Domino G-Series: Product Manual
Domino G-Series: Product Manual
Domino G-Series: Product Manual
Product Manual
G20i
THIS PAGE INTENTIONALLY LEFT BLANK
Domino UK Ltd.
Trafalgar Way
Bar Hill
Cambridge
CB23 8TU
United Kingdom
Tel: +44 (0) 1954 782551
PART 2 DESCRIPTION
PART 3 OPERATION
PART 5 MAINTENANCE
PART 6 INSTALLATION
Amendment Date
CONTENTS
Page
INTRODUCTION ................................................................................... 1-3
Basic Requirements ......................................................................... 1-3
Fire Risk ........................................................................................... 1-5
Spillages and Disposal ..................................................................... 1-5
G-SERIES SYMBOLS ........................................................................... 1-6
INTRODUCTION
Domino supplies Safety Data Sheets (SDS) giving specific safety
information with each of its inks. The following notes are for general
guidance only.
Basic Requirements
• Read the relevant Safety Data Sheet (SDS) before storing, handling,
transporting or using the ink cartridges.
• Disconnect the power before making any wiring connections.
• Ensure all cables are secured away from moving production line
components.
• Use only lint free wipes when cleaning the cartridge nozzles.
• Clean cartridge nozzles according to the enclosed recommendations.
• Protect the print heads from impact with proper adjustment and
alignment of side rails and product guides.
• Do not open any enclosed components of the printer or print heads.
They contain no user-serviceable parts.
• Wear suitable protective equipment when operating the G20i.
• The G20i is for indoor use only, do not operate the printer outdoors, or
in an environment outside of the specified operating range.
Fire Risk
For an electrical fire, do not use water. If water must be used, such as in the
case of a Nitro-cellulose ink fire (see below) the power MUST BE REMOVED
first.
Fire risk is a most important consideration where printing inks are stored
and used. The degree of fire hazard will vary considerably from one type of
ink or wash to another.
Water-based inks will not burn, although inks based on water-alcohol
mixtures may burn if there is sufficient alcohol present. Prolonged exposure
of water-based systems to high temperatures may evaporate the water to
give a flammable residue.
Solvent-based inks offer a greater degree of hazard depending on the
particular solvent or solvent combination. When there is a particular hazard
the appropriate information is given on the SDS.
If there is a fire, there is a likelihood that dangerous fumes will arise from
printing inks. For this reason ink must be stored where it can be reached
quickly by the fire fighting service, and where it will not spread beyond the
store.
G-SERIES SYMBOLS
The following symbols are used in this manual. Where they appear next to a
procedure or instruction, they have the significance and importance of
written warnings and cautions.
CONTENTS
Page
INTRODUCTION ................................................................................... 2-3
General ............................................................................................. 2-3
PRINTER DESCRIPTION ...................................................................... 2-4
Android Device Requirements ......................................................... 2-4
PC Requirements ............................................................................. 2-4
Printer Specification ......................................................................... 2-5
Printer Connections ......................................................................... 2-6
Printer Status Lights ......................................................................... 2-7
PRINTER CONTROL ............................................................................ 2-8
Wireless USB Keyboard Interface .................................................... 2-9
Main Menu ................................................................................... 2-9
Message Menu............................................................................. 2-10
Operation Menu ........................................................................... 2-11
Settings Menu .............................................................................. 2-12
PC Interface ..................................................................................... 2-14
Printer Control Screen ................................................................. 2-14
Designing Screen ......................................................................... 2-17
Tool Menu .................................................................................... 2-19
Android Device Interface .................................................................. 2-20
INTRODUCTION
General
This manual provides:
• A basic introduction to the G20i.
• Details of the menu structure.
• Instruction for message creation.
• Preventative maintenance procedures.
• Fault finding and diagnosis.
• Details on updating software, transforming messages, logos and fonts.
• Installation instructions.
PRINTER DESCRIPTION
The G20i is a compact thermal ink jet printer, intended for printing data on
user supplied products on manufacturing production lines.
The G20i uses a Domino BK640 ink cartridge as the print engine.
The G20i can be controlled with a wireless USB keyboard, an Android
device via Bluetooth or a PC connected via USB.
PC Requirements
Minimum PC requirements:
Printer Specification
Display: LCD 2.8" automatic rotation
Dimensions: Length:107.5mm (4.23")
Width: 74.5mm (2.93")
Depth: 83mm (3.27")
Weight: 450g
Power Supply: Input: 100V - 240V AC, 50/60Hz, 1.4A
Output: 12V, 5.0A, 60W
Maximum Power 48W
Consumption:
Maximum Printing 600 X 600 DPI (When using a PC to control
Resolution: the G20i)
Printer Connections
A B C D E
Printer Connections
A Sensor LED
Activated when the printer receives a signal from a product
sensor.
PRINTER CONTROL
The G20i can be controlled using 3 different user interface types:
LCD Screen
Main menu
Message menu,
Message see page 2-10.
Operation menu,
Operation see page 2-11.
The table below defines the function of the wireless USB keyboard buttons.
The Wireless USB keyboard is used to navigate menus and input data on
the G20i’s LCD screen.
Message Menu
The Message menu contains the following items:
Operation Menu
The Operation menu contains the following items:
Settings Menu
The Settings menu contains the following items:
PC Interface
To connect the G20i to a PC, see “PC Connection and Software
Installation” on page 6-16.
