Client: Project: No:
Dated :-
Rev:-0
Four laning of Parwanoo-Solan Section of NH-22 Page :- 010f 01
Barog Tunnel
SheetNo:-
SITE
Grade of Shotcrete
SHOTCRETE SITE CONTROL Date of Spraying
Chainage
Location
Approved Mix Proportions
Batch Qty Cement 10mm Crushed Sand Natural Sand Water HRWR
Batch Weight Mix Data
Batch Moisture
Quantity, Water Adjustment Corrected
Moisture Batch
Mix Ingredeints SSD condition Absorption Source Remarks
Content (%) quantity
(Kg) (%)
(%) (Kg) (Kg)
--------m3
Cement
10mm
C.Sand
N.Sand
Water
Admixture
Initial 30minutes 1hr.
Slump
Concrete Temperature Air Temperature
………………………………………………………………………………………
Particulars of Specimen Cast ……………………………………………………………………………………
…………………………………………………………………………………..
……………………………………………………………………………………..
Issued by Contractor: Approved by Engineer:
Name: ................................ Name: ................................
Sign : ................................ Sign : ................................
Date : ................................ Date : ................................
Page-78
Page-78
Client: Project: No:
Dated :-
Rev:-0
Four laning of Parwanoo-Solan Section of NH-22 Page :- 010f 01
Barog Tunnel
Sheet No:-
SITE
SHOTCRETE Date of Testing
COMBINED AGGREGATE Aggregate Source
GRADATION
Aggregate Location
Sampling By
Batch Weight Mix Data
Combined Aggregate
Sieve Individual % Passing Limits
Gradation Combined Approved
Size
10mm Sand 1 Sand 2 % Passing Gradation
(mm) 10mm Sand 1 Sand2 Upper Lower
(…….%) (…..%) (…..%)
12.5
10
4.75
2.36
1.18
0.6
0.3
0.15
100
90
80
70
60
50
40
30
20
10
0
0,15 0,30 0,6 1,18 2,36 4,75 10 12,5 20
Issued by Contractor: Approved by Engineer:
Name: ................................ Name: ................................
Sign : ................................ Sign : ................................
Date : ................................ Date : ................................
Page-79
Page-79
Client: Project: No:
Dated:-
Four laning of Parwanoo-Solan Section of NH-22
Rev: 0
Page :- 01 0f 01
Barog Tunnel
Sheet No:-
Tunnel
SHOTCRETE TESTING: Heading
PENETROMETER TEST Tunnel Meter (TM) to
Round Number
Date / Time of Spray Mix Design
Temp. Air / Mix Accelerator Brand
Shotcrete pump Accelerator %
Nozzleman
Test Procedure: A penetrometer with a 60 degree pointed 3mm diameter plunger is pushed 15mm
into the specimen and the required force read. At each time interval 10 tests are
carried out within a maximum of 1 minute and the average calculated.
For calibration reference see Austrian Guideline for Shotcrete, Figure 12/5.
Test No. 6 Minutes 10 Minutes 30 Minutes 60 Minutes
Force Remarks Force Remarks Force Remarks Force Remarks
[N] [N] [N] [N]
1
2
### 3
4
5
6
7
8
9
10
Sum
Average
Req. Force 125 N 150 N 225 N 325 N
Strength N/mm 2
N/mm
2
N/mm 2
N/mm2
Req. Strength 0.20 N/mm2 0.25 N/mm2 0.35 N/mm2 0.50 N/mm2
Remarks:
Issued by Contractor: Approved by Engineer:
Name: ................................ Name: ................................
Sign : ................................ Sign : ................................
Date : ................................ Date : ................................
Page-80
Client: Project: No:
Dated :-
Rev:-0
Four laning of Parwanoo-Solan Section of NH-22 Page :- 010f 01
Barog Tunnel
Sheet No:-
SITE
SHOTCRETE TESTING : Chainage
PANEL SPRAYING Location
Date of Casting
Sample Id. Mark
Grade of Shotcrete NozzleMan
Concrete Temp. Accelerator Brand
Ambient Temp. Accelerator %
Mix Proportions
Batch Qty Cement 10mm Crushed Sand Natural Sand Water HRWR
Tests Done Penetrometer Test Refer attached Format No
Tests To be Done
Remarks:
Issued by Contractor: Approved by Engineer:
Name: ................................ Name: ................................
Sign : ................................ Sign : ................................
Date : ................................ Date : ................................
