FUJI SERVO SYSTEM

SERIES
WSZ Controller

S I M P L E & S M A R T

SERIES

WSZ Controller
MEH557a
 Features

・The Ultimate Compact Controller ・High Performance

The slender design not only saves mounting space, With “System on Chips “ (SoC), WSZ controller
but allows the entire system including distribution realized integration of powerful features such as
panel and control box to be downsize. three high-speed communication ports,four sets
of hardware high-speed counters / timers,
・More simple configuration four axes of high-speed pulse outputs for NC
The combination of WSZ controller, Fuji’s servo system positioning control (with linear interpolation or
and HMI enables to reduce wiring, simplify control and dynamic tracking) 16 high-speed interrupts or
maximize performance. captured inputs.

Description of the Main Units

③ ④ ⑧ ⑨ ⑰ ⑯ ⑱ ⑳
⑬
① ⑫ ⑭
TX 0 1 2 3
0 1 2 3 0 1 2 3
RX 4 5 6 7
4 5 6 7 4 5 6 7
8 9 10 11 8 9 10 11
8 9 10 11 TX
12 13 12 13 12 13
RX
IN(X) IN(X) IN(X)

POW POW POW

RUN RUN RUN

ERR ERR ERR

2
OUT(Y) OUT(Y) OUT(Y)

0 1 2 3 0 1 2 3 0 1 2 3
4 5 6 7 4 5 6 7 1 4 5 6 7
8 9 WSZ-24MCT2-AC 8 9 WSZ-24MCT2-AC 8 9 WSZ-24MCT2-AC

⑪ ⑮
⑥

⑤ ⑦ ② ⑩ ③ ⑯ ⑲
Front view without Communication Board Front view with cover plate removed Front view with CB25 Board installed

① 35mm-width DIN RAIL

② DIN RAIL tab
③ Hole for screw fixation (Φ4.532)
④ Terminals of 24VDC power output and digital input (Pitch 7.62mm)
⑤ Terminals of main power input and digital output (Pitch 7.62mm)
⑥ Standard cover plate (without communication board)
⑦ Cover plate of built-in communication port (Port 0)
⑧ Indicators for transmit (TX) and receive (RX) status of built-in communication port (Port0)
⑨ Indicator for Digital Input (Xn)
⑩ Indicator for Digital Output (Yn)
⑪ Indicator for system status (POW, RUN, ERR)
⑫ I/O expansion header cover [units of 20 points or beyond only],
with esthetic purpose and capable of securing expansion cable
⑬ RS232 communication port (Port1)
⑭ RS485 communication port (Port2)
⑮ WSZ-CB25 Communication Board (CB)
⑯ Screw holes of communication board
⑰ Connector for communication board
⑱ Connector for Memory Pack
⑲ Connector for built-in RS232 communication port (Port 0)
⑳ I/O expansion header, for connecting with cables from expansion units/modules
Achieves the Total Support for Motion System!!

System Configuration Example

Modbus-RTU

HMI Application Example

RS-485

Controls the film feed starting timing in

response to the rate of plastic bottles.

Servo System
WSZ Controller ”Smart”

Allows the manufacturing information to be

controlled including the no. of shots of
plastic bottle, total no. of shots of plastic
bottle, and percentage of defectiveness,etc.

Enables visualizing
the manufacturing
information by using
the data from the
WSZ controller.
 Specifications

Environmental Specifications Programming Specifications

General Specifications Data System Specifications Data

Ambient temperature Enclosure equipment: 5 - 40oC I/O points Input contact (DI): 256
Open equipment: 5 - 55oC Output relay (DO): 256
Storage temperature -25 - +70oC Program capacity 20 K words
Relative humidity (non-condensing,RH-2) 5 - 95% Program memory SRAM + Lithium battery for back-up (Option: FLASH ROM)
Pollution level Degree Ⅱ Internal relays 1912
Corrosion resistance By IEC-68 standard Special relays 90
Altitude ≦2000 m Step ladder 1000
Vibration Fixated by DIN RAIL: 0.5 G, for 2 hours each along the 3 axes Timer 256
Secured by screww : 2 G, for 2 hours each along the 3 axes Counter 16-bit: 200, 32-bit: 56
Shock 10 G, 3 times each along the 3 axes High-speed counter 32 bit HHSC*3 4 (max.200 kHz), SHSC*4 4 (max.5 kHz)
Noise suppression 1500 Vp-p width 1 μs Real-time clock Year, Month, Day, Hour, Minute, Second, Weekday
Withstand voltage 1500 VAC, 1 minute Data register 10912
File register 8192
Index register 12
Special register 293
Interrupt control External interrupt control: 32 (16 points positive/ negative edges)
Internal interrupt control: 8 (1,2,3,4,5,10,50,100 ms)
Data link WSZ CPU LINK, Modbus master, Modbus slave
Communication interface RS232C, RS485 (option)

