Base Plate Design

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1.0) DESIGN OF BASE PLATE - (MKD.

BP1)

Based on: Design of base plate is based on following refrences


Ref 1 AISC 13th Edition
Ref 2 AISC 360-05, Specification for Structural Steel Buildings
Ref 3 AISC steel design guide-01, 2nd Edition (Base plate and anchor rod design)
Ref 4 ACI 318-08M
Ref 5 Moments and Reactions for Rectangular Plates by W.T.MOODY

1100
C1 S1 C1

C2

S2
B
750
S2

C2
N

MATERIAL

Compressive Strength of Concrete fc' = 25 Mpa

Yield Stress of Base Plate fy = 345 Mpa


Anchor Bolts

Normal Tensile Strength Fnt = 620 Mpa (Table 2.2 of AISC Design guide )

Normal Shear Strength Fnv = 310 Mpa (Table 2.2 of AISC Design guide )

Compression Resistant Factor fc = 0.65 (Ref 4, Cl 9.3.2.4 of ACI-318)

COLUMN SIZE ( W 27 x 114 ) ( As per AISC 13th Edition of Steel Manual )


Depth d = 694 mm
Flange width bf = 256 mm
Flange thickness tf = 24 mm
Pedestal Length Lp = 1100 mm
Pedestal Width Bp = 750 mm
Base Plate Width B = 600 mm
Base Plate Length N = 950 mm
Anchor Spacing along N S1 = 800 mm
Anchor Spacing along B S2 = 220 mm
Edge distance to concrete along N C1 = 150 mm
Edge distance to concrete along B C2 = 155 mm

Area of Steel Concentrically Bearing on a concrete BxN = 570000 mm2


support , A1

Maximum area of the portion of the supporting Lp Bp = 825000 mm2


surface that is geometrically similar to and
concentric with the loaded area, A2
Maximum area of the portion of the supporting
surface that is geometrically similar to and
concentric with the loaded area, A2

Kern Eccentricity ekern = N / 6 = 158.33 mm


FACTORED LOADS (From STAAD Analysis Results)
Moment
Axial Pu Shear Shear
Beam Mu Y Z Eccentricity e = if e > ekern, Partial Comp
S. No. CASE Load No Mu/Pu (mm)
No. if e < ekern, Full Comp
kN-m kN kN kN

1 Maximum Moment 1 101 398 196 125 1 2030.61 Partial Compression

2 Maximum Compression 1 102 136 297 187 1 457.91 Partial Compression

3 Maximum Tension 1 103 88 -86 14 1

MAXIMUM MOMENT LOAD CASE


a) Bearing stress at large moment case (e > N/6) (Ref 3, Appendix B 4.2 of AISC Design Manual)
fp = fc (0.85 fc' SQRT(A2/A1)) ≤ 1.7 f'c fc (Eq J8.2 of Ref 3, Cl 3.1.1 of AISC Design Manual)
= (0.65x 0.85 x 25 x sqrt (825000 / 570000)

= 16.62 N/mm2 < 27.625 N/mm2 OK

b) Tension at Anchor Bolt


N' = Distance from Anchor to plate edge on compression edge = 875 mm
A' = Distance from Anchor to Column Centre = 400 mm

Constant, f' = fp B N'/2 = 4362055.08 N


2
Bearing Stress Length, A = f'- √[f' - 4(fpB/6)(PA'+M)] = 114.18 mm (Appendix B 4.2 of AISC Design Manual )
fpB/3
Resulting Tension in Anchor Rods, T = fp A B/2 - P = 374 kN

c) Anchor Bolt Check


Tension in Bolt Group T = 374 kN
Shear in Bolt Group V = 125 kN
Dia of Anchor Bolt da = 36 mm
Eff. Dia of Anchor Bolt deff = 33 mm (Considering 3mm corrosion
Area of Anchor Bolt As = 685 mm2 allowance)

Number of Bolts effective in Tension nt = 3


Number of Bolts effective in Shear ns = 6
Tension per bolt Tb = 124.7 kN
Shear per bolt Vb = 20.9 kN

d) Stress Check
Resistance Factor f = 0.75 (Ref 4, Cl. 9.3.2.3 of ACI 318)
Actual Tensile Stress ft = Tb / As = 182 N/mm 2

