AUMA Electric Actuator (DALIAN DV Valve)

Actuator Type 1
No. DESCRIPTION UNITS SELLER's DATA

1 Customer's Tag (KKS) Number* 11HAJ10AA502
2 Equipment Service Description
3 Purchaser's Requisition No.
4 Quantity of Actuators of same rating/design 1
5 Electric Actuator Manufacturer AUMA
6 Actuator Type SA07.2/AM01.1‐F10‐B1
7 Service Type (shut‐off / inching / modulating) shut‐off
8 Manufacturer's Model number SA+AM
9 Enclosure Classification (IEC 60529)
10 Rated output kW 0.06
11 Rated voltage V 400VAC
12 Current at rated output A 0.6
13 Insulation System Class F
14 Weight Kg 30
15 Rotation Speed at rated power rpm 11‐32
16 Rated Output Torque N‐m 30‐500
16 Travel Operation Time s 28
17 Number of starts per hour
18 Heating Element (Voltage / phase / power) V/_/W 24VDC/5W
19 Motor Protection
20 Handwheel w/ clutch Yes/No YES
o
21 Actuator Temperature Rating C ‐40 oC‐+70 oC
o
22 Temperature Rating of Controls C ‐40 oC‐+70 oC
23 Integral Starter Yes/No YES
24 Remote Electronics Yes/No YES
25 Limit Switches (OPEN/CLOSED) Yes/No YES
26 Limit Switch Type
27 Limit Switch Rating V/A/VA Max.250VAC/0.5A 24VDC/2A
28 Torque Switches (OPEN/CLOSED) Yes/No yes
29 Thermal Overload alarm contact Yes/No yes
30 REMOTE mode status contact Yes/No yes
31 OPEN/CLOSE command inputs Yes/No yes
32 Integral Control power V 24VDC
33 Position Transmitter ( 4 – 20 mADC) Yes/No no
34 Analog Input ( 4 – 20 mADC) Yes/No no

129166-1651G-EADS.doc 1/6
Actuator Type 2
1 Customer's Tag (KKS) Number* 11HAJ20AA406, 11HAJ20AA502
14 Weight Kg 31
19 Motor Protection
o
o

129166-1651G-EADS.doc 2/6
Actuator Type 3
11HAJ10AA402, 11HAJ10AA404
1 Customer's Tag (KKS) Number*
11HAJ20AA402, 11HAJ20AA404
14 Weight Kg 35
19 Motor Protection
o
o
129166-1651G-EADS.doc 3/6
Actuator Type4
11HAC10AA502, 11HAD10AA502
11HAD10AA504, 11HAH10AA502
11HAH20AA402, 11HAH30AA502
11HAH01AA502, 11HAH01AA504
1 Customer's Tag (KKS) Number* 11HAH01AA506, 11HAH01AA508

11HAH01AA402, 11HAH01AA404
11HAH01AA406, 11HAH01AA412
11HAH01AA414, 11HAH01AA422
11HAH01AA424, 11HAH20AA502
14 Weight Kg 58
16 Travel Operation Time s DN25/DN40/DN50 23/27/27
19 Motor Protection
o
o
129166-1651G-EADS.doc 4/6

129166-1651G-EADS.doc 5/6
Actuator Type 5
1 Customer's Tag (KKS) Number* 11HAH30AA402
14 Weight Kg 63
19 Motor Protection
o
o
129166-1651G-EADS.doc 6/6
Multi-turn actuators
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
with actuator controls
AUMA MATIC AM 01.1/AM 02.1
Operation instructions Assembly, operation, commissioning

SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Table of contents AM 01.1/AM 02.1
Read operation instructions first.

● Observe safety instructions.
● These operation instructions are part of the product.
● Preserve operation instructions during product life.
● Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Reference documents:
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents Page

1. Safety instructions................................................................................................................. 5
1.1. Basic information on safety 5
1.2. Range of application 5
1.3. Applications in Ex zone 22 (option) 6
1.4. Warnings and notes 6
1.5. References and symbols 7
2. Identification........................................................................................................................... 8
2.1. Name plate 8
2.2. Short description 9
3. Transport, storage and packaging........................................................................................ 10
3.1. Transport 10
3.2. Storage 10
3.3. Packaging 10
4. Assembly................................................................................................................................ 11
4.1. Mounting position 11
4.2. Handwheel fitting 11
4.3. Multi-turn actuator: mount to valve/gearbox 11
4.3.1 Output drive types B, B1 – B4 and E 11
4.3.1.1 Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox 12
4.3.2 Output drive type A 12
4.3.2.1 Stem nut: finish machining 13
4.3.2.2 Multi-turn actuator (with output drive type A): mount to valve 14
4.4. Accessories for assembly 15
4.4.1 Stem protection tube for rising valve stem 15
4.5. Mounting positions of local controls 15
4.5.1 Mounting positions: modify 16
5. Electrical connection............................................................................................................. 17
5.1. Basic information 17
5.2. Connection with AUMA plug/socket connector 18
5.2.1 Terminal compartment: open 19
5.2.2 Cable connection 19
5.2.3 Terminal compartment: close 21
5.3. Accessories for electrical connection 21
2
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Table of contents
5.3.1 Controls mounted to wall bracket 21

5.3.2 Parking frame 22
5.3.3 Protection cover 22
5.3.4 Double sealed intermediate frame 23
5.3.5 Earth connection, external 23
6. Operation................................................................................................................................ 24
6.1. Manual operation 24
6.1.1 Manual operation: engage 24
6.1.2 Manual operation: disengage 24
6.2. Motor operation 24
6.2.1 Local operation 24
6.2.2 Actuator operation from remote 25
7. Indications.............................................................................................................................. 27
7.1. Indication lights 27
7.2. Mechanical position indicator/running indication 27
8. Signals..................................................................................................................................... 29
8.1. Feedback signals via output contacts (binary) 29
8.2. Feedback signals (analogue) 29
9. Commissioning (basic settings)........................................................................................... 30
9.1. Heat-up time for low temperature version 30
9.2. Switch compartment: open 30
9.3. Torque switching: set 31
9.4. Limit switching: set 32
9.4.1 End position CLOSED (black section): set 32
9.4.2 End position OPEN (white section): set 33
9.5. Intermediate positions: set 33
9.5.1 Running direction CLOSE (black section): set 34
9.5.2 Running direction OPEN (white section): set 34
9.6. Test run 34
9.6.1 Direction of rotation: check 34
9.6.2 Limit switching: check 35
9.6.3 PTC tripping device (option): test 36
9.7. Potentiometer setting 36
9.8. Electronic position transmitter RWG: set 37
9.9. Mechanical position indicator: set 38
9.10. Switch compartment: close 38
10. Commissioning – controls settings..................................................................................... 40
10.1. Controls: open 40
10.2. Type of seating: set 40
10.3. Push-to-run operation or self-retaining: set 41
10.4. Running indication (blinker transmitter): activate/deactivate 42
10.5. Torque fault in collective fault signal: activate/deactivate 42
10.6. Positioner 42
10.6.1 Input ranges (signal type) for setpoint and actual value 43
10.6.2 Behaviour on loss of signal (actuator reaction) 43
10.6.3 Adjustment in end positions 45
10.6.4 Sensitivity setting 46
10.7. EMERGENCY command (EMERGENCY - OPEN/EMERGENCY - CLOSE) 47
3
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Table of contents AM 01.1/AM 02.1
10.8. Controls: close 48

11. Corrective action.................................................................................................................... 49
11.1. Faults during commissioning 49
11.2. Fuses 49
11.2.1 Fuses within the actuator controls 49
11.2.2 Motor protection (thermal monitoring) 51
12. Servicing and maintenance................................................................................................... 52
12.1. Preventive measures for servicing and safe operation 52
12.2. Maintenance 52
12.3. Disposal and recycling 53
13. Technical data......................................................................................................................... 54
13.1. Features and functions of actuator 54
13.2. Features and functions of actuator controls 56
13.3. Service conditions 57
13.4. Further information 58
14. Spare parts............................................................................................................................. 59
14.1. Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2 59
14.2. Actuator controls AUMA MATIC AM 01.1/AM 02.1 61
15. Certificates.............................................................................................................................. 63
15.1. Declaration of Incorporation and EC Declaration of Conformity 63
16. Index........................................................................................................................................ 64
Addresses............................................................................................................................... 66
4
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Safety instructions
1. Safety instructions
1.1 Basic information on safety
Standards/directives AUMA products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/war- All personnel working with this device must be familiar with the safety and warning
nings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe the national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface tempe-
rature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2 Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:

● Industrial trucks according to EN ISO 3691
● Lifting appliances according to EN 14502
● Passenger lifts according to DIN 15306 and 15309
● Service lifts according to EN 81-1/A1
5
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Safety instructions AM 01.1/AM 02.1
● Escalators
● Continuous duty
● Buried service
● Permanent submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3 Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive 94/9/EC.
The actuators are designed to meet enclosure protection IP 68 and fulfil the
requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in
presence of combustible dust, requirements for category 3 electrical equipment -
protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the
following points are observed:
● In compliance with the ATEX directive 94/9/EC, the actuators must be equipped
with an additional identification – II3D IP6X T150 °C.
● The maximum surface temperature of the actuators, based on an ambient
temperature of +40 °C in accordance with EN 50281-1-1 section 10.4, is +150
°C. In accordance with section 10.4, an increased dust deposit on the equipment
was not considered for the determination of the maximum surface temperature.
● The correct connection of the thermoswitches or the PTC thermistors as well
as fulfilling the requirements of the duty type and the technical data are prere-
quisites for compliance with the maximum surface temperature of devices.
● The connection plug may only be plugged in or pulled out when device is dis-
connected from the mains.
● The cable glands used also have to meet the requirements of category II3 D
and must at least comply with enclosure protection IP 67.
● The actuators must be connected by means of an external ground connection
(accessory part) to the potential compensation or integrated into an earthed
piping system.
● The threaded plug (part no. 511.0) or the stem protection tube with protective
cap (part nos. 568.1 and 568.2) for sealing the hollow shaft must imperatively
be mounted to guarantee tightness and therefore the combustible dust hazard
protection.
● As a general rule, the requirements of EN 50281-1-1 must be respected in dust
hazardous locations. During commissioning, service, and maintenance, special
care as well as qualified and trained personnel are required for the safe opera-
tion of actuators.
1.4 Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning could result in death or serious injury.
6
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Safety instructions
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!

