crushing.

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D - Operation instructions

Operation instructions A
1 - Operation
1.1 - INTRODUCTION

Only trained and authorized personnel shall be permitted to operate this aerial work platform.
Prior to operation :
B
• Read, understand and obey all instructions and safety precautions in this manual and attached to the
aerial work platform.

• Read, understand and obey all local regulations.

• Become familiar with the proper use of all controls and emergency systems. C
1.2 - OPERATION FROM THE GROUND CONTROL BOX

• Turning "ON" and "OFF" of the machine is performed with selector key switch (72).

• Activation of a desired control box is achieved by turning the control box energizing selector
switch ( 72 ) to the desired position. D
• The ground control box is energized and is active ONLY when :
• The E-stop buttons on both ground and platform control boxes are not pressed in.

• The machine is switched on.

• Ground control box is selected. E


• An EMERGENCY STOP button located on each control box stops all movements and shuts off the
engine when pressed in.

• When the engine is running, the switch ( 72 ) operates as an activation control only.

• An Enable Switch ( 72 ) provided must be activated and maintained to authorize one or more function
movements. If Enable Switch ( 72 ) is kept engaged without selecting a function movement for more F
than 8 s; Enable Switch is automatically de-activated.

• Only movements of lifting and lowering the platform are possible from the ground control box.

• All switches and joystick operating a movement, return automatically to neutral when released.

• Enable Switch / Emergency pump G


• Engine running, the switch acts as an Enable Switch only.

• Engine stopped, the switch acts as the Enable switch and operate the emergency pump control.

• Overriding system : The ground control box is designed for maintenance and emergency rescue
operations only. Refer to Section D 4.2 - To rescue operator in platform.
H

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D - Operation instructions

• The status of the switches is tested automatically when the machine is switched on, and checked at
every starting. A switch will be active only after it has been detected to be in neutral position. The
following switches are not controlled :
• Accelerator: engine rpm

• Beacon light (if fitted)

• A switch provides the start and stop of the engine.

• Engine speed (If fitted) : This switch increases the engine rpm to the maximum speed.

• A buzzer beeps in the following conditions :


• When power is switched on.

• Overload (if fitted).

• Slope if machine is out of stowed position.

• Hydraulic oil overheating.

• Movements option.

• Driving option.

• Movement option and driving.

• Indicators / Cluster : All indicators are checked after powering on the machine

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D - Operation instructions

1.3 - OPERATION FROM THE PLATFORM CONTROL BOX A


• The platform control box can only be used if :
• The E-stop buttons on both ground and platform control boxes are not pressed in.

• Machine switched on at ground control box.

• Platform control box selected from ground control box. B


• A faulty joystick is not taken into account to control a movement. If this fault disappears, the
movement is authorised again.

• An E-Stop button is present at each control box. When pushed in, it stops all functions movements.

• An Enable /Foot Switch ( 123 ) is present that should be activated and maintained to authorize one or
more movements. If the Enable Switch is kept active for more than 8 seconds without selecting a
C
function movement, then movement is disallowed. The enable switch must be released (reset) before
movement can occur.

• The release of "Enable switch" ( 123 ) while performing a movement stops all the movements. The
stop of movements is progressive. It could restart only when the selected function switch/joystick is
released to neutral position. D
• All switches and joystick operating a movement, return automatically to neutral when released.

• The status of the switches and joysticks is tested automatically when the machine is switched on. A
switch or joystick will be active only after it has been detected in neutral position.
A buzzer beeps in the following conditions :
• Overload.
E
• Machine elevated on a slope greater than the rated slope.

• Indicators - All the indicators are tested


• When the machine is switched on.

While driving on a slope :


F
• While driving on a slope:
• Always orientate the machine in the direction of the slope.
• Stow the machine completely.
• Do not travel down slopes in high speed.
• Do not drive fast in narrow or cluttered areas. Keep speed under control while making turns or sharp
G
bends.

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D - Operation instructions

2 - Ground control box


2.1 - TO START AND STOP THE MACHINE

• Ensure that the E-Stop buttons ( 46 ) and ( 15 ) at the ground and platform control boxes are pulled
out.

• Turn the key of the control box activation switch ( 72 ) to the right and hold it to activate the ground
control box.

• Push the engine start switch ( 22 ) downwards to start the machine.


To shut-down the machine from the ground control box :
• Turn (release) the control box activation selector ( 72 ) key to the center.
or
• Push in the E-stop button ( 15 ).

2.2 - MOVEMENT CONTROL

Even at low movement speeds, use the controls with caution.

N.B.-:-Releasing the Enable Switch will stop all movements.

Ground box controls (emergency station)

Command Action
Push the platform raising / lowering selector ( 106 ) upwards to raise the
platform.
Press the platform raising / lowering selector ( 106 ) downwards to lower the
Platform raising / platform.
lowering
Note : For these actions, the key selector ( 72 ) needs to be held in the ground
control box position, that is to say to the right.

Emergency lowering / Pull the T-handle ( C52 ) to lower the platform.


Emergency platform
lowering halted Release the T-handle ( C52 ) to stop platform lowering.

Once rescue operations are complete, write an incident report.

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D - Operation instructions

Pull T-handle for emergency lowering - H12 SX - HS3388 RT - H15 SX - HS4388 RT - H12 SXL -
HS3388 RT XL - H15 SXL
A

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D - Operation instructions

Pull T-handle for emergency lowering - H18 SX - HS5388 RT - H18 SXL

N.B.-:-Pulling on to the T-Handle, immediately activates the emergency lowering of the platform.

ALWAYS keep personnel and obstructions clear of the aerial work platform that might block the lowering.

2.3 - ADDITIONAL CONTROLS FROM THE GROUND CONTROL BOX

For the machines equipped with beacon light :


• Push the beacon light selector switch ( 24 ) to the right to turn ON the beacon light.

• Push the beacon light selector switch ( 24 ) to the left to turn OFF the beacon light.

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D - Operation instructions

3 - Platform control box A


3.1 - TO START AND STOP THE MACHINE

To start the machine :


At the ground control box :
• The E-stop button ( 15 ) on the ground control box must be in ON position (pulled out / activated).
B
• Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform
control box.

At the platform control box :


• Pull the E-stop button (46).
C
• Press the engine start-up selector ( 61 ) to start the machine.
To stop the machine :

3.2 -
• Push in the E-stop button (46).

