Overview and Characteristics of Fan: Technical Material
Overview and Characteristics of Fan: Technical Material
Characteristics
We can roughly devide fan into two types which are AC and DC.
AC Fans DC Fans
Sanyo Denki succeeded in the mass-production of AC fans in Sanyo Denki succeeded in the mass-production of DC fans in 1982.
1965. Sanyo Denki was the first Japanese manufacturer to have ●High performance
succeeded at this. ●Low power consumption
●High performance ●Low vibration
●High reliability ●Low leakage of flux
●Safety ●High reliability
Sanyo Denki currently has a wider variety of products like Long Life Fan, CPU cooler, Splash Proof Fan, and Oil Proof Fan etc to meet all
customer needs.
The following example is a guideline regarding how to select an appropriate fan for cooling your system
Since the value obtained from the above equation is only a rough target, final fan selection should be based on your actual installation test.
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Characteristics calculation method and description
Reliability and Life Expectancy
A cooling fan generally cools itself as well. The temperature rise conducted on the basis of the concept that the expected life halves
of the motor is relatively low and the temperature rise of the as the ambient temperature rises by about 15℃ (within the operating
grease in the bearings is also low, so expected life is longer than temperature range of lubricant.)
general some either motors. Since the service life of bearings is
a theoretical value that applies when they are ideally lubricated,
Expected life of DC Fans
the life of lubricant can be regarded as expected life of the fan.
Noise characteristics
Noise is average value that measured at l meter away from air intake side of fan Fan
that is suspended on special frame in anechoic chamber (as per JIS B 8330). Noise meter
AIR FLOW 1m
Technical Material
Acoustic radio wave anechoic chamber Noise characteristic measurement equipment
Conversion Table
Static pressure Air flow
1mm H2O=0.0394inch H2O 1m3/min=35.31ft 3/min(CFM)
1mm H2O=9.8Pa(Pascal) 1CFM=0.0283m3/min
1inch H2O=25.4mm H2O 1m3/min=16.67ℓ /sec
1Pa=0.102mm H2O 1CFM=0.472ℓ /sec
1inch H2O=249Pa 1ℓ /sec=0.06m3/min
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Technical Material
Output
circuit Output waveform(Need pull-up resistor)
Open collector In case of steady running
One revolution
Specifications T0
VCE=+30V MAX.
T1 T2 T3 T4
(For a 48V-rated fan:Vce=+60V MAX.)
Ic=10mA MAX.[Vol=Vce(SAT)=0.4V or less]
VOH
Inside of DC fan
VOL
+
○ 0V
T1 to 4≒
(1/4)
T0
SENSOR Resistor T1 to 4≒
(1/4)
T0=60/4N (sec)
+30V MAX. N=Fan speed
-1
(min )
Ic=10mA MAX.
Sensor output
−
○
* If you want detailed specifications that apply when the rotor is locked, please contact Sanyo Denki.
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Locked rotor sensor (rotation/lock detection type) example
Locked rotor sensor outputs fan status signals. It is good to check whether the fan is running or locked
* Noise from inside the fan or from external devices may effect sensor output.
* Regarding details of the reverse logic and specifications of lock sensor output signals, please contact Sanyo Denki.
* Lock sensor can not be used in some models. Contact us for more information.
Resistor Note: The output is completely at Vol with 0.5 seconds or less
SENSOR
+27.6V MAX. after power-up.
Ic=5mA MAX.
Sensor output
−
○
Technical Material
* If you want detailed specification and reverse signal output,please contact Sanyo Denki.
(typical standard model: 109R1212H1H01)
*Low-speed sensors can not be used in some models. Contact us for more information.
SENSOR Resistor
+27.6V MAX.
Specifications Ic=10mA MAX.
VCE=27.6V MAX. Sensor output
Ic=10mA MAX.[VOL=VCE(SAT)=0.5V or less] −
○
Sensor scheme
Example 1: Example 2:
In case steady running In case that the rotor is locked when the fan motor is turned on
and released after the start-up delay time.
Fan power
Fan power
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Technical Material
4100min-1
A 5V 36% speed(2300min-1)
4000 0V of full speed
(min-1)
Duty cycle=50%
3000
Speed
Control Terminal
PWM signal Isource
Isink
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Splash Proof Fan
Ingress Protection Ratings (IP Code)
■ IP Codes used by SANYO DENKI express the level of protection that internal electrical components (for fans: electrical
components and motor coils) have against solid objects, water, and access to hazardous parts.
San Ace Splash Proof fans feature high protection levels.