Printer Control Screen
When starting the Domino G20i PC application, the following Printer
Control screen is displayed.
Print Head Switch nozzle Manually select which nozzle side will
• Odd be used for printing.
• Even
Switch nozzle Automatically switch nozzle sides
• Auto between prints.
• Times
Purge Purge the print head at regular
• Status intervals to prevent print head nozzles
from blocking.
• Time
Encoder The Encoder setting is used to enable
• Encoder or disable a shaft encoder.
Designing Screen
The Designing screen contains the following items:
Static Text Insert static text and barcodes into the message
template design.
Shift Code Insert a shift code into the message template design.
Tool Menu
The Tool menu contains the following items:
CONTENTS
Page
START UP ............................................................................................. 3-5
Using the Wireless USB Keyboard .................................................. 3-5
Using a PC ....................................................................................... 3-6
Using an Android Device ................................................................. 3-8
SHUT DOWN ........................................................................................ 3-10
Using the Wireless USB Keyboard .................................................. 3-10
Using a PC ....................................................................................... 3-11
Using an Android Device ................................................................. 3-12
START PRINTING ................................................................................. 3-13
Using the Wireless USB Keyboard .................................................. 3-13
Using a PC ....................................................................................... 3-13
Using an Android Device ................................................................. 3-13
STOP PRINTING ................................................................................... 3-14
Using the Wireless USB Keyboard .................................................. 3-14
Using a PC ....................................................................................... 3-14
Using an Android Device ................................................................. 3-14
LOADING AND PRINTING A MESSAGE .............................................. 3-15
Using the Wireless USB Keyboard .................................................. 3-15
Using a PC ....................................................................................... 3-16
Using an Android Device ................................................................. 3-17
CREATING A MESSAGE ....................................................................... 3-18
Creating a Message Using the Wireless USB Keyboard ................. 3-18
Barcode........................................................................................ 3-19
Dynamic Barcode......................................................................... 3-20
Symbol ......................................................................................... 3-21
Logo ............................................................................................. 3-22
Single Counter.............................................................................. 3-23
Box/Lot Counter........................................................................... 3-24
Date .............................................................................................. 3-26
Expiry Date ................................................................................... 3-27
Time.............................................................................................. 3-28
String ............................................................................................ 3-29
Custom String (Chinese and Special Character Text).................. 3-30
START UP
Using the Wireless USB Keyboard
WARNING: Eye protection must be worn.
To start up the G20i using the wireless USB keyboard:
(1) Insert the USB keyboard receiver into the USB keyboard slot on the
G20i.
(2) Turn the keyboard on, using the on/off switch on the back of the
keyboard.
(3) Insert an ink cartridge into the G20i. See “Ink Cartridge Installation”
on page 6-14.
Using a PC
WARNING: Eye protection must be worn.
To start up the G20i using a PC:
(1) Connect the PC to the G20i’s USB PC socket using a USB A-B cable.
(4) Turn the keyboard on using the On/Off switch on the back of the
keyboard.
(5) Insert an ink cartridge into the G20i. See “Ink Cartridge Installation”
on page 6-14.
(6) From the printer’s main menu, highlight Operation.
(7) Press the Enter button.
(8) Highlight Connect PC.
(9) Press the Enter button.
(10) On the PC, open the Domino G20i software.
(2) Turn the keyboard on using the On/Off switch on the back of the
keyboard.
(3) Insert an ink cartridge into the G20i. See “Ink Cartridge Installation”
on page 6-14
(4) From the printer’s main menu, highlight Settings.
(5) Press the Enter button.
(6) Highlight Bluetooth.
(7) Press the Enter button.
(8) Ensure that Active is set to Enable.
(9) On the Android device, turn on Bluetooth.
(10) Open the Domino Printer G20i application on the Android device.
(11) Select Printers.
(12) Select Search to find the G20i.
(13) When the G20i is found, it’s name will appear in the Printers list.
(14) Select the G20i’s name.
SHUT DOWN
Using the Wireless USB Keyboard
WARNING: Eye protection must be worn.
CAUTION: To prevent the ink cartridge from drying out it must
be properly stored. See “Ink Cartridge Storage” on
page 5-3
To shut down the printer using the wireless USB keyboard:
(1) From the printer’s main menu, highlight Operation.
(2) Press the Enter button.
(3) Press the Enter button to select Stop.
(4) Turn the keyboard off using the on/off switch on the back of the
keyboard.
(5) Remove the ink cartridge and replace the ink cartridge cap. See “Ink
Cartridge Storage” on page 5-3.
Using a PC
WARNING: Eye protection must be worn.
CAUTION: To prevent the ink cartridge from drying out it must
be properly stored. See “Ink Cartridge Storage” on
page 5-3
To shut down the printer using a PC:
(1) Open the Domino G20i software.
(2) Open the Printer Control menu.
(3) Click on the Stop icon to stop printing.
(4) Remove the ink cartridge and replace the ink cartridge cap. See “Ink
Cartridge Storage” on page 5-3
(3) Remove the ink cartridge and replace the ink cartridge cap. See “Ink
Cartridge Storage” on page 5-3
START PRINTING
Using the Wireless USB Keyboard
WARNING: Eye protection must be worn.
To start printing using the wireless USB keyboard:
(1) From the printer’s main menu, highlight Operation.
(2) Press the Enter button.
(3) Press the Enter button to select Start.
Using a PC
WARNING: Eye protection must be worn.
