Chapter 4 - Theory of Operation PDF

4.
0 THEORY OF OPERATION
4.1 POWER UP SEQUENCE OF EVENTS
4.1.1 CB1 and Tap Relay
Turns on power to power b
Contrl b U46 Safety DSP processor turns on
115 V drives tap relay to 5 V Standby
will hear “click” sound when input voltage = 115 V
if no click at 115 V, control b bad
will not hear “click” sound when input voltage = 230 V
J1‐1 B+ gate b at CB1 = 0‐27 V = tap relay click
4.1.2 Key Switch
Key switch communicates to control b
if key switch does not activate upper cart, control b bad
B+ = 0‐800 V = power b k1 turns on k2
goes from U46 Safety DSP processor to U16 Main DSP processor
d7 d8 LEDs on power b turn on and blink rapidly
J1‐1 B+ gate b at kick switch = 27‐320 V = jingle bells
4.1.3 Cutera Name
dim = back light off
intense = back light on
if stuck in dim mode, back light communication bad, display b bad
d7 d8 LEDs on power b turn on and blink rapidly
if not blinking, LEDs could be broken; check for light in anode mode of dmm
check continuity from r18 to d7 d8
4.1.4 Bells
bells = passed self test
if no bells, check screen display
Solera Titan / Opus Service Manual THEORY OF OPERATION
P/N D0792 REV. A 4-1
4.1.5 Solera Image and Bar
if stuck audio not working
if keepscrolling, no communication to ps. CB bad
4.1.6 Top Cover Relay Click
Top cover relay clicks, J1 power b
200 amps DC
connects lamp to Buck IGBT
4.1.7 HP Fills with Water
you can hear it
if HP leaks water, both GF o rings need replacement
4.1.8 HP Fires Two Test Shots
if no two test shots
no trigger charge from U16 Main DSP processor and lamp not turning on
may get E246 lamp start fault
if either true, control b bad
if still fail
see detailed inspect; measure Buck IGBT and SCR and F3
either one bad could cause no two test shots
J1‐1 B+ gate b at 2 test shots = 500‐800 V
4.1.9 Three Jingle Bells and Achieved Solera Logo and Handpiece Image
unit recognizes HP
C5 = 350 V, C7 = 311 V, J1‐1 = 645‐670 V
hit handpiece image
at Ready, hear trumpet sound indicating ready to fire shot
C5 = 400 V, C7 = 400 V, J1‐1 = 800 V
4.1.10 Summary of Voltage at J1‐1 B+Gate B
J1‐1 B+ gate b at CB1 = 0‐27 V = tap relay click
J1‐1 B+ gate b at Kick SW = 27‐320 V = jingle bells
J1‐1 B+ gate bat two test shots = 500‐800 V = Zonka clicks, HP fill with water, two test shots
THEORY OF OPERATION Solera Titan / Opus Service Manual
4-2 P/N D0792 REV. A
4.1.11 Power Down Sequence of Events
Emo switch
turns off upper cart
800 V goes down to 0‐20 V in 3‐5 minutes
d7 d8 blinks slowly then goes off
20 V or less safe to crowbar bleed resistors J1‐8 to chassis ground
CB1 off
turns off lower cart
Zonka relay closes and hear “pop”sound
4.2 SOFTWARE CHANGE NOTES
4.2.1 Opus v1.2.0 Changes
System changes:
• Added Info button to Error screen
• HP cooling icon over Ready button
• HP voice announcements
• ProWave Snowflake mode
• All HPs now have a maximum allowed number of shots
‐ OPS‐600: max 100,000; warning at 1000 shots left
‐ LP‐560: max 100,000; warning at 1000 shots left
‐AcuTip: max 25,000; warning at 1000 shots left
• Added error 229 if tip temp goes over 40 degrees (327 is for over 50 degrees or unreadable)
System changes:
• Added 4 ms of signal qualification to peak power comparisons between main/safe detectors
to prevent false 339 errors from lamp arc variations
• Added pump current calibration step to Opus ServiceTool to prevent pump motor variations
from causing 323 errors
System changes:
• Added support for Limelight HP
• Made PW/LL339 error occur: 1) immediately at 50% mismatch or higher, or 2) after five con‐
secutive 20%‐49% mismatches to tolerate differential arc behavior
• For ProWave and Limelight HPs, added ready tip temperature for each mode (A, B, C) to dis‐
play and updated displayed temperatures to reflect status of Snowflake/Sunshine mode
• For Limelight HP, default Snowflake/Sunshine mode to OFF when powering on system
Solera Titan / Opus Service Manual THEORY OF OPERATION
P/N D0792 REV. A 4-3
4.2.4 Titan v1.0.2 Changes
System changes:
• Fixed bug preventing footswitch hysteresis and adjusted footswitch thresholds
System changes:
• Made tap selection more robust against bouncing AC contacts
• Added 5 us toggle of /S_SPARE2 for 24 V FET pre‐enable
• Do not test the 1X det gain setting or allow it to be used
System changes:
• Fixed invalid 219 errors on power on
• Changed 1 ms detector check from 25% to 50% to fix 339 error caused by short‐term differen‐
tial heating of the filament
• Added support for Titan S, Titan V, and Titan XL HPs
• Changed error 307 to not occur on rapid key‐ons (turning off circuit breaker still required to
clear)
• Added error 229 if tip temp goes over 40 degrees (327 is for over 50 degrees or unreadable)
• Added ModelMaker/ServiceTool to support Titan S/V and Titan XL HPs
• Added pump current calibration to account for variations in nominal current draw based on
pump manufacturer variability
• Removed non‐exposure detector output from margin report (both Main DSP and Safety DSP)
• Added Info button to Error screen
• Fixed 374 when powering on with SW1‐1 in ON position
System changes:
• Fixed extraneous output at end of margin report on Main DSP
• Added warning and fault efficiency check for Titan XL (E235 warning; E332 fault)
Compatibility:
• Version 1.1.1 of the control board software (Main DSP and Safety DSP) is compatible with
‐ Solera Titan Display version 1.1.0
‐ Solera Titan ModelMaker version 1.1.0
‐ Generic TipPIC versions 3.0.0 or 3.1.0
THEORY OF OPERATION Solera Titan / Opus Service Manual

4-4 P/N D0792 REV. A

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THEORY OF OPERATION Solera Titan / Opus Service Manual

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