DRIVE AND STEER CONTROL


D
Activate the controls and the Enable Switch simultaneously to perform the various movements. Except for
stabilizing movements.

E
Command Action
Move the drive joystick ( 108 ) forwards to drive the machine forwards.

Driving
Move the drive joystick ( 108 ) backwards to drive in reverse. F
Push the front-axle steering selector thumb switch ( 108 ) to the right to steer to
the right.

Front-axle steering
G
Push the front-axle steering selector thumb switch ( 108 ) to the left to steer to
the left.

Position the drive speed selector switch ( 59 ) on for high-speed driving. H


Position the driving speed selector ( 58 ) on for medium speed driving
Drive speed
(crossing uneven ground, slope).

Position the driving speed selector ( 57 ) on for low-speed driving (short


distance, final approach, unloading from lorries/trucks).
I
N.B.-:-The release of the selectors and (or) joysticks causes all movement to stop.

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D - Operation instructions

Outriggers controls

Command Action

If outriggers option : Push the centralised outriggers touch pads ( 94 ) until the machine is stabilized (
Centralised stabilizer LED on)

Push the touch pads ( 97 ) until the front left stabilizer is set against the ground (
LED on).

If outriggers option :
Front left stabilizer
extension/retraction

Push the touch pads ( 101 ) until the front left stabilizer is totally retracted ( LED
off).

Push the touch pads ( 98 ) until the front right stabilizer is set against the ground
( LED on).

If outriggers option :
Front right stabilizer
extension/retraction

Push the touch pads ( 102 ) until the front right stabilizer is totally retracted ( LED
off).

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D - Operation instructions

Command Action A
Push the touch pads ( 99 ) until the rear left stabilizer is set against the ground (
LED on).
B
If outriggers option :
Rear left stabilizer
extension/retraction

Push the touch pads ( 103 ) until the rear left stabilizer is totally retracted ( LED
off). C

Push the touch pads ( 100 ) until the rear right stabilizer is set against the ground
D
( LED on).

If outriggers option :
Rear right stabilizer
extension/retraction
E
Push the touch pads ( 104 ) until the rear right stabilizer is totally retracted ( LED
off).

F
N.B.-:-The release of the selectors and (or) joysticks causes all movement to stop.

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D - Operation instructions

3.3 - MOVEMENT CONTROL

Command Action
Push the platform raising / lowering selector ( 95 ) upwards to raise the platform.
Push the movement joystick ( 108 ) forwards to raise the platform.

Platform raising /
lowering Press the platform raising / lowering selector ( 95 ) downwards to lower the
platform. Push the movement joystick ( 108 ) backwards to lower the platform.

3.4 - ADDITIONAL CONTROLS

• Horn : Push the horn selector ( 62 ) to the right to sound the horn. The horn stops when the selector
switch is released.

• Differential lock : Press the differential blocking touch pads ( 60 ).

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D - Operation instructions

4 - Rescue and emergency procedures A


4.1 - IN CASE OF POWER LOSS

In case of loss of the main power source, lower the basket (or platform) using the T-handle on
the chassis.
In an emergency, if the operator has to exit the platform while it is elevated, the transfer of the
operator must respect the following recommendations. :
B
• Exit onto a sturdy and safe structure.

• The occupant(s) must ensure that 2 lanyards are used for security/safety. One must be attached to
the designated anchorage point on platform the occupant(s) is in and the other attached to the
structure intended to get on. C
• Occupant(s) must exit the current platform through the normal access.

N.B.-:-Do not detach the lanyard from the current platform if the transfer to the new structure poses any
danger or until the transfer is safely completed. Do not attempt to climb down from the platform. Wait
for assistance to leave the cradle safely.

4.2 - TO RESCUE OPERATOR IN PLATFORM


D
In a situation where an operator located in the platform needs to be rescued (for example in
case of illness, injury or trapped against a structure making the control box inaccessible), the
rescue personel at ground level needs to obtain rapid and direct access to operating functions.
HAULOTTE® has implemented a control system for safely lowering the operator to the ground
in the event of an emergency to enable him to receive the neccessary treatment. E
1. Turn the key of the control box activation switch ( 72 ) to the right to energize the ground control
box. The platform box controls are de-energized.
2. Lower the platform from the ground control box.
3. Lower the platform using the selector ( 106 ) while holding the key ( 72 ).
4. Release it to halt lowering.
If a safety systems do not allow normal movement from the ground control box, lower the
F
basket (or platform) using the T-handle on the chassis.

Once rescue operations are complete, write an incident report.

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D - Operation instructions

5 - Transportation
5.1 - PUTTING IN TRANSPORT POSITION

During loading, ensure that :


• The loading ramp can support the machine weight.

• The loading ramp is correctly attached to transport vehicle.

• The loading ramp has sufficient grip surface.

• The transport vehicle must be parked on a level surface and must be secured to prevent rolling away
while machine is being loaded or unloaded.

To climb the slope, move progressively the drive joystick ( 108 ).


If the slope is too steep, use a winch in addition to traction.
Do not place yourself below or too close to the machine during loading.
The machine must be completely in the stowed configuration :
• Check the platform is completely empty.

• Platform extension must be retracted in the locked position.

• Drive the machine onto the truck bed.

• Secure the machine to the tie down points provided (See picture).

The manual extension (if fitted) must be retracted and locked during transport or towing.

