Technical Specification For 12kV, 24kV and 36kV Drop-Out Disconnector
Technical Specification For 12kV, 24kV and 36kV Drop-Out Disconnector
ETS06-03-01
Contents
1. Purpose and Scope...................................................................................................... 1
2. References.................................................................................................................... 1
2.1 Applicable Standards .......................................................................................... 1
3. Drawings....................................................................................................................... 2
3.1 Drawings by the Purchaser ................................................................................. 2
4. Service Conditions....................................................................................................... 2
5. Design and Construction ............................................................................................ 2
5.1 Disconnector Fuse Unit....................................................................................... 2
5.2 Fuse Link ............................................................................................................ 6
6. Performance and Testing ............................................................................................ 6
6.1 Type Tests .......................................................................................................... 6
6.2 Routine and Batch Testing of EDO Unit.............................................................. 6
6.3 Batch Test on Insulators (See AS 2947.1) .......................................................... 7
6.4 Fuse Carrier Drop Out Performance ................................................................... 7
7. Risk Assessment ......................................................................................................... 7
7.1 Compliance ......................................................................................................... 7
7.2 Formal Risk Assessment .................................................................................... 7
7.3 Hazards .............................................................................................................. 7
8. Quality Assurance........................................................................................................ 7
8.1 Purchasers Policy ............................................................................................... 7
9. Samples ........................................................................................................................ 8
9.1 Production Samples............................................................................................ 8
9.2 Sample Delivery.................................................................................................. 8
10. Packaging and Marking ............................................................................................... 8
10.1 General ............................................................................................................... 8
10.2 Marking ............................................................................................................... 8
10.3 Quarantine .......................................................................................................... 8
11. Service Performance ................................................................................................... 9
12. Reliability ...................................................................................................................... 9
2. References
STANDARD TITLE
AS 1033 High voltage fuses (for rated voltages exceeding 1000 V)
AS 1154 Insulator and conductor fittings for overhead power lines
AS 1214 Hot-dip galvanised coatings on threaded fasteners (I.S.O. metric coarse
thread series)
AS62271.102 High voltage switchgear and controlgear – Part 102: Alternating current
disconnectors and earthing switches
AS 1824 Insulation co-ordination
AS 1856 Electroplated coatings - silver
AS 2650 Common specifications for high voltage switchgear and controlgear
standards
AS 2837 Wrought alloy steels - Stainless steel bars and semi-finished products
AS 2947 Insulators - Porcelain and glass for overhead power lines - Voltages
greater than 1000 V a.c.
AS 4169 Electroplated coatings - Tin and tin alloys
AS 4360 Risk Management
AS 4680 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles.
AS/NZS ISO Quality management systems -Requirements
9001
4. Service Conditions
The Drop-out Disconnectors and Fuse Links will be exposed to the following environmental
conditions:-
To allow for interchangeability of fuse carriers between fuse units from different
manufacturers, the distance between contacts shall be strictly in accordance with QESI
drawing number 06-03-01.
Lifting rings of 25 mm nominal internal diameter shall be provided on the bottom end and
on the top of the fuse tube to enable the removal and replacement of the fuse tube using a
standard operating rod fitted with a hook-link stick. When an expulsion drop-out
disconnector fuse is mounted on a pole the fuse carrier shall not hit the pole during opening
operation.
The top contact support of the disconnector fuse shall be provided with hooks suitable for
attachment of a portable load breaking tool.
5.1.3 Mounting
The angle of inclination of the disconnector fuse carrier shall be sufficient to allow ease of
operation with due regard to the safety of the operator. The disconnector shall be capable
of being mounted on either poles or crossarms.
b) Pole Mounting
A hole shall be provided in the mounting bracket to allow the disconnector to be
fixed to a pole by a M20 bolt.
A further hole shall be provided for an M16 coachscrew connection to the pole to
prevent rotation of the disconnector about the mounting bolt when in service.
5.1.4 Contacts
All electrical contact surfaces are to be silver plated in accordance with AS 1856 to ensure
that the thickness of plating provides durability of the contact surfaces over a service life of
35 years.
All contacts shall be greased, self-aligning and shall have wiping action to remove oxide or
other contamination on the contact surfaces and constructed to eliminate arcing damage to
the main contacts. As the hinge and fuse carrier may be subject to operation from an off-
centre position they shall be of robust construction to align correctly under this condition.
5.1.6 Insulators
The insulator shall be a single piece, fully vitrified non-puncturable porcelain in accordance
with AS 2947. The preferred colour is munsell grey.
The insulator shall be of adequate mechanical strength to withstand the loads applied
during the opening and closing cycles. Details of the design features including the
mechanical rating of the insulators and testing undertaken to meet these requirements shall
be provided.
The connection shall be designed so that the conductor can be removed using live-line
techniques which do not require a bolt to be held during the untightening process i.e. the
bolt is held captive in the terminal fitting to prevent rotation of the bolt at any stage when
untightening and shall not become loose once the nut is removed.
The connections shall be designed for use with aluminium, copper, or steel conductors and
to minimise the effects of electrolytic corrosion of dissimilar metals.
A bolted clamp shall meet the performance requirements of Section 5 of AS 1154 Part 1.
All current carrying parts shall be of a high electrical conductivity, corrosion resistant metal
All nuts, bolts and washers other than those associated with the mounting bracket shall be
stainless steel in accordance with AS 2837. The bolts and washers shall be grade 316 and
to avoid binding, the nuts shall be grade 304 and a suitable lubricant shall be applied to the
threads of all stainless steel bolts before tightening. The lubricant shall not contain graphite.