Potential consequence(s) in case of non-observance (option)
→ Measures to avoid the danger
→ Further measure(s)
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.5 References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
<> Reference to other sections
Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may quickly be found.
7
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Identification AM 01.1/AM 02.1
2. Identification
2.1 Name plate
Each device component (actuator, controls, motor) is equipped with a name plate.
Figure 1: Arrangement of name plates
[1] Actuator name plate

[2] Controls name plate
[3] Motor name plate
[4] Additional plate, e.g. KKS plate (Power Plant Classification System)
Data for identification Figure 2: Actuator name plate
[1] Type and size of actuator

[2] Commission number
Figure 3: Controls name plate
[1] Type and size of the controls

[2] Commission number
[3] Wiring diagram
[4] Control
Type and size
These instructions apply to the following devices:
Multi-turn actuators for open-close duty: SA 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
Multi-turn actuators for modulating duty: SAR 07.2, 07.6, 10.2, 14.2, 14.6, 16.2
AM 01.1/02.1 = actuator controls AUMA MATIC
8
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Identification
Commission number An order-specific commission number is assigned to each device. This commission
number can be used to directly download the wiring diagram, inspection records and
further information regarding the device from the Internet: http://www.auma.com.
Control
24 V DC = Control via parallel interface at 24 V DC control voltage.
115 V AC = Control via parallel interface at 115 V AC control voltage.
0/4 – 20 mA = Control via parallel interface via analogue input 0/4 – 20 mA.
2.2 Short description
Multi-turn actuator Definition in compliance with EN ISO 5210:

A multi-turn actuator is an actuator which transmits to the valve a torque for at least
one full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators are driven by an electric motor and are capable of
withstanding thrust in combination with output drive type A. For manual operation,
a handwheel is provided. Switching off in end positions may be either by limit or
torque seating. Controls are required to operate or process the actuator signals.
Actuator controls The AUMA MATIC actuator controls are used to operate AUMA actuators and are
supplied ready for use. The controls can be mounted directly to the actuator but also
separately on a wall bracket. The functions of the AUMA MATIC controls include
standard valve control in OPEN - CLOSE duty, position indications and different
signals right through to position control.
Local controls Operation (via push buttons), setting and indication can be performed directly at the
controls (contents of these instructions).
9
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Transport, storage and packaging AM 01.1/AM 02.1
3. Transport, storage and packaging

3.1 Transport
For transport to place of installation, use sturdy packaging.
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
3.2 Storage
Danger of corrosion due to inappropriate storage!

→ Store in a well-ventilated, dry room.
→ Protect against floor dampness by storage on a shelf or on a wooden pallet.
→ Cover to protect against dust and dirt.
→ Apply suitable corrosion protection agent to uncoated surfaces.
Long-term storage If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3 Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
10
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Assembly
4. Assembly
4.1 Mounting position
AUMA actuators and actuator controls can be operated without restriction in any
mounting position.
4.2 Handwheel fitting

Information For transport purposes, handwheels from a diameter of 400 mm are supplied sepa-
rately.
Figure 4: Handwheel
[1] Spacer
[2] Input shaft
[3] Handwheel
[4] Circlip
1. If required, fit spacer [1] onto input shaft [2].

2. Slip handwheel [3] onto input shaft.
3. Secure handwheel [3] using the circlip [4] supplied.
4.3 Multi-turn actuator: mount to valve/gearbox
Danger of corrosion due to damage to paint finish and condensation!

→ Touch up damage to paint finish after work on the device.
→ After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.
4.3.1 Output drive types B, B1 – B4 and E

Application ● For rotating, non-rising valve stem
● Not capable of withstanding thrust
Design Output drive bore with keyway:
● Types B1 – B4 with bore according to ISO 5210
● Types B and E with bore according to DIN 3210
● Later change from B1 to B3, B4, or E is possible.
11
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Assembly AM 01.1/AM 02.1
Figure 5: Output drive
[1] Output drive types B, B1 – B4, E and C

[2] Output drive sleeve/output drive plug sleve with bore and keyway
[3] Circlip
Information Spigot at flanges should be loose fit.
4.3.1.1 Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox
1. Check if mounting flanges fit together.

2. Check whether bore and keyway match the input shaft.
3. Apply a small quantity of grease to the input shaft.
4. Place multi-turn actuator.
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5. Fasten multi-turn actuator with screws according to table.
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6. Fasten screws crosswise to a torque according to table.
Table 1: Tightening torques for screws

Screws Tightening torque TA [Nm]
Threads Strength class 8.8
M8 25
M10 51
M12 87
M16 214
M20 431
4.3.2 Output drive type A

Application ● Output drive for rising, non-rotating valve stem
● Capable of withstanding thrust
Information To adapt the actuators to output drive types A available on site with flanges F10 and
F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter
can be ordered from AUMA.
12
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
4.3.2.1 Stem nut: finish machining
✔ This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 6: Design of output drive type A
[1] Stem nut

[2] Bearing
[2.1] Bearing race
[2.2] Bearing rim
[3] Spigot ring
1. Remove spigot ring [3] from output drive.

2. Remove stem nut [1] together with bearings [2].
3. Remove bearing races [2.1] and bearing rims [2.2] from stem nut [1].
4. Drill and bore stem nut [1] and cut thread.
Information: When fixing in the chuck, make sure stem nut runs true!
5. Clean the machined stem nut [1].
6. Apply sufficient Lithium soap EP multi-purpose grease to bearing rims [2.2] and
bearing races [2.1], ensuring that all hollow spaces are filled with grease.
7. Place greased bearing rims [2.2] and bearing races [2.1] onto stem nut [1].
8. Re-insert stem nut [1] with bearings [2] into output drive.
Information: Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
9. Screw in spigot ring [3] until it is firm against the shoulder.
13
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
4.3.2.2 Multi-turn actuator (with output drive type A): mount to valve
Figure 7: Assembly with output drive type A
[1] Valve stem

[2] Output drive type A
[3] Screws to actuator
[4] Valve flange
[5] Screws to output drive
1. If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
➥ The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
10. Fasten screws [3] crosswise with a torque according to table.
Table 2: Tightening torques for screws

Screws Tightening torque TA [Nm]
Threads Strength class 8.8
M6 11
M8 25
M10 51
M12 87
M16 214
M20 431
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
14
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
4.4 Accessories for assembly
4.4.1 Stem protection tube for rising valve stem

— Option —
Figure 8: Assembly of the stem protection tube
[1] Cap for stem protection tube

[2] Stem protection tube
[3] Sealing ring
1. Seal thread with hemp, Teflon tape, or thread sealing material.

2. Screw stem protection tube [2] into thread and tighten it firmly.
3. Push down the sealing ring [3] onto the housing.
4. Check whether cap for stem protection tube [1] is available and in perfect con-
dition.
4.5 Mounting positions of local controls
The mounting position of the local controls is selected according to the order. If, after
mounting the actuator to the valve or the gearbox on site, the local controls are in
an unfavourable position, the mounting position can be changed at a later date. Four
mounting positions are possible.
Figure 9: Mounting positions A and B
15
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Figure 10: Mounting positions C and D
4.5.1 Mounting positions: modify
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
1. Loosen screws and remove the local controls.

2. Loosen 3 screws of the board, turn board to the new position and fasten the
screws.
3. Check whether O-ring is in good condition, correctly insert O-ring.
4. Turn local controls into new position and re-place.
Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.
5. Fasten screws evenly crosswise.
16
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Electrical connection
5. Electrical connection
5.1 Basic information
Danger due to incorrect electrical connection

Failure to observe this warning can result in death, serious injury, or property damage.
→ The electrical connection must be carried out exclusively by suitably qualified
personnel.
→ Prior to connection, observe basic information contained in this chapter.
→ After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.
Wiring diagram/terminal
The pertaining wiring diagram/terminal plan (in German and English language) is
plan attached to the device in a weather-proof bag, together with these operation
instructions. It can also be obtained from AUMA (state commission no., refer to name
plate) or downloaded directly from the Internet (www.auma.com).
Protection on site
For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches have to be provided by the customer.
The current values for respective sizing is derived from the current consumption of
the motor (refer to electrical data sheet) plus the current consumption of the controls.
Table 3: Current consumption controls

Mains voltage Max. current consumption
100 to 120 V AC (±10 %) 575 mA
208 to 240 V AC (±10 %) 275 mA
380 to 500 V AC (±10 %) 160 mA
24 V DC (+20 %/-15 %) and AC motor 500 mA
Table 4: Maximum permissible protection

Switchgear Rated power max. protection
Reversing contactor A1 up to 1.5 kW 16 A (gL/gG)
Reversing contactor A2 up to 7.5 kW 32 A (gL/gG)
Reversing contactor A3 up to 11 kW 63 A (gL/gG)
Thyristor up to 1.5 kW 16 A (g/R) I²t<1,500A²s
Thyristor up to 3 kW 32 A (g/R) I²t<1,500A²s
Thyristor up to 5.5 kW 63 A (g/R) I²t<5,000A²s
If controls are mounted separately from actuator (controls on wall bracket): Consider
length and cross section of connecting cable when defining the protection required.
Power supply for the
If the controls (electronics) are supplied externally with 24 V DC, the power supply
controls (electronics) is smoothed via an internal 1,000 µF capacitor). When selecting a power supply,
care must be taken to consider the capacitor inrush current upon powering the unit
up.
Safety standards All externally connected devices shall comply with the relevant safety standards.
Cable installation in ac-
Signal and bus cables are susceptible to interference.
cordance with EMC
Motor cables are interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of signal and bus cables increases if the cables are
laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
17
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Electrical connection AM 01.1/AM 02.1
● Avoid long parallel paths with cables being either susceptible to interference or
interference sources.
● For the connection of remote position transmitters, screened cables must be
used.
Type of current, mains Type of current, mains voltage and mains frequency must match the data on the
voltage and mains fre- motor name plate.
quency
Figure 11: Motor name plate (example)
[1] Type of current

[2] Mains voltage
[3] Mains frequency (for 3-ph and 1-ph AC motors)
Connecting cables ● For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
● Use connecting cable with appropriate minimum rated temperature.
● For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
5.2 Connection with AUMA plug/socket connector
Cross sections AUMA plug/socket connector:
● Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm² flexible/10 mm² solid
●
PE connection : max. 6 mm² flexible/10 mm² solid
● Control contacts (1 to 50): max. 2.5 mm²
18
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
5.2.1 Terminal compartment: open
Figure 12: Connection AUMA plug/socket connector, version S
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plug
[8] Cable gland (not included in delivery)
Hazardous voltage!
1. Loosen screws [2] and remove cover [1].

2. Loosen screws [4] and remove socket carrier [5] from cover [1].
3. Insert cable glands [8] suitable for connecting cables.
➥ The enclosure protection IP... stated on the name plate is only ensured if suitable
cable glands are used. Example: Name plate shows enclosure protection IP
68.
4. Seal unused cable entries [6] with suitable blanking plugs [7].
5. Insert the cables into the cable glands [8].
5.2.2 Cable connection
✔ Observe permissible cross sections.