To start printing using the PC:
(1) On the PC, open the Domino G20i software.
(2) Open the Printer Control menu.
(3) Click on the Print icon to start printing.
STOP PRINTING
Using the Wireless USB Keyboard
WARNING: Eye protection must be worn.
To stop printing using the wireless USB keyboard:
(1) From the printer’s main menu, highlight Operation.
(2) Press the Enter button.
(3) Press the Enter button to select Stop.
Using a PC
WARNING: Eye protection must be worn.
To stop printing using a PC:
(1) Open the Domino G20i software.
(2) Open the Printer Control menu.
(3) Click on the Stop icon to stop printing.
Using a PC
WARNING: Eye protection must be worn.
Note: When using a PC, messages will be saved locally on the PC’s
hard drive. If the G20i is disconnected from the PC, the
message will no longer be available to the G20i for printing.
To load and print a message using a PC:
(1) Open the Domino G20i software.
(2) Open the Designing menu.
(3) Click on the Open icon.
(4) Navigate to the location of the saved message file and select it.
(5) Click on Open.
(6) A window will open to inform you if the message has been
successfully opened, click OK to continue.
(7) Open the Printer Control menu.
(8) Click on the Print icon to begin printing the message.
CREATING A MESSAGE
Creating a Message Using the Wireless USB
Keyboard
Note: To insert Chinese or other special characters into the message,
a custom string must be used. See “Custom String (Chinese
and Special Character Text)” on page 3-30.
To create a message using the wireless USB keyboard:
(1) From the printer’s main menu, move the cursor to highlight Message.
(2) Press the Enter button.
(3) Move the cursor to highlight Create new.
(4) Press the Enter button.
(5) Highlight Normal font or Uppercase font.
(6) Press the Enter button.
(7) Highlight the required font size and number of lines.
12.7 mm (0.50") 1
5.92 mm (0.23") 2
3.83 mm (0.17") 3
2.54 mm (0.10") 4
1.69mm (0.07") 6
Barcode
To ensure consistent barcode quality is maintained, a shaft encoder should
be used to measure the production line speed. See “Shaft Encoder
Connection” on page 6-27.
To insert a barcode into the message design:
(1) Whilst creating a new message, place the cursor where the barcode
is required.
Note: If printing multiple lines of text, position the cursor on the
bottom line. This ensures that the barcode will be fully printed.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight Barcode.
(4) Press the Enter button
(5) Move the cursor to highlight Static.
(6) Press the Enter button.
(7) Input the required settings:
Dynamic Barcode
A dynamic barcode contains a counter in the barcode value.
To insert a dynamic barcode into the message design:
(1) Whilst creating a new message, place the cursor where the dynamic
barcode is required.
Note: If printing multiple lines of text, position the cursor on the
bottom line. This ensures that the barcode will be fully printed.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight Barcode.
(4) Press the Enter button.
(5) Move the cursor to highlight Dynamic.
(6) Press the Enter button.
(7) Input the required settings:
Symbol
The symbols shown in the table below can be added to the message as
static text using the keyboard:
! “ # $ % ‘ ( ) * + , - . / : ; <
= > ? @ [ \ ] ^ _ ` { | } ~
€ , ƒ „ … † ‡ ^ ‰ < ‘ ’ “ ” • - —
~ ™ > ¡ ? £ ¤ ¥ ¦ § ¨ © ª « ¬ ® ¯
° ± ² ³ ´ μ ¶ · ¸ ¹ º » ¼ ½ ¾ ¿ ×
Ø Þ ÷ ø þ á é í ó ú ü ñ à À Á ã Ã
ç Ç É ê Ê Í Ó Ú Ü ä å æ ë ü ß ÿ Ä
Å Æ Ë Ö â è î ï ô œ ù û Â È Ĩ Ï Ô
Œ Ù Û Ÿ « »
Logo
Up to 4 logos can be saved in the printer’s internal memory and made
available to insert in a message design.
To update the 4 saved logos: See “Updating Logos” on page 3-66.
To insert a logo into the message design:
(1) Whilst creating a new message, place the cursor where the logo
should appear.
Note: If printing multiple lines of text, position the cursor on the
bottom line. This ensures that the logo will be fully printed.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight Logo.
(4) Press the Enter button.
(5) Move the cursor to highlight the desired logo.
(6) Press the Enter button.
Single Counter
Up to 6 different counters can be inserted into one message.
In the event of a power failure, when power is restored the counter will
restart from the point of shutdown.
To insert a single counter into the message design:
(1) Whilst creating a new message, place the cursor where the counter
should appear.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight Counter.
(4) Press the Enter button.
(5) Move the cursor to highlight Single.
(6) Press the Enter button.
(7) The following counter settings can now be defined:
Notes: (1) Use the arrow keys to move the cursor to the desired setting,
and enter a new value.
(2) Press the Enter button after each setting has been changed to
apply the new value.
Box/Lot Counter
A box/lot counter is a dual counter which can be used to print box and lot
numbers.
In the event of a power failure, the box/lot counter will continue counting
from the same value when power is restored.
To insert a box/lot counter into the message design:
(1) Whilst creating a new message, place the cursor where the box/lot
counter should appear.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight Counter.
(4) Press the Enter button.
(5) Move the cursor to highlight Box/Lot.
(6) Press the Enter button.
(7) Move the cursor to highlight Counter1.