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D - Operation instructions

5.2 - MACHINE LAYOUT — H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX -


HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL
A
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT -
H18 SXL

Pmax Pmax
C
C D
B
Loading characteristics
D
Marking Description H12 SX - HS3388 RT H12 SXL - HS3388 RT XL
B Lateral distance between the wheels(1). 2.75 m(9 ft0 in) 2.75 m(9 ft0 in)
C Front wheel ground pressure((1.)) 11 daN/cm² (2,25 lbf/sq.ft) 9,2 daN/cm² (1,88 lbf/sq.ft)
D Rear wheel ground pressure((1.)) 11 daN/cm² (2,25 lbf/sq.ft) 9,2 daN/cm² (1,88 lbf/sq.ft) E
Anchorage point

(1.) Check the technical data in the technical characteristics

Marking Description
Loading characteristics

H15 SX - HS4388 RT H15 SXL


F
B Lateral distance between the wheels(1). 2.75 m(9 ft0 in) 2.75 m(9 ft0 in)
C ((1.)) 12 daN/cm² (2,46 lbf/sq.ft) 9,2 daN/cm² (1,88 lbf/sq.ft)
Front wheel ground pressure
D pressure((1.)) 12 daN/cm² (2,46 lbf/sq.ft) 9,2 daN/cm² (1,88 lbf/sq.ft)
Rear wheel ground

Anchorage point
G
(1.) Check the technical data in the technical characteristics

Loading characteristics

Marking Description H18 SX - HS5388 RT H18 SXL H


B Lateral distance between the wheels(1). 2.75 m(9 ft0 in) 2.75 m(9 ft0 in)
C Front wheel ground pressure((1.)) 16 daN/cm² (3,28 lbf/sq.ft) 9,6 daN/cm² (1,97 lbf/sq.ft)
D Rear wheel ground pressure((1.)) 16 daN/cm² (3,28 lbf/sq.ft) 9,6 daN/cm² (1,97 lbf/sq.ft)

Anchorage point
I
(1.) Check the technical data in the technical characteristics

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D - Operation instructions

5.3 - UNLOADING

Before unloading, check that the machine is in good condition.


• Remove the tie downs.

• At ground control box turn control box activation switch ( 72 ) to the left to energize platform box.

• On the platform control box, press and hold the activation switch ( 123 ) while gently and progressively
moving the drive joystick ( 108 ).

Warning : Upon starting a machine that has been secured and transported, the safety system may detect
a false overload preventing all movement from the platform control box.

To reinstate the system, lift the platform a few centimetres (inches) from the ground control
box.
5.4 - TOWING

In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport
vehicle :
• Ensure that no one is in the platform during towing.
• Before towing, ensure that the platform is fully lowered.
• The platform must be empty.
• ALWAYS keep personnel and obstructions clear of the aerial work platform when brakes are released.

To tow a broken-down machine, disconnect the wheel drive hubs.


Perform this operation on flat ground with wheels chocked.
In the towing configuration, the machine braking system is inactive. Use of a drawbar is
recommended :
• Do not exceed the maximum freewheel speed (Refer to Section B 4.1 - Technical
specifications).

• Do not exceed a grade of 25%.

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D - Operation instructions

5.4.1 - Disengaging the drive hubs A


For H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL :
Unscrew the 2 nuts with an 11 mm spanner.

Turn the part and screw it back on.


C

D
The gears are released.

For H18 SX - HS5388 RT - H18 SXL :


F
Unscrew the central nut ( 1 ) until the nut is at the limit.

When drive hubs are disengaged, the machine is in free wheel mode and the brake system no longer
functions. H

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D - Operation instructions

5.4.2 - Re-engaging the drive hubs

After repairing the machine, re-engage the wheel drive hubs.


For H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL :
• Perform in reverse order to the drive hub disengaging procedure.
For H18 SX - HS5388 RT - H18 SXL :
• Machine with outriggers
1. Stabilize the machine.
2. Screw the central nut up again to engage the internal gear.
3. Turn the wheel to line up the gear teeth in case of resistance.
4. Screw the central nut up completely when the once the drive gear has commenced to
engage.
• Machine without stabilizers
5. Screw the central nut up again to engage the internal gear.
6. Engage the driving gear slowly in case of resistance.
7. Screw the central nut up completely when the once the drive gear has commenced to
engage.

Carry out a few driving movements. The drive hubs are now re-engaged.

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D - Operation instructions

5.5 - STORAGE A
The machine can be stored in a designated area when not in use. If it has been stored for longer than 3
months without use then a periodic inspection must be conducted.

For engine storage condition follow engine supplier operator and maintenance manuals. B
It is recommended that the machine is not stored or immobilized unfolded.
Ensure all access panels, doors and side compartment covers are shut and secured.
Turn the energizing key selector switch ( 72 ) at the ground control box to the "center" position
to shut OFF the power. C
Remove the ignition key to prevent unauthorized operation of the machine.

Storing of the machine with an obstacle under the platform structure is forbidden.

To avoid any risk of corrosion on rods of cylinders during a storage period of more than 1 month : D
• In a normal atmospheric environment : perform a complete cycle for the cylinders every 2 months while
they are in storage.
• In harsh environments (high levels of salinity in the atmosphere: close to the sea, industrial environment
with chloride emissions and/or humidity >70%), we recommend applying the following protection
process :
• Wash and rinse the entire machine with plenty of clean water.
E
• Dry all the cylinder rods using an air gun.
• Apply a solvent-based oil leaving an oily film after evaporation of the solvent directly to
all rods left exposed when the machine is in storage position.
• Re-apply the product every month. F
After washing the machine, make sure it is fully air-dry and does not contain moisture on corrosive parts
(cylinders rods for example).
Do not wash any electrical components, particularly with high pressure washer. Wipe away dirt from
around electrical components with a dry cloth.

5.6 - LOADING BY RAMP G


To avoid any risk of sliding during loading, ensure that :
• The loading ramp can bear the load.
• The loading ramp is correctly attached.
• The loading ramp has sufficient grip. H
• The machine is completely stowed.

To climb the slope, select low driving speed .

If the slope exceeds 25% grade, use a winch to assist in loading on to the ramp.
Never place yourself below or too close to the machine during loading.
I
A wrong move can lead to the tipping over of the machine and cause serious bodily and material accidents.

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D - Operation instructions

5.7 - UNLOADING BY RAMP

Before operating, check that the machine is in good condition.


If the machine has been damaged during transportation, contact the transporter in writing
1. The machine is completely stowed.
2. Remove the tie downs.
3. Start the machine.
4. The ramp is in good condition and of sufficient capacity. The lifting equipment ie. slings, shackles,
hooks, lifting beam etc. are in good condition and of sufficient capacity.

Do not travel down the ramp at a fast speed.

5.8 - LIFTING OPERATION

When loading/unloading, if it is necessary to raise the machine using a crane, it is important to


comply with the following :
• The technician should take all steps to protect themselves or others against all risks of injury
connected with this operation.

• The technician should ensure that suitable PPE (personal protective equipment) for the job is used,
and check the particular conditions of environment in which the material can be found (see safety
information specific to the operation site).

