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Compilation of Lesson Learned

The document summarizes 17 lessons learned from fabrication and inspection issues: 1) Approval of test plans and starting work without complete drawings caused problems. 2) Materials used did not match specifications, and inspections found coating and welding issues. 3) Processes like notifying clients of inspection points, using approved vendors, and checking drawings were not properly followed.

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Sahad Varambankallan
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116 views

Compilation of Lesson Learned

The document summarizes 17 lessons learned from fabrication and inspection issues: 1) Approval of test plans and starting work without complete drawings caused problems. 2) Materials used did not match specifications, and inspections found coating and welding issues. 3) Processes like notifying clients of inspection points, using approved vendors, and checking drawings were not properly followed.

Uploaded by

Sahad Varambankallan
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Compilation of Lesson Learned

SL# Description Remark


1 Inspection test plan verbal approval to start fabrication work . Not acceptable by client .
2 Fabrication work started without AFC drawing. Not acceptable by client .
3 Approval of WPS without supporting PQR(Impact requirement not mentioned)
Inspection reports was issued to Client with outstanding actions, but no action is taken to clear the pending
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points.
5 Material used for Angle which is different from the drawing.
6 Material used for main beam which is different from the spec and drawing.
7 Noncompliance to material purchase specification.
8 Painting thickness range against the required project specification.
9 Soluble salt test was not performed before and after blasting.

10 Welding activities being performed with wrong WPS and not as per approved WPS/PQR ( Weld Map)
Fabricated items where release without painting. Galvanizing and painting is required on structures for marine
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application.
12 Return welds on cope holes where not performed. All welds shall be continuous.
Misfabrication such as, wrong location or size of bolt holes, wrong location or orientation of gusset plates,
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short or length of fabricated members.
Inspection Application notification lead time is not followed. Inspection activities on ITP requiring witness
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points from client was not notified.
Purchase and use of materials from India and not approved stockiest. Materials shall be purchase only from
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the Approved Vendors List.
16 Flange orientation not checked in Isometric drawing .

17 Flange rating and type not checked in Isometric drawing .

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