(8) Press the Enter button.
(9) The following settings for the first half of the Box/Lot counter can now
be defined:
Notes: (1) Use the arrow keys to move the cursor to the desired setting
and enter a new value.
(2) Press the Enter button after each setting has been changed to
apply the new value.
Date
Note: The printer’s system clock must be set up to print an accurate
date value. See “Set The System Clock” on page 6-33.
To insert today’s date into the message design:
(1) Whilst creating a new message, place the cursor where the date
should appear.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight Date.
(4) Press the Enter button.
(5) Input the required date format into the Format text box:
Expiry Date
Note: The printer’s system clock must be set up to print an accurate
expiry date value. See “Set The System Clock” on page 6-33
To insert an expiry date into the message design:
(1) Whilst creating a new message, place the cursor where the expiry
date should appear.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight Expired.
(4) Press the Enter button.
(5) Input the required date format into the Format text box:
Time
Note: The printer’s system clock must be set up to print an accurate
time value. See “Set The System Clock” on page 6-33.
To insert the current time into the message design:
(1) Whilst creating a new message, place the cursor where the time
should appear.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight Time.
(4) Press the Enter button.
(5) Input the required time format into the Format text box:
Time format
Explanation
character
String
A string, is a string of text which has been saved in the printer’s internal
memory and can be inserted into a message design.
Up to 5 strings can be created and saved in the printer’s internal
memory.
Strings can contain up to 50 characters.
Note: To create and update strings: See “Update and Create Strings”
on page 3-70.
To insert a string into the message design:
(1) Whilst creating a new message, place the cursor where the string
should appear.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight String.
(4) Press the Enter button.
(5) Move the cursor to highlight the required string.
(6) Press the Enter button.
Shift Code
To insert a shift code into the message design:
(1) Whilst creating a new message, place the cursor where the shift code
should appear.
(2) Press the Insert button on the keyboard.
(3) Move the cursor to highlight Shiftcode.
(4) Press the Enter button.
(5) Input the required settings:
Static Text
To insert a static text field into the message design:
(1) Click on the Static Text icon.
(2) In the designing area, click where the static text should be placed.
(3) The Static Text design window will now open, the following settings
can be defined:
B C D E F
G
Static Text Design Window
Explanation
A Static text data entry area.
B Select the font type.
C Select the font size.
D Select either Bold, Italic or Underlined font.
E Horizontal text alignment.
F Settings to add a Date, Time or Expiry Date.
G Tick the Barcode tick box to convert the static text data into a
barcode.
See “Barcode” on page 3-34.
Barcode
To ensure consistent barcode quality is maintained, a shaft encoder should
be used to measure the production line speed. See “Shaft Encoder
Connection” on page 6-27.
To insert a barcode into the message design:
(1) Click on the Static Text icon.
(2) Click in the message design area where the barcode is required, to
open the Static Text window.
(3) Click in the static text design area and enter the barcode data.
(4) Tick the Barcode checkbox.
(5) The Barcode window will now open. Use the Barcode type
drop-down menu to select one of the available barcode types:
Barcode Types
Barcode Types
Barcode Types
(6) Use the settings in the Barcode window to define the Barcode’s
appearance.
(7) Click on the Tick icon to confirm the settings.
Dynamic Barcode
A dynamic barcode contains a counter in the barcode value.
To insert a dynamic barcode into the message design:
(1) Click on the Serial Number icon.
(2) Click in the message design area where the dynamic barcode is
required.
(3) The Serial Number window will now open. Use the settings in the
Serial Number window to define the dynamic barcode value:
Add zero to lead Add leading zeros to the beginning of the dynamic
barcode value.
Add space to Add leading spaces to the beginning of the dynamic
lead barcode value.
Prefix Add text which will appear at the beginning of the
dynamic barcode value.
Suffix Add text which will appear at the end of the dynamic
barcode value.
Shapes
To insert a shape into the message design:
(1) Click on the Shape icon.
Image
To insert an image into the message design:
(1) Click on the Image icon.
(2) Click in the message design area where the image is required.
(3) Select the icon to search for, and select the required image file.
(4) Adjust the Threshold value and select Preview, until the quality of the
converted image is acceptable.
(5) Select the Tick icon to confirm the settings and return to the
designing screen.
Serial Number
To insert a serial number into the message design:
(1) Click on the Serial Number icon.
(2) Click in the message design area where the serial number is required.
(3) The Serial Number window will now open. Use the settings in the
Serial Number window to define the serial number value:
Increase From For an ascending serial number, enter the start value
for serial number to increase from.
Decrease From For a descending serial number, enter the start value
for serial number to decrease from.
Step Enter the number of steps the serial number should
count in.
For example, if the Step value is set to 5, the serial
number will count in the sequence:
5, 10, 15, 20, etc.
Repeat Enter the number of times the serial number should
be repeated.
For example, if the Repeat value is set to 5, the serial
number will count in the sequence:
11111, 22222, 33333, 44444, etc.
Reset Enter the reset value for the serial number. When the
serial number reaches this value, it will reset back to
either the Increase From or Decrease From value.
Font Select the font type.
Size Select the font size.
Minimum Tick the Minimum Number Length tick box, to define
Number Length the minimum number of characters for the serial
number.
Add zeros to lead Add leading zeros to the beginning of the serial
number.
Add spaces to Add leading spaces to the beginning of the serial
lead number.