• Position the machine on a flat and firm surface, clear of obstructions (beware of power lines).

• Switch off the ignition, remove the ignition key, activate the battery power.

• Put a "DO NOT USE" decal near the start/stop button to inform personnel that work is currently in
progress on the equipment.

• Mark out the work area.

• Ensure the platform is empty.

• The pressure in the hydraulic system is very important. It can cause accidents. Relieve the pressure
before beginning any work and never search for oil leaks using your hands.

• Beware of the risk of burns; the hydraulic system operates at high temperatures.

• Engine exhaust gases contain harmful products of combustion. Always start and run the engine in a
well-ventilated area. In a closed room, ensure the exhaust gases are evacuated to the outside.

• Verify that lifting accessories are in good operation and match the technical specifications listed
below. It is important that the lifting devices are attached only to the designated lifting eyes.

• Each of the slings used for lifting the machine must be adjusted to keep the machine level and to
minimize the risk of damage to the machine.

• Anchorage point for lifting are identified / labeled by the following symbol .

• ONLY trained and authorized personnel should attempt to lift the machine.

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D - Operation instructions

5.8.1 - Procedure for the use of slings - H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX
- HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL
A
Machine type Maximum weight
H12 SX - HS3388 RT 5510 kg (12150 lb)
H12 SXL - HS3388 RT XL
H15 SX - HS4388 RT
5700 kg (12569 lb)
6340 kg (13980 lb)
B
H15 SXL 6530 kg (14399 lb)
H18 SX - HS5388 RT 7300 kg (16097 lb)
H18 SXL 7490 kg (16515 lb)

The machine must be fully folded, with platform extensions retracted and locked. C
The spreader beams must be perpendicular to the chassis.

Attach 4 shackles 8 T with the straps 4 m (13 ft 1 in) 8 T to the 4 chassis rings.
D

E
Attach the slings using shackles.

Ensure that the shackles are correctly locked. F


The strap should be held in the position shown below when tensioning in order to prevent damage to the
beam of the upper console.

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D - Operation instructions

Check that the rings do not catch on the ground jacks and the platform.

The machine must be handled very slowly.

Marking Description
A 2 spreaders 4 m (13 ft 1 in) 10 T at 90 ° to the axis of the chassis
B 4 straps 4 m (13 ft 1 in) 8 T and 8 shackles 8 T between the machine and the spreader bars
C 4 slings 6 m (19 ft 8 in) 8 T and 4 shackles 8 T between the spreader beams and the crane

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D - Operation instructions

6 - Cold Weather Recommendations A


In cold weather conditions, allow engine to run for at least 5 min to warm up ; before operating any
function thereby preventing any damage to the hydraulic system.

In extreme cold conditions, machines should be equipped with optional cold start kits. B
Attempting to start engine when temperature is in the negative range, may require the use of a booster
battery.

If engine fails to start, do not crank for an extended time. Allow starter to "cool off" for a few minutes
before attempting again. If engine fails after several attempts, refer to the engine maintenance manual. C
N.B.-:-Initial starting should always be performed from the ground control box.

6.1 - ENGINE OIL

The correct SAE viscosity grade of oil is determined by the minimum ambient temperature
during cold engine start-up, and the maximum ambient temperature during engine operation. D
Generally, use the highest viscosity oil that is available to meet the requirement for the
temperature at start-up.

EMA LGR-1 / API CH-4 Viscosity


Engine oil viscosity

Ambient temperature
E
grade
Minimum Maximum
SAE 0W20 -40°C (-40°F) 10°C (50°F)
SAE 0W30 -40°C (-40°F) 30°C (86°F)
SAE 0W40
SAE 5W30
-40°C (-40°F)
-30°C (-22°F)
40°C (104°F)
30°C (86°F)
F
SAE 5W40 -30°C (-22°F) 40°C (104°F)
SAE 10W30 -20°C (-4°F) 40°C (104°F)
SAE 15W40 -10°C (14°F) 50°C (122°F)

N.B.-:-For additional engine oil recommendations, refer to the engine manual provided with the
machine.
G

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D - Operation instructions

6.2 - HYDRAULIC OIL

External environmental conditions can reduce performance of the machine if the hydraulic oil
temperature does not reach its optimum range.
It is recommended to use the hydraulic oil according to weather condition. Refer to the table
below.

Environmental conditions SAE Viscosity grade


Ambient temperature between - 15°C (5°F) and + 40°C (+ 104°F) HV 46
Ambient temperature between - 35°C (- 31°F) and + 35°C (+ 95°F) HV 32
Ambient temperature between 0°C (+ 32°F) and + 45°C (+ 113°F) HV 68

N.B.-:-It is recommended to replace low temperature oil as the ambient temperature reaches + 15°C
(59°F). It is not advisable to mix oils of different brands or types.

6.3 - PREHEATING OPERATION

When power is switched ON, the electric pre-heating indicator ( 1 ) (at the ground control box)

and / or ( 51 ) (on the platform control box) flashes, the motor is in automatic pre-
heating. Upon the extinction of this light (just seconds) at the ground display, starting of the
machine is possible.

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E - General Specifications

General Specifications A
1 - Machine dimensions
Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage
and / or delivery of the machine - Access position - H12 SX - HS3388 RT - H15 SX - HS4388 RT - H18 SX
- HS5388 RT

A
B
F
G

C
C-J

D
E B D
H
E
Overall dimension specifications

Marking H12 SX - HS3388 RT H15 SX - HS4388 RT H18 SX - HS5388 RT

A
Mètre
6,00
Feet inch
19 ft 8 in
Mètre
6,00
Feet inch
19 ft 8 in
Mètre
6,00
Feet inch
19 ft 8 in
F
B 2,25 7 ft 4 in 2,25 7 ft 4 in 2,25 7 ft 4 in
C 2,57 8 ft 5 in 2,77 9 ft 1 in 2,97 9 ft 8 in
D 2,75 9 ft 0 in 2,75 9 ft 0 in 2,75 9 ft 0 in
E
FxG
0,27
4,00 x 1,89
0 ft 10 in
13 ft 1 in x 6 ft 2 in
0,27
4,00 x 1,89
0 ft 10 in
13 ft 1 in x 6 ft 2 in
0,27
4,00 x 1,89
0 ft 10 in
13 ft 1 in x 6 ft 2 in G
H 4,18 13 ft 8 in 4,18 13 ft 8 in 4,18 13 ft 8 in
J 2,57 8 ft 5 in 2,77 9 ft 1 in 2,97 9 ft 8 in

