BS EN ISO 15609‑1:2019 — Tracked Changes

compares BS EN ISO 15609‑1:2019

with BS EN ISO 15609‑1:2004

BSI Standards Publication

Specification and qualification of welding

procedures for metallic materials —
Welding procedure specification

Part 1: Arc welding

TRACKED CHANGES

IMPORTANT — PLEASE NOTE

This is a tracked changes copy and uses the following colour coding:

Text example 1 — indicates added text (in green)

Text example 2 — indicates removed text (in red)
— indicates added graphic figure or table
— indicates removed graphic figure or table

About Tracked Changes

This document is a PDF containing a Tracked Changes version of
BS EN ISO 15609‑1, which compares BS EN ISO 15609‑1:2019 with
BS EN ISO 15609‑1:2004.

The original version of BS EN ISO 15609‑1:2019, appended at the end of

this document, should be considered the version of record for this
publication.

© The British Standards Institution 2019

Published by BSI Standards Limited 2019
ISBN 978 0 539 11981 7

Amendments/corrigenda issued since publication

Date Text affected
BS EN ISO 15609‑1:20042019 BRITISH STANDARD

National foreword
This British Standard is the official English language versionUK
implementation of EN ISO 15609-1:2004EN ISO 15609-1:2019. It is
identical with ISO 15609-1:2004to ISO 15609-1:2019. It supersedes
BS EN 288-2:1992BS EN ISO 15609-1:2004, which is withdrawn.
The UK participation in its preparation was entrusted to Technical
Committee WEE/36, Approval testingQualification of welding
personnel and welding procedures and welders, which has the
responsibility to.

— aid enquirers to understand the text;

— present to the responsible international/European committee
any enquiries on the interpretation, or proposals for change, and
keep the UK interests informed;
— monitor related international and European developments and
promulgate them in the UK.

A list of organizations represented on this committee can be obtained

on request to its secretary.
Cross-references
The British Standards which implement international or European
publications referred to in this document may be found in the BSI
Catalogue under the section entitled “International Standards
Correspondence Index”, or by using the “Search” facility of the BSI
Electronic Catalogue or of British Standards Online.
This publication does not purport to include all the necessary
provisions of a contract. Users are responsible for its correct
application.
© BSI 19 October 2004The British Standards Institution 2019
Published by BSI Standards Limited 2019
ISBN 0 580 44628 X 978 0 539 00266 9
ICS 25.160.10
Compliance with a British Standard does not of itselfcannot
confer immunity from legal obligations.

Summary of pages
This document comprises a front cover, an inside front cover, the
EN ISO title page, pages 2 to 10, an inside back cover and a back cover.
The BSI copyright notice displayed in this document indicates when
the document was last issued.
This British Standard was published under the authority of the
Standards Policy and Strategy Committee on 19 October 2004
31 October 2019.
Amendments/corrigenda issued since publication

Amd. No. Date Comments

Date Text affected

 BS EN ISO 15609‑1:2019

EUROPEAN STANDARD EN ISO 15609-1

NORME EUROPÉENNE
EUROPÄISCHE NORM October 20042019

ICS 25.160.10 Supersedes EN 288-2:1992EN ISO 15609-1:2004

English versionVersion

Specification and qualification of welding procedures for

metallic materials - Welding procedure specification -
Part 1: Arc welding (ISO 15609-1:20042019)
Descriptif et qualification d'un mode opératoire de Anforderung und Qualifizierung von Schweißverfahren
soudage pour les matériaux métalliques - Descriptif für metallische Werkstoffe ‑ Schweißanweisung –
d'un mode opératoire de soudage - Partie 1: Soudage Teil 1: Lichtbogenschweißen (ISO 15609‑1:20042019)
à l'arc (ISO 15609-1:20042019)

This European Standard was approved by CEN on 16 January 200426 August 2019.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the Central SecretariatCEN-CENELEC Management Centre
or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the Central SecretariatCEN-CENELEC
Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION

COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: rue de Stassart, 36 B-1050Rue de la Science 23, B-1040 Brussels

© 20042019 CEN All rights of exploitation in any form and by any means Ref. No. EN ISO 15609-1:2004:2019 E
reserved worldwide for CEN national Members.
EN ISO 15609-1:2019 (E) EN ISO 15609-1:20042019 (E)

ForewordEuropean foreword

This document (EN ISO 15609-1:2004EN ISO 15609-1:2019) has been prepared by Technical
Committee ISO/TC 44 "Welding and allied processes" in collaboration with Technical Committee
CEN/TC 121 “Welding and allied processes” the secretariat of which is held by DIN, in collaboration
with Technical Committee ISO/TC 44 “Welding and allied processes”.

This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by April 20052020, and conflicting national standards
shall be withdrawn at the latest by April 20052020.

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.

