Intrinsically Safe Windobserver Anemometer: User Manual
Intrinsically Safe Windobserver Anemometer: User Manual
Intrinsically Safe Windobserver Anemometer: User Manual
WindObserver
Anemometer
User Manual
Intentionally Blank
WARNING:
ENSURE CORRECT
SUPPLY VOLTAGE
IS SELECTED ON
POWER SUPPLY
BEFORE
INSTALLATION
1. FOREWORD ...................................................................................................................................................... 6
2. PACKING LIST................................................................................................................................................. 6
3. INSTALLATION............................................................................................................................................... 7
3.1 Mounting ...................................................................................................................................................... 7
3.2 Alignment ..................................................................................................................................................... 7
3.3 Sealing .......................................................................................................................................................... 7
3.4 Corrosion ...................................................................................................................................................... 7
3.5 Earthing ........................................................................................................................................................ 7
3.6 Cabling.......................................................................................................................................................... 7
3.7 General.......................................................................................................................................................... 7
4. SYSTEM OPERATION .................................................................................................................................... 8
4.1 Wind Measurement ...................................................................................................................................... 8
4.1.1 Measurement Sampling Rates and Averages ...................................................................................... 8
4.2 System Configuration .................................................................................................................................. 8
4.3 Default System Configuration .................................................................................................................... 8
5. CONNECTION TO A PC OR OTHER DEVICE ........................................................................................... 9
6. USING THE ANEMOMETER WITH A COMPUTER AND YOUR SOFTWARE.................................10
6.1 Digital Serial Output Formats ...................................................................................................................10
6.2 Digital Format Notes .................................................................................................................................13
6.3 Status Code .................................................................................................................................................13
7. ANEMOMETER SOFTWARE COMMANDS.............................................................................................15
7.1 Configuration Mode...................................................................................................................................15
7.2 Polled Operation ........................................................................................................................................15
7.3 Output Mode ..............................................................................................................................................15
7.4 Output Units ...............................................................................................................................................15
7.5 Measurement Average ...............................................................................................................................15
7.6 Output String Padding ...............................................................................................................................15
7.7 Baud Rate ...................................................................................................................................................16
7.8 Sample Period ............................................................................................................................................16
7.9 Parity ...........................................................................................................................................................16
7.10 Vertical Padding.......................................................................................................................................16
7.11 Unit Identification ....................................................................................................................................16
7.12 Diagnostics ...............................................................................................................................................16
8. DRAWINGS.....................................................................................................................................................17
1086-G-045 Anemometer Installation Details ...............................................................................................17
Drawing 1360-G-026 Issue 1, Type IIc I.S. Anemometer Dimensions .......................................................18
Drawing 1360-G-028 I.S. Issue 3, WindObserver II System Diagram Sheet 1 of 2 ...................................19
Drawing 1360-G-028 Issue 3, I.S. WindObserver II System Diagram Sheet 2 of 2 ...................................20
Drawing 1360-M-039 Issue 3, I.S.Terminal Arrangement ...........................................................................21
1360-G-043 I.S. PCI Unit ................................................................................................................................22
9.1 Anemometer Specification ........................................................................................................................23
9.1.1 I.S. Rating - European ........................................................................................................................23
9.1.2 Measurement Characteristics .............................................................................................................23
9.1.3 Temperature Characteristics ..............................................................................................................23
9.1.4 Anem. Electrical .................................................................................................................................23
9.1.5 Environmental .....................................................................................................................................23
9.1.6 EMC ....................................................................................................................................................23
9.1.7 Material ...............................................................................................................................................23
9.1.8 Serial Interface ....................................................................................................................................24
9.1.9 Physical ...............................................................................................................................................24
9.1.10 Connector ..........................................................................................................................................24
10. POWER AND COMMUNICATIONS INTERFACE.................................................................................25
10.1 PCI ............................................................................................................................................................25
10.1.1 External Connections .......................................................................................................................25
1. FOREWORD
This manual refers to the Gill Instruments Ltd Intrinsically Safe WindObserver ultrasonic
anemometer. It is an extremely sophisticated instrument and to achieve optimum
performance we recommend that you read the whole of this manual before proceeding
further with use.
2. PACKING LIST
3. INSTALLATION
The unit must be installed in accordance with the Control Drawing
1360-G-028, Section 8. Note that the PCI box is mounted in the Safe
area.
3.1 Mounting
The Anemometer should be mounted on a suitable surface as defined in drawing 1086-G-
045 shown in Section 8, using the mounting kit supplied and described in the Packing
List. The anemometer does not require any adjustment.
Do NOT remove the black “rubber” transducer caps. Take care not to knock the
four transducer arms. All the time the WindObserver is not in its final location, it
should be protected from damage by keeping it in its original packaging, treating it
as a delicate instrument.
Warranty is void if the case is removed.
3.2 Alignment
The anemometer should be set to point North, see drawing 1360-G-026 as shown in
Section 8, (or to some other known reference direction). This is facilitated by slots in the
base for the mounting screws, which allow rotation of the anemometer for fine alignment.