Page-81
Client: Project: No:
Dated:-
Rev. 0
Four laning of Parwanoo-Solan Section of NH-22 Page:-01 of 01
Barog Tunnel
Sheet No:- SCCC/
Sample ID Mark
Site
SHOTCRETE TESTING: Chainage
CORE CRUSHING Location
Date of Casting
Date of Extraction
Cores taken from: : Works
: Panels
Penetrometer Test carried out on same Specimen : No Yes, Refer Sheet No
Shot Bolt Test carried out on same Specimen : No Yes, Ref Sheet No
FIELD SUITABILITY TEST QUALITY CONTROL TEST
(Each 5 nos. 3, 7, 28, (56) days) (Each 4 nos. 3, 7, 28, (56) days)
Length Dia of Core Eq. Cube Average
Date of Age Weight Density Load Require
No. of Core Core strength strength Strength
Testing (days) (Kg) (Kg/m3) (Kn) ments
(mm) (mm) (Mpa) (Mpa) (Mpa)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Remarks:
Issued by Contractor: Approved by Engineer:
Name: ................................ Name: ................................
Sign : ................................ Sign : ................................
Page-82
Date : ................................ Date : ................................
Page-82
Client: Project: No:
Dated:-
Rev.
Page:-01 of 01
Barog Tunnel
Sheet No:- SCCC/
CONCRETE / GROUT TESTING: Sample ID Mark
Site
CUBE COMPRESSIVE
Chainage
STRENGTH
Location
Concrete Grade Air Content
Date of Casting Concrete Temperature
Slump Ambient Temperature
Mix Ingredients( Kg/m3)
Cement Aggregates Admixture
Water Remarks
……….. ….. ……. ……..
Specimen Average
Age Compressive
Size Date of Weight Density Load Compressive
S.N. Strength Remarks
Testing Strength
(mm) Days (Kg) (Kg/m3 ) (kN) (Mpa) (Mpa)
1
10
11
12
13
14
15
Remarks:
Issued by Contractor: Approved by Engineer:
Name: ................................ Name: ................................
Sign : ................................ Sign : ................................
Page-83
Date : ................................ Date : ................................
Page-83
Client: Project: Sheet No.:
SCS-
Heading-
Tunnel
SHOTCRETE TESTING: Heading
SHOT BOLT TEST Tunnel Meter (TM) to
Round Number
Date / Time of Spray Mix Design
Temp. Air / Mix Accelerator Brand
Shotcrete pump Accelerator %
Nozzleman
Test Procedure: See Austrian Guideline for Shotcrete, Clause 12.3.2.
Penetrometer Test carried out on same Specimen : No Yes, see Sheet
Shot Gun: Adjustment: Cartridge:
Date / Time Shotcrete Bolt Type Stand Out Penetration Pull Out Calibrated F/L x fc
Age Depth L Force Force F (Sum / n)
[ h:min ] [ mm ] [ mm ] [N] [N] [ N / mm ] [ N / mm ] [ N / mm2 ]
Remarks:
Issued by Contractor: Approved by Engineer:
Name: ................................ Name: ................................
Sign : ................................ Sign : ................................
Page-84
Date : ................................ Date : ................................
Page-84
Client: Project: Sheet No.:
Tunnel
SHOTCRETE TESTING: Heading
THICKNESS VERIFICATION Tunnel Meter (TM) to
Rounds Number to
TM from Location: TM from Location:
1 to 2 to
Round Number Round Number
1. Hole mm 1. Hole mm
2. Hole mm 2. Hole mm
3. Hole mm 3. Hole mm
4. Hole mm 4. Hole mm
Average mm Average mm
Required mm Required mm
Difference mm Difference mm
Remarks: Remarks:
TM from Location: TM from Location:
3 to 4 to
Round Number Round Number
1. Hole mm 1. Hole mm
2. Hole mm 2. Hole mm
3. Hole mm 3. Hole mm
4. Hole mm 4. Hole mm
Average mm Average mm
Required mm Required mm
Difference mm Difference mm
Remarks: Remarks:
TM from Location: TM from Location:
5 to 6 to
Round Number Round Number
1. Hole mm 1. Hole mm
2. Hole mm 2. Hole mm
3. Hole mm 3. Hole mm
4. Hole mm 4. Hole mm
Average mm Average mm
Required mm Required mm
Difference mm Difference mm
Remarks: Remarks:
Issued by Contractor: Approved by Engineer:
Name: ................................ Name: ................................
Sign : ................................ Sign : ................................
Page-85
Date : ................................ Date : ................................
Page-85
