CHAPTER 3 TECHNICAL ASPECT Solar Powered Generator
CHAPTER 3 TECHNICAL ASPECT Solar Powered Generator
TECHNICAL STUDY
This study evaluates the details of how to intend to deliver a product of the
proposed business to customers. It is an assessment of the logistical aspects of
a business operation. It includes segments on necessary materials, labor and
technology and structural aspects of the business, and the means of shipping or
transporting goods.
The Sun’s energy comes from a nuclear fusion reaction that takes
place deep in the sun, where hydrogen nucleus fuses into helium nucleus.
When such a reaction takes place then a tremendous amount of energy is
produced and this is escaped into the space. Sun is the primary source of
Energy. The earth receives 16 x 1018 units of energy from the sun annually,
which is 20,000 times the requirement of mankind on the Earth. Some of the
Solar Energy causes evaporation of water, leading to rains and creation of
rivers etc. Some of it is utilized in photosynthesis which is essential for
sustenance of life on earth. Man has tried from time immemorial to harness
this infinite source of energy. But has been able to tap only a negligible
fraction of this energy till today. The broad categories of possible large-scale
applications of solar power are the heating and cooling of residential and
commercial buildings.
Figure 3.0
Solar Powered Generator Design
Product Specifications:
Size: Height: 3 feet, Length: 1 meter, Width 1 meter
Weight: Approximately 10 kilograms
50W 12V Solar Panel Monocrystalline
20AH Lead acid battery (Maintenance free)
500W 12V Modified Sine Power Inverter
20Amps Solar Charge Controller (PWM)
Output: 4gangs 12VDC Terminals/ 5VDC USB/AC 220V
Safety fuses
Powder coated metal enclosure, plastic handles and rubber feet
The chemical and Biological conversion of organic material to liquid solid
and gaseous fuels
Conversion of solar energy to Electricity.
1200 Solar Panel dimensions: 164x99x4cm / weight: 2Kgs.
Solar Panel
Width: 1 meter
Proposed Solar Powered Generator
Figure 3.1
In this proposed project business, the proponents use the solar energy for
the generation of electrical energy, by using solar cells. The solar cell receives
the solar energy. The solar cells operate on the principle of photovoltaic effect, by
using solar cells. Basically, the cells are placed in an open and fixed manner.
Design and Fabrication
The design and fabrication of a typical solar powered fan can be explained
with the help of a block diagram. The block diagram describes a simple solar
powered fan with a manual. Let us study the block diagram in detail by
classifying it into three sections.
Input Section
The input section includes photovoltaic arrays consisting of solar cells.
The solar cells are connected in parallel to get the maximum current.
Inverter
Figure 3.2
Components and their functions
The various components of a typical photovoltaic power generation system are
1. Solar photovoltaic array
2. Battery Bank
3. Charge Controller
Solar Photovoltaic Array
The solar photovoltaic array consists of an appropriate number of solar
cells connected in series and or parallel to provide the required current and
voltage. The array is so oriented as to collect the maximum solar radiation
throughout the year.
The electric units in most PV systems are of lead acid letters used for
printing made up of one or more 2v small rooms. Each small room has a positive
plate of lead peroxide and a not plate of sponge lead. The electrolyte is dilute
Sulphur acid. During firing, letting off when current is outlined from it, the material
of both plates changes to lead sulphate and water What is in the electrolyte
increases thereby making feeble, poor its special weight.
They are working with freely available solar energy; hence fuel cost is
zero.
B. Manufacturing Process
Preparation of Materials
and tools
Measuring
Assembling
Wire Connecting
Testing
Finishing
Figure 3.3
General Manufacturing Process
STEP 2: Assemble the metal structure and welding the metal to the right
measurements.
STEP 3: Connect the inverter to the battery with the wires.
STEP 4: Connect the negative wire to the negative pole of the battery first, then
positive.
STEP 5: Connect the charge controller to the battery and the solar panel.
STEP 6: Make sure to connect the wire to the negative pole of the battery first, then
the positive.
STEP 7: Fix the panel outside to charge in the sunlight. Position it so it will be
exposed to the maximum amount of sunlight.
STEP 8: Put the accessories to the metal and set up to the right area inside the
cage.
Table 3.0
Sales Capacity for Portable Solar Powered Generator
Number of items sold yearly
Product Name
2021 2022 2023 2024 2025
Solar Powered
84 88 93 97 102
Generator
Total 84 88 93 97 102
Table 3.0 shows the projected sales capacity for the product solar powered generator of
the proposed business. Since the business is still in the introductory stage, there will be
a conservative increase yearly, the business will increase their production as well as the
sales by only five percent (5%) per year as an assumption of the proponents.