Design Tensile Strength f Fnt = 465 N/mm2 > ft, OK

Actual Shear Stress fv = Vb / As = 31 N/mm2

Design Shear Strength f Fnv = 232.5 N/mm2 > fv, OK

e) Interaction Check

Since ft > 0.2 (f Fnt) = 93 N/mm2


fv < 0.2 (f Fnv) = 46.5 N/mm2

Combined Stress Check IS required


Interaction Ratio, IR = ft / fFnt + fv / fFnv = 182 / 465 + 31 / 232.5 = 0.53 < 1.0 OK
MAXIMUM COMPRESSION LOAD CASE
a) Tension at Anchor Bolt

Bearing Stress Length, A = f'- √[f'2 - 4(fpB/6)(PA'+M)] = 59.77 mm (Appendix B 4.2 of AISC Design Manual )
fpB/3
Resulting Tension in Anchor Rods, T = fp A B/2 - P = 1 kN
Tension =T 1 kN
b) Anchor Bolt Check
Tension in Bolt Group T = 1 kN
Shear in Bolt Group V = 187 kN
Tension per bolt Tb = 0.3333 kN
Shear per bolt Vb = 31.17 kN

c) Stress Check
Actual Tensile Stress ft = Tb / As = 0.49 N/mm2

Design Tensile Strength f Fnt = 465 N/mm2 > ft, OK

Actual Shear Stress fv = Vb / As = 45.5 N/mm2

Design Shear Strength f Fnv = 232.5 N/mm2 > fv, OK

d) Interaction Check
Since ft < 0.2 (f Fnt) = 93 N/mm2
fv < 0.2 (f Fnv) = 46.5 N/mm2
Combined Stress Sheck IS NOT required
Interaction Ratio, IR = ft / fFnt + fv / fFnv = 0.49 / 465 + 45.5 / 232.5 = 0.15 < 1.0
OK
MAXIMUM TENSION LOAD CASE
a) Tension at Anchor Bolt
Tension force at Anchor is calculated from combined Tension and Moment at one side of anchor line.
Tension due to axial force, Ta = -86/6 = -28.667 kN (In each bolt)
Tension due to Moment, Tm = 88 x 1000 /( 3 *800) = 36.667 kN (In each bolt)
So, Total Tension Force in Anchor T = Ta + Tm = 65.333 kN

b) Anchor Bolt Check


Tension in Bolt Group T = 196 kN
Shear in Bolt Group V = 14.04 kN
Tension per bolt Tb = 65.333 kN
Shear per bolt Vb = 2.34 kN

c) Stress Check
Actual Tensile Stress ft = Tb / As = 95.38 N/mm2
Design Tensile Strength f Fnt = 465 N/mm2 > ft, OK
Actual Shear Stress fv = Vb / As = 3.42 N/mm 2

Design Shear Strength f Fnv = 232.5 N/mm2 > fv, OK

d) Interaction Check
Since ft > 0.2 (f Fnt) = 93 N/mm2
fv < 0.2 (f Fnv) = 46.5 N/mm2
Combined Stress Check IS required
Interaction Ratio, IR = ft /f Fnt + fv / fFnv = 95.38 / 465 + 3.42 / 232.5 0.16 < 1.0
OK
THICKNESS OF BASE PLATE

A' = 402.33 145.35 mm

fp = 16.62
A= 113.373
N' = 875
N= 950
Edge Distance 75 mm > 1.5 da 54
Crirical section distance along N m= (N - 0.95d) / 2 = 145.35 mm ( Fig 3.1.1)
Crirical section distance along B n= (B - 0.8bf) / 2 = 197.6 mm (Fig 3.1.1)
Critical Bearing Stress for Compression Part fp = 16.62 N/mm 2

Critical Bolt Tension Force for Tension Part T = 374 kN

a) Thickness of Base plate as per compression in plate


Resistance Factor, f = 0.9 (Ref 3, Cl. 3.1.2 of ACI 318)
Critical Bearing Length, A = 114.2 mm
Moment at face of Steel Coulmn, Mp = fp A (3m - A) / 6 = 101812 Nmm/mm
Thickness of Base plate tp1 = √(4Mp / f fy) = 36.3 mm

b) Thickness of Base plate as per Tension in Anchor Bolt


Tension per bolt Tb = 124.7 kN
Dist. Between anchor centre and base plate edge dt = 80 mm
Critical width, beff = 2 (m - dt) = 130.7 mm
Moment Mp = Tb (m - dt) = 8.15 kNm
Thickness of Base plate tp2 = √(4Mp / (f fy beff)) = 28.34 mm
Maximum Thickness of base plate, Tp = 36.3 mm
As thickness required is more so that checking the thickness with Rib Plate