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E - General Specifications

Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage
and / or delivery of the machine - Access position - H12 SXL - HS3388 RT XL - H15 SXL - H18 SXL

F A

C-J

E B D
H

Overall dimension specifications

Marking H12 SXL - HS3388 RT XL H15 SXL H18 SXL

Mètre Feet inch Mètre Feet inch Mètre Feet inch


A 7,30 23 ft 11 in 7,30 23 ft 11 in 7,30 23 ft 11 in
B 2,25 7 ft 4 in 2,25 7 ft 4 in 2,25 7 ft 4 in
C 2,57 8 ft 5 in 2,77 9 ft 1 in 2,97 9 ft 8 in
D 2,75 9 ft 0 in 2,75 9 ft 0 in 2,75 9 ft 0 in
E 0,27 0 ft 10 in 0,27 0 ft 10 in 0,27 0 ft 10 in
FxG 5,30 x 1,89 17 ft 4 in x 6 ft 2 in 5,30 x 1,89 17 ft 4 in x 6 ft 2 in 5,30 x 1,89 17 ft 4 in x 6 ft 2 in
H 4,18 13 ft 8 in 4,18 13 ft 8 in 4,18 13 ft 8 in
J 2,57 8 ft 5 in 2,77 9 ft 1 in 2,97 9 ft 8 in

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E - General Specifications

2 - Major component masses A


N.B.-:-Masses measured with empty tanks.

Specifications
H12 SX HS3388 RT B
SI Imp.
Frame assembly mass 2515 kg 5545 lbs
Scissors assembly mass 1960 kg 4321 lbs
Platform assembly mass 850 kg 1874 lbs
Mass of one wheel
Battery mass
92 kg
22 kg
203 lbs
49 lbs
C
H12 SXL HS3388 RT XL
Specifications

Frame assembly mass


SI
2515 kg
Imp.
5545 lbs
D
Scissors assembly mass 1960 kg 4321 lbs
Platform assembly mass 972 kg 2143 lbs
Mass of one wheel 92 kg 203 lbs
Battery mass 22 kg 49 lbs

E
H15 SX HS4388 RT
Specifications
SI Imp.
Frame assembly mass 2870 kg 6327 lbs
Scissors assembly mass
Platform assembly mass
2500 kg
850 kg
5512 lbs
1874 lbs F
Counterweight mass 355 kg 783 lbs
Mass of one wheel 92 kg 203 lbs
Battery mass 22 kg 49 lbs

H15 SXL -
G
Specifications
SI Imp.
Frame assembly mass 2870 kg 6327 lbs
Scissors assembly mass 2502 kg 5516 lbs
Platform assembly mass
Counterweight mass
972 kg
355 kg
2143 lbs
783 lbs
H
Mass of one wheel 92 kg 203 lbs
Battery mass 22 kg 49 lbs

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E - General Specifications

H18 SX HS5388 RT
Specifications
SI Imp.
Frame assembly mass 2870 kg 6327 lbs
Scissors assembly mass 3470 kg 7650 lbs
Platform assembly mass 850 kg 1874 lbs
Counterweight mass 355 kg 783 lbs
Mass of one wheel 92 kg 203 lbs
Battery mass 22 kg 49 lbs

H18 SXL -
Specifications
SI Imp.
Frame assembly mass 2870 kg 6327 lbs
Scissors assembly mass 3470 kg 7650 lbs
Platform assembly mass 972 kg 2143 lbs
Counterweight mass 355 kg 783 lbs
Mass of one wheel 92 kg 203 lbs
Battery mass 22 kg 49 lbs

3 - Acoustics and vibrations


The acoustics and vibrations specifications are based upon the following conditions :
• The airborne noise emissions at workstation are determined per European Directive 2006/42/CE.
• The guaranteed sound power level LWA (displayed on the product) is determined per European
Directive 2000/14/CE.
• The vibrations transmitted by the machinery to the hand/arm system and to the whole body are
determined per European Directive 2006/42/CE.

Specifications
Sound pressure level at workstation 104 dBA
Vibration transmitted by this MEWP to the hand-arm does not exceed 2,5
Vibrations hand/arm
m/s²(98,4 in/s²)
Vibration transmitted by this MEWP to the whole body does not exceed 0,5
Vibrations whole body
m/s²(19,6 in/s²)

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E - General Specifications

4 - Wheel/Tire assembly A
4.1 - TECHNICAL SPECIFICATIONS

H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL

Reference number
Component Standard wheel
Solideal XTRA WALL - 10-16,5
B
Type Notched tires/tyres
Size (Diameter / Width) 420 mm / 255 mm (17 in / 10 in)
Torque 320 Nm ( ft lbs)

4.2 - INSPECTION AND MAINTENANCE C


Replace the wheels and the tires if any of the following
conditions exist :
• Presence of cracks, damage, deformation or other faults on
the hub
• Damage to the tire :
D
• Cut or hole > 3 cm (2 in) in the rubber side wall.
• Blister or pronounced lump on the external and lateral wall.
• Damaged wheel stud.
• Damage or wear on the side wall to the extent that the
E
reinforcing wire is visible.
• Consistent wear of the ground contact surface greater than
25%

H
Tires and rims are critical components for the stability of the machine. For safety reasons :
• Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to
the spare parts catalog.
• Do not replace factory-installed tires with tires of different specifications or ply rating.
I

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E - General Specifications

4.2.1 - Procedure of replacement


1. Loosen the wheel nuts on the wheel to be removed.
2. Raise the machine using a jack or a hoist.
3. Remove the wheel nuts.
4. Remove the wheel.
5. Install the new wheel.
6. Tighten the wheel nuts to the recommended torque.
7. Lower the machine to the ground

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E - General Specifications

5 - Options A
5.1 - ON-BOARD GENERATOR

5.1.1 - Principle

For H12/15/18SX(L) (HS3388/4388/5388RT(XL)) B


The on-board generator supplies voltage ( 220 V or 110 V depending on the option) in the
platform ; able to connect a tool with the maximum power of 3 kW (4 hp).

Do not expose the on-board generator to direct contact with a water beam or a high pressure cleaner.