Table 3.1
Production Schedule
Responsible
Activity Description Person Duration
Planning and Creating blueprint and budgeting of Production head
Designing needed materials and Technician 2 hours
Preparation of Arranging the needed tools and Production 30
Materials and tools materials Worker minutes
Includes sizing (length, width and Production
Measuring (Size) weight) Worker 1 hour
Connecting the external parts of the Production
Assembling product Worker 1 hour
Wire Connecting Linking of necessary electric wirings Technician 2 hours
Take measure to check the quality and 30
Testing performance the product Technician minutes
Includes painting of the product and Production
Finishing adding decorations Worker 1 hour
Table shows the production schedule of making the solar powered generator from planning up
to finishing. The total time (duration) of making the product will be estimated to eight (8) hours
but each activity will be having different schedule depending when the customer needs it.
Table 3.2
Business Operational Hours
There are different business operational hours with Solar Powered Generator. The
production and selling will operate eight (8) hours from Monday to Saturday while
administrative/office will operate from 10:00 AM to 7:00 PM.
Table 3.3
Employee Working Schedule
Table 3.3 shows the schedule of working operation days of the staffs for the whole week
of Solar Powered Generator. It can be noticed that schedule of employees is seven (6)
days per week except for utility that will work on Sunday for four (4) hours.
Legend:
WD= Worker Day WL= Worker Leave
D. Machinery and Equipment
The machineries and Equipment are vital for the Solar Powered Generator
business to make the process more accurate and faster. The proponents of the
proposed business plan carefully will be able to control the office equipment
expenditures by only buying the essential equipment the business really needs.
The proponents of this feasibility study believe that when machines are running
effectively, the business is running smoothly.
Table 3.4
Fixture and Furniture
6,000.0
1 Sofa Set 6,000.00 5 1,200.00
0
3,000.0
2 Desk 6,000.00 5 1,200.00
0
Revolving 1,500.0
1 1,500.00 5 300.00
Chair 0
2 Monoblock 550 1,100.00 5 220.00
3,000.0
2 File Cabinet 6,000.00 5 1,200.00
0
Furniture and Fixture cost will have expected to remain constant for next five (5)
projected years.
Table 3.5
Office Equipment
Fire
3 1,200.00 3,600.00 5 720.00
Extinguisher
Auto-
1 emergency 5 100.00
500.00 500.00
Light
1 Alarm 5 80.00
400.00 400.00
Computer
2 8 1,000.00
Set 4,000.00 8,000.00
Android
1 5 500.00
Phone 2,500.00 2,500.00
Total 43,497.0
8,099.40
0
Source: Arp Computer Store and City Hardware
Office Equipment cost will remain constant for next five (5) years.
Table 3.6
Tools and Equipment
Picture Item Unit Useful
Qty. Total Cost Depreciation
Description Cost Life
3,60 720.
3 Mini Drill 1,200.00 5
0.00 00
Digital
80 160.
2 Clamp 400.00 5
0.00 00
Meter
Hot Glue 50 100.
1 500.00 5
Gun 0.00 00
Cordless
drill with 4,49 899.
3 1,499.00 5
screw driver 7.00 40
(set)
SOLAR
POWERED
GENERATOR
Figure 3.5
Site Location
E. Plant Layout
Figure 3.6
Floor plan
PRODUCTION AREA
PRODUCTION TABLES
Figure 3.6
Layout for Solar Powered Generator business is the organized
arrangement of a business’s physical facilities to enhance the efficient use of
machines, material, equipment, energy, and the workers. It can also be defined
as the plan or act of planning an ideal facility arrangement, which include
equipment, storage space, workers, machines, inventory flow, and other services
that enhance production, alongside the design of an efficient structure to
accommodate the facilities.
Type of Building:
Commercial structure
Rent
7.5 x 7.5 meters
Figure 3.6.1 Building and Facilities
Figure 3.6.2- Building and Facilities
Figure 3.6.4
Figure 3.6.5- Building and Facilities
Table 3.7
Rent Expense
Space area Monthly Annually
Table 3.7 shows the rent expense to be paid by the business every month. It has
a cost of P 8,000.00 and annual cost of P 96, 000.00. The enterprise also
maintains a two (2) month rent in advance in the amount of P 16,000.00 to be
applied to subsequent months at the business’ discretion.