Prefix Add text which will appear at the beginning of the
serial number.
Suffix Add text which will appear at the end of the serial
number.
(4) Select the Tick icon to confirm the settings and return to the
designing screen.
Date / Time
Note: The printer’s system clock must be set up to print an accurate
date / time value. See “Set The System Clock” on page 6-33.
To insert today’s date, or the current time into the message design:
(1) Click on the Static Text icon.
(2) In the designing area, click where the date or time should be placed.
(3) Click on the Date Time icon.
(4) Select a date or time format, or enter a custom format into the
Custom text box.
Note: A preview of the date or time will be shown underneath the
Example heading.
(5) Click OK.
(6) Click on the Tick icon to confirm the settings.
Expiry Date
Note: The printer’s system clock must be set up to print an accurate
expiry date value. See “Set The System Clock” on page 6-33.
To insert an expiry date into the message design:
(1) Click on the Static Text icon.
(2) In the designing area, click where the expiry date should be placed.
(3) Click on the Date Time icon.
(4) Select a date format, or enter a custom format into the Custom text
box.
Note: A preview of the date will be shown underneath the example
heading.
(5) Enter the number of days until the expiry date, in the Expired text box.
(6) Click OK.
(7) Click on the Tick icon to confirm the settings.
Shift Code
To insert a shift code into the message design:
(1) Click on the Shift Code icon.
(2) In the designing area, click where the shift code should be placed.
(3) The Shift Code Options window will now open. The font type, font
size, and bold, italic or underline text can be defined on the task bar.
(4) Enter the required shift code in each of the Shift code text boxes.
(5) Enter the start time of each shift using the 24 hour clock.
(6) Select the Tick icon to confirm the settings and return to the
Designing screen.
(5) Select the line where the text should appear in the message.
(6) Use the on screen keyboard to enter the static text.
Barcode
To ensure consistent barcode quality is maintained, a shaft encoder should
be used to measure the production line speed. See “Shaft Encoder
Connection” on page 6-27.
To insert a barcode into the message design:
(1) Place the cursor where the barcode is required.
Note: If printing on multiple lines of text, position the cursor on the
bottom line. This ensures that the barcode will be fully printed.
(2) Select the Code icon.
(3) Select Static.
(4) The following barcode settings can be defined:
(5) Select Insert to confirm the settings and return to the Message
Designer.
Dynamic Barcode
To insert a dynamic barcode into the message design:
(1) Place the cursor where the dynamic barcode is required.
Note: If printing on multiple lines of text, position the cursor on the
bottom line. This ensures that the barcode will be fully printed.
(2) Select the Code icon.
(3) Select Dynamic.
(4) The following dynamic barcode settings can be defined:
(5) Select Insert to confirm the settings and return to the Message
Designer.
Time
Note: The printer’s system clock must be set up to print an accurate
time value. See “Set The System Clock” on page 6-33.
To insert the current time into the message design:
(1) Place the cursor where the time is required.
(2) Select the Time icon.
(3) Input the time format into the text box:
(4) Select Insert to confirm the time format and return to the Message
Designer.
Date
Note: The printer’s system clock must be set up to print an accurate
date value. See “Set The System Clock” on page 6-33.
To insert today’s date into the message design:
(1) Place the cursor where the date is required.
(2) Select the Date icon.
(3) Select Date.
(4) Input the date format into the text box:
(5) Select Insert to confirm the date format and return to the Message
Designer.
Expiry Date
Note: The printer’s system clock must be set up to print an accurate
expiry date value. See “Set The System Clock” on page 6-33.
To insert an expiry date into the message design:
(1) Place the cursor where the expiry date is required.
(1) Select the Date icon.
(2) Select Expire date.
(3) Enter the number of days from the current date until the expiry date in
the Input your expire date text box.
(4) Enter the date format in the Input your expire date format text box:
(5) Select Insert to confirm the expiry date format and return to the
Message Designer.
Single Counter
In the event of a power failure, when power is restored the counter will
restart from the point of shutdown.
To insert a counter into the message design:
(1) Place the cursor where the counter is required.
(2) Select the Count icon.
(3) Select Single.
(4) The following counter settings can be defined:
(5) Select Insert to confirm the settings and return to the Message
Designer.
Box/Lot Counter
A box/lot counter is a dual counter which can be used to print box and lot
numbers.
In the event of a power failure, when power is restored the counter will
restart from the point of shutdown.
To insert a box/lot counter into the message design:
(1) Place the cursor where the counter is required.
(2) Select the Count icon.
(3) Select Box/Lot.
(4) The following counter settings can be defined:
(5) Select Insert to confirm the settings and return to the Message
Designer.
Shift Code
To insert a shift code into the message design:
(1) Place the cursor where the shift code is required.
(1) Select the Shift icon.
(2) 5 shift codes can be defined in the settings table:
S.Code 0, 1 and 3 different time tables for shift codes can be defined
2 and saved. Select either S.Code 0, 1 or 2.
1st column Enter the name of the shift.
2nd and 3rd Enter the start time of the shift.
Column
Save shift code Tick the Save shift code tick box to save the shift
code when Insert is selected.
Load shift code Tick the Load shift code tick box to load the shift
code when Insert is selected.
(3) Select Insert to confirm the settings and return to the Message
Designer.
Logo
Up to 4 logos can be saved in the printer’s internal memory, and made
available to insert into a message design.
To update the 4 saved logos: See “Updating Logos” on page 3-66.