1. Remove cable sheathing.
2. Strip wires.
3. For flexible cables: Use end sleeves according to DIN 46228.
4. Connect cables according to order-related wiring diagram.
19
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
→ Connect all protective earth conductors.
→ Connect PE connection to external protective earth conductor of connecting
cables.
→ Start running the device only after having connected the protective earth con-
ductor.
5. Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (rigid cables).
Figure 14: PE connection
[1] Socket carrier

[2] Screw
[3] Washer
[4] Lock washer
[5] Protective earth with ring lugs/loops
[6] PE connection, symbol:
Danger of corrosion: Damage due to condensation!

→ After mounting, commission the device immediately to ensure that heater mini-
mises condensation.
Information Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor and improves the start-up behaviour for
extremely low temperatures.
20
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
5.2.3 Terminal compartment: close
Figure 15: Example: Version S
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plug
[8] Cable gland (not included in delivery)
Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
→ Carefully fit socket carrier to avoid pinching the cables.
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of cover [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands [8] applying the specified torque to ensure the required
enclosure protection.
5.3 Accessories for electrical connection
— Option —
5.3.1 Controls mounted to wall bracket
The wall bracket allows separate mounting of controls and actuator.
Application ● If the actuator cannot be accessed safely.
● If the actuator is subjected to high temperatures.
● In case of heavy vibration of the valve.
21
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Design Figure 16: Design principle with wall bracket
[1] Wall bracket

[2] Connecting cables
[3] Electrical connection of wall bracket (XM)
[4] Electrical connection of actuator (XA)
[5] Electrical connection of controls (XK) - customer plug
Observe prior to ● Permissible length of connecting cables: max. 100 m.
connection ● If the actuator is equipped with a position transmitter (RWG): Connecting cables
must be designed as shielded version.
● Versions with potentiometer in the actuator are not suitable.
● We recommend: AUMA cable set LSW1.
● If the AUMA cable set is not used: Use suitable flexible and screened connecting
cables.
● When using connecting cables, e.g. of the heater or switch, requiring direct wiring
from the actuator to the XK customer plug (XA-XM-XK, refer to wiring diagram),
these connecting cables must be subject to an insulation test in compliance
with EN 50178. Connecting cables of position transmitters (RWG, IWG, poten-
tiometer) do not belong to this group. They may not be subject to an insulation
test.
5.3.2 Parking frame
Application Parking frame for safe storage of a disconnected plug.
For protection against touching the bare contacts and against environmental
influences.
Figure 17: Parking frame
5.3.3 Protection cover

Protection cover for plug compartment when plug is removed.
22
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.4 Double sealed intermediate frame
When removing the electrical connection or due to leaky cable glands, ingress of
dust and water into the housing may occur. This is prevented effectively by inserting
the double sealed intermediate frame [2] between the plug/socket connector [1] and
the housing of the device. The enclosure protection of the device (IP 68) will not be
affected, even if the electrical connection [1] is removed.
Figure 18: Electrical connection with double sealed intermediate frame
[1] Electrical connection

[2] Double sealed intermediate frame
5.3.5 Earth connection, external

As an option, the housing is equipped with an external earth connection (U-bracket)
to connect the device to the equipotential earth bonding.
Figure 19: Earth connection
23
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Operation AM 01.1/AM 02.1
6. Operation
6.1 Manual operation

For purposes of setting and commissioning, in case of motor failure or power failure,
the actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
6.1.1 Manual operation: engage
Damage at the motor coupling due to faulty operation!

→ Engage manual operation only during motor standstill.
1. Press push button.
2. Turn handwheel in desired direction.

→ To close the valve, turn handwheel clockwise:
➥ Drive shaft (valve) turns clockwise in direction CLOSE.
6.1.2 Manual operation: disengage
Manual operation is automatically disengaged when motor is started again. The

handwheel does not rotate during motor operation.
6.2 Motor operation
✔ Perform all commissioning settings and the test run prior to motor operation.
6.2.1 Local operation

The local operation of the actuator is performed using the push buttons of the local
controls.
24
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Operation
Figure 22: Local controls
[1] Push button for operation command in direction OPEN

[2] Push button Stop
[3] Push button for operation command in direction CLOSE
[4] Selector switch
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Danger of burns
→ Check surface temperature and wear protective gloves, if required.
→ Set selector switch [4] to position Local control (LOCAL).
➥ The actuator can now be operated using the push buttons [1 – 3]:
- Run actuator in direction OPEN: Press push button [1] .
- Stop actuator: Press push button [2] Stop.
- Run actuator in direction CLOSE: Press push button [3] .
Information The OPEN - CLOSE operation commands can be given either in push-to-run opera-
tion mode or in self-retaining mode. In self-retaining mode, the actuator runs to the
defined end position after pressing the button, unless another command has been
received beforehand.
6.2.2 Actuator operation from remote
→ Set selector switch to Remote control (REMOTE).
➥ Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE) or analogue setpoints (e.g. 0 – 20 mA).
25
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Operation AM 01.1/AM 02.1
Information For actuators equipped with positioner, it is possible to optionally select between
open-close duty (REMOTE OPEN-CLOSE) and modulating duty (REMOTE
SETPOINT). Selection is made via REMOTE MANUAL input, e.g. based on a 24 V
DC signal (refer to wiring diagram).
Behaviour in modulating duty for version with positioner:

In case of signal loss of setpoint E1 or actual value E2, the actuator moves to a
preset position. The following reactions are possible:
● Fail as is: Actuator stops immediately and remains in this position.
● Fail close: Actuator moves the valve to end position CLOSED.
● Fail open: Actuator moves the valve to end position OPEN.
The behaviour on loss of signal can be set via a switch in the controls.
26
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Indications
7. Indications
7.1 Indication lights
The colours of the 3 indication lights on the local controls and the assignment of the
signals are specified in the order.
Figure 25: Local controls with indication lights (default signalling)
[1] illuminated (green): End position OPEN reached

[2] illuminated (red): Collective fault signal
[3] illuminated (yellow): End position CLOSED reached
Collective fault signal The collective fault signal (red indication light) will be activated if one of the following
events occurs (default configuration):
● Torque fault: The set torque was exceeded before reaching an end position.
(This signal can be activated/deactivated via a switch in the controls.)
● Thermal fault: Motor protection has tripped, i.e. the motor is overheated.
● Phase failure: One phase is missing (3-ph AC motors only).
● PTC tripping device: Test complete
Running indication If the actuator is equipped with a blinker transmitter (wiring diagram designation:
S5), indication lights [1] and [3] can be used as running indication. The running
indication can be activated/deactivated via a switch in the controls. If the running
indication is active, the respective indication light blinks during operation.
7.2 Mechanical position indicator/running indication
— Option —
Mechanical position indicator:
● Continuously indicates the valve position
(For complete travel from OPEN to CLOSED or vice versa, the indicator disc
[2] rotates by approximately 180° to 230°.)
● Indicates whether the actuator is running (running indication)
● Indicates that the end positions are reached (via indicator mark [3])
27
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Indications AM 01.1/AM 02.1
Figure 26: Mechanical position indicator
[1] Cover
[2] Indicator disc
[3] Mark
[4] Symbol for position OPEN
[5] Symbol for position CLOSED
28
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Signals
8. Signals
8.1 Feedback signals via output contacts (binary)
The output contacts can be used to indicate operation modes of the actuator or the
controls as binary signals.
The signals are assigned according to the order. Example:
Output contact open = end position CLOSED not reached
Output contact closed = end position CLOSED reached
Collective fault signal Switches: 1 NC and 1 NO (standard)

Designation in the wiring diagram: K9
The collective fault signal appears if one of the following events occurs (default
configuration):
● Torque fault: The set torque was exceeded before reaching an end position.
(This signal can be activated/deactivated via a switch in the controls.)
● Thermal fault: Motor protection has tripped, i.e. the motor is overheated.
● Phase failure: One phase is missing (3-ph AC motors only).
● PTC tripping device: Test complete
4 output contacts: Switches: 1 NC (standard)
Designation in the wiring diagram: K5, K6, K7, K8
Default configuration:
● K5: Selector switch is in position Remote control (REMOTE).
● K6: Selector switch is in position Local control (LOCAL).
● K7: End position OPEN reached
● K8: End position CLOSED reached
8.2 Feedback signals (analogue)
— (Option) —
If the actuator is equipped with a position transmitter (potentiometer or RWG), an
analogue position feedback signal is available.
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram: E2 (actual value)
29
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning (basic settings) AM 01.1/AM 02.1
9. Commissioning (basic settings)

1. Set selector switch to position 0 (OFF).
Information: The selector switch is not a mains switch. When positioned to 0

(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
2. Switch on the power supply.
Information: Please consider the heat-up time for ambient temperatures below
–20 °C.
3. Perform basic settings.
9.1 Heat-up time for low temperature version
Please note that for low temperature versions, the controls require a heat-up time.
This heat-up time is applicable in case the actuator and the controls are not live and
have cooled down to ambient temperature. Under these conditions and after
connection to the voltage supply, the following heat-up times must be complied with
prior to commissioning:
For –50 °C = 60 min.
For –60 °C = 80 min.
Figure 28: Sketch illustrating the heat-up time
[t ] Heat-up time in minutes

[ϑ] Ambient temperature in °C
9.2 Switch compartment: open
The switch compartment must be opened to perform the following settings (options).
30
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Commissioning (basic settings)
1. Loosen screws [2] and remove cover [1] from the switch compartment.
Figure 29:
2. If indicator disc [3] is available:

Remove indicator disc [3] using a spanner (as lever).
Information: To avoid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.
Figure 30:
9.3 Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information The torque switches may also trip during manual operation.
Valve damage due to excessive tripping torque limit setting!

→ The tripping torque must suit the valve.
→ Only change the setting with the consent of the valve manufacturer.
31
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Figure 31: Torque switching heads
[1] Torque switching head black in direction CLOSE

[2] Torque switching head white in direction OPEN
[3] Lock screws
[4] Torque dials
1. Loosen both lock screws [3] at the indicator disc.

2. Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm).
3. Fasten lock screws [3] again.
Information: Maximum tightening torque: 0.3 – 0.4 Nm
➥ The torque switch setting is complete.
Example: The figure above shows the following settings:
● 3.5 da Nm = 35 Nm for direction CLOSE
● 4.5 da Nm = 45 Nm for direction OPEN
9.4 Limit switching: set
The limit switching records the travel. When reaching the preset position, switches
are operated.
Figure 32: Setting elements for limit switching
Black section:
[1] Setting spindle: End position CLOSED
[2] Pointer: End position CLOSED
[3] Mark: End position CLOSED is set
White section:
[4] Setting spindle: End position OPEN
[5] Pointer: End position OPEN
[6] Mark: End position OPEN is set
9.4.1 End position CLOSED (black section): set
1. Engage manual operation.

2. Turn handwheel clockwise until valve is closed.
32
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.

4. Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90° every time.
5. If the pointer [2] is 90° from mark [3]: Continue turning slowly.
6. If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
➥ The end position CLOSED setting is complete.
7. If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
9.4.2 End position OPEN (white section): set
1. Engage manual operation.