I P X X
Second digit: Protection against water
First digit: Protection against solid objects and access to hazardous parts
Technical Material
First digit Defi nition
0 No protection
5 Protection against a level of dust that could hinder operation or impair safety
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Technical Material
(%)
High speed
temperature below TL, high speed when it detects a temperature above TH, and a speed according to
Change in speed
the temperature when it detects a temperature between TL and TH.
50 Low speed Variable speed in linear
Thus, the fan detects its own operational status and determines the operating conditions.
As a result, the thermal speed controlled fan with an external thermistor is designed that temperature
changes according to the ambient temperature and operational status of the equipment are detected 0
TL TH Thermistor temperature
(℃)
by the thermistor to control the fan's air flow (speed), and is near-ideal particularly in designing silent
equipment. The fan thus meets the three requirements: silence, energy-saving, and long life. Fig. 2
3. If you wish to obtain low or high speed in a process of testing by using a larger equipment
regardless of the thermistor temperature:
Low speed : Instead of the thermistor, connect a 10 KΩ resistor between the control wire and the negative wire.
High speed : Connect the control wire directly to the negative wire.
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Built-in thermistor type
1. Overview 2. Typical applications of thermal speed
Thermal speed controlled fans with a built-in thermistor are designed controlled fans with a built-in thermistor
that the fan it self contains a thermistor as indicated in Fig. 8. As Fig. 11 indicates measurements taken when a 109R0812T4H122 fan
illustrated in Fig. 9, the temperature of the air flowing through the is mounted on equipment (a PC) is tested in the state as illustrated in
fan motor is detected and the fan's speed changes automatically Fig. 10.
according to changes in that temperature.
Rotation speed
Temperature
Rotation speed change(%)
(Standard values: TL = 30℃, TH = 40℃)
Fig. 10 Fig. 11
(min-1)
(℃)
70
100 Fast rotation 3000 Fan rotating speed
Thermostatic chamber 60
109R0812T4H122 Part temperature(CPU )
Fan (Red) 50
Heater
E 50 Slow rotation
(Black) Speed-variable domain 40 40
2000
Thermistor
Fig. 8 Fig. 9 Temperature of air flowing through the fan
30
30
Temperature of air flowing through the fan
PC Ambient temperature of equipment
0 20
Temperature (℃) of air flowing Part temperature(CPU)
TL TH 1000
through the fan
20 23 30 35 40 Ambient temperature(℃)of equipment
Cautions for use of a cooling fan in the vicinity of a power switching circuit (prevention of electrolytic corrosion) Custom Product
Refer to page 340
If a fan is installed near a large-power or high-voltage switching circuit, the heavy electromagnetic noise resulting from electromagnetic
induction in such circuits or the influence of high-frequency noise imposed through the power line of the fan may induce current through the
shaft bearing of the fan.Such current may damage the oil film on the bearing and even the friction surface of the bearing.This adverse effect
is known as "electrolytic corrosion of the fan."Electrolytic corrosion affects the smooth revolution of the fan and may reduce its service life. An
audible symptom is unusual noise emitted from the fan.This adverse effect is often observed and may partly be explained by the practice of
mounting high-density parts, which reduces the gap between the switching circuits and the fan and the use of higher switching frequencies apt
to provoke induction. Data processing/communications devices that operate at low voltages are not liable to electrolytic corrosion since they
generate less electromagnetic noise.
A Case of Electrolytic Corrosion
Fans without anti-corrosion features installed near components that The curve shown in the graph below represents the relationship
generate electromagnetic noise, such as inverter controllers, are between the level of the electromagnetic noise induced by a fan
liable to experience electrolytic corrosion. and the distance from the fan to the noise source.
Technical Material
1 Switching power supply 6 months to 2 years
2 UPS 6 months to 2 years Range in which electrolytic
corrosion is generated
(3)The electric current breaks the oil membrane on the surface of the bearing and the bearing gets abraded (electrolytically corroded). Component parts of
the switching circuit
Pattern 1 Wind
Electric field/magnetic field of
(4)This symptom often occurs in equipment in which switching circuits are sped up and implemented in high density. the high-frequency electricity
(5)Countermeasure 1: To provide a shield plate (Note 1) inside the fan (The plate should be such that does not interfere with air flow).
(6)Countermeasure 2: To use a fan with ceramic bearings.
Shielding metal Mounting
Occurrence of electrolytic corrosion Pattern 2 + terminal a
(Grounding to the cabinet) screw
(3)Oil membrane on the surface of the bearing gets broken and the bearing gets abraded (electrolytically
e Metal cabinet of the equipment
corroded).
(4)Countermeasure 1: To remove high-frequency component between terminals "a" and "b", "a" and "e" and "b" and Return path of the high-frequency electricity
"e" of the power supply for the fan, or to insert a filter (Note 2) into the power line for the fan.
