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    Summary:: Plant Name: PWS Power World Simulator Operation Department Title Root Cause Analysis/ Fault Analysis Report

    Uploaded by

    Adeel Ahmed
    The document is a root cause analysis report for a failed 5kW piston compressor. It summarizes that the compressor was running in constant overload, exceeding its safe operating range. This caused damage over time during its installation at the plant for the past several years. The report recommends following the safe operating limits for piston compressors and not overloading them for extended periods to ensure smooth and reliable operation. It also lists some general maintenance issues found during a routine plant visit that require attention, such as filter replacement and cleaning.

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    Summary:: Plant Name: PWS Power World Simulator Operation Department Title Root Cause Analysis/ Fault Analysis Report

    Uploaded by

    Adeel Ahmed
    97 views1 page
    The document is a root cause analysis report for a failed 5kW piston compressor. It summarizes that the compressor was running in constant overload, exceeding its safe operating range. This caused damage over time during its installation at the plant for the past several years. The report recommends following the safe operating limits for piston compressors and not overloading them for extended periods to ensure smooth and reliable operation. It also lists some general maintenance issues found during a routine plant visit that require attention, such as filter replacement and cleaning.

    Original Description:

    RCA

    Original Title

    RCA Report

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    The document is a root cause analysis report for a failed 5kW piston compressor. It summarizes that the compressor was running in constant overload, exceeding its safe operating range. This caused damage over time during its installation at the plant for the past several years. The report recommends following the safe operating limits for piston compressors and not overloading them for extended periods to ensure smooth and reliable operation. It also lists some general maintenance issues found during a routine plant visit that require attention, such as filter replacement and cleaning.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    97 views1 page

    Summary:: Plant Name: PWS Power World Simulator Operation Department Title Root Cause Analysis/ Fault Analysis Report

    Uploaded by

    Adeel Ahmed
    The document is a root cause analysis report for a failed 5kW piston compressor. It summarizes that the compressor was running in constant overload, exceeding its safe operating range. This caused damage over time during its installation at the plant for the past several years. The report recommends following the safe operating limits for piston compressors and not overloading them for extended periods to ensure smooth and reliable operation. It also lists some general maintenance issues found during a routine plant visit that require attention, such as filter replacement and cleaning.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Plant Name: PWS

    TITLE Page Number


    Power World Simulator Page | 1
    Root Cause Analysis/ PWS-ABC-1
    Operation Department
    Fault Analysis Report Date. 01-Dec-18

    Dear Sir,

    Equipment: Compressor
    Type: Piston type
    Rating: 5kW
    Brand: GD

    Summary:
    The said compressor is installed at __________from last _______; compressor has been malfunction/ damaged on
    ______.running load on compressor at the time of failure is _______

    Root cause of fault:


    As in case of piston type compressor; of small rating (5kW) the compressor need to be operated within the safe
    operating range.

    If required to be operated beyond that range; it should be for smaller period of time i-e ________.

    As the compressor is operating in constant overload position; so compressor is damaged.

    Precautions:
    It is suggested to follow safe limit for operation of piston type air compressor for smooth & reliable operation

    Hope you are fine and doing well, It is to inform you that vigilance team visited your power plant as per routine.
    During visit we found some issues which need your kind attention and necessary corrective actions;

    Completed Issues Detail


    General 1. 10K maintenance
    2. Turbocharger maintenance
    3. Ventilation filters
    4. Useless materials at power house surrounding area
    5. Required sweepers for power house cleaning on daily basis.
    6. Required land line facility for communication. (Provide intercom)
    7. Ventilation filters should be installed Class G-3 for proper filtration.

    We hope you will find this email positive and help us to improve plant as per OEM recommendations; looking
    forward for your kind cooperation and needful actions.

    Please acknowledge us in this regard.

    Power World Simulation MLP

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