Table 3.8
Leasehold Improvement
Materials and Labor Estimated Cost Useful Life Depreciation
Ceiling works/partitions 30,732.00 10 3,732.00
Electrical works 10,077.36 10 1,008.00
Painting works 10,077.36 10 1,008.00
TOTAL 50,886.72 5,748.00
Table 3.8 shows the leasehold improvements which will be depreciated using the lease
term of ten years. The depreciation cost will be totaled 5,748.00. Detailed computation
and breakdown are presented below.
LEASEHOLD IMPROVEMENT
A. Materials
Thk. Banahaw
23,695.40
B. Labor
5,500.00
Contingency-5% 1,536.60
A. Materials
22 pcs PVC Junction Box 2”x4” Poly deep type 22.00 484.00
6,823.49
B. Labor
P 2,750.00
Contingency P 503.868
5,723.492
B. Labor
3,850.00
Contingency-5% 503.868
Table 3.9
Solar Powered Generator
Table shows the needed materials for making the Solar Powered Generator. The total
cost in the given table was based from the total annual capacity of the business with
eighty-four (84) units in the first year (2021) and assumed to increase five percent (5%)
annually.
I. Utilities
The utilities are another important consideration for making the Solar
Powered Generator. The propose business will ensure that while cutting the
consumption of utilities, none of the business processes get impacted in any
way. It will mean that the propose business can continue with their business as
usual. That is why the proposed business will only gain from such instructions
rather than suffer any consequences due to them. The business will not be
possible if the utilities providers are not existed. In order to have operative
service of the business, some aspects are to be considered, such as electricity,
and water systems which help the business to operate easily.
• Electricity
The proposed business will get its electricity supply from the said
cooperative and will used the rate of 8.73 (effective as of January 2019) for
commercial connection. The Camarines Norte Electric Cooperative
(CANORECO) will supply electricity to the enterprise. There are those types of
connection offered by CANORECO such as for residential, commercial and
public building connections.
Water
. The PRIME WATERS-CNWD also will provide the business as being the
primary provider of water supply. The province of Camarines Norte which twelve
(12) municipalities actually has open line connection with water utility which is the
Camarines Norte water District (PRIME WATERS-CNWD) providing potable and
safe drinking water.
Communication
PLDT will be the provider of telephone (landline) and internet services of
SOLAR POWER GENERATOR. PLDT known as Philippine Long Distance
Telephone Company is the largest telecommunication and digital services
company in the Philippines and known as internet service provider.
Postpaid Services
The primary provider of the postpaid load of SOLAR POWERED
GENERATOR is the Globe Telecommunication company.
Table 3.10
Water Consumption
Approximately 20 Multiply by 2 for Monthly Cost Annual Cost
cubic meter per commercial
month
Table 3.11
Communication
Communication Monthly Annually
Source: Computation of Power Rates are based on the data given by CANORECO, effective on
January 2019 to present
Sample Formula:
1,000 watts
Table 3.13
Load Allowance
Load Monthly Annual Cost
Globe Sim 150.00 P 1,800.00
Source: Globe Sim plan
Globe Sim plan (Unlimited text and calls for all-networks and free Facebook). Load
allowance is expected to increase for next five (5) projected years by two percent (2%).
J. Waste Disposal
The Solar Power Generator will mostly produce electronic waste. The
proponents have planned to recycle. But it can be challenging because discarded
electronics devices are sophisticated devices manufactured from varying
proportions of glass, metals, and plastics. The process of recycling can vary,
depending on the materials being recycled and the technologies employed, but
here is a general overview of the proponents.
Collection and Transportation: Collection and transportation are two of the initial
stages of the recycling process, including for e-waste. Recyclers place collection
bins or electronics take-back booths in specific locations and transport the
collected e-waste from these sites to recycling plants and facilities.
Table 3.14
Table shows the total production costs of making Solar Powered Generator. It can be
noticed that the allocated rate for administrative and production is fifty percent (50%).
The total production cost annually is Php 1,138,875.30.
L. Labor Requirements
The minimum rate in Bicol region is Php 310.00 per day, implemented on
January 2018 to present according to Department of Labor and Employment.
The Department of Labor and Employment (DOLE) has implemented a P30-
increase in the daily wage of workers in Bicol, which had the highest inflation rate
among regions in August 2017.The starting daily rate for the employees of
SOLAR POWERED GENERATOR for common workers including Gasoline
Station and Carwash attendants and Cashier is the minimum rate, Php 310.00
daily.