BASE PLATE THICKNESS WITH RIB PLATE


(Refer to "Moments and Reactions for Rectangular Plates" by W.T.MOODY)

A B A Dim.
Remark
(mm)
Panel -1 Panel -2
C D W 600 Base PL
A 185 Clear Distance
B 230 Clear Distance
C 91
D 128 Clear Distance
Height 350 Rib P.L
Thk. 12 Rib P.L
PANEL - 1
1.0 ) Calculation of Base Plate thickness (3 fixed side of plate)
a) Reduction Coefficient of Moment for Rectangular Pressure part
y Moment = (Coefficient) (pb2)
a a
Reaction = (Coefficient) (pb)
Reduction
a/b Coefficient
Free

b 0.75 0.1788
0.9 0.23
1 0.2613

o x
p

a = 115 b = 128 a/b = 0.9


Reduced Moment of Rectangular Pressure part
Mp1 = (R.C) x fp x b2 = 0.23x16.62x128^2 = 62620 Nmm/mm

b) Reduction Coefficient of Moment for Triangular Pressure part


y Moment = (Coefficient) (pb2)
a a
Reaction = (Coefficient) (pb)

Free
Reduction
a/b Coefficient
b
0.75 0.0406

0.9 0.05

x 1 0.0644
o
p

a = 115 b = 128 a/b = 0.9


Reduced Moment of Triangular Pressure part

Mp2 = (R.C) x fp x b2 = 0.05x16.62x128^2 = 13615 Nmm/mm


p
Total Applied Moment, Mp = Mp1 - Mp2 = 49004 Nmm/mm

Base Plate Thicness tp1 = √(4Mp/ f Fy) = 25.13 mm

PANEL - 2
2.0) Calculation of Base Plate thickness (2 fixed side of plate)

a) Reduction Coefficient of Moment for Triangular Pressure part


y a Moment = (Coefficient) (pb2)
Reaction = (Coefficient) (pb)

Free
a Reduction
b a/b Coefficient
0.5 0.1074

Free 0.69 0.18


x
o 0.75 0.1977
b

a = 128 b = 185 a/b = 0.69


o
Reduced Moment of Rectangular Pressure part
p
o
(R.C) x fp x b2 p
Mp1 = = 0.18x16.62x185^2 = 102388 Nmm/mm
b) Reduction Coefficient of Moment for Triangular Pressure part

Moment = (Coefficient) (pb2)


Reaction = (Coefficient) (pb)

Reduction
a/b Coefficient
0.5 0.0221
0.69 0.04
0.75 0.0465

a = 128 b = 185 a/b = 0.69

Reduced Moment of Rectangular Pressure part

Mp2 = (R.C) x fp x b2 = 0.04x16.62x185^2 = 22753 Nmm/mm

Total Applied Moment, Mp = Mp1 - Mp2 = 79635 Nmm/mm

Base Plate Thicness tp2 = √(4Mp/ f Fy) = 32.03 mm

Use Base Plate = 950 x 600 x 36


CALCULATION A554-D-465-CV-CAL-S20-502
DESIGN OF BASE PLATE (MKD. BP2)
Based on: Ref 1 AISC 13th Edition
Ref 2 AISC 360-05,
Ref 3 AISC steel design guide-01, 2nd Edition
Ref 4 ACI 318-08M
1) Material
Compressive Strength of Pedestal Concrete (fc') = 28 Mpa

Yeild Stress of Base Plate (fy) = 345 Mpa

Grade of Anchor Bolts

Minimum Tensile Strength of Anchor Rods = 450 Mpa

Normal Tensile Strength (Fnt = 0.75 Fu) = 337.5 Mpa

Normal Shear Strength (Fnv = 0.4 Fu) = 180 Mpa

Compression Resistant Factor фc = 0.65 (Ref 4-Cl 9.3.2.4)