To insert a logo into the message design:
(1) Place the cursor where the logo is required.
(2) Select the Logo icon.
(3) Select the Logo number from 1 to 4.
(4) Select Insert to confirm the logo selection and return to the Message
Designer.
Using a PC
To open and edit a message using the PC:
(1) Start the Domino G20i software on the PC.
(2) Open the Designing menu from the toolbar.
(3) Select the Open icon.
(4) Select the message which needs to be edited.
(5) Select Open.
(6) Select OK.
(7) Double-click on the message field which needs to be edited.
(8) The settings window for the selected field will now open to enable the
field to be edited.
(9) Select the Tick icon when you’ve finished editing the field and return
to the Message Designer.
Using a PC
To edit a message field using the PC:
(1) Double-click on the message field which needs to be edited.
(2) The settings window for the selected message field will now open,
(3) Select the Tick icon when you’ve finished editing the message field to
return to the Message Designer.
Using a PC
To delete a message field using a PC:
(1) Click on the message field to be deleted.
(2) Either press the Delete button on the keyboard or click on the Delete
icon on the task bar.
Using a PC
To copy a message field using a PC:
(1) Click on the message field to be copied.
(2) Click on the Copy icon on the task bar.
(4) Click on and drag the copied message field to the required position.
SAVING A MESSAGE
Using the Wireless USB Keyboard
To save a message using the wireless USB keyboard:
Note: Messages created using a wireless USB keyboard will be saved
in the G20i’s internal memory.
(1) Press the ESC button.
(2) Highlight Save.
(3) Press the Enter button.
Using a PC
To save a message using a PC:
Note: Messages created on the PC will be saved in the PC’s hard
drive.
(1) Select the Save Template icon.
(2) In the File name text box, enter a name for the message.
(3) Select Save.
DELETING A MESSAGE
Using the Wireless USB Keyboard
To delete a message using the wireless USB keyboard:
(1) From the main menu, highlight Message.
(2) Press the Enter button.
(3) Move the cursor to highlight Open.
(4) Press the Enter button.
(5) Highlight the message which needs to be deleted.
(6) Press the Enter button.
(7) Move the cursor to highlight Delete.
(8) Press the Enter button.
Using a PC
To delete a message using the wireless USB keyboard:
(1) Open Windows Explorer on the PC.
(2) Navigate to the location of the saved message file.
(3) Select the message file.
(4) Press the Delete button.
UPDATING LOGOS
Using the Wireless USB Keyboard and PC
Convert Logo
All logos and images must be converted to a .hex format in order to be
used by the printer.
Notes: (1) The Convert Logo tool accepts .BMP .JPG .GIF .TIF file formats.
(2) The image size must be 150 x 1600 pixels or less.
To convert a logo:
(1) Open the Domino G20i software.
(2) Open the Tool menu.
(3) Click on Convert Logo.
(4) Click on Browse..
(5) Navigate to the location of the logo or image file and select it.
(6) Click on Open.
(7) Adjust the Threshold slider until the quality of the preview image is
acceptable.
(8) Choose the name of the logo, either LOGO1, LOGO2, LOGO3 or
LOGO4.
Update Logos
To update the logos on the printer:
(1) Convert the logo to a format which can be used by the printer. See
“Convert Logo” on page 3-66
(2) Insert the USB flash drive which contains the logo file into the G20i’s
USB flash port.
(3) From the printer’s main menu, use the wireless USB keyboard to
move the cursor down to highlight Settings.
(4) Press the Enter button.
(5) Move the cursor down to highlight Update Logo.
(6) Press the Enter button.
(7) Highlight the name of the logo you wish to update.
(8) Press the Enter button to update the logo from the USB flash drive to
the printers internal memory.
(9) Remove the USB flash drive from the printer.
(10) Press the ESC button to return to the printer’s main menu.
(7) After the string settings have been defined, click on Convert to save
the string.
(8) Navigate to the location of the USB flash disk.
(9) Click on OK.
(10) Remove the USB flash disk from the PC.
(11) Insert the USB flash disk into the G20i’s USB flash port.
(12) From the printer’s main menu, use the wireless USB keyboard to
move the cursor down to highlight Settings.
(13) Press the Enter button.
(14) Move the cursor to highlight Custom string.
(15) Press the Enter button.
(16) Highlight the name of the custom string you wish to update.
(17) Press the Enter button.
(18) Remove the USB flash disk from the printer.
(19) Press the ESC button to return to the printer’s main menu.
(20) The new custom string will now be available to insert into a message.
See “Custom String (Chinese and Special Character Text)” on
page 3-30.
UPDATE FONTS
Note: A PC, wireless USB keyboard and a USB flash drive are
required to update fonts.
The G20i can only support 1 font type for each font size when creating
messages using the wireless USB keyboard or Android device. The font
files are saved in the G20i’s internal memory.
When creating a message using a PC, all Windows TrueType fonts can be
selected.
To update the fonts stored in the G20i:
(1) Convert the new fonts to a .hex format on a PC.
(2) Copy the .hex font files to a USB flash disk.
