INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC
HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Switch Switch Switch Switch Circuit Breaker Pump
Variability
FUNCTION KEYS or Motor

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Spring
Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner (Adjustable)

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Fit to Page “CTRL” / “0” (zero)

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Find “CTRL” / “F”
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©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product
All Rights Reserved identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB
MOTORS
AB
Single Acting Double Acting
Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.

PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR6746
October 2016

773E Off-Highway Truck

Hydraulic System
PRB1-UP
DJS1-UP
COMPONENT TABLE

Component Locations
Schem atic Machine
Description
Location Location
Adjuster GP - Rear Brake Slack F-16, E-8 1
Brake GP - LH Front H-1 2
Brake GP - LH Rear H-16, H-8 3
Brake GP - RH Front D-1 4
Brake GP - RH Rear C-16, C-8 5
Breather - Hois t Tank C-6 6
Check Valve - Brake Retrack G-14, G-6 7
Chec k V alv e - Steer ing G-11 8
Control GP - Traction Control System Valve E-14 9
Core AS - Rear Brake Oil Cooler E-6 10
Cylinder GP - Front Brake Master G-2 11
Cylinder GP - Hois t C-3 12
Cylinder GP - Rear Brake Master F-8 13
Cy linder GP - Steering H-10 14
Filter GP - Brake Retrac t G-14, E-4 15
Filter GP - Steer ing D-12 16
Filter GP - Steering Pump Case Drain C-11 17
Orif ic e - Plate C-4 18
Orif ic e - Plate Hois t C-3 19
Pump GP - Brake Retract G-13, D-11, D-4 20
Pump Gp - Brake Retract Electric Drive D-6 21
Pump GP - Hois t G-13, D-11, E-4 22
Pump GP - Steering G-13, D-11, E-4 23
Pump GP - Steering Electric Drive F-9 24
Pump GP - Steering Hand Metering H-10 25
Sc reen A S - Brake Cooling E-6 26
Screen AS - Brake Cooling Return C-5 27
Screen AS - Hoist Pump Suction D-4 28
Sw itch AS - Primary Steering Pressure Low F-12 29
Tank GP - Br ake Make Up H-7 30
Tank GP - Hoist, Brake and Brake Cooling C-5 31
Tank GP - Steering C-12 32
V alv e GP - Brake Retrac t H-14, H-6 33
V alv e GP - Breaker D-9 34
V alv e GP - Div erter E-6 35
Valve GP - Hois t D-2 36
Valve GP - Load Sense Pilot Signal Resolver F-10 37
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schem atic
Description
Num ber Location
AA RH Rear Brake Port C-15
BB LH Rear Brake Port H-15
CC LH Brake Pressure Test Port F-14
DD RH Brake Pressure Test Port D-14
EE Oil Sample Port C-12
FF Steering Pressure Test Port G-11
GG Service Brake Pressure Test Port F-8
HH Parking Brake Pressure Test Port D-8
JJ Brake Cooling Pressure Test Port C-7
KK Oil Sample Port F-4
LL Pump Pressure Test Port E-4
MM Cylinder Head End Pressure Test Port C-4
NN Cylinder Rod End Pressure Test Port D-3
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J

I I

(14) CYLINDER GP
(3) BRAKE GP BB STEERING
LH REAR LEFT REAR (2) BRAKE GP
(33) VALVE GP 417-2644
2A-7070 LH FRONT
BRAKE RETRACT (30) TANK GP 125-1384
113-1543 BRAKE MAKE UP
H 143-9426 H

(25) PUMP GP (33) VALVE GP

STEERING HAND BRAKE RETRACT
METERING 113-1543
192-4286 (3) BRAKE GP
LH REAR
2A-7070
(11) CYLINDER GP
FROM TOW TO HOIST PILOT FRONT BRAKE MASTER
PUMP
(7) CHECK VALVE 8X-6987
BRAKE RETRACT
TO REAR BRAKE
OIL COOLER 138-4733
G (20) PUMP GP G
BRAKE RETRACT (8) CHECK VALVE (7) CHECK VALVE
244-3304 STEERING FF BRAKE RETRACT
175-7050 138-4733
TO TRACTION CONTROL
SYSTEM VALVE
(15) FILTER GP (02C6)