2)Column Size ( W 10 x 54 )
Depth d = 257 mm

Flenge width bf = 255 mm

Flenge thickness tf = 16 mm

Pedestal Length = 600 mm

Pedestal Width = 600 mm


600
C1 S1 C1

C2

S2
B
600
S2

C2
N

Base Plate Width B 450 mm


Base Plate Length N 450 mm
C1 120 mm
C2 120 mm
S1 360 mm
S2 180 mm

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CALCULATION A554-D-465-CV-CAL-S20-502

A1 Area of Steel Concentrically Bearing on a concrete support

A2 Maximum area of the portion of the supporting surface that is geomerically similar to and concentric
with the loaded area

A1 = BxN = (450 x 450) 202500 mm2

A2 = = (600 x 600) 360000 mm2

N/6 = = (450/ 6 ) 75 mm

LOADS (From STAAD Analysis Results, Maximum Load values)

Shear-
Beam Moment Axial Shear-z Ecentricity e
S. No. CASE Load No (Mu) -Pu Y = Mu/Pu
No.
kN-m (kN) (kN) (kN) (mm)
1 Maximum Moment 223 2950 96 7 25 0 13714.29

1.0 Max. Moment Load Case :

a) Bearing stress at large moment case (e > N/6) (Ref 3-Appendix B 4.2)

fp = фc x 0.85 x fc' x SQRT(A2/A1) ≤ 1.7 x f'c x фc (Ref 3-Cl 3.1.1)

= (0.65x 0.85 x 28 x sqrt 360000/202500)

= 20.63 N/mm2 < 30.94 N/mm2 OK

Eccentricity e = M/P = 13714 > N/6 = 75 Partial Compression

b) Tension at Anchor Bolt :- (Ref 3-Appendix B 4.2)

N' = Distance from Anchor to plate edge on compression edge = 405 mm

A' = Distance from Anchor to Column Centre = 180 mm

f' = fp x B x N'/2

f' = 1879605.00 N

Bearing stress length, A = (f'-√[f'2 - 4(fpB/6)(PA'+M)])/(fpB/3)

A = 54.1591 mm

Tension T = fp x A x B/2 - P = 245 kN

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CALCULATION A554-D-465-CV-CAL-S20-502

c) Anchor Bolt Check

Tension = 245 kN V = 25 kN

Dia of Anchor Bolt = 30 mm

Eff. Dia of Anchor Bolt = 27 mm (Considering 3mm corrosion)

Area of Anchor Bolt As = 573 mm2

No. of Anchor Bolt per side of base plate = 3 Nos.

Tension per bolt T = 81.6667 kN

Shear per bolt V = 4.16667 kN

f = 0.75

Stress Check : (Ref 2-Cl J3, Eqn. J3-1)


ft = T/ As = 143 N/mm2 < f x Fnt = 253.13 N/mm2 OK
fv = V/ As = 7 N/mm2 < f x Fnv = 135 N/mm2 OK

Since ft > 0.2 x f x Fnt = 50.625 N/mm2

fv < 0.2 x f x Fnv = 27 N/mm2

Combined check is required (Ref 2-Cl J3)


ft / Fnt + fv / Fnv ≤ 1.0

143/337.5+7/180= 0.46259 < 1.0 OK

Thickness of Base Plate :

A' = 180 102.93

fp = 20.63
A= 54.2
N' = 405
m = (N - 0.95d)/2
N = 450 m = 102.93 mm

n = (B-0.8bf)/2

n = 123 mm

DOW CONFIDENTIAL – Do not share without permission Rev. 00


CALCULATION A554-D-465-CV-CAL-S20-502

20.63 N/mm
2
Maximum Bearing Stress, fpmax =

Maximum Tension Force, T = 245 kN

Use Column ( W 10 x 54 ) = 257mm x255mm x 16mm

Base Plate Size (A1 = Nx B) = 450mmx450mm

Pedestal Size (A2 = hxb) = 600mmx600mm

Min. Edge Distance = 1.5x dia. Of bolt = 45 mm < 1.5x f anchor bolt
= 45

A' = Distance from Anchor Centre to Column Centre = 180 mm


N' = Distance from Anchor to plate edge on compression edge = 405 mm

Critical Bearing stress and Tension Force :-


Critical Bearing stress for compression part, fp = 20.63 N/mm2

Critical Bolt Tension Force for Tension Part T = 245.00 kN

1) Thickness of Base plate as per compression in plate

Critical bearing Length, A = 54.2 mm

Mp = fp x A(2m+(m-A))/6 = 47445 Nmm/mm

Thickness of Base plate tp1 = (4Mp/ f Fy) f = 0.9

= 24.7226

2) Thickness of Base plate as per Tension in Anchor Bolt

Maximum Tension Force, T = 245 kN

Tension per bolt Tbolt = 81.66667 kN

Dist. Between anchor centre and base plate edge dt = 45 mm


Critical width, beff = (m-dt)x2 = 115.86 mm
Moment Mp = Tboltx(m-dt) = 4.73 kNm

Thickness of Base plate tp2 = (4*Mp/(f*Fy*beff))