5.1.2 - Procedure
C
Put into service :
1. Start up the machine with the platform control box (or
platform). Heat the engine for 15 mn before any

2.
operation.
Set the switch selector, above the socket power, to ON
D
(1). The starting of the generator will begin only when
all Leds of the platform control box are off (No
movement therefore selected). The engine accelerate.
The green light comes on indicating the on-board
generator start-up.
3.
4.
Connect the tool to the socket.
You can change the tool at any time. 1
E
N.B.-:-When using the on-board generator, you cannot make any
machine movements. To make a movement, you must switch off the
on-board generator.

Power off :
5. Disconnect the tool from the socket. F
6. Set the switch selector, above the socket power, to
OFF. The green light is turned off.
7. Machine movements are once again functional.

The tension varies according to hydraulic oil. G

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E - General Specifications

5.2 - FOLDING GUARDRAILS

5.2.1 - Description

Folding guardrails system is designed to allow guardrails to be lowered to reduce the overall
height of the machine.
This system facilitates moving the machine through low height doorways/passages.

5.2.2 - Safety precautions

• Fully lower the platform to the stowed position.


• Take care to avoid trapping the hands while folding the guardrails.
• User must wear gloves.
• Keep hands clear of pinch points.
• Perform the folding of the guardrails from outside of the platform.

5.2.3 - Fold down operation

• Extension deck must be fully retracted and in locked position.

• The intermediate sliding entrance bar must be at its lowest position.

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E - General Specifications

Remove platform control box from its designated


A
position and place it on platform floor.

C
All guardrails are to be folded inwards onto the platform floor in the following order :
1. the 2 guardrails at the ends (A) ;
2. the 4 side guardrails of the extensions (B) ;
3. the side guardrails of the main platform (C).
D

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E - General Specifications

Remove the 2 pins ( G2 ) from the platform front


guardrails.
Remove the connections ( G3 ) between the guardrail
and the platform.
Tip element ( 2 ) inwards onto the platform floor.
Do the same thing with the guardrail on the other
end ( A ).

For each of the side guardrails of the extensions ( B ) :


• Unlock the handle ( P1 ).
• Remove the pins ( G3 ) of the extension guardrail.
• Lift the guardrail and slowly tip it inwards, onto the platform
floor.

Fold down the side guardrails of the main platform.

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E - General Specifications

Remove the connections ( G4 ) between the guardrail


A
and the platform.
Lift the right side guardrail ( 4 ) and slowly tip it inwards
until it contacts element ( 3 ).

D
Remove the connections ( G5 ) between the guardrail
and the platform.
Lift the left side guardrail ( 5 ) and slowly tip it inwards
until it contacts element ( 4 ).
E

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E - General Specifications

5.2.4 - Raising guardrails to working position

To raise the folded guardrails to the vertical working position :


• Follow the fold down operational sequence in the reverse order.

• Ensure all pins are installed and secured.

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F - Maintenance

Maintenance A
1 - General
As an owner and/or operator of Haulotte equipment, your Safety is of utmost importance
to HAULOTTE® , which is why HAULOTTE® places such a high priority on product safety.

INSPECTIONS are not only required by HAULOTTE®, but may also be required by industry standards
B
and/or local regulations.
To ensure your equipment continues to achieve the level of performance set in the factory, it is
important to maintain it regularly. We remind you that it is strictly forbidden to make any modifications.
Regular and timely inspections will reduce equipment down time as well as prevent possible injury.
N.B.-:-DO NOT OPERATE unless you are familiar and trained in the principles of safe machine
C
operation.

Overview :
• Walk-around inspections take only a few minutes at the beginning and end of each shift – one of the
best ways to prevent mechanical problems and safety hazards. D
What to Do :
• Use your senses: sight, smell, hearing and touch.

Frequency :
• Check your machine periodically during your entire workday. E
• Make sure to do your inspection the same way every time.
• Complete one of these inspections at the start and end of each shift.
N.B.-:-If damage or unauthorized modifications are discovered, the machine must be removed from
service until repairs are made by a qualified service technician.

It is the owner's responsibility to ensure the required maintenance as recommended by Haulotte is


F
completed prior to the operation of the machine.

If regular maintenance is not carried out, this may :


• Void the warranty.
• Cause machine malfunction. G
• Reduce machine reliability and shorten its service life.
• Jeopardize operator safety.

HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or
adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine
HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work
completed.
H
The inspection and maintenance table, identifies the role and the responsibilities of each party in
periodical machine maintenance. Section C 3 - Inspection and Functional test.

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F - Maintenance

2 - Maintenance Schedule
This section provides the necessary information needed to place the machine in safe operation. In
accordance with the regulations that are currently applicable, this machine is deisgned to have a 10
year life span in normal usage conditions. The life may be extended or reduced dependent on the
severity of operating conditions, the machine condition itself and by conducting effective inspections
and maintenance in addition to other external factors. There are a number of factors which can affect
the design life including but not limited to, severity of operating conditions/routine maintenance which
should be carried out in accordance with this manual.

Severity of operating conditions may require a reduction in time between maintenance periods.
Machines that have been out of service or have not been in use for more than 3 months must undergo
a periodic inspection before the machine is put back into service.

Maintenance must be carried out by a competent company or person familiar with


mechanicalprocedures.

Maintenance operations performed must be recorded in a register / log book of the machine.

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F - Maintenance

3 - Inspection program A
3.1 - GENERAL PROGRAM

The machine must be inspected on a regular basis at intervals of no less than once 1 per year.
The purpose of the inspection is to detect any defect which could lead to an accident during
routine use of the machine. Local standards and regulations may require more frequent
inspections.
B
HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to
extend its service life.
Inspections must be carried out by a competent company or person.
The inspection results must be recorded in the safety register or machine log book controlled
and overseen by the company manager. This register or machine log book and the list of C
competent repair persons must be made available to the government work inspector
and HAULOTTE Services®.