(5)Countermeasure 2: To use a fan with ceramic bearings
(6)Cables should be twisted in order to decrease induction to the power line for the fan.
Note 1:Shielding metal plate
As an electromagnetic shield metal, "EMC Guard" is available from our company. http://www.sanyodenki.co.jp/product /newfan/indexf.html
Certain shielding effect can be expected from mounting a general-purpose finger guard inside the fan. In each case, grounding to the cabinet is required.
Note2:Filter
Insert a common mode filter when the high-frequency electricity is superimposed on both lines "a" and "b" in the same phase and, if not, insert a normal mode filter.
Operating precautions
Storage temperature
There is no performance problem when the system is used at between -30℃ and +70℃ . There is a possibility that same problem of
lubricant and insulation inside motor might occur by condensing due to rapid surrounding temperature change. Therefore, please take care
of non-condensing using desiccant or something during fan is in storage.
Handling precautions
The fan motor is equipped with a precision ball bearing. Therefore, please handle the motors carefully in order not to shock the bearings.
Symbols indicating the fan airflow direction and blade rotation direction
Rib
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Fan mounting using self-tapping screw
Installing self-tapping screws into the plastic frame of the fan may [For nominal diameters of 4.8mm and 5mm]
split or deform it. Self-tapping screw model No. Self-tapping screw model No.
If you use self-tapping screws, use screws that are recommended SY-NS024812P15 SY-NS014812P15
by our company, and refer to our recommended screw torques SY-NS020512P15 SY-NS010512P15
and recommended pilot hole shapes. Pay close attention to the
Min.
0.5以上
operating precautions and fully understand your equipment before
120° Ø5.6
you use it.
0.5
板金
Plate
Ø5.6
Fan frame
ファンフレーム
板金
Plate
Fan frame
ファンフレーム
Operating precautions
・ Place the self-tapping screw so that it is vertical and centered
with the frame mounting hole (Fig. A) and then screw it in. The
self-tapping screw could deform or split the frame if you screw it
into the frame when the screw is not vertical.
Fig. A: Ribbed fan Fig. B: Counter rotating fan ・ Screw in the self-tapping screw with the center of the mounting
hole on the fan and the center of the pilot hole on the mounting
Fan mounting hole Recommended screw
diameter [mm] torque [N·m] plate aligned (Fig. B). Misaligned holes could lead to the frame
Ribbed fan (Fig. A) Ø3.5,Ø4.3,Ø4.5 0.8 Max. being deformed or split.
Technical Material
Fan Flat-head/pan-head dimensions
Nominal
mounting Self-tapping screw Length Head Head Height of Cross
screw
hole model No. [L] shape diameter head recess
diameter
diameter [D] [H] No.
SY-NS020412P11 4 12 Flat 6.2 1.1 Max. 2 Vertically placed screw
ネジの垂直 Inclined
ネジの傾き screw
Ø3.5
SY-NS010412P11 4 12 Pan 5.5 2.0 2 Fig. A
SY-NS024812P15 4.8 12 Flat 6.8 1.2 Max. 2
Ø4.3
SY-NS014812P15 4.8 12 Pan 7.0 2.6 2
SY-NS020512P15 5 12 Flat 6.8 1.2 Max. 2
Ø4.5
SY-NS010512P15 5 12 Pan 7.0 2.6 2
Head
頭形状shape:
:皿 Flat Head
頭形状shape:
:なべPan
D
D
H
120°
Aligned穴の中心一致
and centered holes Misaligned
穴の中心ずれ holes
H
L
Fig. B
・ Never use self-tapping screws to mount a fan with a ribless frame
(not including counter rotating fan).
Recommended pilot hole shape
・ Tightening the screw beyond the recommended screw torque
[For nominal diameter 4mm] could deform or split the frame.
・ With flat-head screws, failure to use the recommended pilot hole
Self-tapping screw model No. Self-tapping screw model No.
shape will cause interference between the flat-head screw and
SY-NS020412P11 SY-NS010412P11
fan frame which could split the frame.
Min.
0.5以上
120° ・ Do not use self-tapping screws to mount the finger guard on the
Ø4.6
fan. Using self-tapping screws could deform or split the frame.
0.5
板金
Plate
Ø4.6
Fan frame
ファンフレーム Recommended screw manufacturer
板金
Plate To purchase the screws, please contact the screw manufacturer
Fan frame
ファンフレーム directly.
SAIMA CORPORATION
Minimum mounting plate thickness: T=1.2mm 2-9-17 Tsujido Fujisawa Kanagawa 251-0047 JAPAN
TEL:+81-466-36-3656 FAX:+81-466-36-0009
http://www.saima.co.jp/English/
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