= 22.93 mm
Maximum Thickness of base plate Tp = 24.72256 mm OK

Use Base Plate = 450 x 450 x 30

DOW CONFIDENTIAL – Do not share without permission Rev. 00


CALCULATION A554-D-465-CV-CAL-S20-513

2.0) DESIGN OF BASE PLATE (MKD. BP2)

Based on: Ref 1 AISC 13th Edition


Ref 2 AISC 360-05,
Ref 3 AISC steel design guide-01, 2nd Edition (Base plate and anchor rod design)
Ref 4 ACI 318-08M
Material
Compressive Strength of Concrete fc' = 25 Mpa

Yeild Stress of Base Plate fy = 345 Mpa

Anchor Bolts

Normal Tensile Strength Fnt = 300 Mpa (Table 2.2 of AISC Design guide )

Normal Shear Strength Fnv = 160 Mpa (Table 2.2 of AISC Design guide )

Compression Resistant Factor фc = 0.65 (Ref 4, Cl 9.3.2.4 of ACI-318)

Column Size ( W 12 x 53 )
Depth d = 307 mm

Flenge width bf = 254 mm

Flenge thickness tf = 15 mm

Pedestal Length for base plate considered = 550 mm

Pedestal Width = 550 mm


550

C1 S1 C1

C2

S2 B
550

C2
N

Base Plate Width B 350 mm


Base Plate Length N 350 mm
C1 200 mm
C2 200 mm
S1 150 mm
S2 150 mm

DOW CONFIDENTIAL – Do not share without permission Rev. 00


CALCULATION A554-D-465-CV-CAL-S20-513

DOW CONFIDENTIAL – Do not share without permission Rev. 00


CALCULATION A554-D-465-CV-CAL-S20-513
A1 Area of Steel Concentrically Bearing on a concrete support

A2 Maximum area of the portion of the supporting surface that is geomerically similar to and concentric with
the loaded area

A1 = BxN = (350 x 350) 122500 mm2

A2 = = (550 x 550) 302500 mm2


LOADS (From STAAD Analysis Results, Maximum Load values)

Moment Axial Shear-


Node Shear-z
S. No. CASE Load No (Mu) -Pu Y
No.
kN-m (kN) (kN) (kN)

1 Maximum Compression 1 101 0 100 14 0

1.0 Max. Compression Load Case :


a) Capacity of concrete in bearing (Appendix B 4.2)

Pp = фc x 0.85 x fc' x A1 x SQRT(A2/A1) > Pu (Cl 3.1.1 of AISC Design Manual)

= (0.65x 0.85 x 25x122500 x sqrt (302500/122500))

= 2658.91 kN > 100 kN OK

Thickness of Base Plate :

m = (N - 0.95d)/2 ( Fig 3.1.1 of AISC Design Manual)

m = 29.18 mm

n = (B-0.8bf)/2 ( Fig 3.1.1 of AISC Design Manual)

n = 73.4 mm

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CALCULATION A554-D-465-CV-CAL-S20-513

Required Strength of Base Plate

( Cl. 3.1.2 of AISC Design Manual )

4 (307) (254) 100


X =
(307+254)^2 2658.91

= 0.0373

( Cl. 3.1.2 of AISC Design Manual )

λ = 0.1949

(where n' is yield line theory cantilever


= 13.61 mm distance from column web or column
flange)

l = max( m, n, λn') (l = Critical base plate cantilever dimension

l = 73.4 mm is larger of m, n and λn')

Thickness of Base plate t min = where ф resistance factor for flexure = 0.9

t min = 27 mm

Use Base Plate 350 x 350 x 30

DOW CONFIDENTIAL – Do not share without permission Rev. 00


CALCULATION A554-D-465-CV-CAL-S20-513

DOW CONFIDENTIAL – Do not share without permission Rev. 00

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