Additionally, the basic salary, the Solar Powered Generator will be also
responsible to comply with the basic benefits and government premiums
including SSS, Pag-ibig fund, and Philhealth. 13 th Month pay will be also
implement to the employees of the business. The 13th month pay means one
twelfth of the basic salary of an employer to an employee for the services
rendered.
Based on the Philippine code No. 0027, s.2013 there will be in employee’s
wages to be contributed in his/her Philhealth contribution for his/her benefit
incase if he/she is being hospitalized.
Pag-ibig contribution
13th month pay means one twelve (1/12) of the basic salary of the
employees within a calendar year. Basic salary includes all remunerations or
earnings paid by the employer to an employee for services rendered
Table 3.15
Salaries and Wages
Number of
Position Rate per Day Monthly Annually
Employees
Administrative Overhead
General Manager 600 1 14,400.00 172,800.00
Finance
500 1 12,000.00 144,000.00
Manager/Cashier
Marketing Manager 500 1 12,000.00 144,000.00
Bookkeeper -- 1 -- 1,000.00
Subtotal 38,400.00 461,800.00
Direct Labor
Production
Manager/Quality 500 1 12,000.00 144,000.00
Inspector
Production workers 310 2 14,880.00 178,560.00
Technician 310 1 7,440.00 89,280.00
Subtotal 34,320.00 411,840.00
Total 72,720.00 873,640.00
Salaries and wages for both administrative and direct labor will be expected to increase
five percent (5%) annually.
Table 3.15
Remittances and Contribution
Employee Number of Philhealt Pag- E Monthly Annual
SSS Total
Position Employees h ibig C Cost Cost
Administrative Overhead
General
1 396 100 10 1,061.28 1567.28 1567.28 18,807.36
Manager
Finance
Manager/Cashie 1 330 100 10 884.4 1324.4 1324.4 15,892.80
r
Marketing
1 330 100 10 884.4 1324.4 1324.4 15,892.80
Manager
Subtotal 5,216.08 50,592.96
Direct Labor
Production
1 330 100 10 884.4 1324.4 1324.4 15,892.80
Officer
Production
2 409.2 200 10 1,096.66 1715.86 1715.86 20,590.32
worker/Laborer
Technician 1 409.2 200 10 1,096.66 1715.86 1715.86 20,590.32
Remittances and Contribution for both administrative and direct labor will be expected to increase
five percent (5%) annually.
Table 3.16
13th Month Pay
Subtotal 4 34,320.00
Total 9 72,720.00
13th Month pay for both administrative and direct labor will be expected to increase
five percent (5%) annually.
M. Other Expenses
Table 3.17
Permits and Licenses
Table 3.18
Office Supplies
Item
Qty Unit Unit Cost Total Cost
Description
1 Pcs Record Book P38.00
38.00
1 Pcs Columnar Book P 40.00
40.00
1 Box Pencil P 45.00
45.00
1 Box Ball pen P 60.00
60.00
4
1 Pcs Calculator P 450.00
50.00
1 Set Scissors P 30.00
30.00
6
TOTAL
63.00
Source: Hong Kong Trading
Office Supplies cost annually will remain constant for next five (5) years.
Table 3.19
Cleaning Supplies
Item
Qty Unit Unit Cost Total Cost
Description
2 Pcs Dust Feather
20.00 40.00
1 Pcs Scissors
25.00 25.00
2 Pcs Hairnet
10.00 20.00
1 Pcs Gloves
50.00 50.00
1 Pcs Coconut Broom
60.00 60.00
1 Pcs Broom
50.00 50.00
4 Pcs Rags
5.00 20.00
1 1
1 Pcs Floor Mop
20.00 20.00
1 2
2 Pcs Trash Can
00.00 00.00
Garbage Bag- 1 1
1 Pck
Large 50.00 50.00
1
4 Pcs Scotch Brite
40.00 20.00
Dishwashing
350 Ml
Liquid 20.00 40.00
2 Pcs Cleaning Soap
40.00 80.00
97
TOTAL
5.00
Source: 101 Department Store
Table 3.20
Qty. Item Description Unit Cost Total Cost
5 Glue Stick (Set) 15.00 75.00
5 Gloves 40.00 200.00
5 Googles 100.00 500.00
4 Welding Bandana 50.00 200.00
2 Welding Jacket 200.00 400.00
2 Leather Apron 200.00 400.00
2 Welding Helmet 150.00 300.00
Total 2,075.00
Factory Supplies
Table 3.21
Advertising and Promotion