Digital Specifications Communication Board (WSZ-CB25)

Power Supply Specifications Data Specifications Data
Power supply 100 - 240 VAC (-15%/+10%), 50/60 Hz (-5%/+5%) Port RS232C, RS485
Max. power consumption 36 W Communication method Compliance with EIA RS232C, EIA RS485
Inrush Current 20 A @ 264 VAC Synchronization method Start-stop synchronous transmission
Allowable power interrupt 20 ms(min.) Transmission speed 4800 bps - 921.6 kbps
Fuse 2 A, 250 VAC
Isolation type Transformer/Photo Couple isolation, 1500 VAC/minute

Output Specifications Data

5 VDC (logic circuit) 5 V, ±5%, 1 A (max.)

24 VDC (output circuit) 24 V, ±10%, 400 mA (max.)
24 VDC (input circuit) 24 V, ±10%, 400 mA (max.)

Digital Input Specifications

24 VDC single-end input
Item
Main Unit Expansion Unit
Specification
High speed (HSC)*2 Medium speed (HSC)* Medium low speed Low speed
Maximum input frequency*1 20 KHz Total 5 KHz
Accumulated time 200 KHz 0.47 ms 4.7 ms
(HHSC)*3 (SHSC)*4
Input signal voltage 24 VDC±10%
ON > 8 mA > 4 mA > 2.3 mA
Threshold Current
OFF < 2 mA < 1.5 mA < 0.9 mA
Maximum input current 10.5 mA 7.6 mA 4.5 mA
Input indication Display by LED : Light when "ON", Dark when "OFF"
Isolation method Photocouple isolation, 500 VAC, 1 minute
SINK/SOURCE wiring Via variation of internal common terminal S/S and external common wiring
WSZ-24MCT2-AC 4 points 4 points 6 points - -
List of input WSZ-32MCT2-AC 6 points 2 points 8 points 4 points -
response speed WSZ-40MCT2-AC 6 points 2 points 8 points 8 points -
for various models WSZ-60MCT2-AC 8 points - 8 points 20 points -
Expansion unit - - - - All input points
DHF (0 ms ~ 15 ms) DHF (0 ms ~ 15 ms) DHF (1 ms ~ 15 ms)
Noise filtering method AHF (4.7 ms)
+ AHF (0.47 μs) + AHF (4.7 μs) + AHF (0.47 ms)

Digital Output Specifications

Single-end transistor output
Item
Main Unit Expansion Unit
Specification
High speed Medium speed (HSC)* Low speed Low speed
Maximum output frequency*1 200 KHz 20 KHz On,Off
Working voltage 5 ~ 30 VDC±10％
Maximum load Resistive
0.5 A 0.1 A
current Inductive
Maximum voltage drop/
0.6 V 2.2 V
Conducting resistance
Leakage current < 0.1 mA / 30 VDC
Maximum output ON → OFF 15 μs
2 μs
delay time OFF → ON 30 μs
Output status indication Display by LED : Light when "ON", Dark when "OFF"
Over current protection N/A
Isolation type Photocouple isolation, 500 VAC, 1 minute
Output type SINK
WSZ-24MCT2-AC 4 points 4 points 2 points -
List of output WSZ-32MCT2-AC 6 points 2 points 4 points -
response speed
WSZ-40MCT2-AC 6 points 2 points 8 points -
for various
models WSZ-60MCT2-AC 8 points - 16 points -
Expansion unit - - - All output points
*1 : Half of the maximum frequency while A/B pahse output *2 : High-Speed Counter *3 : Hardware High-Speed Counte
*4 : Software High-Speed Counter
Analog Input Specifications (WSZ-6AD) Analog Output Specifications (WSZ-2DA)
Specifications Data Specifications Data
Input source Voltage input Current input Output source Voltage output Current output
Number of input point 6 points / 14-bit Number of output point 2 points / 14-bit
Digital input value -8192 - +8191 or 0 - 16383 Digital output value -8192 - +8191 or 0 - 16383
Bipolar -10 - +10 V or -5 - +5 V -20 - 20 mA or -10 - 10 mA Bipolar -10 - +10 V or -5 - +5 V -20 - 20 mA or -10 - 10 mA
Input signal range Output signal range
Unipolar 0 - +10 V or 0 - +5 V 0 - +20 mA or 0 - +10 mA Unipolar 0 - +10 V or 0 - +5 V 0 - +20 mA or 0 - +10 mA
Maximum resolution 0.3 mV (5 V / 16384) 0.61 μA (10 mA / 16384) Maximum resolution 0.3 mV (5 V / 16384) 0.61 μA (10 mA / 16384)
Accuracy ±1 % Accuracy ±1 %
Converion time Conversion once for each scan Converion time Conversion once for each scan
Maximum input signal ±15 V ±30 mA Allowable loading 500 Ω - 1 MΩ 0 - 500 Ω
Input impedance 63.2 KΩ 250 Ω Isolation method Transformer (power) and photocouple (signal) isolation
Isolation method Transformer (power) and photocouple (signal) isolation Power consumption 24 VDC -15 % / +20 %, 2 VA max.
Power consumption 24 VDC -15 % / +20 %, 2 VA max.