2. Turn handwheel counterclockwise until valve is open.
3. Turn handwheel by approximately half a turn (overrun) in the opposite direction.
➥ The end position OPEN setting is complete.
9.5 Intermediate positions: set
— Option —
Actuators equipped with DUO limit switching contain two intermediate position
switches. One intermediate position may be set for each running direction.
Figure 33: Setting elements for limit switching
Black section:
[1] Setting spindle: Running direction CLOSE
[2] Pointer: Running direction CLOSE
[3] Mark: Intermediate position CLOSED is set
White section:
[4] Setting spindle: Running direction OPEN
[5] Pointer: Running direction OPEN
[6] Mark: Intermediate position OPEN is set
33
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Information After 177 turns (control unit for 1 – 500 turns/stroke) or 1,769 turns (control unit for
1 – 5,000 turns/stroke), the intermediate switches release the contact.
9.5.1 Running direction CLOSE (black section): set
1. Move valve in direction CLOSE to desired intermediate position.

2. If you override the tripping point inadvertently: Turn valve in opposite direction
and approach intermediate position again in direction CLOSE.
Information: Always approach the intermediate position in the same direction
as in later electrical operation.
➥ The intermediate position setting in running direction CLOSE is complete.
9.5.2 Running direction OPEN (white section): set
1. Move valve in direction OPEN to desired intermediate position.

2. If you override the tripping point inadvertently: Move valve in opposite direction
and approach intermediate position again in direction OPEN (always approach
the intermediate position in the same direction as in later electrical operation).
➥ The intermediate position setting in running direction OPEN is complete.
9.6 Test run
Perform test run only once all settings previously described have been performed.
9.6.1 Direction of rotation: check
Valve damage due to incorrect direction of rotation!

→ If the direction of rotation is wrong, switch off immediately (press STOP).
→ Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
→ Repeat test run.
1. Move actuator manually to intermediate position or to sufficient distance from

end position.
2. Set selector switch to position Local control (LOCAL).
34
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
3. Switch on actuator in running direction CLOSE and observe the direction of

rotation:
with indicator disc: step 4
without indicator disc: step 5 (hollow shaft)
→ Switch off before reaching the end position.
4. With indicator disc:
→ Observe direction of rotation.
➥ The direction of rotation is correct, if actuator runs in direction
CLOSE and indicator disc turns counterclockwise.
5. Without the indicator disc:

→ Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4]
and observe direction of rotation at hollow shaft [3] or the stem [5].
➥ The direction of rotation is correct, if actuator runs in direction CLOSE and
hollow shaft or stem turn clockwise.
Figure 36: Hollow shaft/stem
[1] Threaded plug

[2] Seal
[3] Hollow shaft
[4] Cap for stem protection tube
[5] Stem
[6] Stem protection tube
9.6.2 Limit switching: check
1. Set selector switch to position Local control (LOCAL).
35
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
2. Operate actuator using push buttons OPEN - STOP - CLOSE.

➥ The limit switching is set correctly if (default indication):
- the yellow indication light is illuminated in end position CLOSED
- the green indication light is illuminated in end position OPEN
- the indication lights go out after travelling into the opposite direction.
➥ The limit switching is set incorrectly if:
- the actuator comes to a standstill before reaching the end position
- the red indication light is illuminated (torque fault).
3. If the end position setting is incorrect: Reset limit switching.
4. If the end position setting is correct and no options (e.g. potentiometer, position
transmitter) are available: Close switch compartment.
9.6.3 PTC tripping device (option): test
1. Turn selector switch to position Test (spring return).
➥ If the PTC tripping device is working properly, the tripping of the motor protection
is signalled via the red indication light "collective fault signal" on the local con-
trols.
2. Turn selector switch to position Reset.
➥ The fault signal is reset if the device is working properly.

3. If no fault signal is initiated: Request AUMA service to check both wiring and
selector switch.
9.7 Potentiometer setting
— Option —
The potentiometer as travel sensor records the valve position.
Information This setting is only required if the potentiometer is directly wired to the customer
connection XK (refer to wiring diagram).
Information Due to the ratio of the reduction gearing the complete resistance range/stroke is not
always passed. Therefore, external adjustment (setting potentiometer) must be pro-
vided.
Figure 40: View of control unit
[1] Potentiometer
1. Move valve to end position CLOSED.
36
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
2. Turn potentiometer [1] clockwise to the stop.

➥ End position CLOSED corresponds to 0 %
➥ End position OPEN corresponds to 100 %
3. Turn potentiometer [1] slightly in opposite direction.
4. Perform fine-tuning of the zero point at external setting potentiometer (for remote
indication).
9.8 Electronic position transmitter RWG: set
— Option —
The electronic position transmitter RWG records the valve position. On the basis of
the actual position value measured by the potentiometer (travel sensor), it generates
a current signal between 0 – 20 mA or 4 – 20 mA.
Table 5: Technical data RWG 4020

Wiring 3- or 4-wire system
Terminal plan KMS TP_ _4/ _ _ _
Output current IA 0 – 20 mA, 4 – 20 mA
Power supply UV 24 V DC, ±15 % smoothed
Max. current consump- I 24 mA at 20 mA output current
tion
Max. load RB 600 Ω
Figure 41: View of control unit
[1] Potentiometer (travel sensor)

[2] Potentiometer min. (0/4 mA)
[3] Potentiometer max. (20 mA)
[4] Measuring point (+) 0/4 – 20 mA
[5] Measuring point (–) 0/4 – 20 mA
1. Connect voltage to electronic position transmitter.

3. Connect ammeter for 0 – 20 mA to measuring points [4 and 5].
4. Turn potentiometer [1] clockwise to the stop.
5. Turn potentiometer [1] slightly in opposite direction.
6. Turn potentiometer [2] clockwise until output current starts to increase.
7. Turn potentiometer [2] in opposite direction until the following value is reached:
- for 0 – 20 mA approx. 0.1 mA
- for 4 – 20 mA approx. 4.1 mA
➥ This ensures that the signal remains above the dead and live zero point.
8. Move valve to end position OPEN.
9. Set potentiometer [3] to end value 20 mA.
10. Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
37
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Information If the maximum value cannot be reached, the selection of the reduction gearing must
be checked. (The max. possible turns/stroke are indicated on the order-related
technical data sheet for the actuator.)
9.9 Mechanical position indicator: set

— Option —
1. Place indicator disc on shaft.

3. Turn lower indicator disc until symbol (CLOSED) is in alignment with the
mark on the cover.
4. Move actuator to end position OPEN.

5. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.
6. Move valve to end position CLOSED again.

7. Check settings:
If the symbol (CLOSED) is no longer in alignment with mark on the cover:
7.1 Repeat setting procedure.
7.2 Check whether the appropriate reduction gearing has been selected, if
required.
9.10 Switch compartment: close
Danger of corrosion due to damage to paint finish!

1. Clean sealing faces of housing and cover.

38
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.
39
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Commissioning – controls settings AM 01.1/AM 02.1
10. Commissioning – controls settings

The controls are set in the factory according to the order. The settings only have to
be changed if the device is used for applications other than those specified in the
order. In case the device is equipped with a positioner (option), subsequent setting
may be required.
The following settings are described in these operation instructions:
● Type of seating (limit or torque seating): set
● Push-to-run operation or self-retaining: set
● Running indication (blinker transmitter) (option): activate/deactivate
● Torque fault in collective fault signal: activate/deactivate
● Positioner setting (option)
10.1 Controls: open
Hazardous voltage!
Electrostatic discharge ESD!

Risk of damage to electronic components.
→ Earth both operators and devices.
→ Loosen screws [2] and remove cover [1].
10.2 Type of seating: set
Valve damage due to incorrect setting!

→ The type of seating must suit the valve.
→ Only change the setting with prior consent of the valve manufacturer.
The type of seating can be set via two DIP switches on the logic board.
Limit seating
The limit switching is set in such a way that the actuator switches off at the desired
switching points. The torque switching acts as overload protection for the valve.
Torque seating
The torque switching is set to the desired tripping torque. After reaching the tripping
torque, the actuator is turned off.
40
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Commissioning – controls settings
The limit seating is used to signal that the limit switching will trip shortly before
reaching the set tripping torque. If this is not the case, either the indication light on
the local controls or the alarm contact K9 (collective fault signal) will signal a fault.
→ Set type of seating for end positions via DIP switches [S1] and [S3].
Figure 46: DIP switches on logic board
[S1] DIP switch for end position CLOSED

[S3] DIP switch for end position OPEN
[1] Position [1] = limit seating
[2] Position [2] = torque seating
10.3 Push-to-run operation or self-retaining: set

Push-to-run operation or self-retaining is set via a DIP switch on the logic board.
Push-to-run operation Actuator only runs in direction OPEN or CLOSE while an operation command is
being received. The actuator stops if the operation command is cancelled.
Self-retaining After receiving an operation command, the actuator continues to run in direction
OPEN or CLOSE, even if the operation command is cancelled (self-retaining). The
actuator is either stopped by the STOP command or if an end position or intermediate
position has been reached.
→ Set push-to-run operation or self-retaining via DIP switch [S2].

Figure 47: DIP switch on logic board
[S2] 6-way DIP, switches [1 – 4]:

1 for operation commands CLOSE from remote
2 for operation commands OPEN from remote
3 for operation commands CLOSE via push button at local controls
4 for operation commands OPEN via push button at local controls
➥ Switch in lower position (position ON): Self-retaining

➥ Switch in upper position (position OFF): Push-to-run operation
41
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Information If the controls are equipped with a positioner, switches 1 and 2 (operation commands
from remote) must be in position OFF (push-to-run operation).
10.4 Running indication (blinker transmitter): activate/deactivate

— (Option) —
If the actuator is equipped with a blinker transmitter (wiring diagram designation:
S5), indication lights (OPEN/CLOSE) on the local controls can be used as running
indication. If the running indication is active, the respective indication light blinks
during actuator operation.
The running indication is activated/deactivated via a DIP switch on the logic board.
→ Set running indication (blinker) via DIP switch [S2].

[S2] 6-way DIP, switch 5
➥ Switch 5 in lower position (position ON): Running indication is deactivated.

➥ Switch 5 in upper position (position OFF): Running indication is activated.
10.5 Torque fault in collective fault signal: activate/deactivate

The torque fault signal is activated/deactivated via a DIP switch on the logic board.
→ Activate/deactivate signal via DIP switch [S2].