3.3 Sealing
The connector area at the base of the anemometer should not be directly exposed to
moisture or solvents, as whilst the connectors are sealed when mated, the anemometer is
vented to air at the base to avoid pressure build up. Therefore use the gasket provided
in the mounting kit.
3.4 Corrosion
Careful note should be taken of the possibility of galvanic corrosion by incorrect
mounting. It is vital that only stainless steel fixings are used and that the instrument is
insulated from the mounting surface with the rubber gasket. This will ensure that the
anemometer will provide long service under extreme conditions.
3.5 Earthing
The system must be earthed in accordance with local or national regulations. Intrinsically
safe operation will be affected if incorrectly earthed.
3.6 Cabling
Ensure that strain relief measures are employed when installing the cables. Do not allow
the whole weight of the cable to be applied to the connector (see also Para 10.1.6).
3.7 General
DO NOT attempt to remove or unscrew any fixing. Any unauthorised adjustment of the
unit could affect intrinsic safety and will void the warranty.
4. SYSTEM OPERATION
There are two modes of operation, as follows:
Wind measurement Normal operating mode
System configuration Used to reconfigure system. See Section 7.
The block averages of 19 and 4 measurements are due to the last sample period being
required for measurement scaling and output formatting.
The PCI supplies power to the anemometer electronics and provides conversion of the
RS422 signal sent by the anemometer to the RS232 signal required by the PC. The PCI
requires connection to the mains; for more details refer to Section 10. Computers other
than IBM PCs or other compatibles may require a customised cable for connection to the
PCI.
The anemometer outputs wind data through a single 20 way circular connector in the
base. Details of the pin allocations can be found in Section 9. Data is provided in Digital
format.
The selection of different baud rates and data formats require the user to confirm the
selection so that the interface between the device and the anemometer cannot be set in a
mode that is not valid for both units.
Mode 1
ASCII, UV, Continuous
<STX><ID>,±UUU.UU,±VVV.VV,U,SS,<ETX>CC<CR><LF>
where:
<STX> - Start of string character (ASCII value 2)
<ID> - Anemometer IDentification (A-Z)
±UUU.UU - ‘U’ axis velocity (*1)
±VVV.VV - ‘V’ axis velocity (*2)
U - Units (M=m/s, N=knots, P=mph, K=kph, F=fpm)
SS - Status data
<ETX> - End of string character (ASCII value 3)
CC - Checksum of all Characters between <STX> and <ETX>
(HEX byte)
<CR><LF> - Carriage Return and LineFeed
Mode 2
ASCII, Polar, Continuous
<STX><ID>,DDD,MMM.MM,U,SS,<ETX>CC<CR><LF>
where:
<STX> - Start of string character (ASCII value 2)
<ID> - Anemometer IDentification (A-Z)
DDD - Direction in degrees
MMM.MM - Wind Magnitude (*3)
U - Units (M=m/s, N=knots, P=mph, K=kph, F=fpm)
SS - Status data
<ETX> - End of string character (ASCII value 3)
CC - Checksum of all Characters between <STX> and <ETX>
(HEX byte)
<CR><LF> - Carriage Return and LineFeed
Mode 3
ASCII, UV, Polled
where:
<STX><ID>,±UUU.UU,±VVV.VV,U,SS,<ETX>CC<CR><LF>
<STX> - Start of string character (ASCII value 2)
<ID> - Anemometer IDentification (A-Z)
±UUU.UU - ‘U’ axis velocity (*1)
±VVV.VV - ‘V’ axis velocity (*2)
U - Units (M=m/s, N=knots, P=mph, K=kph, F=fpm)
SS - Status data
<ETX> - End of string character (ASCII value 3)
CC - Checksum of all Characters between <STX> and <ETX>
(HEX byte)
<CR><LF> - Carriage Return and LineFeed
Mode 4
ASCII, Polar, Polled
where:
<STX><ID>,DDD,MMM.MM,U,SS,<ETX>CC<CR><LF>
<STX> - Start of string character (ASCII value 2)
<ID> - Anemometer IDentification (A-Z)
DDD - Direction in degrees
MMM.MM - Wind Magnitude (*3)
U - Units (M=m/s, N=knots, P=mph, K=kph, F=fpm)
SS - Status data
<ETX> - End of string character (ASCII value 3)
CC - Checksum of all Characters between <STX> and <ETX>
(HEX byte)
<CR><LF> - Carriage Return and LineFeed
(*1 ) In Feet Per Minute output mode, the string changes to ±UUUU.U
(*2 ) In Feet Per Minute output mode, the string changes to ±VVVV.V
(*3 ) In Feet Per Minute output mode, the string changes to MMMM.M
Mode 5
ASCII, UV, Polled, No Tri-State
where:
<STX><ID>,±UUU.UU,±VVV.VV,U,SS,<ETX>CC<CR><LF>
<STX> - Start of string character (ASCII value 2)
<ID> - Anemometer IDentification (A-Z)
±UUU.UU - ‘U’ axis velocity (*1)
±VVV.VV - ‘V’ axis velocity (*2)
U - Units (M=m/s, N=knots, P=mph, K=kph, F=fpm)
SS - Status data
<ETX> - End of string character (ASCII value 3)
CC - Checksum of all Characters between <STX> and <ETX>
(HEX byte)
<CR><LF> - Carriage Return and LineFeed
Mode 6
ASCII, NMEA, continuous
where
$IIMWV,Wc1,R,Wc2,Units,Valid,*cc<CR><LF>
‘$’ - Start of string character
‘II’ - Integrated instrument
‘MWV’ - Mean wind direction and velocity
Wc1 - Wind component 1
‘R’ - Relative wind measurement
Wc2 - Wind component 2
Units - Units ident
Valid - Valid flag
‘*’ - Checksum delimiter
cc - Checksum
Units Field
Value Units
M m/s
N Knots
P MPH
K kph
F FPM
Valid Field
‘A’ Valid measurement
‘V’ Invalid measurement
Checksum Field
Exclusive OR of all characters between ‘$’ and ‘*’ reported as ASCII hex.
