Conversion of Waste Cooking Oil Into Biodiesel Using Heterogenous Catalyst Derived From Cork Biochar
Conversion of Waste Cooking Oil Into Biodiesel Using Heterogenous Catalyst Derived From Cork Biochar
Conversion of Waste Cooking Oil Into Biodiesel Using Heterogenous Catalyst Derived From Cork Biochar
Conversion of waste cooking oil into biodiesel using heterogenous catalyst de-
rived from cork biochar
Shashi Kant Bhatia, Ranjit Gurav, Tae-Rim Choi, Hyun Joong Kim, Soo-Yeon
Yang, Hun-Suk Song, Jun Young Park, Ye-Lim Park, Yeong-Hoon Han, Yong-
Keun Choi, Sang-Hyoun Kim, Jeong-Jun Yoon, Yung-Hun Yang
PII: S0960-8524(20)30141-3
DOI: https://doi.org/10.1016/j.biortech.2020.122872
Reference: BITE 122872
Please cite this article as: Kant Bhatia, S., Gurav, R., Choi, T-R., Joong Kim, H., Yang, S-Y., Song, H-S., Young
Park, J., Park, Y-L., Han, Y-H., Choi, Y-K., Kim, S-H., Yoon, J-J., Yang, Y-H., Conversion of waste cooking oil
into biodiesel using heterogenous catalyst derived from cork biochar, Bioresource Technology (2020), doi: https://
doi.org/10.1016/j.biortech.2020.122872
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Conversion of waste cooking oil into biodiesel using heterogenous catalyst derived from
cork biochar
Shashi Kant Bhatiaa,b, Ranjit Gurava, Tae-Rim Choia, Hyun Joong Kima, Soo-Yeon Yanga,
Hun-Suk Songa, Jun Young Parka, Ye-Lim Parka, Yeong-Hoon Hana, Yong-Keun Choia,
Sang-Hyoun Kimc, Jeong-JunYoond, Yung-Hun Yanga,b *
Abstract
In this study, a heterogeneous catalyst prepared by pyrolysis of waste cork (Quercus suber)
was used for the transesterification of waste cooking oil (WCO). Physicochemical properties
of the synthesized biochar catalyst were studied using BET, SEM, FTIR, and XRD. The
maximum fatty acids methyl esters (FAMEs) conversion (98%) at alcohol: oil (25:1), catalyst
loading (1.5% w/v) and temperature 65 °C. Biodiesel produced from WCO (Canola oil)
Properties of produced biodiesel were analysed as cetane number (CN) 50.56, higher heating
value (HHV) 39.5, kinematic viscosity (ʋ) 3.9, and density (ρ) 0.87.
1. Introduction
In the present scenario, most of the energy demands are fulfilled by utilizing fossil based
fuels. These energy resources are non-renewable, and overexploitation of these fuels will
result in an energy crisis in few coming decades (Meena et al., 2019; Sindhu et al., 2016).
There is a need to explore alternative sources of energy that are renewable to full fill the ever
increasing energy demand (Parthiba Karthikeyan et al., 2018; Patel et al., 2019; Toor et al.,
2020). Biodiesel is gaining worldwide attraction in the energy sector due to its production
from renewable feedstocks (Anto et al., 2020; Bhatia et al., 2019b; Nguyen et al., 2020). It is
biodegradable in nature, have minimum sulfur content and can be used in existing engines
without any modification (Ma et al., 2018). Biodiesel is composed of fatty acid alkyl esters
derived from transesterification of oils with alcohol (Bhatia et al., 2017a). Oil is present in the
form of triacylglycerol in living organisms. Biodiesel production from various edible (castor
oil, sunflower oil, mustard oil) and non-edible oils (jatropha oil, jojoba oil, pongamia oil)
have been reported (Baskar et al., 2018; Bhatia et al., 2018; Thushari & Babel, 2018).
Utilization of edibles oils has food security issue while non-edible oils crops require extra
land for cultivation which restrict their use at a large scale. To make the biodiesel production
process more economic there is a need to find alternative sources of raw material (Bhatia et
al., 2020).
