Instruction Manual: Discovery
Instruction Manual: Discovery
Instruction Manual: Discovery
Discovery
Model No. 2556, 2557, 2557S, 2563, 2563S
SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment will
void the warranty and may cause a dangerous condition. NEVER make
alterations to this equipment. Read the Installation, Operating, and
Maintenance Instructions thoroughly before installing, servicing, or operating
this equipment.
014_051514
WARNING
To avoid burns, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces.
013_092414
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
WARNING
Read and understand operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
022_010914
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
WARNING
This machine is NOT to be operated by minors.
007_010914
Note: Improvements are always being made to Gold Medal’s equipment. This
information may not be the latest available for your purposes. It is critical that
you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any
questions about your machine operations, replacement parts, or any service
questions. (Gold Medal Products Co. does not assume any liability for injury due
to careless handling and/or reckless operation of this equipment.)
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims
should be filed immediately with the transportation company. The warranty does not cover
damage that occurs in transit, or damage caused by abuse, or consequential damage due to the
operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this
equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold
Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Model Description
The 32 oz. Discovery Popcorn Machine has the following capabilities according to the Model:
2556: Front Counter Unit, no automatic oil capability.
2557: Back Counter Unit, has automatic oil.
2557S: Back Counter Unit, has automatic oil, and Salt/Sweet capability.
2563: Front Counter Unit, has automatic oil.
2563S: Front Counter Unit, has automatic oil, and Salt/Sweet capability.
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Setup
Your new Discovery Popcorn Machine is tested at the factory.
1. Remove all packing material and tape before starting operation.
2. Remove the Drop Panel located under the doors of the popper (it is held in place with
magnets); take out the Kettle, Old Maid Pan, and accessories from inside the base of
the machine.
3. Slide the Old Maid Pan into the opening provided in the base.
4. For shipping, the Corn Deck is packed on top of the popcorn machine. Remove all
packing material and assemble the Deck as shown in the steps below:
Element
Plug
Corn Deck
Old Maid Pan
Step 1: Insert Corn Deck into the base of Step 2: Plug the Corn Deck element in to the
the popper. plug end provided.
Step 3: Lay the corn Deck down into Step 4: Reattach the Drop Panel; be sure it is
position. tucked under the Corn Deck.
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Electrical Requirements
The following power supply must be provided for your machine:
DANGER
Machine must be properly grounded to prevent electrical
shock to personnel. Failure to do so could result in serious
injury, or death.
Do NOT immerse any part of this equipment in water.
Do NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from
moisture.
Always unplug the equipment before cleaning or servicing.
A 30 amp – 4 wire wall receptacle is shipped with each machine. This receptacle will accept the
attachment plug on the popper and must be used.
Your electrician must furnish sufficient power for proper machine operation. We recommend
this popper be on a dedicated and protected circuit. Failure to wire properly will void the
warranty and may result in damage to the machine. It is Gold Medal Products Company’s
recommendation that this machine be plugged directly into a wall outlet. The use of extension
cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced
performance.
Note: The Discovery “uses” both “hot to neutral” legs, 120v. The machine does not
“use” the 208v or 240v, “hot to hot” connection.
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Final Preparations
WARNING
To Avoid serious burns, do NOT touch the kettle while
it is hot!
The popcorn machine was adjusted, inspected, and tested before it left the factory. After the
machine has been installed, mount the kettle assembly in the hanger arms and plug in the kettle
lead-in cord. Tighten the ring on the kettle lead-in plug.
If supplied with automatic oil delivery system:
Connect the clear oil line from the pump to the aluminum line from the popper with the supplied
hose clamp. Connect the 6 pin connector from the popper to the receptacle on the oil pump. Both
Bucket pump (2114 or 2114EX) and Bag-in-a-Box pump (2257H or 2257HX) have the same
receptacle.
Follow the instructions provided in the oil pump manual to set the oil delivery amount. The
proper amount of oil for the 32oz. Discovery is between 8oz. to 9.6oz.
To check for proper amount of oil, and assure oil is liquid; dispense a “shot” into a measuring
cup.
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
OPERATING INSTRUCTIONS
Controls and their Functions
LIGHT SWITCH
This switch operates all the lights, interior and dome, on your popcorn machine.
WARMER SWITCH
Operates the warmer in the corn storage area, keeps popped corn warm.
KETTLE HEAT SWITCH
Operates the heating elements in the popping kettle.