When Responsible Stakeholder What

Before sale Owner (or renter)


Competent technician or
qualified technician HAULOTTE Periodic inspection
D
Services®
Competent technician or
Before rent Owner (or renter) qualified technician HAULOTTE

Before use or every


User
Services®

User
Daily inspection
E
change of user
Competent technician or
Annually ( 1 year) Owner (or renter) qualified technician HAULOTTE Periodic inspection
Services®

5 years Owner (or renter)


Qualified technician HAULOTTE
Reinforced inspection
F
Services®
Qualified technician HAULOTTE
10 years Owner (or renter) Major inspection
Services®

3.2 - DAILY INSPECTION G


The Daily inspection includes a visual inspection, operational checks and testing of the safety
systems. This must be conducted by the operator before using the machine.
This inspection is the responsibility of the user. Refer to Section C 3.1 - Daily inspection.

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F - Maintenance

3.3 - PERIODIC INSPECTION

The Periodic inspection is a thorough evaluation of the operation and safety features of the
machine.
It must be conducted before the sale / resale of the machine and/or at least once every year.
Local regulations may have specific requirements on frequency, and content of inspections.
The severity of operating conditions may require frequent inspections.
This inspection is the responsibility of the owner, and inspections must be carried out by a
competent company or person.
This inspection is in addition to the daily inspection.
This inspection should also be conducted after :
• Extensive dismantling and reassembly of major components.

• Repairs involving the machine's essential components.

• Any accident causing stress to the machine.

3.4 - REINFORCED INSPECTION

The Reinforced inspection is a thorough evaluation of the machine's structural components, to


ensure proper functionality of the machine.
This evaluation must occur at a frequency of 5000 hours or every 5 years.
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
Services® technician or by a competent company or person.
This inspection includes :
• Daily inspection

• Periodic inspection

N.B.-:-Refer to the Maintenance manual for details.

3.5 - MAJOR INSPECTION

The Major inspection is a thorough evaluation of the machine's integrity and proper
functioning; after a normal service life of 10 years.
This evaluation must take place after 10 years of operation and then repeated every 5 years
thereafter.
The severity of operating conditions may require frequent inspections.
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
Services® technician or by a competent company or person.
This inspection includes :
• Daily inspection

• Periodic inspection

• Reinforced inspection

N.B.-:-Refer to the Maintenance manual for details.

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F - Maintenance

4 - Repairs and adjustments A


Extensive repairs, interventions or adjustments on the safety systems or components must be
performed by a HAULOTTE Services® technician. Use original spare parts and components only.
N.B.-:-HAULOTTE Services® technicians are trained professionals to perform extensive repairs,
interventions and adjustments on the safety systems or components of HAULOTTE® machines. The
technician carries genuine HAULOTTE® spare parts and tools as required, and also provides fully
B
documented reports on all work completed.

HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or
repairs performed by other unauthorised personnel.

HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission
of HAULOTTE®.
C
Any unauthorised repairs/modifications will void HAULOTTE® warranty.

To check for safety campaigns, consult our website :

E
N.B.-:-When disposing or scrapping this machine, please consider appropriate methods of recycling.
Any items that require specific disposal are listed with instructions in the maintenance manual.
F

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F - Maintenance

Notes

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G - Other information

Other information A
1 - Warranty disclosure
1.1 - AFTER SALES SERVICE

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's
service life to ensure the optimum use of your HAULOTTE product :
B
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.

• When ordering any consumables or spare parts, please use this manual and the HAULOTTE®
Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts
interchangeability and correct machine operation. C
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage.

1.2 - MANUFACTURER'S WARRANTY

1.2.1 - Warranty acceptance D


On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.

1.2.2 - Warranty period

The present warranty is valid for a period of 12 months or up to a maximum of 1000 operating
E
hours for lifting and handling equipment and 2000 operating hours for public works machinery,
starting from delivery and terminating when the first limit is reached.
Spare parts are covered by a 6 month warranty.

1.2.3 - Procedure conditions


F
To benefit from the warranty, the owner or rental company must inform the
nearest HAULOTTE® subsidiary or the subsidiary that delivered the machine (the only dealer
authorised to carry out an intervention under the manufacturer's warranty agreement) of the
defect in writing as quickly as possible.
The subsidiary will decide whether to repair or replace the part that proves to be faulty.
The owner or rental company must present the duly completed maintenance book supplied
G
with the machine as proof that the maintenance operations recommended by the manufacturer
have been carried out.
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is reported to and acknowledged by the HAULOTTE® subsidiary as rapidly as
possible or must report the defect in writing.
Work carried out under the HAULOTTE® warranty will be performed by the subsidiary which
H
delivered the machine, wherever possible.

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G - Other information

1.2.4 - Conditions of warranty

HAULOTTE® guarantees its products against defects, faults or manufacturing defects when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In the event of operation or use which does not comply with the instructions or
recommendations in the maintenance book, warranty claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.

• If elements or products other than those recommended by the manufacturer are used.

• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.

• After an unreasonably long delay before reporting a manufacturing problem.

• If the owner or rental company continues to use the machine despite problems.

• If damage is caused by modifications that do not comply with HAULOTTE® specifications.

• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used.

• If the machine is incorrectly repaired or used by the customer.

• In case of an accident caused by a third party.


If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused.
The present warranty does not cover damage that may result directly or indirectly from any
flaws or defects covered by the latter :
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal
machine usage.

• Settings : Adjustments of all sorts may become necessary at any time. Therefore adjustments are
considered a part of normal machine usage conditions and are not covered by the warranty.

• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. HAULOTTE® will not accept any claims concerning cleaning of the
fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.

• Wearing parts (pads, bearings, tires/tyres, connections, etc.) : These parts are, by definition, subject
to deterioration during the period of operation. Wearing parts will therefore not be covered by the
warranty agreement.