This document supersedes EN 288-2:1992EN ISO 15609-1:2004.

NOTE Normative references to International Standards are listed in annex ZA (normative).

According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.

Endorsement notice

The text of ISO 15609-1:2019 has been approved by CEN as EN ISO 15609-1:2019 without any
modification.

3
 BS EN ISO 15609‑1:2019
EN ISO 15609-1:20042019(E)

Contents Page

Foreword......................................................................................................................................................................... iv
Introduction ..................................................................................................................................................................... v
1 Scope ..................................................................................................................................................................... 1
2 Normative references ..................................................................................................................................... 1
3 Terms and definitions..................................................................................................................................... 2
4 Technical content of welding procedure specification (WPS) .........................................................2
4.1 General..................................................................................................................................................................... 2
4.2 Related to the manufacturer........................................................................................................................... 2
4.3 Related to the parent material ....................................................................................................................... 2
4.3.1 Parent material type ......................................................................................................................... 2
4.3.2 Material dimensions ......................................................................................................................... 3
4.4 Common to all welding procedures............................................................................................................. 3
4.4.1 Welding process ................................................................................................................................. 3
4.4.2 Joint design ........................................................................................................................................... 3
4.4.3 Welding position ................................................................................................................................ 3
4.4.4 Joint preparation ................................................................................................................................ 3
4.4.5 Welding technique ............................................................................................................................ 3
4.4.6 Back gouging ........................................................................................................................................ 3
4.4.7 Backing ................................................................................................................................................... 3
4.4.8 Welding consumables ...................................................................................................................... 3
4.4.9 Electrical parameters ....................................................................................................................... 4
4.4.10 Mechanized and automatic welding .......................................................................................... 4
4.4.11 Preheating temperature.................................................................................................................. 4
4.4.12 Interpass temperature..................................................................................................................... 4
4.4.13 Preheat maintenance temperature ............................................................................................ 4
4.4.14 Postheating for hydrogen release ............................................................................................... 4
4.4.15 Post-weld heat treatment ............................................................................................................... 4
4.4.16 Shielding gas ........................................................................................................................................ 4
4.4.17 Heat input / Arc energy................................................................................................................... 5
4.5 Specific to a group of welding processes ................................................................................................... 5
4.5.1 Process 111 (Manual metal arc welding) ................................................................................ 5
4.5.2 Process 12 (Submerged arc welding)........................................................................................ 5
4.5.3 Process 13 (Gas-shielded metal arc welding) ........................................................................ 5
4.5.4 Process 14 (Gas-shielded welding with non-consumable electrode) .......................... 5
4.5.5 Process 15 (Plasma arc welding) ................................................................................................ 5
Annex A (informative) Welding Procedure Specification (WPS) ...................................................................6
Bibliography .................................................................................................................................................................... 9

© ISO 2019 – All rights reserved iii

BS EN ISO 15609‑1:2019

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national
standards bodies (ISO member bodies). The work of preparing International Standards is normally
carried out through ISO technical committees. Each member body interested in a subject for which a
technical committee has been established has the right to be represented on that committee.
International organizations, governmental and non-governmental, in liaison with ISO, also take part in
the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all
matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes,
Subcommittee SC 10, Quality management in the field of welding.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
Official interpretations of TC 44 documents, where they exist, are available from this page:
https://committee.iso.org/sites/tc44/home/interpretation.html.
This second edition cancels and replaces the first edition (ISO 15609-1:2004), which has been
technically revised. It also incorporates the Corrigendum ISO 15609-1:2004/Cor.1:2005.
The main changes compared to the previous edition are as follows:
— Clause 2 has been updated;
— editorial changes have been made;
— the former Note 1 in 4.1 has been moved to regular text;
— surface conditions have been added in 4.4.4;
— Subclause 4.4.10 has been technically revised;
— arc energy has been added in 4.4.17;
— Annex A has been revised.
A list of all parts in the ISO 15609 series can be found on the ISO website.

© ISO 2019 – All rights reserved iv

 BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)

Introduction
All new welding procedure specifications need to be prepared in accordance with this document from
the date of its issue. However, this document does not invalidate previous welding procedure
specifications made to former standards or specifications or previous editions of this document.

© ISO 2019 – All rights reserved v

 BS EN ISO 15609‑1:2019

INTERNATIONAL STANDARD EN ISO 15609-1:20042019(E)

Specification and qualification of welding procedures for

metallic materials — Welding procedure specification —
Part 1:
Arc welding

1 Scope
This standarddocument specifies requirements for the content of welding procedure specifications for
arc welding processes.
This standard is partDetails of a series of standards, details of thisthe ISO 15609 series are given in
EN ISO 15607:2003, Annex AISO 15607. The variables listed in this standarddocument are those
influencing the quality of the welded joint.