2) The checksum is the EXCLUSIVE OR of the 8 data bits of each character between
and excluding <STX> and <ETX>. The HEX value of the most significant and least
significant four bits of the result are converted to 2 ASCII characters for transmission.
3) If the anemometer detects a checksum error in the non-volatile memory, the following
ASCII string is output in place of the normal output:
**NO CONFIGURATION DATA**<CR><LF>.
4) In fixed field mode an error will result in value +99.999 for UV and Magnitude and
999 for direction being reported.
Code 00 - O.K.
This indicates that the system is operating correctly. The transducers signals are within
the required limits and no memory faults have occurred.
NOTE Should any of these status codes other than code 00 appear consistently then the
unit will need to be returned to the manufacturer for repair.
The unit will only accept the following commands when in configuration mode:
7.9 Parity
8 Data, No Parity F1
8 Data, Even Parity F2
8 Data, Odd Parity F3
7.12 Diagnostics
Read Serial Number and Type D1
Read S/W Version D2
Read System Configuration D3
8. DRAWINGS
GLAND PLATE
9.1.5 Environmental
Altitude 0 to 3000m
Humidity 0 to 100% RH
Moisture ingress IP66
9.1.6 EMC
Emissions EN 61000-6-4:2007
Immunity EN 61000-6-1:2007
9.1.7 Material
316 Stainless Steel
9.1.9 Physical
Size 380mm x 210mm
Weight 2kg
9.1.10 Connector
Hirose, 20 way socket
Connector pin Designation
1 Not Used
2 RS422_TXB (+)
3 RS422_TXA (-)
4 RS422_RXB (+)
5 RS422_RXA (-)
6 Supply V+
7 Not Used
8 Not Used
9 Not Used
10 Not Used
11 Not Used
12 Not Used
13 Not Used
14 Supply V-
15 Not Use
16 Not Used
17 Not Used
18 Not Used
19 Not Used
20 Not Used
10.1 PCI
For use with single intrinsically safe anemometers.
For Connector Pin and Cable Assignments please refer to Section 8, Drawing 1360-G-
028.
Standard RS422 and RS232 drivers are provided for the user to connect and communicate
with the Anemometer for Wind data or change its configuration. For connection details
refer to Section 8, Drawing 1360-G-028.
Anemometer
The anemometer is supplied with a 3-Metre long, 3 pair, 24 AWG, screened, 9mm
diameter test cable.
The cable between the Anemometer and the PCI should be a 3 pair screened and / or
armoured, and have a minimum of 0.75mm cross sectional area and a maximum of
2.5mm cross sectional area.
The cable should meet the requirements of the Sira Certificate on Page 32 and Cable
Parameters.
Do not attach the screen of the anemometer to earth at the junction box; it must be
attached to terminals 19 and 20 of the PCI via the field cable screen.
If armour cable is used the armour must be connected to earth. DO NOT join to the cable
screen.
10.1.8 Environmental
Humidity 5 to 90% RH
Moisture Ingress IP65
o o
Ambient Operating -30 C to +40 C
o o
Storage -50 C to +75 C
10.1.9 Material
316 Stainless Steel
10.1.10 EMC
Emissions EN 61000-6-4:2007
Immunity EN 61000-6-1:2007
10.1.11 Physical
Size 32.5cm x 31.5cm x 17.5cm
Weight 9.5kg
APPENDIX 1
SUMMARY OF ABBREVIATIONS USED IN THIS MANUAL
AC Alternating Current
ANEM Anemometer
CR Carriage Return
DC Direct Current
DEG DEGrees
GND GrouND
HEX Hexadecimal
HZ Hertz
KM KiloMetre
LF Line Feed
M3 Operating Mode 3
M4 Operating Mode 4
mA MilliAmperes
mm MilliMetres
ms MilliSecond
RH Relative Humidity
RI Ring Initiate
RX Receive
SEC SECond
S/W SoftWare
TX Transmit
V Volts
V+ positive Voltage
V- negative Voltage
VA VoltAmperes
APPENDIX 2
PRODUCT APPROVALS
SIRA CERTIFICATION
ELECTRICAL CONFORMITY