(3) Name the font files using the file names in the table below:
FONT1.hex 12.7mm
FONT2.hex 5.93mm
FONT3.hex 3.89mm
FONT4.hex 2.54mm
FONT5.hex 1.69mm
CONTENTS
Page
TROUBLESHOOTING ........................................................................... 4-3
Hardware Error Messages ............................................................... 4-3
Firmware Error Messages ................................................................ 4-3
Software Error Messages ................................................................. 4-3
PRINT QUALITY FAULTS ...................................................................... 4-4
TROUBLESHOOTING
Hardware Error Messages
Use the table below to diagnose and solve hardware faults.
Error
Reason Solution
Message
Error
Reason Solution
Message
Error
Reason Solution
Message
CONTENTS
Page
INK CARTRIDGE MAINTENANCE ........................................................ 5-3
Ink Cartridge Storage ....................................................................... 5-3
Ink Cartridge Cleaning ..................................................................... 5-4
Why Ink Cartridges Require Cleaning ......................................... 5-4
Clean the Ink Cartridge Print Head .............................................. 5-5
Clean the Ink Cartridge Contacts................................................. 5-6
Manual Nozzle Purge ................................................................... 5-7
Automatic Nozzle Purge............................................................... 5-8
Automatic Nozzle Switching ........................................................ 5-9
UPDATE FIRMWARE ............................................................................ 5-11
UPDATE LANGUAGES ......................................................................... 5-12
RESET TO FACTORY DEFAULT SETTINGS ......................................... 5-13
(3) Continue to wipe the ink cartridge across the lint free cloth until 2
solid dark lines of ink appear.
Note: Use a fresh piece of cloth each time the ink cartridge is wiped.
(3) Gently clean the contacts in the printer with the lint free cloth.
UPDATE FIRMWARE
CAUTION: Do not turn off the printer or disconnect the power
supply whilst the printer firmware is being updated.
Notes: (1) A blank USB flash drive with a capacity less than 4GB is
required for this procedure.
(2) A USB wireless keyboard will be required to control the printer
for this procedure.
(3) All data and settings saved in the printer will be lost after the
firmware is updated.
To updated the printers firmware:
(1) Download the firmware files to a PC.
(2) Insert the USB flash drive into the PC’s USB port.
(3) Copy the new firmware file onto the USB flash drive.
(4) Disconnect the USB flash drive from the PC.
(5) Disconnect all of the inputs and outputs on the G20i except for the
power supply and USB wireless keyboard.
(6) Remove the ink cartridge from the G20i.
(7) Insert the USB flash disk into the G20i’s USB flash port.
(8) From the printer’s main menu, use the wireless USB keyboard to
move the cursor to highlight Settings.
(9) Press the Enter button.
(10) Move the cursor to highlight About.
(11) Press the Enter button.
(12) Move the cursor to highlight Update firmware.
(13) Press the Enter button.
(14) Move the cursor to highlight Yes.
(15) Press the Enter button.
(16) The update process will take up to 10 minutes to complete.
(17) After the update is complete, press ESC to return to the printer’s main
menu.
(18) Press the F12 button.
(19) If the G20i’s language files need to be updated, leave the USB flash
drive in the G20i and follow the Update Languages procedure on
page 5-12. If the language files do not need to be updated, the USB
flash drive can now be disconnected from the G20i.
UPDATE LANGUAGES
Note: A USB wireless keyboard will be required to control the printer
for this procedure.
To update the languages on the printer:
(1) Update the printer’s firmware. See “Update Firmware” on page 5-11.
(2) From the printer’s main menu, move the cursor to highlight Settings.
(3) Press the Enter button.
(4) Move the cursor to highlight Language.
(5) Press the Enter button.
(6) Move the cursor to highlight the required language.
(7) Press the Enter button.
(8) Press the ESC button to return to the main menu.
(9) Press the F12 button.
CONTENTS
Page
INSTALLATION ..................................................................................... 6-3
Unpacking ........................................................................................ 6-3
Pack Contents ............................................................................. 6-3
Mounting the G20i to a Conveyor .................................................... 6-8
Grounding the G20i .......................................................................... 6-11
Power Supply Connection ............................................................... 6-12
Wireless USB Keyboard Connection ............................................... 6-13
Ink Cartridge Installation .................................................................. 6-14
PC Connection and Software Installation ........................................ 6-16
Disable Driver Signature Enforcement ......................................... 6-18
Manual Driver Installation............................................................. 6-19
Android Device Connection ............................................................. 6-20
INPUT CONNECTIONS ........................................................................ 6-21
NPN Input Signal Connection .......................................................... 6-21
External Product Sensors ................................................................ 6-22
NPN Product Sensor Connection ............................................... 6-22
PNP Product Sensor Connection................................................. 6-23
Push-pull Product Sensor Connection......................................... 6-24
OUTPUT CONNECTIONS .................................................................... 6-25
NPN Output Signal Connection ....................................................... 6-25
Alarm Beacon Connection ............................................................... 6-26
Shaft Encoder Connection ............................................................... 6-27
Shaft Encoder Wheel Diameter .................................................... 6-28
SHAFT ENCODER SET-UP .................................................................. 6-29
Using the Wireless USB Keyboard .................................................. 6-29
Using a PC ....................................................................................... 6-29
INTERNAL PRODUCT SENSOR ........................................................... 6-30
Internal Product Sensor Calibration ................................................. 6-31
PRINTER SETTINGS ............................................................................ 6-33
Set The System Clock ..................................................................... 6-33
Using the Wireless USB Keyboard .............................................. 6-33
Using a PC .................................................................................. 6-33
Using an Android Device ............................................................. 6-33
Set the Unit of Measurement ........................................................... 6-34
Using the Wireless USB Keyboard .............................................. 6-34
Using a PC .................................................................................. 6-34
INSTALLATION
Unpacking
Remove the G20i and accessories from the packaging.