[S2] 6-way DIP, switch 6
➥ Switch 6 in lower position (position ON): The signal "Torque fault in collective
fault signal" is activated.
➥ Switch 6 in upper position (position OFF): The signal "Torque fault in collective
fault signal" is deactivated.
10.6 Positioner
— (Option) —
42
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
→ Prior to positioner setting, set limit and torque switching as well as potentiometer
or electronic position transmitter.
10.6.1 Input ranges (signal type) for setpoint and actual value
The input range (signal type) for setpoint E1 and actuator value E2 is set in the
factory and marked with a label on the cover plate of the positioner.
The type of signal can be modified at a later date exclusively for versions with setpoint
E1 ≠ 0/4 – 20 mA and split-range version. For these versions, the positioner board
is equipped with an additional contact.
Figure 50: Version with additional switch on the positioner board
5. Label indicating the set input ranges

[S1-7] 5 contact DIP switch for setting
DIP1 Actual value E2 (current or voltage signal)
DIP3 Setpoint E1 (current or voltage signal)
DIP5 Setpoint E1 (double signal range e.g. for split range)
Table 6: Input range setting for setpoint E1

Setpoint E1 [S1–7]
DIP 3 and 5
0/4 – 20 mA
0–5V
0 – 10 V
Table 7: Input range setting for actual value E2

Actual value E2 [S1–7]
DIP 1
0/4 – 20 mA1)
0 – 5 V2)
1) for internal feedback of electronic position transmitter RWG

2) for internal feedback of precision potentiometer 5 kΩ
Information When changing the setting, a new label [5] indicating the set signal type must be
provided. Furthermore, the wiring diagram indicated on the name plate of the actuator
controls also changes.
10.6.2 Behaviour on loss of signal (actuator reaction)
In case of a loss of signal of setpoint E1 or actual value E2, the reaction of the actuator
can be programmed via switch [S2-7]. The complete selection range, however, is
only available for signals 4 – 20 mA.
43
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
The following reactions are possible:

Fail as is: Actuator stops immediately and remains in this position.
Fail close: Actuator moves the valve to end position CLOSED.
Fail open: Actuator moves the valve to end position OPEN.
Figure 51: DIP switch [S2-7] on positioner board
DIP1 = ON, actual value E2 is monitored

DIP2 = ON, setpoint E1 is monitored
Table 8: Recommended settings

Behaviour on loss of signal of Signal type [S2–7]
E1 and/or E2 Setpoint E1 Actual value E2 DIP 1 2 3 4
Fail as is 4 – 20 mA 4 – 20 mA
Fail close
Fail open
Table 9: Further possible settings

Behaviour on loss of signal of Signal type1) [S2–7]
E1 E2 Setpoint E1 Actual value E2 DIP 1 2 3 4
Fail as is Fail open 4 – 20 mA 0–5V
Fail close Fail open 4 – 20 mA 0–5V
0 – 20 mA 4 – 20 mA
0 – 20 mA 0 – 20 mA
0–5V 0–5V
0 – 10 V
Fail close 0 – 20 mA 4 – 20 mA
0–5V
Fail as is 0 – 20 mA 4 – 20 mA
0 – 10 V
Fail open 4 – 20 mA 0 – 20 mA
0–5V
1) in case of a signal loss, a misinterpretation might be made for 0 – 20 mA, 0 – 5 V or 0 – 10 V, due

to the fact that E1 or E2 could take the value 0 mA even without loss of signal (end position CLOSED
= 0 mA or 0 V).
44
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
10.6.3 Adjustment in end positions

The setting described below applies to the standard positioner version, i.e. maximum
setpoint E1 (20 mA) triggers a travel to end position OPEN, minimum setpoint (0/4
mA) triggers a travel to end position CLOSED.
Figure 52: Electronic positioner board
[MP1] Measuring point (–) for actual value E2

[MP2] Measuring point (+) for actual value E2
[MP3] Measuring point (+) for setpoint E1
[MP4] Measuring point (–) for setpoint E1
[5] Label with signal indication
[V10] Red LED: E1/E2 <4 mA
End position CLOSED 1. Set selector switch to position Local control (LOCAL).
3. Connect lower setpoint to customer connection XK (terminals 2/3). The lower
setpoint (0 V, 0 mA or 4 mA) is indicated on the label [5].
4. If the red LED [V10] E1/E2 <4 mA is illuminated:
4.1 Verify polarity of setpoint E1.
4.2 Check whether external load is connected to customer connection XK
(terminals 23/24) (observe max. load RB), or
4.3 Connect terminals 23/24 across customer connection XK (terminals 23/24).
5. Measure setpoint E1: Connect measuring device for 0 – 5 V to measuring points
[MP3/MP4].
➥ For a setpoint E1 of 0 V or 0 mA, the voltmeter shows 0 V.
➥ For a setpoint E1 of 4 mA, the voltmeter shows 1 V.
6. If measured value is not correct: Correct setpoint E1.
7. Measure actual value E2: Connect measuring device for 0 – 5 V to measuring
points [MP1/MP2].
➥ For an actual value E2 of 0 mA, the voltmeter shows 0 V.
8. If measured value is not correct: Re-set potentiometer or electronic position
transmitter and perform adjustment once again, starting from step 1.
45
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
9. Adjust positioner using potentiometer 0 [P3].

9.1 If both LEDs are OFF or the green LED [V28] is illuminated: Turn potentio-
meter 0 [P3] slightly clockwise until the yellow LED [V27] is illuminated.
9.2 If the yellow LED [V27] is illuminated: Turn potentiometer 0 [P3] counter-
clockwise until the yellow LED [V27] goes out. Then turn potentiometer 0
[P3] slightly clockwise until the yellow LED [V27] is illuminated again.
Figure 53: Electronic positioner board
[P3] Potentiometer 0
[P4] Potentiometer max
[V27] Yellow LED: End position CLOSED reached
[V28] Green LED: End position OPEN reached
➥ The setting is correct if the yellow LED [V27] is switched on when reaching end
position CLOSED.
End position OPEN 10. Move valve to end position OPEN.
11. Measure actual value E2 (measuring points [MP1/MP2]):
12. If measured value is not correct: Re-set potentiometer or electronic position
transmitter and perform adjustment once again, starting from step 1.
13. Set maximum setpoint E1 (5 V or 20 mA, refer to label [5]).
14. Measure setpoint E1 (measuring points [MP3/MP4]):
➥ For a setpoint E1 of 5 V or 20 mA, the voltmeter shows 5 V.
15. If measured value is not correct: Verify setpoint E1.
16. Adjust positioner using potentiometer max [P4].
16.1 If both LEDs are OFF or the yellow LED [V27] is illuminated: Turn poten-
tiometer max [P4] slightly counterclockwise until the green LED [V28] is
illuminated.
16.2 If the green LED [V28] is illuminated: Turn potentiometer max [P4] clock-
wise until the green LED [V28] goes out. Then turn potentiometer 0 [P3]
slightly counterclockwise until the green LED [V28] is illuminated again.
➥ The setting is correct if the green LED [V28] is switched on when
reaching end position OPEN.
10.6.4 Sensitivity setting
Unnecessary wear at valve and actuator caused by an excessive number of

starts (sensitivity)!
→ Set maximum dead band acceptable for the process.
→ Observe maximum number of actuator starts (refer to technical data sheet for
modulating actuators).
Dead band The dead band determines the sensitivity between switch-on point and switch-off
point. The smaller the dead band, the higher the sensitivity of the positioner.
46
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Default value: 2.5 %

Setting range: 0.5 % to 2.5 % (of the maximum setpoint E1)
Dead time The dead time prevents the operation to a new setpoint within a pre-determined time
(0.5 to 10 seconds). The number of starts can be reduced by setting the dead time
to a sufficiently high value.
Figure 54: Sensitivity setting
[P7] Potentiometer sens (fine tuning)

[P9] Potentiometer Δ E (dead band)
[P10] Potentiometer t-off (dead time)
Dead band setting 1. Set selector switch to position Remote control (REMOTE).
2. Connect setpoint E1 to customer connection XK (terminals 2/3).
3. Set dead band using potentiometer Δ E [P9]:
→ Reduce dead band (increase sensitivity): Turn potentiometer counter-
clockwise.
→ Increase dead band (reduce sensitivity): Turn potentiometer clockwise.
Fine tuning Information: Fine tuning is only useful for output speeds <16 rpm. For 1-phase
AC motors, fine tuning is not possible.
4. Reduce dead band further by up to 0.25 % (increase sensitivity): Turn potentio-
meter sens [P7] counterclockwise.
Dead time setting 5. Set dead time using potentiometer t-off [P10]:
→ Reduce dead time: Turn potentiometer t-off [P10] counterclockwise.
→ Increase dead time: Turn potentiometer t-off [P10] clockwise.
10.7 EMERGENCY command (EMERGENCY - OPEN/EMERGENCY - CLOSE)
— (Option) —
The EMERGENCY input (refer to wiring diagram) has to be connected to the control
voltage using an NC contact (closed circuit principle). In the event of an EMERGENCY
command (removal of the signal = NC contact is operated), the actuator runs to the
preset end position:
● EMERGENCY - CLOSE input: Actuator runs to end position CLOSED.
● EMERGENCY - OPEN input: Actuator runs to end position OPEN.
The EMERGENCY command is effective in all three selector switch positions (LOCAL,
OFF, REMOTE).
The actuator can immediately start when switched on!

Risk of personal injuries or damage to the valve.
→ Ensure that EMERGENCY signal is present when switching on.
→ If the actuator starts to run unexpectedly: Immediately press push button Stop.
47
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Disable EMERGENCY Figure 55:Interface board for available option EMERGENCY - OPEN/EMERGENCY
command - CLOSE
[B1] Link available: EMERGENCY - CLOSE

[B2] Link available: EMERGENCY - OPEN
1. Remove face plate.
2. Disconnect links [B1] or [B2].
10.8 Controls: close
Danger of corrosion due to damage to paint finish!