Waste cooking oil (WCO) is the oil that left after the deep frying process can be a
suitable option for biodiesel production. According to a published report, there is almost 16.5
million tons of WCO is produced every year (Loizides et al., 2019). Management of WCO is
also an issue as its disposal in open space affects flora and fauna due to its lower solubility in
water (Singh-Ackbarali et al., 2017). The collection of WCO and its conversion into biodiesel
may help to solve its disposal problem and will contribute to the energy sector. Biodiesel is
catalysts. Alkali catalysts have a saponification problem and result in difficulty in product
separation (Kolhe et al., 2017). Concentrated sulfuric acid is able to catalyze esterification
generate a lot of wastewater (Li et al., 2014). Theses waste requires extra treatment which
add in cost and a matter of environmental concern. The use of enzymes is a costly process as
their production is not economic and easily loose activity during the reaction (Badoei-dalfard
et al., 2019). Recently there has been a renewed interest to use heterogeneous catalysts
(biochar) for biodiesel production as these can be easily recovered after the reactions and
reused several times (Jamil et al., 2018; Oliveira et al., 2017). Heterogeneous catalysts
derived from different resources such as eggshell, mollusk shell, chicken manure, algal
biomass and rice husk etc. have been reported for biodiesel production using different oils
(Fu et al., 2013; Joshi et al., 2016; Jung et al., 2018). In this study cork produced from
Quercus suber plant which is used as a stopper in wine bottles was used as raw material to
prepare the catalyst. According to a survey around 282 million hectolitre wine is produced in
2018 and more than 50% of wine is produced in Italy, France and Spain. Cork is just as waste
material that left over after wine consumption and be a cheap and easily available material for
In this study, cork waste was collected from local wine shops and transformed into
biochar using the pyrolysis process. Biochar produced from cork has a porous structure and
further treated with concentrated H2SO4 to prepare the heterogeneous active catalyst. The
WCO was collected from the local restaurant and used as an oil source for biodiesel
properties and used to carry the transesterification reaction of WCO with methanol to
produce biodiesel. Various reaction parameters such as alcohol: oil ratio, catalyst loading,
reaction temperate and reusability of the catalyst were also studied to ensure the maximum
5
conversion of WCO into biodiesel. Finally, biodiesel produced from the WCO was analyzed
for its fatty acids alkyl esters composition and further subjected for properties analysis.
Waste cooking oil (canola oil) and wine bottle cork were collected from the local restaurants.
Wine bottle cork was chopped into small pieces, washed with distilled water and dried in an
oven at 60 °C until a constant wait achieved. To prepare biochar, chopped cork was placed in
a quartz tube furnace (1200x, MTI Corp. USA) and subjected to pyrolysis at 400 °C, 600 °C
and 800 °C for 2 h at a heating rate of 10 °C min- under constant supply of N2 gas. Biochar
Biochar CB400, CB600, and CB800 were screened for their catalytic potential to carry
at 5 ml scale in a 10 ml capacity closed cape falcon tube using methanol and oil (10:1) and
under continues shaking of 700 rpm min- for 10 h. Biochar was further reacted with
For activation biochar was first grounded into fine particles using mortar and pestle
and sieved through a 4-12 mesh screen sieves to obtain uniform sized biochar particles.
added. The acid was mixed by incubating the mixture in a shaker at 300 rpm for 2 h and then
excess acid was decanted. Solid residues were poured in a ceramic crucible and incubated at
6
100 °C overnight. After treatment, the activated biochar was washed with distilled water until
the pH of the rinsate becomes neutral. Biochar was recovered by vacuum filtration using a
Whatman filter (20-25 µm), and solid biochar was dried in a hot air oven at 110 °C overnight.