2 Normative references
The following referenced documents are indispensable for the applicationreferred to in the text in such
a way that some or all of their content constitutes requirements of this document. For dated references,
only the edition cited applies. For undated references, the latest edition of the referenced document
(including any amendments) applies.
EN 439, Welding consumables - Shielding gases for arc welding and cutting.
EN 26848, Tungsten electrodes for inert gas shielded arc welding and for plasma cutting and welding -
Codification. (ISO 6848:1984)
EN ISO 4063ISO 4063, Welding and allied processes — Nomenclature of processes and reference numbers
(ISO 4063:1998)
ISO 6848, Arc welding and cutting — Nonconsumable tungsten electrodes — Classification
EN ISO 6947, Welds - Working positions - Definitions of angles of slope and rotation. (ISO 6947:1993)
ISO 6947, Welding and allied processes — Welding positions
ISO 14175, Welding consumables — Gases and gas mixtures for fusion welding and allied processes
EN ISO 13916, Welding - Guidance on the measurement of preheating temperature, interpass temperature
and preheat maintenance temperature. (ISO 13916:1996)
EN ISO 15607:2003ISO 15607, Specification and qualification of welding procedures for metallic
materials — General rules. (ISO 15607:2003)
CR ISO 15608ISO/TR 15608, Welding — Guidelines for a metallic materialmaterials grouping system
(ISO/TR 15608:2000).
ISO/TR 18491, Welding and allied processes — Guidelines for measurement of welding energies
ISO/TR 20172, Welding — Grouping systems for materials — European materials

© ISO 2019 – All rights reserved 1

 BS EN ISO 15609‑1:2019
EN ISO 15609-1:20042019(E)

ISO/TR 20173, Welding — Grouping systems for materials — American materials

ISO/TR 20174, Welding — Grouping systems for materials — Japanese materials
ISO/TR 25901 (all parts), Welding and allied processes — Vocabulary

3 Terms and definitions

For the purposes of this document, the terms and definitions given in EN ISO 15607:2003
ISO 15607 and ISO/TR 25901 (all parts) apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp
— IEC Electropedia: available at http://www.electropedia.org/

4 Technical content of welding procedure specification (WPS)

4.1 General
A preliminary Welding Procedure Specification/Welding Procedure Specificationwelding procedure
specification/welding procedure specification (pWPS/WPS) shall provide all the necessary information
required to make a weld. The information required in a pWPS/ WPS is given in 4.2 to 4.5.

NOTE For some applications, it maycan be necessary to supplement or reduce the list.
Welding procedure specifications cover aall certain range of material thickness and also cover a range of
parent materials and even welding consumablesnecessary information to make a weld. Some manufacturers
prefer additionally to prepare work instructions for each specific job as part of detailed production planning.
Ranges and tolerances, according to the relevant standard of the series (see EN ISO 15607) and to the
manufacturer's experience, shall be specified where appropriate.
An example of the WPS-format is shown in annex A.Annex A.

4.2 Related to the manufacturer

— Identification of the manufacturer.
— Identification of the WPS.
— Reference to the Welding Procedure Qualification Recordwelding procedure qualification record (WPQR)
or other documents as required (see EN ISO 15607:2003, Annex CISO 15607).

4.3 Related to the parent material

4.3.1 Parent material type

— Designation of the material(s), and reference standard(s).

— Number(s) of the group(s) as given in CR ISO 15608.ISO/TR 20172, ISO/TR 20173 or ISO/TR 20174. If the
material is not assigned in those, ISO/TR 15608 shall be used. A WPS may cover a group of materials.

2 © ISO 2019 – All rights reserved

BS EN ISO 15609‑1:2019
EN ISO 15609-1:20042019(E)

4.3.2 Material dimensions

— Thickness ranges of the jointmaterials.

— Outside diameter ranges for pipes.

4.4 Common to all welding procedures

4.4.1 Welding process

Welding process(es) used in accordance with EN ISO 4063.

4.4.2 Joint design

— A sketch of the joint design/configuration and dimensions or reference to standards which provide
such information.
— Weld run sequence given on the sketch if essential for the properties of the weld.

4.4.3 Welding position

Applicable welding positions in accordance with EN ISO 6947.

4.4.4 Joint preparation

— Joint preparation methodsSurface condition, cleaning, degreasing, including methods to be used.
— Jigging, fixtures and tack welding.

4.4.5 Welding technique

— Weaving if applicable;
a) For manual welding and partly mechanized maximum width of the run.
b) For fully mechanized and automatic welding, maximum weaving or amplitude, frequency and
dwell time of oscillation.
— Torch, electrode and/or wire angle (if required).

4.4.6 Back gouging

— The method to be used.
— Depth and shape.

4.4.7 Backing
— The method and type of backing, backing material and dimensions.
— For gas backing, gas in accordance with EN 439.
The type of backing, e. g. material backing, gas backing or flux backing.