REAR BRAKE MASTER

BRAKE RETRACT (22) PUMP GP
(23) PUMP GP

(13) CYLINDER GP
132-5448 HOIST
STEERING
244-3304

8W-3405
219-1964 (37) VALVE GP
(1) ADJUSTER GP LOAD SENSE PILOT
REAR BRAKE SLACK SIGNAL RESOLVER
MAIN RELIEF
205-0557 (29) SWITCH AS PRESSURE
REDUCING 8J-6875 DUMP SPOOL
VALVE
F
PRIMARY STEERING F
CC PRESSURE LOW (24) PUMP GP
STEERING RAISE RELIEF
313-5104 SECONDARY
ELECTRIC DRIVE
TO BRAKE PILOT
BACKUP
RELIEF
GG
PRIMARY VALVE
175-7051 KK
BACKUP
RELIEF LOWER RELIEF
VALVE
M
LOWER,
(15) FILTER GP FLOAT, SNUB
SOLENOID
(10) CORE AS BRAKE RETRACT
DUAL STAGE
(1) ADJUSTER GP REAR BRAKE (26) SCREEN AS 132-5448 SIGNAL SPOOL

ECM REAR BRAKE SLACK OIL COOLER BRAKE COOLING

LL
205-0557 141-4109 6E-6640 RAISE
E E

(22) PUMP GP
HOLD
(23) PUMP GP
SNUB

244-3304
STEERING

HOIST
(35) VALVE GP 219-1964
(9) CONTROL GP FLOAT

TRACTION CONTROL DIVERTER

3G-2887 LOWER
SYSTEM VALVE (23) PUMP GP BRAKE
COOLING
222-4744 STEERING RELIEF

219-1964
(21) PUMP GP (20) PUMP GP
DD (20) PUMP GP (34) VALVE GP
BRAKE RETRACT BRAKE RETRACT
BRAKE RETRACT BREAKER
ELECTRIC DRIVE 244-3304
D 244-3304 358-9476
175-7051
M (28) SCREEN AS
RAISE
SOLENOID D
BRAKE
HOIST PUMP (4) BRAKE GP
(16) FILTER GP HOIST RETRACT
SUCTION RH FRONT
STEERING 125-1384
(22) PUMP GP 239-8460 (36) VALVE GP
144-0832 HOIST HH NN HOIST
244-3304 245-1669

RIGHT REAR (6) BREATHER (18) ORIFICE

(27) SCREEN AS PLATE
(17) FILTER GP HOIST TANK
EE BRAKE COOLING 194-1624 (19) ORIFICE
STEERING PUMP (5) BRAKE GP 8X-4575 RETURN PLATE HOIST
CASE DRAIN RH REAR
9T-9227 8X-3572
173-0159 2A-7070
C C
AA MM
(12) CYLINDER GP
(5) BRAKE GP JJ (31) TANK GP HOIST
RH REAR (32) TANK GP HOIST, BRAKE AND 145-5155
2A-7070 STEERING BRAKE COOLING
170-8018 377-4840
RIGHT REAR

B
TRACTION CONTROL SYSTEM B
(ATTACHMENT) LOAD SENSE STEERING SYSTEM HOIST,BRAKE COOLING, SERVICE BRAKES & PARKING BRAKES

LINE PATTERNS
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pilot / Load Sensing Pressure
STEERING CIRCUIT
Drain / Return Lines SUPPLY LINE
BRAKE CIRCUIT
Air Line DRAIN / RETURN LINE
HOIST CYLINDER CIRCUIT
A Component Group HOIST PUMP CIRCUIT A
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter) THIS SCHEMATIC IS FOR THE 773E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
MEDIA NUMBER: UENR6746
DL DL D Connectors (By letter)
SCHEMATIC PART NUMBER: 462-2667, CHANGE: 00, VERSION: -
Callout Number Component Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from (52) VALVE GP - CONTROL Name
in neutral and with parking brake set.
Component LocationsTable)
138-1234 Part Number
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
REAR CHASSIS VIEW
VIEW ALL CALLOUTS

28 31

36 27 33
6
35 DD
7
9 CC

BB
AA
HH
LL 12
5
22

20
23

GG
19

JJ

18 MM NN
FRONT CHASSIS VIEW
VIEW ALL CALLOUTS

34 30 13
11
FF 32
17 EE
4

16
29
8

14

KK
15
37 21
24
ENGINE VIEW
VIEW ALL CALLOUTS

26
NOT
SHOWN

10
CAB VIEW
VIEW ALL CALLOUTS

25
NOT
SHOWN