2013 - Karim - All Inkjet Printed Graphene Based Conductive Pattern For Wearable e Textiles Application
2013 - Karim - All Inkjet Printed Graphene Based Conductive Pattern For Wearable e Textiles Application
2013 - Karim - All Inkjet Printed Graphene Based Conductive Pattern For Wearable e Textiles Application
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Materials Chemistry C
Materials for optical, magnetic and electronic devices
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A. Malandraki, S. Butterworth, C. Beach , M. Rigout, K. Novoselov, A. J. Casson and S. Yeates, J. Mater.
Chem. C, 2017, DOI: 10.1039/C7TC03669H.
Volume 4 Number 1 7 January 2016 Pages 1–224 This is an Accepted Manuscript, which has been through the
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to remove any coagulant and nanoparticles were used without every 5 min. A Jandel four-point probe system (Jandel
any further treatment. Engineering Ltd, Leighton, UK) was employed to measure the
resistivity of the conductive pattern; sheet resistance was
2.2 Synthesis of Graphene Oxide and Reduced Graphene Oxide calculated from the average of six measurements. For SEM,
Graphene oxide (GO) was prepared using modified Hummers
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candidate peaks were rejected. The heart rate in beats per of 31 mN/m, respectively, which is suitable for stable inkjet
minute (bpm) was then calculated as 60 divided by the time printing using a Dimatix DMP inkjet printer. The formulations
between each pair of detected heart beats. As a final were inkjettable and forming stable drops without satellites,
processing step, a simple tracking filter was applied which although 12 multiple passes were required to achieve the
48-50
middle third of the ECG trace between consecutive pairs of R to make conductive e-textiles. Here, we use a chemical
51, 52
peaks as the Noise (N), in the equation: reduction of GO prepared by Hummers method to rGO
using a green and efficient reducing agent, vitamin C53 and
Signal-to-Noise Ratio 20 log
stabilised by polyvinyl alcohol (PVA). The resultant fluids are
stable to sedimentation for over six months at ambient
conditions. The structure and properties of graphene are
partially restored by reducing GO to rGO; however full
reduction or restoration of graphene properties is difficult to
achieve54. Therefore, it leaves some oxygen containing
functional groups in rGO. The presence of these residual
oxygen functional groups however is beneficial as it helps to
create hydrogen bonding with hydroxyl groups of cotton fibres
30
, which enables uniform and durable coatings on textile
fibres32.
The wide scan XPS spectra in Fig 3a also provides the evidence
3. Results and Discussion of the reduction process as C/O ratio increased from 2.41 (GO)
to 4.18 (rGO). C1s spectra of GO, Fig 3b, demonstrates two
The organic nanoparticle pre-treat is based upon a hydroxyl main peaks which can be fitted into three components
functional polystyrene emulsion polymer (NP1) having a Z- emerged from C-C/C=C bond in aromatic rings (~284.6 eV), C-O
average particle size of 63.12nm (polydispersity index = 0.05), epoxy and alkoxy groups (~286.4 eV) and C=O carbonyl groups
Fig. 2a. NP1 as made has a %-solids= 40.86 wt.-% giving a (288 eV)31, 57. This provides proof of higher number of oxygen
viscosity of 0.5 mPa.s and a surface tension of 70 mN/m at 25 containing functional group present on the surface of GO.
o
C. The viscosity and surface tension were subsequently After reduction to rGO, the peaks associated with oxygen
modified by adding glycerol (19.8 wt.-%) and Triton X-100 (1.2 functional groups sharply decreased, with small amount of
wt.-%) to achieve a viscosity of 2.5 mPa.s and surface tension residual oxygen functional groups left around 288.5 eV, Fig. 3b.
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Fig. 3 a) Wide scan XPS spectra of graphite, GO and rGO; and b) High resolution C1s spectra of GO and rGO
In general, C1s spectrum of rGO exhibits similar shape to Moreover, textile surfaces are not only rough but also porous
graphene or natural graphite, which indicates remarkable which allows the liquid penetration, controlled by kinetics of
58
restoration of graphitic structure through chemical wetting .
56
reduction .
