TSR

Doc No. 08/SVC DIV/iX/201

Revision :
TECHNICAL SERVICE REPORT TSR No. TSR.TRK.000703
Customer Name : PT KALIMANTAN PRIMA PERSADA Branch/Site : LRH
Customer Business : MINING SR No : 360274652 WO No :
Machine Model : CWE 370 Application Code : MINNING
Serial Number : MHHK806090 Working Condition : HAULING
Machine Code : LD 290 Ground Condition : SAND & GRAVEL
Machine Location : LANGAP Environment Degree : 0 TO 40 (1500)
SMR unit : ### KM : 0 √ Standard Optional Maker PATRIA
Delivery Date : 01/08/2018 Attachment No : Opt.
Machine Factory : UD TRUCKS Attachment Name : VESSEL
Pay Load (kg) ### Material Carriage : COAL Max Speed (km/hr) : 50 Avg Speed (km/hr) :
Transm/Transf/PTO B.Gear/Diff/
DIISI OLEH SUPERIOR ( SDH/SPV/INST )

Lubricant used Engine M. Clutch/ TC Case Steering Final Drive Hydraulic Brake Oil
Gear Box
Lubricant maker UD TRUCKS UD TRUCKS UD TRUCKS UD TRUCKS PERTAMINA
Type EO TO GO GO HO
SAE No. 15W-40 80W-90 85W-140 85W-140 10
Class CH CH CH CH CH
Start Date Time Finish Date time Machine Status Break Down √ Operatio
Diagnose Ticket 14/03/2020 14/03/2020 Trouble Date :
Waiting Part Tick. 14/03/2020 14/03/2020 B'down Start Date: 14/03/20 Time
Resolution Ticket 14/03/2020 14/03/2020 Ready for Use Date: 14/03/20 Time

Subject/Masalah SPRING LEAF CRACK

(Jika lebih dari satu problem agar dibuat report terpisah)
DAMAGE PART MUST BE SPEND IN THE BRANCH OFFICE FOR 90 DAYS FROM THE REPAIR DATE

Symptom/Gejala yang muncul UNIT TIDAK STABIL SAAT BERJALAN

(Data & hasil pemeriksaan)

Cause of Failure/ Analisa PENYEBAB KETIDAKSTABILAN UNIT KARENA SPRING LEAF CRACK Perlu Analisa Lebih
MANDATORY (WAJIB DIISI OLEH MEKANIK

Correction Made/ Langkah perbaikan REPLACE SPRING LEAF

Recommendation/ Preventive
Maintenance PASTIKAN KONDISI UNIT DALAM KEADAAN BERSIH

MECHANIC ACTIVITY REPORT (MAR)

Time Man Ho
Date Description of work (tindakan yang dilakukan) Man Power
Start End Actual Cus
14/03/2020 09:00 09:30 PREPARATION AYIN 0.5
14/03/2020 09:30 10:30 REMOVE SPRING LEAF AYIN 1
14/03/2020 10:30 11:30 INSTALL SPRING LEAF AYIN 1
14/03/2020 11:30 12:00 TEST PERFORMANCE AYIN 0.5
DIISI OLEH MEKANIK

1
Jika
RECOMMENDED PARTS LIST (RPL)
RECOMMENDED PART Plan INSTALLED PART Actual
No QTY QTY G
Part Number Description Part Number Description
1 551219Z03B SPRING LEAF 1 551219Z03B SPRING LEAF 1 √

2
Failure Code : (A) Crack, (B) Dent, (C) Worn, (D) Short Circuit, (E) Burnt, (F) Bend, (G) Loose, (H) Scratch, (J) Rusty, (K) Pitting, G = Genuin

(M) Broken, (N) Every Disassy, (O) Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NG = Non

Customer Comment :

Customer Acknowledgement (mengetahui) UT Service Department

Name : TRI MULYANTO Date : 15/03/2020 NRP : 80195180 Date : 15/03/2020
Position : MANAGER PLAN Name : SUTRISNO
HP No.: HP No. :
Sign
Sign (ttd) Service D
 TSR
Doc No. 08/SVC DIV/iX/201
Revision :
Technical Service Report (Continuation Sheet) TSR No.
Halaman ini khusus untuk Laporan Internal - Wajib diperiksa/ mentoring Superior
REDO YES UT Cust. Manufacture Ticket No Date: Time :
DIISI OLEH SUPERIOR ( SDH/SPV/INST )