Activated biochar were named as ACB400, ACB600, and ACB800. All the biochar were
reaction was also performed using concentrated H2SO4 as a catalyst to compare the FAME
profile obtained with acid catalysts and activated biochar using the previously explained
Surface morphology of biochar (CB400, CB600 and CB800) was examined using a scanning
ray powder diffraction (XRD) of cork and biochar (CB600) was performed to find 2θ angle
spectroscopy (XPS), a survey scan was performed to find basic elements present in biochar
Teller (BET) analysis was performed to study the surface area, pore volume and pore size of
biochar (CB600) and activated biochar (ACB600) using surface analyzer (Micromeritics
TriStar II 3020).
Fatty acids methyl esters (FAMEs) analysis was performed using GC-MS under previously
reported conditions (Bhatia et al., 2017b). After completion of the biochar catalyzed
10000xg for 10 min to separate biochar and supernatant. The collected supernatant was added
7
in a tube containing Na2SO4 to remove moisture. Samples were diluted with chloroform
before applying for GC-MS analysis. FAME composition was analyzed by comparing with
The transesterification reaction of WCO with methanol was performed using activated
biochar ACB600 as explained in section 2.3. Different reaction parameters such as methanol:
oil ratio (5 to 30), catalyst loading (0.5% w/v to 2.5% w/v), reaction time (2 to 10 h) were
optimized. The reusability of ACB600 was performed and studied up to five cycles. To
perform reusability test activated biochar was recovered from the reaction mixture by
centrifugation at 10000xg and washed with methanol to remove any fatty acids adsorbed in
catalysts and then washed with water and dried in an oven at 110 °C and used to perform next
reaction
compositions using GC-MS, data was further used to determine the properties of biodiesel.
The cetane number (CN), higher heating value (HHV), density (ρ), kinematic viscosity (υ),
cold filter plugging point (CFPP), oxidation stability (OS), and cloud point (CP) properties of
the biodiesel were analyzed using online available software i.e. Biodiselanalyzer v1. 1
Cork biochar CB400, CB600, and CB800 were produced at different temperatures 400 °C,
600 °C and 800 °C, respectively. All the produced biochar were analyzed for surface
morphology using SEM. At lower temperature (400 °C) biochar surface structure was more
compact with very little pores, as the temperature increased further (600 °C) biochar surface
8
become more porous. High temperature cause the evaporation of volatile compounds and
gaseous components and results in the porous structure of biochar (Wijitkosum & Jiwnok,
2019). Further increase of pyrolysis temperature (800 °C) led to the decomposition of more
components and results in the collapse of the porous structure. CB600 biochar showed
uniform sized porous structured morphology and deemed to provide a higher catalytic area.
Overall the SEM micrographs showed that 600 °C is the best pyrolysis temperature to obtain
a porous catalyst of cork. All the biochar were screened for their transesterification activity
under conditions mentioned in section 2.3 and maximum FAME conversion (4%) was
recorded with CB600. Biochar CB800 showed only 2.1% FAME conversion, as at higher
pyrolysis temperature biochar porous structure collapsed and have less active surface area.
Similarly, biochar CB400 also showed reduced FAME conversion (1.5%), because at low
Further XRD analysis of cork and biochar CB600 was performed to determine the
associated with diffraction pattern of cellulose. A decrease in peak intensity in the case of
biochar was observed, which is due to the loss in cellulose during pyrolysis and results in
reduced crystallinity of biochar (Rafiq et al., 2016). Biochar CB600 was activated with
concentrated H2SO4 and analyzed for any change in functional groups. FTIR spectra of
CB600 and activated biochar ACB600 showed peaks at 3700 cm- corresponding to O-H
stretching vibration of terminal carboxylic acids and phenols. The band located at 2920 cm-
shows C-H vibrations in methyl and methylene groups. The peaks at 1422 cm- were due to -
CH3 and -CH2, while peaks at 1237 cm- attributed to C-O stretching of phenolic and C-C-O
stretching of esters. The intense peak at 1027 cm- were corresponding to alcohol groups (R-
OH). There was a slight decrease in intensities of various peaks that were observed in the
case of activated biochar as compared to biochar, which might be due to the loss of some
9
have been shown for different biomass derived biochar by another research group (Choi et
Activated biochar ACB400, ACB600, and ACB800 were screened for their
transesterification activity and maximum FAME conversion (43%) was observed with
ACB600. With ACB400 and ACB800 only 15.7% and 35.5% FAME conversion was
achieved, respectively, due to reduced porous structure and active surface area. Biodiesel
produced using acid catalyst (conc. H2SO4) and different activated biochar was also analyzed
and compared for its FAME composition. Same FAME profile (oleic acid (C18:1)> linoleic
acid (C18:2)> palmitic acid (C16:0)> stearic acid (C18:0)> arachidic acid (C20:0)) and
content of each fatty acids was observed with biochar and acid catalysts (Fig. 1). This result
showed that activated biochar is able to transesterify all the fatty acids present in the WCO
with the same potential as acid catalysts. For further study, only biochar produced at 600 °C
was used.