KETTLE MOTOR AND EXHAUST SWITCH
Operates both the kettle agitator motor and the exhaust blower. The exhaust blower is
only required when popping corn.
OIL SYSTEM MASTER SWITCH (If Supplied)
Sends power to the oil pump, either the Bucket Pump or Bag-in-a-Box models. The
warmer/blower on the oil pump is activated. The warmer/blower on the oil pump will
keep coconut popping oil liquid if the doors on the base are kept closed. It may be
desirable to keep this switch on at night, if you have problems keeping the coconut oil
liquid. Coconut oil will congeal at temperatures below approximately 76º F [24º C].
“RED” OIL DISPENSE MOMENTARY SWITCH (If Supplied)
When pushed, will dispense the predetermined amount of oil into the kettle.
SALT/SWEET SWITCH (If Supplied)
Adjust the kettle temperature for salt or sugar based popcorn.
LIGHT & AUDIBLE SIGNAL (LOAD – DUMP)
Alerts the operator to:
1. Load the corn and oil or
2. Dump the popped corn from the kettle or
3. Turn off the kettle heat switch if they are done popping corn
WARNING
To Avoid serious burns, do NOT touch the kettle while
it is hot!
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Oil System
Salt/Sweet Switch Master Switch Warmer
(If Supplied) Light Switch (If Supplied) Switch
Pilot Light Green Kettle Motor and Kettle Heat Light & Audible
(If Supplied) Exhaust Switch Switch Signal (Load/Dump)
“Red” Oil Dispense
Momentary Switch
(If Supplied)
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
POPPING CORN
Standard Popping Instructions
1. Turn on all Switches.
2. When popping with coconut oil, be sure the oil is liquid. Dispense oil into a measuring
cup first then use that oil for the first popping cycle. The proper amount of oil for the
32oz. Discovery is between 8oz. to 9.6oz.
3. Note: If the machine is supplied with an automatic oil delivery system, follow the
instructions provided in the oil pump manual to set the oil delivery amount.
4. When the kettle is ready (about 5-8 minutes), the Light and Audible Signal turn on. Lift
the kettle lid and pour in 32 oz. of corn (use the supplied corn cup) and 8 teaspoons
(21 cc) of Flavacol. Close lid.
5. Press the RED oil pump button (if supplied). The proper amount of oil is pumped into
the kettle. The Light and Signal will turn off.
6. When the popcorn has completed popping, the Light and Signal will turn on. Dump the
Popcorn.
7. On the final kettle of corn, turn the “KETTLE HEAT” switch off, just as the lids are
forced open by the popping corn. This saves electricity, and helps eliminate smoke and
odor after you have stopped popping.
Remember:
If the kettle heat switch is turned on and the Signal is sounding one of the following
actions should be taken:
1. Load the corn and oil or
2. Dump the popped corn from the kettle or
3. Turn off the kettle heat switch if you are done popping corn.
When you are finished popping, make sure KETTLE HEAT and KETTLE MOTOR switches
are turned OFF.
NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING!
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Good sanitation practice demands that all food preparation equipment be cleaned regularly (only
use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of
advertising your product.
Note: It is extremely important to follow all of the cleaning procedures, otherwise
parts damage and equipment failure will result. The warranty does not
cover parts that are damaged due to improper cleaning.
WARNING
To avoid serious burns, DO NOT touch the kettle while it is hot!
028_020314
2. Every night, mix Gold Medal’s Heat’n Kleen solution (Item No. 2095), 2 tablespoons
per gallon of water. It is not necessary use the entire gallon at once; only use enough
to fill the kettle 1/2 inch deep.
3. Turn the kettle heat ON. When the water starts to boil, turn the kettle heat OFF.
4. Allow to cool for 30 minutes, then dump the solution into a bucket and wipe the inside
of the kettle with a clean cloth. Make sure all of the solution goes into the bucket; do
not spill any in the interior of the machine.
If the kettle is very dirty, this step may be repeated more than once or allow solution
to work overnight. The next morning, dump the solution into a bucket and wipe the
inside of the kettle with a clean cloth.
5. A Clean-In-Place Hook is located behind the operator side kettle support arm (see
image on next page). Tilt the kettle to the dump position, and swing the hook into
position to hold the kettle in the dumped position. This feature will safely hold the
kettle in place for cleaning, and allow access to hard to reach places, without removing
the kettle.