4.4.8 Welding consumables

— Designation, make (manufacturer and trade name).
— Dimensions (size).
— Handling (baking, exposure to atmosphere, re‑drying, etc.e.g. drying, holding in a heated quiver).

© ISO 2019 – All rights reserved 3

 BS EN ISO 15609‑1:2019
EN ISO 15609-1:20042019(E)

4.4.9 Electrical parameters

— Type of current [alternating current (AC) or direct current (DC)] and polarity.
— Pulse welding details (machine settings, programme selection and all pertinent information of the
process) if applicable.
— Current range.
— Voltage range (if applicable).
— Wire speed feed range for mechanized and automatic welding.

4.4.10 Mechanized and automatic welding

— Travel speed range.
— Wire/strip feed speed range.
If the equipment does not permit control of one of either variable, the machine settings shall be
specified instead. The range of application for the WPS shall then be limited to equipment of that
particular type. This applies to 4.4.9 and 4.4.10.

4.4.11 PreheatPreheating temperature

4.4.11.1 General
The minimum temperature applied at the start of welding and during welding.

4.4.11.2 Work piece temperature

If pre-heatingpreheating is not required the lowest work piece temperature prior to welding.

4.4.12 Interpass temperature

Maximum and if necessary minimum interpass temperature.

4.4.13 Preheat maintenance temperature

The minimum temperature in the weld zone which shall be maintained if welding is interrupted.

See EN ISO 13916 for application of 4.4.11, 4.4.12 and 4.4.13.

4.4.14 Post-heatingPostheating for hydrogen release

— Temperature range.
— Minimum holding time.

4.4.15 Post-weld heat treatment

The minimum time and temperature range for post-weld heat treatment or ageing shall be specified or
reference shall be made to other standards which specify this information.

4.4.16 Shielding gas

Designation in accordance with EN 439ISO 14175 and, where applicable, the composition, manufacturer and
trade name.

4 © ISO 2019 – All rights reserved

BS EN ISO 15609‑1:2019
EN ISO 15609-1:20042019(E)

4.4.17 Heat input / Arc energy

Range of heat input or arc energy (if specified) in accordance with ISO/TR 18491.

4.5 Specific to a group of welding processes

4.5.1 Process 111 (Manual metal arc welding)

For process 111, theThe run-out length of electrode consumed or travel speed.

4.5.2 Process 12 (Submerged arc welding)

— For multiple electrode systems, the number and configuration of wire electrodes and polarity.
— Distance contact tube/work piece: Thethe distance from contact tip nozzle to the surface of the
work piece.
— Flux: Designationdesignation, manufacturer and trade name.
— Additional filler material.
— Arc voltage range.

4.5.3 Process 13 (Gas-shielded metal arc welding)

— Shielding gas flow rate and nozzle diameter.
— Number of wire electrodes.
— Additional filler material.
— The distance from the contact tip/contact tube to the surface of the workpiecework piece.
— Arc voltage range.
— Mode of metal transfer.

4.5.4 Process 14 (Gas-shielded welding with non-consumable electrode)

— Tungsten electrode: the diameter, and codification in accordance with EN 26848ISO 6848.
— Shielding gas flow rate and nozzle diameter.
— Additional filler materials.

4.5.5 Process 15 (Plasma arc welding)

— Plasma gas parameters, e.g. composition, nozzle diameter, flow rate.
— Shielding gas flow rate and nozzle diameter.
— Type of torch.
— Distance contact tube/work piece: the distance from the nozzle to the surface of the work piece.

© ISO 2019 – All rights reserved 5

 BS EN ISO 15609‑1:2019

EN ISO 15609-1:20042019(E)

Annex A
(informative)

Welding Procedure Specification (WPS)

The user of this form is allowed to copy this form.

6 © ISO 2019 – All rights reserved

BS EN ISO 15609‑1:2019
EN ISO 15609-1:20042019(E)

© ISO 2019 – All rights reserved 7

 BS EN ISO 15609‑1:2019

EN ISO 15609-1:20042019(E)

Annex ZA
(normative)

Normative references to International publications with their relevant

European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE Where an International Publication has been modified by common modifications, indicated by (mod.), the relevant
EN/HD applies.

