SOP-06 Production Planning & Control

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CENTURION POWER CABLES (P) LTD.

STANDARD OPERATING PROCEDURE No PROD./SOP-06


PRODUCTION PLANNING AND CONTROL Revision No.01 Date 05.08.2012
Issue No. 02 Date : 01.06.2009
Page 1of 2

S.N Activity Responsibility Reference Dept.


1. Obtain delivery schedule of the forthcoming month from Production Delivery schedule
the Customer. Incharge

2 Based on Plan/Schedule, prepare the “Material Production Material


requirement form- As per weekly /monthly schedule Incharge Requirement Form
from production department”
3. On daily basis, Check the availability of raw material Production Daily Stock Sheet
through “Daily stock sheet” available at the desktop Com Incharge
–4
4 On daily basis, check the availability of online materials Production Online Material
through “online material details” form Incharge Details form
5. Keeping the production plan and delivery schedule of the Production Daily Schedule/
month in view prepare the Daily schedule status Incharge Status
6. Incase of material is not available for the production then Production Daily Schedule
amend the production plan at Daily Schedule/Status. Incharge /Status
7. If the customer wants amendment in the schedule of Production Daily
supply, amend the production schedule and inform the Incharge Schedule/Status
related department, regarding changed requirement for
manufacturing of products.
8. Provide applicable working drawing to operators. Production Working Drawing
Incharge
9. Ensure operators are competent to manage the machine Production
setting. Supervisor
10. If operators are not competent for machine setting then Production
send request to MR for arranging on the job training to Supervisor
the operator.
11. Ensure process setting parameters are displayed at Production
workplace. Supervisor
12. Set the machine and fixture at as per work instruction. Production
Supervisor
13. Issue the “Material issue slip” to store department for Production Material Issue Slip
arranging the material. Supervisor
14. Receive the material from store department and keep Production
properly at suitable place. Supervisor
15 Check what processes are required for manufacturing of Production
product through process flow chart of product Supervisor
16 Intimate the Operators about next stage of process Production
Supervisor
17. Operate the machine as per applicable work instructions Operator
and follow the specification define in working drawing.
18. Initially produce approximately 4 pieces and got Q.C. Operator /Q.C Inprocess Inspection
Department approval. Inspector/ Sheet
Production
Supervisor
19. If all 4 pieces are acceptable then continue the Operator /
production. Production
Supervisor
20. If any single piece is found unacceptable by the Q.C. Operator/
Department, then verify the process parameters and Production
again produce 4 pieces and got approval of Q.C Supervisor
Department.
21 On the end of day, production supervisor updates the Production O.Q.C Packing
production/packing status in O.Q.C Packing Format Supervisor Format

22 Based on O.Q.C Packing Format, purchase Incharge Production Daily


update the Daily Schedule/Status supervisor / Schedule/Status
Production
Incharge

1.0 DOCUMENTS/REFERENCES

1 ISO 9001 : 2008 Clause no. 7.5.1


2 Quality Manual QM/01, Section 5.0 ( para 4.5 )

2.0 RECORDS
Production Planning & Inprocess Insp. F-1/8.2.4

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