Coating with NP1 results in larger interface area and produces
58
The inkjet printing of NP1 onto a range of textile materials mechanical locking , thus stopping liquid penetration through
such as cotton (Fig. 4a), cotton-polyester fabrics (Fig. 4b), and the fibres and holds water-based liquid on the surface. In
polyester (Fig. 4c) substantially increased water contact angle contrast to cotton, the cotton-polyester (65/35) and polyester
(WCA), for example with 100% cotton fabrics up to 132.9°. fabrics imparted a relatively higher WCA 144.8° (Fig. 4b) and
During contact angle measurement, the water droplets falling 143.3° (Fig. 4c), respectively. The superior WCA onto NP1
onto an untreated control cotton fabric were absorbed almost printed cotton-polyester and polyester fabrics is attributed to
immediately after hitting the surface, Fig. 4a, as the cotton the inherent hydrophobicity of synthetic fibres in particular
59
fibres provide higher polarity, hydrogen-bonding and polyester . The non-wettability of hydrophobic polyester
wettability in their natural form. In addition, untreated cotton fibres is further enhanced by nanoparticle treatment; thus
fibres are extremely hydrophilic due to the presence of resulting in an increased surface roughness and imparted
abundant hydroxyl groups in their cellulosic molecules [39]. higher WCA.
Fig. 4 Contact angle (CA) of distilled water and rGO versus time at 25 °C on inkjet-printed a) cotton, b) cotton-polyester (65/35) and c) polyester fabrics with nanoparticles NP1: (■)
control fabric (water and rGO), (●) WCA on NP1 printed fabric and (▲) CA of rGO on NP1 printed fabric; d) The water evaporated through NP1 printed (12 layers) and untreated
cotton fabrics: (■) inkjet printed with NP1 and (●) control fabrics;
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Fig 4(a-c) shows that the contact angle of the rGO ink is almost nanoparticles on the fibre surface and the formation of
similar on fabrics of all types, 131.9° for cotton, 131.7° for continuous film onto NP1 printed textiles. The inter-fibre
cotton-polyester and 128.6° for polyester. For 100% cotton bonding achieved through printing and curing of NP1 polymer
fabric, the contact angle of the rGO ink decreased slightly provided continuous conductive film, Fig. 5c; however no such
only on the printed side. Fig. 4d illustrates that the weight of lation deviation
the water evaporated through inkjet nanoparticles (NP1) rGO Inkjet-printed (6 Layers) onto 100% 1.09 × 106 0.51
printed and untreated cotton fabrics. The results from the cotton fabric without NP1 surface
breathability test show that the permeability of water vapour pre-treatment
through textiles was not obstructed due to the inkjet rGO Inkjet-printed (6 Layers) onto 100% 2.14 × 103 0.91
deposition of nanoparticles (NP1) onto textiles, as the water cotton fabric with printed NP1 (12
Layers) surface pre-treatment
evaporation through both types of fabric was found to be
similar. The unprinted side remains hydrophilic, thus providing SA-Ag Inkjet-printed (6 Layers) onto 100% Not -
60
additional comfort by regulating the moisture . cotton fabric without NP1 surface conductive
pre-treatment
A commercial silver inkjet inks (30-35 wt.-%, Sigma Aldrich SA-Ag Inkjet-printed (6 Layers) onto 100% 1.18 0.25
Product No: 736473) was used first to evaluate the cotton fabric with printed NP1 (12
performance of NP1 printed surface pre-treatment on cotton Layers) surface pre-treatment
for e-textiles application. The viscosity (10-18 cP) and surface
tension (35-40 mN/m) of silver inkjet inks were well within In order to inkjet print rGO, the ink concentration was adjusted
required the range for DMP. Conductive patterns were inkjet- with water to ~1 mg/mL after post reduction washing cycles
printed onto NP1 printed area and the untreated area of the giving a viscosity and surface tension of the rGO composite ink
fabric. NP1 printed surface provides very good conductivity, 1.35 mPa.s and 65 mN/m, respectively. This formulation was
Fig. 5b (2), although a few layers (6 layers) of silver inks were inkjet-printed by manipulating the firing voltage of the
38
required to achieve lower sheet resistance. However, the piezoelectric nozzles as a function of time . We inkjet print
untreated area of the cotton fabrics, Fig. 5b (3), results in no rGO ink onto NP1 printed area and untreated area of the
conductivity even with multi-layers of silver ink. The sheet cotton fabric. The sheet resistance of NP1 printed textiles with
3
resistance on the NP1 printed surface with 6 layers of 6L of rGO ink was found to be 2.14 × 10 Ω/sq.; whereas
commercially available silver inkjet ink was found to be 1.18 untreated textiles provide much higher sheet resistance 1.09 ×
6
Ω/sq. SEM images, Fig. 5 (a, c), of inkjet-printed cotton fabrics 10 Ω/sq., Table 1.