Publication Year Title EN Year

ISO 14175 Welding consumables - EN 439

Shielding gases for arc welding
and cutting

ISO 6848 Tungsten electrodes for inert EN 26848

gas shielded arc welding and for
plasma cutting and welding -
Codification

8 © ISO 2019 – All rights reserved

BS EN ISO 15609‑1:2019
EN ISO 15609-1:20042019(E)

Bibliography

[1] ISO 13916, Welding — Measurement of preheating temperature, interpass temperature and preheat
maintenance temperature

© ISO 2019 – All rights reserved 9

 BS EN ISO 15609‑1:2019

BSI Standards Publication

Specification and qualification of welding

procedures for metallic materials —
Welding procedure specification

Part 1: Arc welding

BS EN ISO 15609‑1:2019 BRITISH STANDARD

National foreword
This British Standard is the UK implementation of
EN ISO 15609‑1:2019. It is identical to ISO 15609‑1:2019. It supersedes
BS EN ISO 15609‑1:2004, which is withdrawn.
The UK participation in its preparation was entrusted to Technical
Committee WEE/36, Qualification of welding personnel and
welding procedures.
A list of organizations represented on this committee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions
of a contract. Users are responsible for its correct application.
© The British Standards Institution 2019
Published by BSI Standards Limited 2019
ISBN 978 0 539 00266 9
ICS 25.160.10
Compliance with a British Standard cannot confer immunity from
legal obligations.
This British Standard was published under the authority of the
Standards Policy and Strategy Committee on 31 October 2019.

Amendments/corrigenda issued since publication

Date Text affected
 BS EN ISO 15609‑1:2019

EUROPEAN STANDARD EN ISO 15609-1

NORME EUROPÉENNE
EUROPÄISCHE NORM October 2019

ICS 25.160.10 Supersedes EN ISO 15609-1:2004

English Version

Specification and qualification of welding procedures for

metallic materials - Welding procedure specification - Part
1: Arc welding (ISO 15609-1:2019)
Descriptif et qualification d'un mode opératoire de Anforderung und Qualifizierung von Schweißverfahren
soudage pour les matériaux métalliques - Descriptif für metallische Werkstoffe - Schweißanweisung - Teil
d'un mode opératoire de soudage - Partie 1: Soudage à 1: Lichtbogenschweißen (ISO 15609-1:2019)
l'arc (ISO 15609-1:2019)

This European Standard was approved by CEN on 26 August 2019.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION

COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels

© 2019 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 15609-1:2019 E
worldwide for CEN national Members.
BS EN ISO 15609‑1:2019
EN ISO 15609-1:2019 (E)

European foreword

This document (EN ISO 15609-1:2019) has been prepared by Technical Committee ISO/TC 44 "Welding
and allied processes" in collaboration with Technical Committee CEN/TC 121 “Welding and allied
processes” the secretariat of which is held by DIN.

This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by April 2020, and conflicting national standards shall be
withdrawn at the latest by April 2020.

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.

This document supersedes EN ISO 15609-1:2004.

According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.

Endorsement notice

The text of ISO 15609-1:2019 has been approved by CEN as EN ISO 15609-1:2019 without any
modification.

3
 BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)


Contents Page

Foreword......................................................................................................................................................................................................................................... iv
Introduction...................................................................................................................................................................................................................................v
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references....................................................................................................................................................................................... 1
3 Terms and definitions...................................................................................................................................................................................... 1
4 Technical content of welding procedure specification (WPS)............................................................................... 2
4.1 General............................................................................................................................................................................................................ 2
4.2 Related to the manufacturer........................................................................................................................................................ 2
4.3 Related to the parent material.................................................................................................................................................... 2
4.3.1 Parent material type...................................................................................................................................................... 2
4.3.2 Material dimensions...................................................................................................................................................... 2
4.4 Common to all welding procedures....................................................................................................................................... 2
4.4.1 Welding process................................................................................................................................................................ 2
4.4.2 Joint design............................................................................................................................................................................ 2
4.4.3 Welding position............................................................................................................................................................... 2
4.4.4 Joint preparation............................................................................................................................................................... 3
4.4.5 Welding technique........................................................................................................................................................... 3
4.4.6 Back gouging........................................................................................................................................................................ 3
4.4.7 Backing...................................................................................................................................................................................... 3
4.4.8 Welding consumables................................................................................................................................................... 3
4.4.9 Electrical parameters.................................................................................................................................................... 3
4.4.10 Mechanized and automatic welding................................................................................................................ 3
4.4.11 Preheating temperature............................................................................................................................................. 4
4.4.12 Interpass temperature................................................................................................................................................. 4
4.4.13 Preheat maintenance temperature................................................................................................................... 4
4.4.14 Postheating for hydrogen release....................................................................................................................... 4
4.4.15 Post-weld heat treatment.......................................................................................................................................... 4
4.4.16 Shielding gas......................................................................................................................................................................... 4
4.4.17 Heat input / Arc energy.............................................................................................................................................. 4
4.5 Specific to a group of welding processes........................................................................................................................... 4
4.5.1 Process 111 (Manual metal arc welding).................................................................................................... 4
4.5.2 Process 12 (Submerged arc welding)............................................................................................................. 4
4.5.3 Process 13 (Gas-shielded metal arc welding).......................................................................................... 5
4.5.4 Process 14 (Gas-shielded welding with non-consumable electrode)................................. 5
4.5.5 Process 15 (Plasma arc welding)........................................................................................................................ 5
Annex A (informative) Welding Procedure Specification (WPS).............................................................................................. 6
Bibliography................................................................................................................................................................................................................................. 7