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Clean-In-Place Hook
6. With the unit OFF and unplugged, wipe the kettle lead cord with a clean SLIGHTLY damp
cloth. DO NOT get moisture into the kettle lead-in cord, severe damage will result.
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Filter Cleaning
Your popcorn machine is equipped with an efficient and durable filtration system. The first mesh
filter should be cleaned on a daily basis, and the two internal filters should be cleaned weekly to
maintain maximum efficiency. Follow the steps below for proper filter cleaning:
Step 3:
Clean the bag filter and the mesh
filters in warm soapy water, then
rinse. Let dry overnight and
reinstall.
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
TROUBLESHOOTING
Long popping Cycles
If your pop cycle is longer than 4 minutes, it can be the result of several things:
HEATING ELEMENT - One of the heating elements in the kettle may be burned out. This
would result in the kettle never reaching the proper operating temperature.
LOW VOLTAGE - If the machine is operated on low voltage, this could cause the kettle not
to reach the proper operating temperature. Voltage for each leg, with kettle turned on,
must be at least 110v.
INADEQUATE SUPPLY LINES - Inadequately sized electrical supply lines, in addition to
being a fire hazard, would also prevent the kettle from reaching the proper operating
temperature. Check with a qualified electrician.
INFERIOR CORN - Inferior quality corn would result in longer popping cycles. Use only
top quality hybrid popcorn from reputable suppliers. Even then, if you let your corn pick
up moisture or dry out, your popping cycles will be slow.
Oil Pump Does Not Deliver Oil to Kettle (If supplied on your machine)
If the pump is operating but oil is not dispensed, the oil may be solid in the oil lines. If the pump
is not operating, it may be necessary to replace it.
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Glass Dimensions:
Front Glass: 31 15/16” X 32 3/8” X 1/8”
Side Glass: 31 15/16” X 24 3/8” X 1/8”
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
MAINTENANCE INSTRUCTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
008_051514
DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment will
void the warranty and may cause a dangerous condition. NEVER make
alterations to this equipment. Read the Installation, Operating, and
Maintenance Instructions thoroughly before installing, servicing, or operating
this equipment.
014_051514
WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
011_051514
CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY
FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH
ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.
027_010914
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
L1 Hot Lead
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
8 7
5
4
2 3
9
Kettle Assembly 2127HT (Shown)
10, 11
15
16
17
23
22
20, 21
18
19
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
4 5
6 7 8 9 10
11
16
12
13
17
14
15
Junction Box Interior
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
15 14 13 12 3*, 4* 11
10
3*
4*
8 If oil supplied.
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
1
2
5 6 7 8
Part Number
Item Part Description Qty.
47054 47055
1 DOOR KNOB 1 41013 41013
2 TEE BOLT 1 75267 75267
3 8-32 X ½ SCREWS PH PAN W/SEMS 5 47124 47124
4 ACORN NUT #8-32 5 47702 47702
5 MALE HINGE SHORT LEFT 2 41349
6 FEMALE HINGE LONG LEFT 2 41352
7 FEMALE HINGE LONG RIGHT 2 41351
8 MALE HINGE SHORT RIGHT 2 41350
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
4 6
5 7
Part Number
Item Part Description Qty.
2556 2557/2557S 2563/2563S
CORN PAN ASSEMBLY (includes Items 2-6
1 1 63908 63908 63908
listed below)
2 HEAT ELEMENT 115V, 75W 2 44026 44026 44026
3 COVER CORN PAN CONDUIT 1 47653 47653 47653
4 STRAIN RELIEF SR 15-1 1 61099 61099 61099
5 MALE CORDSET 1 61020 61020 61020
6 FEMALE CORDSET 1 61021 61021 61021
7 STRAIN RELIEF #SR 6P3-4 1 76026 76026 76026
8 CORNER ELECTRICAL COVER 1 63865 63865 63865
9 OLD MAID PAN 1 40276 40276 40276
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
18
16 17
4 5, 6 7 8* 9
15
6 10
11
7 12
13 14
Part Number
Item Part Description Qty.