List of Product

Product Type Code Specification

DI: 14 points
WSZ-24MCT2-AC DO: 10 points

DI: 20 points
WSZ-32MCT2-AC DO: 12 points
Main Units
DI: 24 points
WSZ-40MCT2-AC DO: 16 points

DI: 36 points
WSZ-60MCT2-AC DO: 24 points

Communication board WSZ-CB25 (RS485: 1ch/ RS232C: 1ch)

DI: 14 points
Digital I/O Expansion Unit WSZ-24XYT-AC
DO: 10 points

AI module WSZ-6AD AI: 6 points

AO module WSZ-2DA AO: 2 points

Memory: FLASH ROM

Memory Pack WSZ-PACK
Memory capacity: 20 K words program
+ 20 K words data

1.5 m,
WSZ-232P0-9F-150 9-pin D-sub female connector
(PC loader cable)
Communication Cables
4.0 m,
WSZ-232P0-9M-400 9-pin D-sub male connector
(External device cable)

Regarding to programming support tool (PC loader), please contact to the local distributor in your area.
 External Dimensions

［Unit : mm］

・Main Unit / Digital I/O Expansion Unit

4
2 -Ø4.5
4

max. 24V OUT X0 X2 X4 X6 X8 X10 X12

400mA S/S X1 X3 X5 X7 X9 X11 X13

PROGRAMMABLE

60

90
CONTROLLER
90

【Main Units】
W Model Mass(g)
WSZ-24MCT2-AC 90mm WSZ-24MCT2-AC 400
IN AC100~240V

C0 Y0
Y1
C2
Y2
Y3
Y4
C4
Y5
C6
Y6
Y7
Y8
Y9
130mm WSZ-32MCT2-AC,WSZ-40MCT2-AC 500
2 -Ø4.5 175mm WSZ-60MCT2-AC 600

【Digital I/O Expansion Unit】

4
4

21 7.5 W Model Mass(g)

80 90mm WSZ-24XYT-AC 350
W

・AI Module / AO Module

21
2 -Ø4.5
3.8

I0+ I1+
AG I0- I1-
90

90

WSZ-6AD
I2+ I3+ I4+ I5+
I2- I3- I4- I5-

2 -Ø4.5
【AI Module/AO Module】
3.8

21 7.5 W Model Mass(g)

80
21
WSZ-6AD 140
40mm
WSZ-2DA 120
W

！ Safety Considerations
•For safe operation, before using the product read the instruction manual or user’ s
manual that comes with the product carefully or consult the Fuji sales representative
from which you purchased the product. Fuji Electric Co.,Ltd.
•Products introduced in this catalogue have not been designed or manufactured for
such applications in a system or equipment that will affect human bodies or lives.
•Customers, who want to use the products introduced in this catalogue for special
systems or devices such as for atomic-energy control, aerospace use, medical use,
passenger vehicle, and traffic control, are requested to consult the Fuji sales division.
•Customers are requested to prepare safety measures when they apply the products
introduced in this catalogue to such systems or facilities that will affect human lives or
cause severe damage to property if the products become faulty.
•For safe operation, wiring should be conducted only by qualified engineers who have
sufficient technical knowledge about electrical work or wiring.

2011-07（G11/G11） 04CM