1. Clean sealing faces of housing and cover.

4. Place cover [1] on switch compartment.

5. Fasten screws [2] evenly crosswise.
48
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Corrective action
11. Corrective action
11.1 Faults during commissioning
Table 10: Faults during commissioning

Fault description Possible causes Remedy
Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing.
cannot be set. turns/stroke of the actuator.
Fault in end position The overrun was not considered when setting Determine overrun: Overrun = travel covered
Actuator runs to end stop alt- the limit switching. from switching off until complete standstill.
hough the limit switches work The overrun is generated by the inertia of Set limit switching again considering the
properly. both the actuator and the valve and the delay overrun (turn handwheel back by the amount
time of the controls. of the overrun).
Position transmitter RWG Reduction gearing is not suitable for Exchange reduction gearing.
Measurement range 4 – 20 mA turns/stroke of the actuator.
or maximum value 20 mA cannot
be set.
Limit and/or torque switches do Switch is defective or switch setting is incor- Check setting, if required, reset end positions.
not trip. rect. → Check switches and replace them, if requi-
red.
Switch check
The red test buttons [1] and [2] are used for manual operation of the switches:
1. Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
The red indication light (fault) on the local controls is illuminated.
2. Press push button OPEN to reset the fault (indication light) by operating the
device in the opposite direction.
3. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
4. Press push button CLOSE to reset the fault (indication light) by operating the
device in the opposite direction.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1. Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
2. Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
11.2 Fuses
11.2.1 Fuses within the actuator controls
After removal of local controls, the fuses can be accessed.
Hazardous voltage!
49
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Corrective action AM 01.1/AM 02.1
Figure 58: Access to fuses
[1] Local controls

[2] Signal and control board
[3] Power supply unit
F1/F2 Primary fuses on power supply unit
G fuses F1/F2 AUMA Art. No.:

Size 6.3 x 32 mm
Reversing contactors 1 A T; 500 V K002.277
Power supply≤ 500 V
Reversing contactors 2 A FF; 690 V K002.665
Power supply > 500 V
Thyristor units for motor power up to 1,5 kW 16 A FF; 500 V K001.185
Thyristor units for motor power up to 3,0 kW 30 A FF; 500 V K006.965
Thyristor units for motor power up to 5,5 kW 1 A T; 500 V K002.277
F3 Internal 24 V DC supply
G fuse according to IEC 60127-2/III F3 AUMA Art.no.:

Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 500 mA T; 250 V K001.183
Voltage output (power supply unit) = 115 V 500 mA T; 250 V K001.183
F4 Internal 24 V AC supply (115 V AC) for:

● Heater, switch compartment, reversing contactors control
● PTC tripping device
● for 115 V AC also control inputs OPEN - STOP - CLOSE
G fuse according to IEC 60127-2/III F4 AUMA Art.no.:

Size 5 x 20 mm
Voltage output (power supply unit) = 24 V 1.0 A T; 250 V K004.831
1.6 A T; 250 V K003.131
Voltage output (power supply unit) = 115 V 0.4 A T; 250 V K003.021
Information Only replace fuses with fuses of the same type and value.
→ After replacing the fuses, screw local controls back on again.
Cable damage due to twisting or pinching!

Risk of functional failures.
→ Turn local controls by a maximum of 180°.
→ Carefully assemble local controls to avoid pinching the cables.
50
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Corrective action
11.2.2 Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high surface temperatures

at the actuator, PTC thermistors or thermoswitches are embedded in the motor
winding. The thermoswitch is tripped as soon as the max. permissible winding
temperature has been reached.
The actuator is stopped and the red indication light on the local controls is illuminated.
The motor has to cool down before the operation can be resumed.
Version with thermoswitch (standard)
The actuator can be controlled again once the motor has cooled down (red indication
light goes out).
Version with thermoswitch and additional thermal overload relay within the
controls (option)
The operation may only be resumed once the fault signal (red indication light) has
been reset. The fault signal is reset via the overload relay integrated in the actuator
controls. Therefore the controls have to be opened at the cover and the relay held
down. The relay is located on the contactors.
Version with PTC thermistor (option)
The operation may only be resumed once the fault signal (red indication light) has
been reset. The fault signal is reset via selector switch position Reset of the local
controls.
Figure 59: Selector switch on local controls
51
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Servicing and maintenance AM 01.1/AM 02.1
12. Servicing and maintenance
Damage caused by inappropriate maintenance!

→ Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
→ Only perform servicing and maintenance tasks when the device is switched off.
AUMA
AUMA offer extensive service such as servicing and maintenance as well as customer
Service & Support product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com) .
12.1 Preventive measures for servicing and safe operation
The following measures are required to ensure safe device operation:

6 months after commissioning and then every year
● Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
tightness and sealing.
Respect torques according to manufacturer's details.
● Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
● When rarely operated: Perform test run.
● For devices with output drive A: Press in Lithium soap EP multi-purpose grease
on mineral oil base at the grease nipple with a grease gun.
● Lubrication of the valve stem must be done separately.
Figure 60: Output drive type A
[1] Output drive type A

[2] Grease nipple
Table 11: Grease quantities for bearing of output drive type A

Output drive A 07.2 A 10.2 A 14.2 A 16.2
Quantity [g] 1) 1.5 2 3 5
1) For grease at density r = 0.9 kg/dm³
For enclosure protection IP 68
After continuous immersion:

● Check actuator.
● In case of ingress of water, locate leaks and repair, dry device correctly and
check for proper function.
12.2 Maintenance
Lubrication ● In the factory, the gear housing is filled with grease.
52
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Servicing and maintenance
● Grease change is performed during maintenance

- Generally after 4 to 6 years for modulating duty.
- Generally after 6 to 8 years if operated frequently (open-close duty).
- Generally after 10 to 12 years if operated rarely (open-close duty).
● We recommend exchanging the seals when changing the grease.
● No additional lubrication of the gear housing is required during operation.
12.3 Disposal and recycling
Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
● electronic scrap
● various metals
● plastics
● greases and oils
The following generally applies:
● Greases and oils are hazardous to water and must not be released into the
environment.
● Arrange for controlled waste disposal of the disassembled material or for sepa-
rate recycling according to materials.
● Observe the national regulations for waste disposal.
53
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Technical data AM 01.1/AM 02.1
13. Technical data

Information The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-relevant data sheet.
This data sheet can be downloaded from the Internet at http://www.auma.com in
German and English (indication of commission number required).
13.1 Features and functions of actuator
Type of duty1) Standard:

● SA: Short-time duty S2 - 15 min
● SAR: Intermittent duty S4 - 25 %
Options:
● SA: Short-time duty S2 - 30 min
● SAR: Intermittent duty S4 - 50 %
● SAR: Intermittent duty S5 – 25 %
Torque range Refer to actuator name plate
Output speed Refer to actuator name plate
Motor Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 60034
Motor voltage and frequency Refer to motor name plate
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: Thermoswitches (NC)
Option: PTC thermistors (according to DIN 44082)
Self-locking Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
NOT self-locking: Output speeds up to 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill
while torque acts upon the output drive.
Limit switching Counter gear mechanism for end positions CLOSED and OPEN
Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)
Standard:
● Single switches (1 NC and 1 NO, not galvanically isolated) for each end position
Options:
● Tandem switches (2 NC and 2 NO) for each end position, switches galvanically isolated
● Triple switches (3 NC and 3 NO) for each end position, switches galvanically isolated
● Intermediate position switch (DUO limit switching), adjustable for any position
Torque switching Torque switching adjustable for directions OPEN and CLOSE
Standard:
Single switch (1 NC and 1 NO; not galvanically isolated) for each direction
Option:
Tandem switches (2 NC and 2 NO) for each direction, switches galvanically isolated
Position feedback signal, ana- Potentiometer or 0/4 – 20 mA (RWG)
logue (option)
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
(option)
Running indication Blinker transmitter (standard for SA, option for SAR)
Heater in switch compartment Standard: Resistance type heater, 5 W, 24 V DC, (internal supply)
Motor heater (option) Voltages: 110 – 120 V AC, 220 – 240 V AC or 400 V AC (externally supplied)
Power depending on the size 12.5 – 25 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical
operation.
Option: Handwheel lockable
Connection to controls AUMA plug/socket connector with screw-type connection
54
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Technical data
Valve attachment Standard: B1 according to EN ISO 5210

Options:
A, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drive types: AF, B3D, ED, DD, IB1, IB3
A prepared for stem lubrication
Sensor system
Indication for manual operation Indication whether manual operation is active/not active via switch (1 change-over contact)
(option)
1) For nominal voltage and 40 °C ambient temperature and an average load with running torque or modulating torque according to sepa-
rate technical data. The type of duty must not be exceeded.
Technical data for limit and torque switches

Mechanical lifetime 2 x 106 starts
Silver plated contacts:
U min. 30 V AC/DC
U max. 250 V AC/DC
I min. 20 mA
I max. AC current 5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
I max. DC current 0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 µs)
7 A at 30 V (resistive load)
5 A at 30 V (inductive load, L/R = 3 µs)
Gold plated contacts:
U min. 5V
U max. 30 V
I min. 4 mA
I max. 400 mA
Technical data for blinker transmitter

Mechanical lifetime 107 starts
U min. 10 V AC/DC
U max. 250 V AC/DC
I max. AC current 3 A at 250 V (resistive load)
2 A at 250 V (inductive load, cos phi ≈ 0.8)
I max. DC current 0.25 A at 250 V (resistive load)
Technical data for handwheel activation switches

Mechanical lifetime 106 starts
U min. 12 V DC
U max. 250 V AC
I max. AC current 3 A at 250 V (inductive load, cos phi = 0.8)
I max. DC current 3 A at 12 V (resistive load)
55
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
13.2 Features and functions of actuator controls
Power supply, mains frequency For mains voltage and mains frequency, refer to name plates at the controls and the motor
Permissible variation of the mains voltage: ±10 %
Permissible variation of the mains frequency: ±5 %
Option: Permissible variation of the mains voltage: –10 %
Current consumption Motor current consumption: Refer to motor name plate
Current consumption of the controls depending on the mains voltage:
100 to 120 V AC = max. 575 mA
208 to 240 V AC = max. 275 mA
380 to 500 V AC = max. 160 mA
External supply of the electro- 24 V DC +20 % / –15 %
nics (option) Current consumption: Basic version approx. 200 mA, with options up to 500 mA
Rated power The controls are conceived for the rated motor power, refer to motor name plate
Overvoltage category Category III according to IEC 60364-4–443
Switchgear 1) 2) Standard:
Reversing contactors (mechanically and electrically interlocked) for motor power up to power
class A1
Options:
● Reversing contactors (mechanically and electrically interlocked) for motor power up to
power classes A2 or A3
● Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators)
for AUMA power classes B1, B2 and B3
Auxiliary voltage output Standard:
24 V DC ±5 %, max. 50 mA for supply of the control inputs, galvanically isolated from internal
voltage supply
Option:
115 V AC ±10 %, max. 30 mA for supply of the control inputs3), galvanically isolated from
internal voltage supply
Control Standard:
Control inputs 24 V DC, OPEN - STOP - CLOSE (via opto-isolator, one common), current
consumption: approx. 10 mA per input, observe minimum pulse duration for modulating ac-
tuators
Option:
Control inputs 115 V AC, OPEN - STOP - CLOSE - EMERGENCY (via opto-isolator, one
common), current consumption: approx. 15 mA input
Additional enable inputs for directions OPEN and CLOSE
Status signals Standard:
5 output contacts with gold-plated contacts:
● 4 potential-free NO contacts with one common, max. 250 V AC, 0.5 A (resistive load)
- Default configuration: End position OPEN, end position CLOSED, selector switch
REMOTE, selector switch LOCAL
● 1 potential-free change-over contacts, max. 250 V AC, 0.5 A (resistive load)
- Default configuration: Collective fault signal (torque fault, phase failure, motor protec-
tion tripped)
Options:
● Signals in combination with positioner:
- End position OPEN, end position CLOSED (requires tandem switch within actuator),
selector switch REMOTE, selector switch REMOTE, selector switch LOCAL via 2nd
level selector switch
● 1 potential-free change-over contact, max. 250 V AC, 0.5 A (resistive load)
- Default configuration: Collective fault signal (torque fault, phase failure, motor protec-
tion tripped)
Position feedback signal (option) Galvanically isolated analogue output E2 = 0/4 – 20 mA (load max. 300 Ω)
Local controls Standard:
● Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
● Push buttons OPEN, STOP, CLOSE
● 3 indication lights:
- End position CLOSED (yellow), collective fault signal (red), end position OPEN (green)
Options:
● Special colours for the 3 indication lights
● Protection cover, lockable
● Protection cover with indicator glass, lockable
56
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Technical data
Functions Standard:
● Switch-off mode adjustable
- Limit or torque seating for end position OPEN and end position CLOSED
● Overload protection against excessive torques over the whole travel
● Excessive torque (torque fault) can be excluded from collective fault signal.
● Phase failure monitoring with automatic phase correction
● Push-to-run operation or self-retaining in REMOTE
● Push-to-run operation or self-retaining in LOCAL
● Running indication via blinker transmitter signal of actuator (option) can be activated or
deactivated
Options:
● Positioner
- Position setpoint via analogue input E1 = 0/4 – 20 mA
- Galvanic isolation for position setpoint (0/4 – 20 mA) and position feedback (0/4 – 20
mA)
- Adjustable behaviour on loss of signal
- Adjustable sensitivity (dead band) and pause time
● Positioner for Split Range operation
Motor protection evaluation Standard:
Monitoring of the motor temperature in combination with thermoswitches in the actuator
motor
Options:
● Additional thermal overload relay in the controls in combination with thermoswitches within
the actuator
● PTC tripping device in combination with PTC thermistors in the actuator motor
Electrical connection Standard:
AUMA plug/socket connector (S) with screw-type connection and M-threads
Options:
● Pg-threads, NPT-threads, G-threads, special threads
● Gold-plated control contacts (pins and sockets)
● Parking frame for wall mounting of the disconnected plug
● Protection cover for plug compartment (when plug is removed)
Wiring diagram Refer to name plate
1) The reversing contactors are designed for a lifetime of 2 million starts.
2) For the assignment of AUMA power classes, please refer to electrical data on actuator.
3) Not possible in combination with PTC tripping device
13.3 Service conditions
Use Indoor and outdoor use permissible