with silver demonstrate the deposition of conductive silver
Fig. 5 a) SEM images of inkjet printed silver ink (6 layers) onto untreated cotton (×2000); b): (1) NP1 (12 Layers) printed area; (2) inkjet-printed conductive pattern onto NP1
printed area with silver ink (6 Layers) and (3) inkjet-printed silver ink onto untreated area (6 Layers); c) SEM images of inkjet printed silver ink (6 Layers) onto NP1 (12 layers)
printed cotton fabrics (×1000); d) SEM images of inkjet printed rGO ink (6 layers) onto untreated cotton (×1000); e) Inkjet-printed conductive pattern with rGO onto NP1 printed
and untreated area of cotton; f) SEM images of inkjet printed rGO ink (6 Layers) onto NP1 (12 layers) printed cotton fabrics (×500);
This journal is © The Royal Society of Chemistry 20xx J. Name., 2013, 00, 1-3 | 6
Subject Mean heart rate Standard deviation of heart rate Mean Signal-to-Noise Ratio of Standard deviation Signal-to-Noise
estimation error (bpm) estimation error (bpm) collected signal (dB) Ratio of collected signal (dB)
Fig. 6 Heart rate monitoring example using Graphene e-textiles: a) experimental methods with two fingers placed on printed graphene patches; b) illustrative section of signal
collected shows clear peaks due to each heart beat; c) estimated heart rate using the collected signal compared to a reference device and d) quanitifed quality of the collected
signal over time.
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Conflicts of interest
Fig. 7 The variation in resistance in forward (bending) and reverse (bending back)
direction (inset: flexible all inkjet-printed graphene ECG electrode). There are no conflicts to declare. The institutional review board
To our knowledge, only a very limited number of papers have in Manchester have approved Dr Casson to perform ECG
demonstrated graphene, in any form, for enabling heart rate measurements.
63
monitoring. Celic et al. coated conventional Ag/AgCl metal
electrodes with Graphene to improve the quality of collected
signals, but not in a manner suitable for textile wearable Acknowledgements
64
applications. Lou et al. used a polyethylene terephthalate
(PET) substrate and secured the electrodes in place securely Authors kindly acknowledge the University of Manchester
using bandages, unsuitable for wearable textile applications Research Impact Scholarship and Knowledge Exchange
and forcing contact with the skin by using an adhesive bandage Fellowship (Graphene) for Dr Nazmul Karim and the
substantially improves signal quality regardless of the Government of Bangladesh for PhD Scholarship of Shaila Afroj.
65
electrode formulation. Yapici et al. used a textile substrate, Authors would like to thank Dr Paul Wiper and Daniel Wand
but specially selected Nylon due to its minimum surface for the help with LED demo and graphics, respectively.
roughness. In contrast our all inkjet-printed pre-treatment
overcomes this and allows that deposition of material on to
Notes
cotton fabrics.
Nazmul Karim and Shaila Afroj contributed equally to this
Fig. 7 shows the change in the resistance of NP1 and rGO paper as joint first author.
printed cotton fabrics (Length: 28mm) under bending with
concave down at various cord lengths. The resistance
increased with the increase of cord lengths. The change in the
resistance is repeatable in both forward (bending) and reverse
(bending back) direction. Moreover, there was no observable
crack on the printed pattern, which demonstrates the
suitability of the device to be used as flexible wearable e-
29
textiles . The inset picture in Fig. S7 shows excellent
mechanical flexibility of NP1 and rGO printed conductive
fabrics. It also demonstrates good drapability as conductive
fabric can hang under its own weight and goes back to its
original position once bending force is removed. The
washability test of NP1 and rGO inkjet-printed cotton fabric
shows that the fabric resistance increased with the increase of
number of washing cycles (supporting information Fig. S5);
however it survived 10 home laundry washing cycles. The wash
stability NP1 treatment and rGO printed conductive track
could further be improved by incorporating additional
functionality on the fabric surface and coating with a
encapsulation polymer layer, respectively.
4. Conclusions
We report all inkjet-printed graphene-based e-textiles for the
first time and demonstrated two potential wearable
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