Elemental analysis using XPS showed that CB600 and ACB600 were composed of 94% and
84.8% C, and 4.59% and 12.1% O, respectively followed by little content of other elements
such as N and Si. Activated biochar ACB600 had a higher O/C ratio as compared to biochar
CB600. A little content of S was also traced (1.05%) in the activated biochar ACB600, while
there was no S detected in biochar CB600 (Table. 1). An increase in O/C ratio and presence
of S element is due to H2SO4 which showed successful activation of biochar. BET analysis
showed a decrease in surface area of biochar after activation from 447.86 to 179.66 m2/g
(Table. 1). A decrease in pore size of activated biochar ACB600 was observed as compared
to CB600 from 2.30 nm to 2.10 nm, while an increase in pore volume was observed. The
10
decrease in surface area and pore size was due to the oxidation reaction between carbon and
sulfonic molecule and pores were filled with -SO3H groups (Sandouqa et al., 2019).
Alcohol and oil are the two main components required for the transesterification reaction and
biodiesel production. The ratio of these components (alcohol: oil) was optimized by
(75.3%) was recorded at A:O of 25:1 (Fig. 2). There was a continues increase in FAME
conversion was observed with the increase of A:O ratio (25:1) and the increase of time. At
higher A:O (30:1) concentration there was a decrease in FAME conversion was observed
with the increase of time beyond 6 h. The transesterification reaction is a reversible reaction
and requires a higher concentration of alcohol to shift reaction equilibrium in the forward
direction. Obadiah et al. reported that a higher concentration of methanol enhances methoxy
species formation at the catalyst’s surface which led to an increase in biodiesel conversion
(Obadiah et al., 2012). An increase in alcohol concentration above (25:1) results in a negative
reaction get dissolve in methanol and inhibit the reaction of methanol to fatty acids and
catalyst (Tan et al., 2015). The FAME conversion rate was slow at 2 and 4 h due to the low
mixing of alcohol and oil. It took 6 h to achieve maximum conversion, on further increase in
reaction time a slight increase in conversion was observed. Stoichiometrically one mole of
triacylglycerol requires three moles of alcohol for transesterification reaction. In our study
maximum conversion was observed at 25:1. Alcohol: oil ratio also depends on the type of
catalyst and quality of oils. Different metal catalysts studied to carry transesterification
reaction of various oils reviewed by Mutreja et al. and reported different ratio of A:O for
11
biodiesel production i.e. methanol: cotton seed oil (54:1), methanol: palm oil (45:1),
The effect of ACB600 catalyst concentration on the transesterification reaction of WCO with
methanol (25:1) was investigated in the range of 0.5-2.5% w/v. With the increase of catalyst
concentration, there was a continues increase in FAME conversion was observed up to 1.5%
w/v catalyst concentration (Fig. 3). Maximum WCO to biodiesel conversion (98.58%) was
recorded at 1.5% w/v catalyst concentration in 6 h, further increase in reaction time lead to a
small change in FAME conversion. The increase in biodiesel conversion with increasing
beyond 1.5% w/v results in decrease in FAME conversion due to increase in viscosity of the
reaction mixture. Hadiyanto et al. reported catalyst (Mollusk shell derived) loading of 6 %
required for maximum biodiesel production from palm oil (Hadiyanto et al., 2016). Decrease
in biodiesel production at higher loading of catalyst was also reported in previous studies due
to mass transfer resistance and increased viscosity of the reaction mixture (Mutreja et al.,
2014).