© ISO 2019 – All rights reserved  iii

BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)


Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www​.iso​.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www​.iso​.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www​.iso​
.org/iso/foreword​.html.
This document was prepared by Technical Committee ISO/TC  44, Welding and allied processes,
Subcommittee SC 10, Quality management in the field of welding.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www​.iso​.org/members​.html.
Official interpretations of TC  44 documents, where they exist, are available from this page: https:​
//committee​.iso​.org/sites/tc44/home/interpretation​.html.
This second edition cancels and replaces the first edition (ISO  15609-1:2004), which has been
technically revised. It also incorporates the Corrigendum ISO 15609-1:2004/Cor.1:2005.
The main changes compared to the previous edition are as follows:
— Clause 2 has been updated;
— editorial changes have been made;
— the former Note 1 in 4.1 has been moved to regular text;
— surface conditions have been added in 4.4.4;
— Subclause 4.4.10 has been technically revised;
— arc energy has been added in 4.4.17;
— Annex A has been revised.
A list of all parts in the ISO 15609 series can be found on the ISO website.

iv  © ISO 2019 – All rights reserved

 BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)


Introduction
All new welding procedure specifications need to be prepared in accordance with this document
from the date of its issue. However, this document does not invalidate previous welding procedure
specifications made to former standards or specifications or previous editions of this document.

© ISO 2019 – All rights reserved  v

BS EN ISO 15609‑1:2019
INTERNATIONAL STANDARD ISO 15609-1:2019(E)

Specification and qualification of welding procedures for

metallic materials — Welding procedure specification —
Part 1:
Arc welding

1 Scope
This document specifies requirements for the content of welding procedure specifications for arc
welding processes.
Details of the ISO 15609 series are given in ISO 15607. The variables listed in this document are those
influencing the quality of the welded joint.

2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 4063, Welding and allied processes — Nomenclature of processes and reference numbers
ISO 6848, Arc welding and cutting — Nonconsumable tungsten electrodes — Classification
ISO 6947, Welding and allied processes — Welding positions
ISO 14175, Welding consumables — Gases and gas mixtures for fusion welding and allied processes
ISO 15607, Specification and qualification of welding procedures for metallic materials — General rules
ISO/TR 15608, Welding — Guidelines for a metallic materials grouping system
ISO/TR 18491, Welding and allied processes — Guidelines for measurement of welding energies
ISO/TR 20172, Welding — Grouping systems for materials — European materials
ISO/TR 20173, Welding — Grouping systems for materials — American materials
ISO/TR 20174, Welding — Grouping systems for materials — Japanese materials
ISO/TR 25901 (all parts), Welding and allied processes — Vocabulary

3 Terms and definitions

For the purposes of this document, the terms and definitions given in ISO  15607 and
ISO/TR 25901 (all parts) apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:​//www​.iso​.org/obp
— IEC Electropedia: available at http:​//www​.electropedia​.org/

© ISO 2019 – All rights reserved  1

 BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)


4 Technical content of welding procedure specification (WPS)

4.1 General
A preliminary welding procedure specification/welding procedure specification (pWPS/WPS) shall
provide all the necessary information required to make a weld. The information required in a pWPS/
WPS is given in 4.2 to 4.5.
For some applications, it can be necessary to supplement or reduce the list.
Welding procedure specifications cover all certain range of necessary information to make a weld.
Some manufacturers prefer additionally to prepare work instructions for each specific job as part of
detailed production planning.
Ranges and tolerances, according to the relevant standard (see ISO 15607) and to the manufacturer's
experience, shall be specified where appropriate.
An example of the WPS-format is shown in Annex A.

4.2 Related to the manufacturer

— Identification of the manufacturer.
— Identification of the WPS.
— Reference to the welding procedure qualification record (WPQR) or other documents as required
(see ISO 15607).

4.3 Related to the parent material

4.3.1 Parent material type

— Designation of the material(s), and reference standard(s).

— Number(s) of the group(s) as given in ISO/TR 20172, ISO/TR 20173 or ISO/TR 20174. If the material
is not assigned in those, ISO/TR 15608 shall be used. A WPS may cover a group of materials.

4.3.2 Material dimensions

— Thickness ranges of the materials.

— Outside diameter ranges for pipes.

4.4 Common to all welding procedures

4.4.1 Welding process

Welding process(es) used in accordance with ISO 4063.

4.4.2 Joint design

— A sketch of the joint design/configuration and dimensions or reference which provide such
information.
— Weld run sequence given on the sketch if essential for the properties of the weld.