Manufac. Resp. KRA UTR √ Other EMR No U.277122 EMR Date

Warranty Status Yes Mileage (PP): 20 KC No KC Date
B'Down type : √ Product Issue Non Prod. Issue PO No PO Date
Accident (Kecelakaan) Bad Material (Material Jelek) Bad Weld (Las Jelek) Defective Machining
Deterioration Dirty Fuel (Bahan Bakar Kotor Excessive Clearance Excessive Play
Fatique Fracture (Kelemahan Bah √ Foreign Material (Benda Asin Improper Design Others .....................
ROOT CAUSE PROBLEM SOLVING (RCPS)
Cause of Problem / Penyebab Utama dari Masalah
Fact Finding / Fakta dan temuan Root Cause Of Problem / Penyebab Utama
Fact Finding - Abnormality
DAMAGE PART MUST BE SPEND IN THE BRANCH OFFICE FOR 90 DAYS FROM THE REPAIR DATE

Environment (Working) Condition Photo

FOTO LOKASI UNIT DI STOCKPILE V

UNIT TIDAK STABIL SAAT BERJALAN

Maintenance Condition Photo
MANDATORY (WAJIB DIISI OLEH MEKANIK

FOTO OIL FILTER V

FOTO FUEL FILTER V

Identity of Unit Photo SPRING LEAF CRACK

FOTO SERIAL NUMBER UNIT V
FOTO SERIAL NUMBER ENGINE V

Location/Position of Abnormal Part Photo

FOTO LOKASI CRACK V SPRING TERLALU LEMAH

Abnormality ( Worn, Crack, Leak; Measurement ) Photo

FOTO SPRING LEAF YANG CRACK 1 V
FOTO SPRING LEAF YANG CRACK 2 V
IMPROPER DESIGN

Damage Part/Component (after uninstalled) Photo

FOTO SPRING LEAF SETELAH DI LEPAS V

SPRING LEAF
Outcome Repair & Maintenance Photo
FOTO SPRING LEAF BARU V

Component SUSPENSSION Phenomenon CRACK

Sub Component SUSPENSSION Action REPLACE
Component SN Main Cause Part No. 5512119Z03B
Installed Date 14/03/2020 Part No. Description SPRING LEAF
Installed SMR Hour on Part Component
Rekomendasi/ preventive maintenance supaya problem tidak terjadi kembali Dead Line
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Mechanic Superior TSR Score (diisi oleh Superior)

0 : Salah & tdk lengkap; 1 = Benar, tdk jelas & tdk lengkap;
Name : AYIN Name : KUSWAHYUDI Pengisian data TSR 3 2 : Benar, tdk jelas & lengkap; 3:Benar, lengkap & kurang Jelas
4 : Benar, Jelas & lengkap
Position: SPV
Root Cause 0 : salah tdk & tdk jelas ; 1 : Benar, tdk lengkap & tdk jelas
3 2: Benar, tdk jelas & lengkap 3 : Benar, lengkap & Jelas
Problem Solving
0 : tdk terlaksana ; 1: terlaksana Sup-Mek;
Mentoring 2 2 : terlaksana Sup - All mek;
3 : terlaksana Sup - All Mek & Improvement
Date: 15/03/2020 Sign (ttd) Date: 15/03/2020 Sign (ttd)

NRP : 70216367 NRP : 83105011 8 Maksimum 10 point

Total Score
 08/SVC DIV/iX/2013

TSR.TRK.000703

50683132

0 TO 40 (1500)
PATRIA

40
Grease

PERTAMINA
NLGI 2

HDX
Operation

9:00
12:00

Perlu Analisa Lebih Lanjut

EADAAN BERSIH

Man Hours
Cust1 SPV1

1
Jika beban customer

Reaso
NG n
Code2
01

G = Genuine

NG = Non Genuine

Sign (ttd)
Service Dept Head
 08/SVC DIV/iX/2013

Time :
14/03/2020

Defective Machining
Excessive Play
..........................

m / Penyebab Utama dari Masalah

CRACK
REPLACE
5512119Z03B
SPRING LEAF
13452
PIC

0 : Salah & tdk lengkap; 1 = Benar, tdk jelas & tdk lengkap;
2 : Benar, tdk jelas & lengkap; 3:Benar, lengkap & kurang Jelas
4 : Benar, Jelas & lengkap

0 : salah tdk & tdk jelas ; 1 : Benar, tdk lengkap & tdk jelas
2: Benar, tdk jelas & lengkap 3 : Benar, lengkap & Jelas

0 : tdk terlaksana ; 1: terlaksana Sup-Mek;

2 : terlaksana Sup - All mek;
3 : terlaksana Sup - All Mek & Improvement