temperature for maximum FAME conversion, reactions were performed at different range of
temperature (45-85 °C). With the increase of temperature an increase in reaction rate was
observed and maximum FAME conversion was (98.6%) was recorded at 65 °C. Above this
temperature a rapid decrease in FAME conversion was observed and only 37.4% FAME
conversion was recorded at 85 °C. Transesterification reactions are endothermic in nature and
liquid: liquid: solid phase and shows diffusional resistance (Ho et al., 2014). Higher
temperature increase collision between various reactants molecules and increase reaction rate
(Thinnakorn & Tscheikuna, 2014). Increase in temperature above a limit (65 °C) led to a
evaporate and its polarity get changed and lower the number of methoxide ions in the
The main advantage of heterogenous catalyst is its reusability as it can be easily separated
continues decrease in FAME conversion was observed with each cycle. After first cycle
catalyst activity reduced and 86% FAME conversion was observed. Further recycle of
catalyst results in rapid loss of catalyst activity and only 26.4% FAME conversion was
recorded in 5th cycle. Other researchers also reported loss in catalyst activity with each cycle
due to blockage of catalyst with deposition of glycerol, free fatty acids on active sites and
leaching of -SO3H from biochar (Farooq et al., 2015; Sandouqa et al., 2019). After 5th cycle
catalyst was not reused and reactivated again using the same activation process before using
The properties of biodiesel directly depends on the composition of oil. Biodiesel produced
compared with international biodiesel standard European (EN14214), American (ASTM) and
Indian (IS 15607) (Table. 2). Cetane value (CN) for WCO oil derived biodiesel was 50.56
and satisfy the EN14214, ASTM (47) and IS 15607 (48) (Bhatia et al., 2019c). Cetane value
13
of the biodiesel is related to the combustion behaviour of biodiesel and related to ignition
delay time of a fuel in combustion engine. Oxidation stability of biodiesel was analysed as
7.7 h, while minimum value for biodiesel standard (ASTM and EN 14214) fixed in range of
3-8 h. Kinematic viscosity (υ) and density (ρ) of biodiesel were 3.8 and 0.87, respectively.
Other properties of biodiesel HHV (39.55), CFPP (-8.7), CP (-1.79) were also analyzed to
ensure the suitability of biodiesel as energy source. Poor cold flow properties (CFPP and CP)
hampers engine starting as at lower temperature biodiesel starts to form crystal like structure
and plug the engine filter. There is no fixed standard for these values as temperature varies
region by region.
4. Conclusions
Biodiesel is a renewable fuel, along with existing power sources it can ensure continues
supply to meet the future energy demand. Heterogenous catalyst prepared by pyrolysis of
cork at 600 °C and activated with conc. H2SO4 showed maximum FAME conversion in 6 h
with alcohol: oil (25:1) ratio at catalyst loading of 1.5% w/v. Catalyst can be reused up to 5
cycles and require reactivation to reuse it further. These results showed that biodiesel
production using WCO and heterogenous cork catalysts will not only contribute to proper
disposal of waste but also provide a cheap raw material for biodiesel production.
5. Acknowledgements
The authors would like to acknowledge the KU Research Professor Program of Konkuk
University, Seoul, South Korea. This study was supported by Research Program to solve
social issues of the National Research Foundation of Korea (NRF) funded by the Ministry of
2017R1D1A1B03030766).
14
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Figure captions
Figure. 1 Fatty acid methyl esters (FAMEs) composition profile of biodiesel produced using
acid catalyst (conc. H2SO4) and H2SO4 activated biochar produced at different temperature.
Figure. 2 Effect of alcohol: oil ratio on FAME conversion during different time course.
Figure. 3 Effect of catalyst loading on waste cooking oil conversion into biodiesel.
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Table. 1 Surface area, porosity and elemental analysis of biochar and activated biochar.
Fig. 1
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Fig. 2
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Fig. 3
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Graphical abstract
Highlights