4.4.3 Welding position

Applicable welding positions in accordance with ISO 6947.

2  © ISO 2019 – All rights reserved

BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)


4.4.4 Joint preparation

— Surface condition, cleaning, degreasing, including methods to be used.

— Jigging, fixtures and tack welding.

4.4.5 Welding technique

— Weaving if applicable;
a) For manual welding and partly mechanized maximum width of the run.
b) For fully mechanized and automatic welding, maximum weaving or amplitude, frequency and
dwell time of oscillation.
— Torch, electrode and/or wire angle (if required).

4.4.6 Back gouging

— The method to be used.

— Depth and shape.

4.4.7 Backing

The type of backing, e. g. material backing, gas backing or flux backing.

4.4.8 Welding consumables

— Designation, make (manufacturer and trade name).

— Dimensions (size).
— Handling (e.g. drying, holding in a heated quiver).

4.4.9 Electrical parameters

— Type of current [alternating current (AC) or direct current (DC)] and polarity.
— Pulse welding details (machine settings, programme selection and all pertinent information of the
process) if applicable.
— Current range.
— Voltage range (if applicable).
— Wire speed feed range for mechanized and automatic welding.

4.4.10 Mechanized and automatic welding

— Travel speed range.

— Wire/strip feed speed range.
If the equipment does not permit control of one of either variable, the machine settings shall be specified
instead. The range of application for the WPS shall then be limited to equipment of that particular type.
This applies to 4.4.9 and 4.4.10.

© ISO 2019 – All rights reserved  3

 BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)


4.4.11 Preheating temperature

4.4.11.1 General

The minimum temperature applied at the start of welding and during welding.

4.4.11.2 Work piece temperature

If preheating is not required the lowest work piece temperature prior to welding.

4.4.12 Interpass temperature

Maximum and if necessary minimum interpass temperature.

4.4.13 Preheat maintenance temperature

The minimum temperature in the weld zone which shall be maintained if welding is interrupted.
See ISO 13916 for application of 4.4.11, 4.4.12 and 4.4.13.

4.4.14 Postheating for hydrogen release

— Temperature range.
— Minimum holding time.

4.4.15 Post-weld heat treatment

The minimum time and temperature range for post-weld heat treatment or ageing shall be specified or
reference shall be made to other standards which specify this information.

4.4.16 Shielding gas

Designation in accordance with ISO 14175 and, where applicable, the composition, manufacturer and
trade name.

4.4.17 Heat input / Arc energy

Range of heat input or arc energy (if specified) in accordance with ISO/TR 18491.

4.5 Specific to a group of welding processes

4.5.1 Process 111 (Manual metal arc welding)

The run-out length of electrode consumed or travel speed.

4.5.2 Process 12 (Submerged arc welding)

— For multiple electrode systems, the number and configuration of wire electrodes and polarity.
— Distance contact tube/work piece: the distance from contact tip nozzle to the surface of the
work piece.
— Flux: designation, manufacturer and trade name.
— Additional filler material.
— Arc voltage range.

4  © ISO 2019 – All rights reserved

BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)


4.5.3 Process 13 (Gas-shielded metal arc welding)

— Shielding gas flow rate and nozzle diameter.

— Number of wire electrodes.
— Additional filler material.
— The distance from the contact tip/contact tube to the surface of the work piece.
— Arc voltage range.
— Mode of metal transfer.

4.5.4 Process 14 (Gas-shielded welding with non-consumable electrode)

— Tungsten electrode: the diameter, and codification in accordance with ISO 6848.

— Shielding gas flow rate and nozzle diameter.
— Additional filler materials.

4.5.5 Process 15 (Plasma arc welding)

— Plasma gas parameters, e.g. composition, nozzle diameter, flow rate.

— Shielding gas flow rate and nozzle diameter.
— Type of torch.
— Distance contact tube/work piece: the distance from the nozzle to the surface of the work piece.

© ISO 2019 – All rights reserved  5

 BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)


Annex A
(informative)

Welding Procedure Specification (WPS)

The user of this form is allowed to copy this form.

Welding Procedure Specification:  

WPQR No.: Method of preparation and cleaning:
Manufacturer: Parent material designation(s):
Mode(s) of metal transfer: Material thickness (mm)2:
Joint type and weld type: Outside diameter (mm)2:
Throat thickness (mm)2: Degree of mechanization:
Deposited weld metal
Weld preparation details (Sketch)1 Welding position:
Joint design Welding sequences
   
   
 
Welding details
Run Welding Size of Current 2 Voltage2 Type of Wire feed Run out Arc energy1, 2/
process filler A V current/po- speed2 length1,2/ Heat input 1, 2
material larity travel speed1
 
 
 
Filler material designation and make:
Any special baking or drying:
Designation gas/flux: – shielding: Other information1, e.g.:
– backing: Weaving (maximum width of run):
Gas flow rate – shielding: Oscillation: amplitude, frequency, dwell time:
– backing: Pulse welding details:
Tungsten electrode type/size: Distance contact tube/work piece:
Details of back gouging/backing: Plasma welding details:
Preheating temperature: Torch angle:
Interpass temperature:
Postheating:
Pre-heat maintenance temperature:
Post-weld heat treatment and/or ageing:
Time, temperature, method:
Heating and cooling rates1:
.......................................................................
Manufacturer
(name, signature, date)
1   If required.