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G - Other information

2 - Subsidiary contact information A


HAULOTTE FRANCE
PARC DES LUMIERES
601 RUE NICEPHORE NIEPCE
69800 SAINT-PRIEST
TECHNICAL Department:
HAULOTTE ITALIA
VIA LOMBARDIA 15
20098 SAN GIULIANO MILANESE
(MI)
HAULOTTE INDIA
Unit No. 1205, 12th foor,Bhumiraj Costarica,
Plot No. 1&2, Sector 18,
Palm Beach Road,
B
+33 (0)820 200 089 Sanpada, Navi Mumbai- 400 705
TEL: +39 02 98 97 01
SPARE PARTS : +33 (0)820 205 344 Maharashtra, INDIA
FAX: +39 02 9897 01 25
FAX : +33 (0)4 72 88 01 43 Tel. : +91 22 66739531 to 35
E-mail : [email protected]
E-mail : [email protected] E-mail : [email protected]
www.haulotte.it
www.haulotte.fr www.haulotte.in

HAULOTTE HUBARBEITSBÜHNEN GmbH HAULOTTE VOSTOK HAULOTTE DO BRASIL


Ehrenkirchener Strasse 2
D-79427 ESCHBACH
TEL : +49 (0) 7634 50 67 - 0
FAX : +49 (0) 7634 50 67 - 119
61A, bld.1,
RYABINOVAYA STREET
121471 MOSCOW
RUSSIA
Av. Alameda Caiapós, 589
CEP: 06460-110 – TAMBORE
BARUERI – SAO PAULO – BRASIL
TEL : +55 11 4196 4300
C
E-mail : [email protected] TEL/FAX : +7 495 221 53 02 / 03 FAX : +55 11 4196 4316
www.haulotte.de E-mail : [email protected] E-mail : [email protected]
www.haulottevostok.ru www.haulotte.com.br

HAULOTTE IBERICA HAULOTTE MÉXICO, S.A. de C.V.


C/ARGENTINA N° 13 - P.I. LA GARENA HAULOTTE POLSKA Sp. Z.o.o. Calle 40 SUR ESQUINA 13 ESTE No. S/N
28806 ALCALA DE HENARES UL. GRANICZNA 22 Colonia CIVAC, JIUTEPEC, MORELOS
MADRID
TEL : +34 902 886 455
TEL SAT : +34 902 886 444
FAX : +34 911 341 844
05-090 RASZYN - JANKI
TEL : +48 22 720 08 80
FAX : +48 22 720 35 06
E-mail :
E-mail : [email protected]
CP 62578
México
TEL : +52 77 7321 7923
FAX : +52 77 7516 8234
D
E-mail : [email protected] E-mail : [email protected]
www.haulotte.es www.haulotte.pl www.haulotte.com.mx

HAULOTTE MIDDLE EAST FZE


HAULOTTE in JAPAN HAULOTTE SINGAPORE Pte Ltd. PO BOX 293881
SBJ ShinOsaka BLDG 3F No.26 CHANGI NORTH WAY, Dubaï Airport Free Zone
4-6-5 Nishinakajima SINGAPORE 498812 DUBAÏ
Yodogawa-ku, Osaka,
JAPAN, Post Code: 532-0011
TEL : +81 6 6795 9008
FAX : +81 6 6795 9009
Parts and service Hotline:
+65 6546 6150
FAX : +65 6536 3969
E-mail: [email protected]
United Arab Emirates
TEL : +971 (0)4 299 77 35
FAX : +971 (0) 4 299 60 28
E-mail : haulottemiddle-
E
www.haulotte.com www.haulotte.sg [email protected]
www.haulotte.ae
HAULOTTE TRADING (SHANGHAI)
HAULOTTE ARGENTINA
HAULOTTE SCANDINAVIA AB Co. Ltd.
Ruta Panamericana Km. 34,300
Taljegårdsgatan 12 #7 WORKSHOP
(Ramal A Escobar)
431 53 Mölndal No 191 HUA JIN ROAD
1615 Gran Bourg
SWEDEN
TEL : +46 31 744 32 90
FAX : +46 31 744 32 99
E-mail : [email protected]
[email protected]
MIN HANG DISTRICT
SHANGHAI 201108 CHINA
TEL : +86 21 6442 6610
FAX : +86 21 6442 6619
E-mail :
(Provincia de Buenos Aires)
Argentina
TEL : +54 33 27 445991
FAX : +54 33 27 452191
F
E-mail : [email protected]
www.haulotte.se [email protected]
www.haulotte.com.ar
www.haulotte.cn

HAULOTTE GROUP / BILJAX HAULOTTE NORTH AMERICA


HAULOTTE UK Ltd 125 TAYLOR PARKWAY 3409 Chandler Creek Rd.
1 Gravely Way Four Ashes ARCHBOLD, OH 43502 – USA VIRGINIA BEACH, VA 23453 – USA

G
Wolverhampton WV10 7GW ENGLAND TEL : +1 419 445 8915 TEL : +1 757 689 2146
TEL : +44 (0)1216 199753 FAX :+1 419 445 0367 FAX :+1 757 689 2175
FAX : + 44 (0)1952 292758 Toll free : +1 800 537 0540 Toll free : +1 800 537 0540
E-mail : [email protected] E-mail : [email protected] E-mail : [email protected]
www.haulotte.co.uk www.haulotte-usa.com www.haulotte-usa.com

HAULOTTE NETHERLANDS BV HAULOTTE AUSTRALIA PTY Ltd HAULOTTE CHILE


Koopvaardijweg 26 51 Port Link Drive Panamerica Norte Altura
4906 CV OOSTERHOUT - Nederland DANDENONG – VIC – 3175 Km 21,5 Colina (Cruce c/Lo Pinto)
TEL : +31 (0) 162 670 707 TEL : 1 300 207 683 Santiago (RM)
FAX : +31 (0) 162 670 710 FAX : +61 (0)3 9792 1011 TEL : + 562 2 3727630
[email protected]
E-mail :
www.haulotte.nl
E-mail : [email protected]
l
www.haulotte.com.au
h l
E-mail : [email protected]
www.haulotte-chile.com
H

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G - Other information

2.1 - CALIFORNIA WARNING

For the engine powered machines destined to the US market (Standards ANSI and CSA)

CALIFORNIA

Proposition 65 Warning

Operating, servicing and maintaining a passenger vehicle or


off-road vehicle can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which are known
to the State of California to cause cancer and birth defects or other
reproductive harm. To minimize exposure, avoid breathing exhaust,
do not idle the engine except as necessary, service your vehicle
in a well-ventilated area and wear gloves or wash your hands
frequently when servicing your vehicle.

For more information go to www.P65Warnings.ca.gov/passenger-vehicle

CALIFORNIA

Proposition 65 Warning

Breathing diesel engine exhaust exposes you to chemicals known


to the State of California to cause cancer and birth defects or other
reproductive harm.

 Always start and operate the engine in a well-ventilated area


 If in an enclosed area, vent the exhaust to the outside
 Do not modify or tamper with the exhaust system
 Do not idle the engine except as necessary

For more information go to www.P65Warnings.ca.gov/diesel

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