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Metrology & Measurement Assignment (ME-504) : 5. Explain The Construction of Bordon Tube Pressure Gauge

This document contains 14 questions related to metrology and measurement concepts. Some key topics covered include the working principle of a sine bar and optical flat, definitions of relative error and parallax error, the construction of a Bourdon tube pressure gauge, differences between depth micrometer and inside micrometer, grade of slip gauges, measuring cylindricity and concentricity with a dial indicator, working principles of strain gauges and LVDT, and calculating gauge factor of a strain gauge.

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Sharthak Ghosh
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107 views2 pages

Metrology & Measurement Assignment (ME-504) : 5. Explain The Construction of Bordon Tube Pressure Gauge

This document contains 14 questions related to metrology and measurement concepts. Some key topics covered include the working principle of a sine bar and optical flat, definitions of relative error and parallax error, the construction of a Bourdon tube pressure gauge, differences between depth micrometer and inside micrometer, grade of slip gauges, measuring cylindricity and concentricity with a dial indicator, working principles of strain gauges and LVDT, and calculating gauge factor of a strain gauge.

Uploaded by

Sharthak Ghosh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Metrology & Measurement Assignment [ME-504]

1. Explain the working Principle of Sine Bar with proper sketch and its use.
2. What is Optical Flat and explain the use of it. What are the limitation of Optical Flat.
3. What is Relative Error and Parallax Error.
4. Write the difference between any two of the following:
a) precision and accuracy
b) tolerance and allowance.
c) reproducibility and repeatability

5. Explain the construction of Bordon tube pressure gauge.


6. a) What is the difference between Depth Micrometer and Inside Micrometer.
b) What are the different Grade of Slip Gauge, briefly describe. Which Grade of Slip
gauge we are using for the regular work in Normal workshop and which grade of Slip
Gauge are used in Inspection Department.
c) What is the use of V-Block and Straight Edge.
7. a) How we can measure the cylindricity and concentricity of a 4 inch dia Shaft of 80 inch
length by using ‘Dial Indicator’.
b) Explain the working principle of Strain gauge. What is Gauge factor of strain gauge.
c) What is the application of Bourdon Tube Pressure Gauge. Explain its Working principle
with proper diagram.
8. a) How the Bourdon Tube Pressure gauge works.
b)Define the term ‘Primary Texture’ and ‘Secondary Texture’.
c)What is CLA value and Rz value.
d)The measurement of a surface roughness the height of 10 successive peaks and valleys
over datum line over a specific sample length were found to be:
Peaks: 45 42 40 35 35 µm.
Valleys:30 25 25 24 18 µm.
Determine the Rz value.
9. (a) Design the general type of GO and NO-GO gauge for component having 20H7f8.
Given: i=0.45 √3 D+0.001 D
Upper Deviation of Shaft = −5.5 D 0.45
20 mm is lie in steps within 18mm to 30mm.
IT8= 25i and IT7= 16i
Wear allowance 10% of gauge tolerance.
(b) Explain briefly hole basis system and shaft basis system.

10. (a) Explain with neat sketches the construction and working principle of LVDT.
(b) The output of LVDT is connected to a 4 volt voltmeter through an amplifier whose amplification
factor is 500. An output of 1.8 mV appears across the terminals of LVDT, when the core moves through a
distance of 0.6 mm, if the mili Voltmeter scale as 100 division and the scale can be read up to ¼ of
division calculate
i) sensitivity of LVDT.
ii) the resolution of the instrument in mm
11. . What is Gauge factor of Strain gauge? Why we use the train gauge in maintenance of Bridge.
A strain gauge (G.F= 2.0) has been applied a tensile strain of 0.00095. The value of the gauge
resistance each of the other three resistance comprising the lims of a wheatstone bridge circuit is 100Ω
initial. Calculate the following:
Change in the value of variable resistance R 3 to rebalance the null-type bridge.
Output voltage of a voltage sensitive bridge if the voltmeter resistance is very high and the input
voltage in 6V.

12. What is the use of Comparator. Write short note on Cooke optical comparator.
How the optical flat is use to measure the different surfaces.
What is the concept of Fundamental deviation and Basic size.
13. Derive the expression of Gauge Factor of a Strain Gauge.
On a steel cantilever beam is mounted a single strain gauge. The strain gauge has a resistance of 120Ω and
a gauge factor 2 is connected in series with a 120Ω ballast resisted and a 12V battery. If the bending
stress at the gauge fluctuates from 0 to 1800MN/m². Calculate the corresponding variations in output
voltage.[Modules of Elasticity of Steel= 210GN/m².]
14. The Output of LVDT is connected to a 4V voltmeter through an amplifier whose amplification factor is
500.An output of 1.8 mV appears across the terminals of LVDT when the core moves through a distance
of 0.6 mm. If the milivoltmeter scale has 100 division and the scale can be read to ¼ of division,
Calculate: The sensitivity of LVDT.
The resolution of the instrument in mm.

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