2   Range.

6  © ISO 2019 – All rights reserved

BS EN ISO 15609‑1:2019
ISO 15609-1:2019(E)


Bibliography

[1] ISO 13916, Welding — Measurement of preheating temperature, interpass temperature and preheat
maintenance temperature

© ISO 2019 – All rights reserved  7

This page deliberately left blank
NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW

British Standards Institution (BSI)

BSI is the national body responsible for preparing British Standards and other
standards-related publications, information and services.
BSI is incorporated by Royal Charter. British Standards and other standardization
products are published by BSI Standards Limited.

About us Reproducing extracts

We bring together business, industry, government, consumers, innovators For permission to reproduce content from BSI publications contact the BSI
and others to shape their combined experience and expertise into standards Copyright and Licensing team.
-based solutions.
The knowledge embodied in our standards has been carefully assembled in Subscriptions
a dependable format and refined through our open consultation process. Our range of subscription services are designed to make using standards
Organizations of all sizes and across all sectors choose standards to help easier for you. For further information on our subscription products go to bsigroup.
them achieve their goals. com/subscriptions.
With British Standards Online (BSOL) you’ll have instant access to over 55,000
Information on standards British and adopted European and international standards from your desktop.
We can provide you with the knowledge that your organization needs It’s available 24/7 and is refreshed daily so you’ll always be up to date.
to succeed. Find out more about British Standards by visiting our website at You can keep in touch with standards developments and receive substantial
bsigroup.com/standards or contacting our Customer Services team or discounts on the purchase price of standards, both in single copy and subscription
Knowledge Centre. format, by becoming a BSI Subscribing Member.

Buying standards PLUS is an updating service exclusive to BSI Subscribing Members. You will
automatically receive the latest hard copy of your standards when they’re
You can buy and download PDF versions of BSI publications, including British and revised or replaced.
adopted European and international standards, through our website at bsigroup.
com/shop, where hard copies can also be purchased. To find out more about becoming a BSI Subscribing Member and the benefits
of membership, please visit bsigroup.com/shop.
If you need international and foreign standards from other Standards Development
Organizations, hard copies can be ordered from our Customer Services team. With a Multi-User Network Licence (MUNL) you are able to host standards
publications on your intranet. Licences can cover as few or as many users as you
Copyright in BSI publications wish. With updates supplied as soon as they’re available, you can be sure your
documentation is current. For further information, email cservices@bsigroup.com.
All the content in BSI publications, including British Standards, is the property
of and copyrighted by BSI or some person or entity that owns copyright in the Revisions
information used (such as the international standardization bodies) and has
formally licensed such information to BSI for commercial publication and use. Our British Standards and other publications are updated by amendment or revision.

Save for the provisions below, you may not transfer, share or disseminate any We continually improve the quality of our products and services to benefit your
portion of the standard to any other person. You may not adapt, distribute, business. If you find an inaccuracy or ambiguity within a British Standard or other
commercially exploit or publicly display the standard or any portion thereof in any BSI publication please inform the Knowledge Centre.
manner whatsoever without BSI’s prior written consent.
Useful Contacts
Storing and using standards Customer Services
Standards purchased in soft copy format: Tel: +44 345 086 9001
• A British Standard purchased in soft copy format is licensed to a sole named Email: cservices@bsigroup.com
user for personal or internal company use only.
Subscriptions
• The standard may be stored on more than one device provided that it is Tel: +44 345 086 9001
accessible by the sole named user only and that only one copy is accessed at Email: subscriptions@bsigroup.com
any one time.
• A single paper copy may be printed for personal or internal company use only. Knowledge Centre
Tel: +44 20 8996 7004
Standards purchased in hard copy format: Email: knowledgecentre@bsigroup.com
• A British Standard purchased in hard copy format is for personal or internal
company use only. Copyright & Licensing
Tel: +44 20 8996 7070
• It may not be further reproduced – in any format – to create an additional copy.
This includes scanning of the document. Email: copyright@bsigroup.com

If you need more than one copy of the document, or if you wish to share the BSI Group Headquarters
document on an internal network, you can save money by choosing a subscription
product (see ‘Subscriptions’). 389 Chiswick High Road London W4 4AL UK

This page deliberately left blank