5.1.9 Vibration
When the fuse link is intact and correctly inserted the carrier shall latch securely when
closed and shall not be dislodged from the fuse contacts by vibration or wind pressure. The
carrier shall not dislodge from the bottom hinge in the opening operation, or in the open
position during wind or vibration conditions.
The fuse carrier design shall minimise the possibility of insect nests being formed in the
fuse carrier.
Fuse link attachment to the fuse carrier trunnion must prevent binding of the fuse link on the
thread. Further, the tail section of the fuse carrier trunnion shall be metal only i.e. this
section shall NOT be covered by PVC or other material.
The thumb screw or the attachment used to retain the fuse link shall be held captive in the
unscrewed position.
5.1.12 Marking
Both the fuse base and the fuse-carrier shall be clearly and durably marked with the year of
the manufacture and in accordance with AS 1033.1.
The fuse-carrier shall be marked with a reflective tape to distinguish between the open and
closed position at night time.
a) Be capable of supporting the weight of the portable earthing cables (nominally 35kg)
and not allow accidental detachment of the portable earths.
b) Have a 1 second withstand current rating of 6kA (minimum).
c) Provide a clearance of 500mm ((nominal) from the live parts to the earth attachment
point.
d) Be orientated in-line with the dropout disconnector so that the device does not
interfere with the operation of the unit or reduce the phase to phase clearances.
5.2.2 Material
The fuse link and strain elements shall be of suitable material to achieve the required
electrical rating and performance of the link.
The flexible tail shall incorporate appropriate measures to minimise deterioration from
corona near the base of the carrier. Where an anti-corrosive grease is used, the type of
grease is to be advised.
Time/Current characteristic curves shall be provided with the offer for each of the fuse links
which fully detail pre-arcing current versus pre-arcing time and tolerances. Average pre-
arcing time and arcing time shall also be stated thereon.
Each fuse link shall be capable of withstanding a continuous static tensile load of 8.0 kg
and a dynamic tensile load (equivalent to the instantaneous load applied to the fuse link
during the closing operation of the fuse carrier) of 12.0 kg without mechanical deformation
or change in electrical characteristics.
5.2.4 Marking
The manufacturer’s identity, fuse link class and current rating shall be permanently marked
on each fuse-link.
a) Type tests of the drop out disconnector fuse units as set out in Section 5 of AS
1033.1. With respect to the breaking tests, the fuse links covered by each
homogenous series shall be defined and test reports detailing the results of each of
Test Duties 1, 2, 3, 4 and 5 for each series shall be provided.
c) Fuse Link Static and Dynamic Load Test (refer Clause 5.2.3 of this Specification).
a) Routine Testing
Each EDO unit shall be visually inspected to ensure the correct operation of the
unit.
b) Batch Testing
The EDO shall be operated 3 times with a fuse element in place to ensure the
functional elements are correct. A visual inspection shall be carried out before and
after the operation tests to ensure there have been no detrimental effects on the unit
due to the operations.
7. Risk Assessment
7.1 Compliance
The Tenderer warrants (without limiting any other warranties or conditions implied by law)
that all Goods have been produced, sold and delivered to the Principal in compliance with
all applicable laws (including all workplace health and safety and electrical safety
legislation, codes of conduct and the Principal’s Workplace Health & Safety and Electrical
Safety Conditions).
7.3 Hazards
The risk assessment/s must identify hazards to the purchaser’s personnel, public and
property associated with:
• The installation of the equipment
• The operation and maintenance of the equipment during life expectancy
• Dismantling/disposal of equipment at end of life
8. Quality Assurance
The Purchaser may at its discretion either purchase the samples at the tendered price or
return the samples to the respective tenderer after the contract has been awarded.
Samples shall be supplied within 7 days of official request.
10.1 General
Individual cartons shall contain one disconnector fuse unit and accessories.
The cartons must be sufficiently sturdy to allow storage by stacking on a pallet.
Each fuse link shall be separately packaged and in a manner such that the flexible tail is
not folded or kinked so as to cause corona problems during service.
10.2 Marking
Disconnector Fuse Unit
The following information shall be legibly and indelibly marked on BOTH sides of the
carton:
Fuse Link
The following information shall be legibly and indelibly marked on the carton and visible on
the individual package:
10.3 Quarantine
Should any timber packaging be supplied from overseas manufactures, then it is mandatory
that all conditions and inspections required by the Australian Quarantine Act be met and
that all these costs be included in the offered price.
(a) The period of service achieved by the items offered within Australian service
conditions;
(b) Australian electricity supply authorities who have a service history of the items
offered;
(c) Contact names and phone numbers of relevant employees of those supply
authorities who can verify the service performance claimed.
12. Reliability
13. Training
Training material in the form of drawings, instructions and/or audio visuals shall be provided
for the items accepted under the offer.
This material shall include but is not limited to the following topics:
• Handling
• Storage
• Application (particularly in areas of heavy coastal pollution)
• Installation
• Maintenance
• Environmental performance
• Electrical performance
• Mechanical performance
• Disposal
Suppliers are required to comment on the environmental soundness of the design and the
materials used in the manufacture of the items offered. In particular, comments should
address such issues as recyclability and disposability at the end of service life.
SIGNATURE OF TENDERER:________________________________________
SIGNATURE OF TENDERER:________________________________________
SIGNATURE OF TENDERER:________________________________________