Check the contents of the package against the pack contents list, report
any discrepancies to the supplier immediately.
Pack Contents
Quantity Description
Base Clamp
Clamps
Quantity Description
Quantity Description
Quantity Description
Power Adapter
Screwdriver
Quantity Description
G20i Printer
(2) Mount the Base Clamp and 19 x 200mm Round Bar to the side of the
conveyor.
19 x 200mm
Round Bar
Base Clamp
19 x 300mm
Round Bar
Clamps
(4) Mount the 19 x 300mm Round Bar with Clamps onto the 19 x 200mm
Round bar.
(5) Mount the G20i and Anti Shock Clamp onto the 19 x 300mm Round
Bar.
(6) Adjust position of the printer so that it is 3mm further forwards than
the conveyor guide rail.
Conveyor Product on
Guide Rails Conveyor
3mm
G20i Printer
(2) Attach the other end of the ground cable to suitable grounding point.
(2) Plug the power adapter into a wall outlet, or other power source.
G20i Printer
PC
INPUT CONNECTIONS
NPN Input Signal Connection
CAUTION: Turn off the G20i and disconnect the power before
making any wiring connections.
An NPN input signal can be connected to the Extended Port to trigger
functions such as counter reset.
Input
Signal
10
Extended Port
13
Ground
Vcc 8
Out
13 12
GND
NPN Extended
Sensor Port
NPN Sensor to Printer Wiring Diagram
(Powered from the printer)
5V Power Supply
+5V GND
8
Vcc
Out
13
GND
PNP Extended
Sensor Port
NPN Sensor to Printer Wiring Diagram
(Powered from an external power supply)
Vcc 4
Out
GND 13 12
PNP Extended
Sensor Port
PNP Sensor to Printer Wiring Diagram
(Powered from the printer)
5V Power Supply
+5V GND
4
Vcc
Out
13
GND
PNP Extended
Sensor Port
Vcc 8
Out
13 12
GND
Push-pull Extended
Sensor Port
Push-Pull Sensor to Printer Wiring Diagram
(Powered from the printer)
5V Power Supply
+5V GND
8
Vcc
Out
13
GND
PNP Extended
Sensor Port
OUTPUT CONNECTIONS
NPN Output Signal Connection
CAUTION: Turn off the G20i and disconnect the power before
making any wiring connections.
The printer can generate an NPN output signal from the Extended Port after
each print.
Extended
Port
14
Output
Signal
Power: 12V
Alarm
Beacon
Red Extended
Port
Amber 5 9 7
Green 15 13 12 6
+12V
GND
Out A
3 2
Out B
Out Z
+V
13 12
0V
Sheild Extended
Port
Shaft
Encoder
Shaft Encoder to Printer Wiring Diagram
Using a PC
To set-up the shaft encoder using a PC:
(1) Open the Domino G20i software.
(2) Open the Printer Control menu.
(3) Change the Encoder setting to On.
The internal product sensor will generate a print trigger signal when the
leading edge of a product passes the product sensor.
To use the internal product sensor, the product sensor type (page 6-42),
print delay (page 6-44) and print mode (page 6-46) must be set.
To calibrate the internal product sensor, see “Internal Product Sensor
Calibration” on page 6-31.
Product / Box
(2) The Sensor LED should illuminate to indicate that a product has been
detected.
Sensor LED
(3) If the Sensor LED did not illuminate, use a small screwdriver to turn
the adjustment screw clockwise, until the Sensor LED illuminates.
Adjustment Screw
(4) Remove the product or box from in front of the internal product
sensor.
(5) The Sensor LED should now turn off. If the sensor LED does not turn
off, turn the adjustment screw anti clockwise until the LED does turn
off.
PRINTER SETTINGS
It is recommended to set the printer settings after the G20i has been
installed.
Printing must be stopped whilst the printer settings are changed. See “Stop
Printing” on page 3-14.
Density 1 2 3 45 5
Resolution
300x300 76m/min 38m/min 25m/min 19m/min 15m/min
300x150 152m/min 76m/min 50m/min 38m/min 30m/min
300x100 228m/min 152m/min 101m/min 76m/min 60m/min
Sensor Mode The G20i will print 1 or more messages after each
pulsed input signal is received from a product
sensor.
Continue Mode The G20i will be triggered to print messages from a
continuous input signal from a product sensor.
Printing will only stop when the input signal stops.
Continue Mode
To set the print mode as Continue, using the wireless USB keyboard:
(1) From the main menu, highlight Settings.
(2) Press the Enter button.
(3) Move the cursor to highlight Print Mode.
(4) Press the Enter button.
(5) The following settings can now be configured.
Using a PC
Sensor Mode
To set the print mode as Sensor using a PC:
(1) Open the Domino G20i software.
(2) Open the Printer Control menu.
(3) Change the Printing Mode to Sensor.
(4) The following settings can now be configured:
Continue Mode
To set the print mode as Continue using a PC:
(1) Open the Domino G20i software.
(2) Open the Printer Control menu.
(3) Change the Printing Mode to Continue.
(4) Change the Fixed Length value to the distance between each printed
message. (10 - 10,000)
(5) If the printed message is not to be repeated, tick the No repeat data
tick box.