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    Page 1 of 2: Testing and Inspection On-Vehicle Inspection

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    red eagle wins
    This document provides instructions for performing an on-vehicle inspection of a vehicle, including checking the brake pedal height, adjusting the pedal height if necessary, checking the pedal freeplay, and checking the pedal reserve distance. The pedal height should be between 139.8-149.8 mm, freeplay between 1-6 mm, and reserve distance more than 85 mm at 490 N. The inspection procedure provides detailed steps for adjusting the pedal height if it is incorrect.

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    Page 1 of 2: Testing and Inspection On-Vehicle Inspection

    Uploaded by

    red eagle wins
    31 views2 pages
    This document provides instructions for performing an on-vehicle inspection of a vehicle, including checking the brake pedal height, adjusting the pedal height if necessary, checking the pedal freeplay, and checking the pedal reserve distance. The pedal height should be between 139.8-149.8 mm, freeplay between 1-6 mm, and reserve distance more than 85 mm at 490 N. The inspection procedure provides detailed steps for adjusting the pedal height if it is incorrect.

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    ARTICLE_BRAKES_PEDAL_ASSEMBLY_SERVICE.pdf

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    This document provides instructions for performing an on-vehicle inspection of a vehicle, including checking the brake pedal height, adjusting the pedal height if necessary, checking the pedal freeplay, and checking the pedal reserve distance. The pedal height should be between 139.8-149.8 mm, freeplay between 1-6 mm, and reserve distance more than 85 mm at 490 N. The inspection procedure provides detailed steps for adjusting the pedal height if it is incorrect.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    31 views2 pages

    Page 1 of 2: Testing and Inspection On-Vehicle Inspection

    Uploaded by

    red eagle wins
    This document provides instructions for performing an on-vehicle inspection of a vehicle, including checking the brake pedal height, adjusting the pedal height if necessary, checking the pedal freeplay, and checking the pedal reserve distance. The pedal height should be between 139.8-149.8 mm, freeplay between 1-6 mm, and reserve distance more than 85 mm at 490 N. The inspection procedure provides detailed steps for adjusting the pedal height if it is incorrect.

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    Page 1 of 2

    Testing and Inspection

    ON-VEHICLE INSPECTION

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    1. CHECK PEDAL HEIGHT Pedal height from asphalt sheet: 139.8 - 149.8 mm (5.504 - 5.898 inch) If the pedal height is
    incorrect, adjust it.
    2. IF NECESSARY, ADJUST PEDAL HEIGHT

    a. Remove the lower No. 1 panel and finish panel.


    b. Disconnect the connector from the stop light switch.
    c. Loosen the stop light switch lock nut and remove the stop light switch.
    d. Loosen the clevis lock nut.
    e. Adjust the pedal height by turning the pedal push rod.
    f. Tighten the clevis lock nut. Torque: 25 Nm (260 kgf-cm, 19 ft. lbs.)
    g. Install the stop light switch.
    h. Connect the connector to the stop light switch.
    i. Push the brake pedal in 5 - 15 mm (0.20 - 0.59 inch) , turn the stop light switch to lock the nut in the position where the
    stop light goes off.
    j. Push the brake pedal in 5 - 15 mm (0.20 - 0.59 inch) , check that stop light lights up.
    k. After adjusting the pedal height, check the pedal freeplay.

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    Page 2 of 2
    3. CHECK PEDAL FREEPLAY

    a. Stop the engine and depress the brake pedal several times until there is no more vacuum left in the booster.
    b. Push in the pedal until the beginning of the resistance is felt. Measure the distance, as shown. Pedal freeplay: 1 - 6 mm
    (0.04 - 0.24 inch) If incorrect, check the stop light switch clearance. If the clearance is OK, then troubleshoot the brake
    system. Stop light switch clearance: 0.5 - 2.4 mm (0.020 - 0.094 inch)

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    4. CHECK PEDAL RESERVE DISTANCE Release the parking brake lever. With engine running, depress the pedal and
    measure the pedal reserve distance, as shown. Pedal reserve distance from asphalt sheet at 490 N (50 kgf, 110.2 lbs) : More
    than 85 mm (3.35 inch) If incorrect, troubleshoot the brake system.

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