Mounting position Any position
Enclosure protection according Standard: IP 68 with AUMA 3-ph AC motor/1-ph AC motor
to EN 60529 According to AUMA definition, enclosure protection IP 68 meets the following requirements:
● Depth of water: maximum 8 m head of water
● Duration of continuous immersion in water: max. 96 hours
● Up to 10 operations during flooding.
● Modulating duty is not possible during continuous immersion.
For actual version, refer to actuator/controls name plate.
Corrosion protection Standard:
● KS: Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration as well as for installation in occasionally or permanently aggressive atmo-
sphere with a moderate pollutant concentration (e.g. in wastewater treatment plants,
chemical industry)
Options:
● KX: Suitable for installation in extremely aggressive atmospheres with high humidity and
high pollutant concentration
● KX-G : same as KX, however aluminium-free version (outer parts)
57
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Installation altitude Standard: ≤ 2,000 m above sea level

Option: > 2,000 m above sea level, please contact AUMA
Pollution degree Pollution degree 4 (when closed) according to 50178
Finish coating Standard: Paint based on polyurethane (powder coating)
Colour Standard: AUMA silver-grey (similar to RAL 7037)
Ambient temperature Standard:
● Open-close duty: –25 °C to +70 °C
● Modulating duty: –25 °C to +60 °C
For actual version, refer to actuator/controls name plate.
Vibration resistance according 1 g, from 10 to 200 Hz
to IEC 60068-2-6 Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength
may not be derived from this. Not valid in combination with gearboxes.
Lifetime AUMA part-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For further
details, please contact AUMA
Weight Refer to separate technical data
13.4 Further information
EU Directives ● Electromagnetic Compatibility (EMC): (2004/108/EC)

● Low Voltage Directive: (2006/95/EC)
● Machinery Directive: (2006/42/EC)
58
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Spare parts
14. Spare parts

14.1 Multi-turn actuators SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
59
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Spare parts AM 01.1/AM 02.1
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. Designation Type No. Designation Type
001.0 Housing Sub-assembly 553.0 Mechanical position indicator Sub-assembly
002.0 Bearing flange Sub-assembly 554.0 Socket carrier with motor cable har- Sub-assembly
ness
003.0 Hollow shaft with worm wheel Sub-assembly 556.0 Potentiometer for position transmitter Sub-assembly
005.0 Drive shaft Sub-assembly 556.1 Potentiometer without slip clutch Sub-assembly
005.1 Motor coupling on output drive shaft 557.0 Heater Sub-assembly
005.3 Manual drive coupling 558.0 Blinker transmitter including pins at Sub-assembly
wires (without impulse disc and insula-
tion plate)
009.0 Planetary gear for manual drive Sub-assembly 559.0-1 Control unit with torque switching Sub-assembly
heads and switches
017.0 Torque lever Sub-assembly 559.0-2 Control unit with magnetic limit and Sub-assembly
torque transmitter (MWG) for Non-
intrusive version in combination with
AUMATIC integral controls
018.0 Gear segment 560.0-1 Switch stack for direction OPEN Sub-assembly
019.0 Crown wheel 560.0-2 Switch stack for direction CLOSE Sub-assembly
022.0 Drive pinion II for torque switching Sub-assembly 560.1 Switch for limit/torque switching Sub-assembly
023.0 Output drive wheel for limit switching Sub-assembly 560.2 Switch case
024.0 Drive wheel for limit switching Sub-assembly 566.0 Position transmitter RWG Sub-assembly
025.0 Locking plate Sub-assembly 566.1 Potentiometer for RWG without slip Sub-assembly
clutch
058.0 Wire for protective earth (pin) Sub-assembly 566.2 Electronic board RWG Sub-assembly
070.0 Motor (VD motor incl. no. 079.0) Sub-assembly 566.3 Wire harness for RWG Sub-assembly
079.0 Planetary gear for motor drive Sub-assembly 567.1 Slip clutch for potentiometer/RWG Sub-assembly
(SA/SAR 07.2 — 16.2 for VD motor)
155.0 Reduction gearing Sub-assembly 568.1 Stem protection tube (without cap)
500.0 Cover for switch compartment Sub-assembly 568.2 Cap for stem protection tube
501.0 Socket carrier (complete with sockets) Sub-assembly 568.3 V-seal
502.0 Pin carrier without pins Sub-assembly 574.1 Radial seal output drive A for ISO
flange
503.0 Socket for controls Sub-assembly 575.1 Stem nut type A
504.0 Socket for motor Sub-assembly 583.0 Motor coupling on motor shaft Sub-assembly
505.0 Pin for controls Sub-assembly 583.1 Pin for motor coupling
506.0 Pin for motor Sub-assembly 584.0 Retaining spring for motor coupling Sub-assembly
507.0 Plug cover Sub-assembly S1 Seal kit, small Set
511.0 Threaded plug Sub-assembly S2 Seal kit, large Set
514.0 Output drive form A (without stem nut) Sub-assembly
514.1 Axial needle roller bearing Sub-assembly
516.0 Output drive D Sub-assembly
535.1 Snap ring
539.0 Screw plug Sub-assembly
542.0 Handwheel with ball handle Sub-assembly
549.0 Output drive B1/B3/B4/C Sub-assembly
549.1 Output drive sleeve B1/B3/B4/C
60
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Spare parts
14.2 Actuator controls AUMA MATIC AM 01.1/AM 02.1
61
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Spare parts AM 01.1/AM 02.1
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. Designation Type
001.0 Housing
002.0 Local controls Sub-assembly
002.5 Selector switch Sub-assembly
003.0 Local controls board Sub-assembly
003.1 Primary fuse
003.2 Fuse cover
004.0 Carrier for contactors
006.0 Power supply including mounting plate Sub-assembly
006.1 Secondary fuse F3
006.2 Secondary fuse F4
008.0 Interface board Sub-assembly
008.1 Interface board
008.2 Cover plate for interface board
009.0 Logic board Sub-assembly
013.0 Adapter board
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Plug cover Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
S Seal kit Set
62
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Certificates
15. Certificates
15.1 Declaration of Incorporation and EC Declaration of Conformity
63
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
Index AM 01.1/AM 02.1
I
Index Identification 8
Indication lights 27
A Indications 27
Accessories (electrical 21 Indicator disc 27 , 38
connection) Input ranges 43
Accessories for assembly 15 Inspection record 9
Actual value 43 Intermediate frame 23
Actuator operation from remo- 25 Intermediate positions 33
te
Ambient temperature 58 L
Analogue signals 29 Limit seating 40
Applications 5 Limit switching 32 , 35
Assembly 11 Local control 24
Local controls 24
B Loss of signal 43
Behaviour on loss of signal 43 Low temperature version 30
Blinker transmitter: activa- 42 Lubrication 52
te/deactivate
M
C Mains frequency 18
Cable set 21 Mains voltage 18
Collective fault signal 27 , 29 Maintenance 5 , 52 , 52
Commission number 9 Manual operation 24
Commissioning 5 Mechanical position indicator 27 , 38
Commissioning – controls 40 Motor heater 20
Connecting cable 21 Motor operation 24
Control 9
Corrective action 49 N
Corrosion protection 10 , 57 Name plate 8 , 18
Cross sections 18
Current consumption 17 O
Operation 5 , 24
D Output drive type A 12
DUO limit switching 33 Output drive types B, B1, B2, 11
Dead band 46 B3, B4, and E
Dead time 47
Declaration of Incorporation 63 P
Direction of rotation 34 PTC tripping device 36
Directives 5 Packaging 10
Disposal 53 Parking frame 22
Double sealed 23 Position indicator 38
Position transmitter RWG 37
E Positioner 43
EC Declaration of Conformity 63 Positioner adjustment 45
EMC 17 Positioner sensitivity 46
EMERGENCY command 47 Potentiometer 36
Earth connection 23 Power supply 17 , 18
Electrical connection 17 Protection cover 22
Electronic position transmitter 37 Protection on site 17
Enclosure protection 57 Protective measures 5
Push-to-run operation: set 41
H
Handwheel 11 Q
Heat-up time 30 Qualification of staff 5
64
SA 07.2 – SA 16.2/SAR 07.2 – SAR 16.2
AM 01.1/AM 02.1 Index
R
RWG 37
Range of application 5
Recycling 53
Remote actuator operation 25
Running indication 27 , 27
Running indication: activa- 42
te/deactivate
S
Safety instructions 5
Safety instructions/warnings 5
Self-retaining: set 41
Service 52
Service conditions 57
Servicing 52
Setpoint 43
Short-circuit protection 17
Signal type 43
Signals 29
Signals (analogue) 29
Spare parts 59
Standards 5
Stem nut 13
Stem protection tube 15
Storage 10
Support 52
Switch check 49
T
Technical data 54
Technical data for switches 55
Terminal plan 17
Test run 34
Torque fault signal: activa- 42
te/deactivate
Torque seating 40
Torque switching 31
Transport 10
Type and size 8
Type of current 18
Type of seating: set 40
V
Valve stem 15
W
Wall bracket 21
Wiring diagram 9 , 17
65
AUMA worldwide
Europe AUMA ACTUATORS Ltd. Auma Endüstri Kontrol Sistemleri Limited