2556 2557/2557S 2563/2563S
1 CONTROL BOX COVER 1 63429 63429 63429
2 RECESSED LIGHT COVER 2 49584 49584 49584
3 75W HALOGEN FLOOD SHORT 2 41979S 41979S 41979S
4 COVER FASTENER 2 41933 41933 41933
5 COVER ASSY (includes Cover and Fasteners) 1 41934 41934 41934
6 OIL MIST BAG FILTER 1 41169 41169 41169
7 5 LAYER GREASE FILTER (metal) 2 41250 41250 41250
8 SET SCREW, 10-32 X 3/8 (fastens oil line*) 1 41994 41994 41994
9 GEAR BLOCK ASSY 1 41432 41432 41432
10 SPUR GEAR 1 41380 41380 41380
11 SET SCREW #10-32 X 3/16 2 41742 41742 41742
12 WOODRUFF KEY #3 1/8 X 1/2 1 41730 41730 41730
13 HANGER ARM ASSY 1 41941 41941 41941
HANGER ARM ASSY CIP (includes Clean in
14 1 49505 49505 49505
Place Latch)
15 CLEAN IN PLACE LATCH 1 41618 41618 41618
16 KETTLE RECEPTACLE ASSY 32 OZ. 1 55165 55165 55165
17 ADAPTER PLATE 1 68701 68701 68701
18 15A CIRCUIT BREAKER 2 47364 47364 47364
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Control Panel
4 8
Part Number
Item Part Description Qty.
2556 2557 2557S 2563 2563S
1 SWITCH, ROCKER DPDT GOLD 1 55440 55440
2 HOLE PLUG, ROCKER SWITCH 2 42743 42743 42743 42743 42743
3 SWITCH, LIGHTED ROCKER GR 5 42798 42798 42798 42798 42798
4 GREEN PILOT LIGHT 1 48660 48660 48660 48660
5 SWITCH OIL PUMP (if oil supplied) 1 41031 41031 41031 41031
6 HOLE PLUG, ½ IN DIA SS (if no oil supplied) 1 45395
7 CONTROL BOX COVER 1 63429 63429 63429 63429 63429
8 AMBER PILOT LIGHT 1 55039 55039 55039 55039 55039
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
18 16, 17
3
15
13*,
14*
Part Number
Item Part Description Qty.
2556 2557/2557S 2563/2563S
1 LAMP HOLDER 2 47047 47047 47047
2 RECESSED LIGHT COVER 2 49584 49584 49584
3 115V EXHAUST BLOWER 1 41015 41015 41015
4 240VAC TRANSIENT FILTER 2 89087 89087 89087
5 TEMPERATURE CONTROL 1 41001 41001 41001
6 30A DPST CONTROL RELAY 2 55219 55219 55219
7 TERMINAL BLOCK 1 47208 47208 47208
8 FILTER SPRING CLIPS 3 62666 62666 62666
9 15A CIRCUIT BREAKER 2 47364 47364 47364
10 20A CIRCUIT BREAKER (for Kettle) 1 55222 55222 55222
11 KETTLE RECEPTACLE ASSY 32 OZ. 1 55165 55165 55165
12 ADAPTER PLATE 1 68701 68701 68701
13 120V 8W FOIL ELEMENT (for oil line)* 1 41640 41640
14 ALUM OIL LINE TUBING* 5 FT. 41047 41047
15 KETTLE DRIVE MOTOR 1 41449B 41449B 41449B
MOTOR CAPACITOR COMES WITH MOTOR
16 1 46107 46107 46107
SEE TECH SERVICE FOR NUMBER
17 CAPACITOR STRAP 1 48301 48301 48301
18 BLOWER BOX 1 41918 41918 41918
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
3 4
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
Accessories
1 3
2 4
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
WIRING DIAGRAM
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Discovery Model No. 2556, 2557, 2557S, 2563, 2563S
WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to
be free of defects in workmanship and material under normal use and service. Gold Medal
Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts,
f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and
which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point.
Except for “Perishable Parts” on specific machines, the above warranty applies for a period
of two (2) years from the date of original sale to the original purchaser of equipment when
recommended operating instructions and maintenance procedures have been followed. These
are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART,
INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE
NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or
consequential damages. No claim under this warranty will be honored if the equipment covered
has been misused, neglected, damaged in transit, or has been tampered with or changed in any
way. No claim under this warranty shall be honored in the event that components in the unit at
the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty
is effective only when electrical items have been properly attached to city utility lines only at
proper voltages. This warranty is not transferable without the written consent of Gold Medal
Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that person,
firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO.,
or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO
DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM,
AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR
REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
© 2014 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of
Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website
display, without its express written consent.
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