UK Clevedon, North Somerset BS21 6TH irketi
AUMA Riester GmbH & Co. KG Tel +44 1275 871141 TR 06810 Ankara
Fax +44 1275 875492 Tel+90 312 217 32 88
Plant Müllheim [email protected] Fax+90 312 217 33 88
DE 79373 Müllheim www.auma.co.uk [email protected]
Tel +49 7631 809 - 0 www.megaendustri.com.tr
Fax +49 7631 809 - 1250 AUMA ITALIANA S.r.l. a socio unico
[email protected] IT 20023 Cerro Maggiore (MI) AUMA Technology utomations Ltd.
www.auma.com Tel +39 0331 51351 UA 02099 Kiyiv
Fax +39 0331 517606 Tel+38 044 586-53-03
Plant Ostfildern - Nellingen [email protected] Fax+38 044 586-53-03
DE 73747 Ostfildern www.auma.it [email protected]
Tel +49 711 34803 - 0
Fax +49 711 34803 - 3034 AUMA BENELUX B.V. Africa
[email protected] NL 2314 XT Leiden
Tel +31 71 581 40 40 AUMA South Africa (Pty) Ltd.
Service-Center Köln Fax +31 71 581 40 49 ZA 1560 Springs
DE 50858 Köln [email protected] Tel +27 11 3632880
Tel +49 2234 2037 - 900 www.auma.nl Fax +27 11 8185248
Fax +49 2234 2037 - 9099 [email protected]
[email protected] AUMA Polska Sp. z o.o.
PL 41-219 Sosnowiec A.T.E.C.
Service-Center Magdeburg Tel +48 32 783 52 00 EG Cairo
DE 39167 Niederndodeleben Fax +48 32 783 52 08 Tel +20 2 23599680 - 23590861
Tel +49 39204 759 - 0 [email protected] Fax +20 2 23586621
Fax +49 39204 759 - 9429 www.auma.com.pl [email protected]
[email protected]
OOO Priwody AUMA CMR Contrôle Maintenance Régulation
Service-Center Bayern RU 124365 Moscow a/ya 11 TN 1002 Tunis
DE 85386 Eching Tel +7 495 221 64 28 Tel +216 71 903 577
Tel +49 81 65 9017- 0 Fax +7 495 221 64 38 Fax +216 71 903 575
Fax +49 81 65 9017- 2018 [email protected] [email protected]
[email protected] www.auma.ru www.cmr-tunisie.net
AUMA Armaturenantriebe GmbH ERICHS ARMATUR AB MANZ INCORPORATED LTD.

AT 2512 Tribuswinkel SE 20039 Malmö NG Port Harcourt
Tel +43 2252 82540 Tel +46 40 311550 Tel +234-84-462741
Fax +43 2252 8254050 Fax +46 40 945515 Fax +234-84-462741
[email protected] [email protected] [email protected]
www.auma.at www.erichsarmatur.se www.manzincorporated.com
AUMA (Schweiz) AG GRØNBECH & SØNNER A/S America

CH 8965 Berikon DK 2450 København SV
Tel +41 566 400945 Tel+45 33 26 63 00 AUMA ACTUATORS INC.
Fax +41 566 400948 Fax+45 33 26 63 21 US PA 15317 Canonsburg
[email protected] [email protected] Tel +1 724-743-AUMA (2862)
www.g-s.dk Fax +1 724-743-4711
AUMA Servopohony spol. s.r.o. [email protected]
CZ 250 01 Brandýs n.L.-St.Boleslav IBEROPLAN S.A. www.auma-usa.com
Tel +420 326 396 993 ES 28027 Madrid
Fax +420 326 303 251 Tel+34 91 3717130 AUMA Argentina Representative Office
[email protected] Fax+34 91 7427126 AR 1609 Boulogne
www.auma.cz [email protected] Tel/Fax +54 232 246 2283
[email protected]
OY AUMATOR AB D. G. Bellos & Co. O.E.
FI 02230 Espoo GR 13671 Acharnai Athens AUMA Automação do Brasil Ltda.
Tel +358 9 5840 22 Tel+30 210 2409485 BR São Paulo
Fax +358 9 5840 2300 Fax+30 210 2409486 Tel +55 11 8114-6463
[email protected] [email protected] [email protected]
www.aumator.fi
SIGURD SØRUM AS AUMA Chile Representative Office
AUMA France S.A.R.L. NO 1300 Sandvika CL 9500414 Buin
FR 95157 Taverny Cedex Tel+47 67572600 Tel +56 2 821 4108
Tel +33 1 39327272 Fax+47 67572610 Fax +56 2 281 9252
Fax +33 1 39321755 [email protected] [email protected]
[email protected]
www.auma.fr INDUSTRA TROY-ONTOR Inc.
PT 2710-297 Sintra CA L4N 8X1 Barrie Ontario
Tel+351 2 1910 95 00 Tel +1 705 721-8246
Fax+351 2 1910 95 99 Fax +1 705 721-5851
[email protected] [email protected]
66
AUMA worldwide
Ferrostaal de Colombia Ltda. AUMA Actuators Middle East W.L.L.

CO Bogotá D.C. AE 15268 Salmabad 704
Tel +57 1 401 1300 Tel +973 17877377
Fax+57 1 416 5489 Fax +973 17877355
www.ferrostaal.com
PERFECT CONTROLS Ltd.
PROCONTIC Procesos y Control HK Tsuen Wan, Kowloon
Automático Tel +852 2493 7726
EC Quito Fax +852 2416 3763
Tel +593 2 292 0431 [email protected]
Fax +593 2 292 2343
[email protected] DW Controls Co., Ltd.
KR 153-702 Seoul
Corsusa International S.A.C. Tel +82 2 2624 3400
PE Miraflores - Lima Fax +82 2 2624 3401
Tel +511444-1200 / 0044 / 2321 [email protected]
Fax +511444-3664 www.actuatorbank.com
[email protected]
www.corsusa.com Sunny Valves and Intertrade Corp. Ltd.
TH 10120 Yannawa Bangkok
PASSCO Inc. Tel +66 2 2400656
PR 00936-4153 San Juan Fax +66 2 2401095
Tel +18 09 78 77 20 87 85 [email protected]
Fax +18 09 78 77 31 72 77 www.sunnyvalves.co.th/
[email protected]
Top Advance Enterprises Ltd.
Suplibarca TW Jhonghe City Taipei Hsien (235)
VE Maracaibo Estado, Zulia Tel +886 2 2225 1718
Tel +58 261 7 555 667 Fax +886 2 8228 1975
Fax +58 261 7 532 259 [email protected]
[email protected] www.auma-taiwan.com.tw
Asia Australia
AUMA Actuators (Tianjin) Co., Ltd. BARRON GJM Pty. Ltd.
CN 300457 Tianjin AU NSW 1570 Artarmon
Tel +86 22 6625 1310 Tel +61 294361088
Fax +86 22 6625 1320 Fax +61 294393413
www.auma-china.com www.barron.com.au
AUMA INDIA PRIVATE LIMITED

IN 560 058 Bangalore
Tel +91 80 2839 4656
Fax +91 80 2839 2809
[email protected]
www.auma.co.in
AUMA JAPAN Co., Ltd.

JP 211–0016 Nakaharaku, Kawasaki-shi
Kanagawa
Tel +81 44 863 8371
Fax +81 44 863 8372
[email protected]
www.auma.co.jp
AUMA ACTUATORS (Singapore) Pte Ltd.

SG 569551 Singapore
Tel +65 6 4818750
Fax +65 6 4818269
[email protected]
www.auma.com.sg
67
AUMA Riester GmbH & Co. KG
P.O.Box 1362
D 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com
Y004.903/003/en/4.12
For detailed information on AUMA products refer to the Internet: www.auma.com

AUMA Electric Actuator (DALIAN DV Valve)

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Actuator Type 1

No. DESCRIPTION UNITS SELLER's DATA

Operation instructions Assembly, operation, commissioning

Read operation instructions first.

Purpose of the document:

Table of contents Page

5.3.1 Controls mounted to wall bracket 21

10.8. Controls: close 48

Operation Prerequisites for safe and smooth operation:

The following applications are not permitted, e.g.:

The following warnings draw special attention to safety-relevant procedures in these

Indicates an imminently hazardous situation with a high level of risk. Failure

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

Potentially hazardous situation. Failure to observe this warning may result in

Arrangement and typographic structure of the warnings

Type of hazard and respective source!

Safety alert symbol warns of a potential personal injury hazard.

The following references and symbols are used in these instructions:

Symbol for CLOSED (valve closed)

[1] Actuator name plate

[1] Type and size of actuator

[1] Type and size of the controls

Multi-turn actuator Definition in compliance with EN ISO 5210:

3. Transport, storage and packaging

Danger of corrosion due to inappropriate storage!

4.1 Mounting position

4.2 Handwheel fitting

1. If required, fit spacer [1] onto input shaft [2].

Danger of corrosion due to damage to paint finish and condensation!

4.3.1 Output drive types B, B1 – B4 and E

Figure 5: Output drive

[1] Output drive types B, B1 – B4, E and C

Information Spigot at flanges should be loose fit.

1. Check if mounting flanges fit together.

Table 1: Tightening torques for screws

4.3.2 Output drive type A

4.3.2.1 Stem nut: finish machining

[1] Stem nut

1. Remove spigot ring [3] from output drive.

Figure 7: Assembly with output drive type A

[1] Valve stem

Table 2: Tightening torques for screws

4.4 Accessories for assembly

4.4.1 Stem protection tube for rising valve stem

[1] Cap for stem protection tube

1. Seal thread with hemp, Teflon tape, or thread sealing material.

Figure 10: Mounting positions C and D

4.5.1 Mounting positions: modify

1. Loosen screws and remove the local controls.

Cable damage due to twisting or pinching!

5. Fasten screws evenly crosswise.

Danger due to incorrect electrical connection

Table 3: Current consumption controls

Table 4: Maximum permissible protection

[1] Type of current

Cross sections AUMA plug/socket connector:

5.2.1 Terminal compartment: open