DevelopmentofaBatch TypeBiogasDigester
DevelopmentofaBatch TypeBiogasDigester
DevelopmentofaBatch TypeBiogasDigester
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Department of Agricultural and Environmental Engineering, School of Engineering and Engineering Technology,
Federal University of Technology, Akure, Nigeria
Keywords
Biogas, Renewable Energy, Cow Dungs, Swine Dungs, Poultry Droppings,
Slurry, Anaerobic Decomposition
1. Introduction
The rising cost of petroleum products is a serious problem facing most develop-
DOI: 10.4236/ijcce.2019.82002 May 31, 2019 15 International Journal of Clean Coal and Energy
O. O. Olanrewaju, O. O. Olubanjo
ing countries of the world including Nigeria. The extent of increase in industria-
lization and population has resulted in excessive energy demands from both ru-
ral and urban dwellers, raising the need for exploration of other natural sources
of energy [1]. Hence, conversion of agricultural wastes into biogas could be lee-
way to solving some of these energy problems [2] [3]. However, due to epileptic
electricity supply in Nigeria which has greatly reduced daily income and lead to
abnormal hike in foreign currency on daily market stock, it is therefore impor-
tant that Nigerians should embrace an alternative way by which electricity and
cooking gas can be generated [4] [5]. It is also important to be more conscious of
environmental sanitization, as indiscriminate disposal of waste results in health
issues and environmental disasters. The concept of waste management involving
the collection of generated waste into modified tanks for recycling purpose to
produce biogas, will be of great advantage to the nation’s rising population [6]
[7]. Furthermore, in accomplishing the sustainable developmental goal of en-
suring access to affordable, reliable, sustainable and modern energy in Nigeria,
rural communities with farming as a major occupation, lacking access to elec-
tricity, can be brought to lime-light through the adoption of biogas system for
generation of energy for household usage. International Energy Agency reported
in EIA [8] that the electrification rate in Nigeria is 45 percent leaving approx-
imately 93 million people in Nigeria without access to electricity and 115 million
people in Nigeria relying on traditional biomass and waste as their main sources
of energy for domestic uses.
Achieving solutions to probable scarcity of fossil fuels and environmental
problems that the world is facing today requires long-term potential actions for
sustainable development [9] [10] [11]. The dependence on fuel wood for the
domestic energy supply has aggravated deforestation, with annual deforestation
rate estimated at 3%, which is equivalent to the loss of 410,000 hectares of fo-
rested land annually. Indoor air pollution from burning biomass in open fires,
usually without chimneys is a major concern, as it results in respiratory diseases
and premature deaths [2] [6]. Thus, the need for the utilization of more agricul-
tural wastes as an alternative energy source is apparent. Globally, there has been
an increasing call for diversification in oil production and consumption by
economist, environmentalist and health practitioners. However, Nigeria’s de-
pendence on oil remains unwavering, as it provides 10.04% of the Gross Domes-
tic Product, 92% of foreign exchange earnings, and about 78.5% of budgetary
revenues [12]. These petroleum products are not available and affordable to ru-
ral community to meet energy needs. Hence, these petroleum products are not
available and affordable to rural community to meet energy needs, hence, the
need for an alternative source of energy for domestic use [2] [13]. A possible al-
ternative to fossil fuels is the production of biogas by anaerobic digestion of re-
sidues, waste and energy crops. The use of cheap locally sourced materials and
its reduction of green gas emissions are of enormous advantage.
Globally, cow manure is used as feedstock for many digesters currently run-
ning to produce biogas (methane) for energy recuperation [5] [14]. Although
convenient and feasible, it has been recognized that using cow manure alone
may not achieve the most efficient production of biogas due to its inherent defi-
ciency of carbon (low carbon/nitrogen ratio). Mid-West Plan Service Publication
[15] reported the carbon/nitrogen (C/N) ratio of cow manure as eight (8) with
regards to the cow growth stages, this value is relatively low for an anaerobic di-
gester to function efficiently in the utilization of the manure nutrients and
maximization of methane yields. Dioha et al. [16] achieved an optimal C/N
range of 15.5/1 to 19/1 for cow manure digestion in terms of maximum methane
production by adding either urea or glucose to the flask digesters.
Several researchers have conducted several studies on the optimization of
biogas yield in Anaerobic digestion as reported by [1] [5] [7] [9] [13] [17] [18].
Similarly, swine manure has a C/N ratio of 6 - 8 [15]. The greatest methane
production is achieved when its C/N is adjusted to 25/1 using glucose. Particu-
larly, using urea and/or glucose to change the C/N ratio in digested content
cannot be an economically sustainable method to facilitate methane generation
from large scale digesters [16] [19]. However, the productivity of anaerobic di-
gestion process can be enhanced by optimizing the substrate C/N ratio. There-
fore, it is worth the effort to research alternative additives to accomplish the C/N
ratio modification in the digester feedstock. Crop residue such as maize husks
and cassava peels are produced in large quantity in Nigeria every year, which,
due to its organic nature can be a valuable alternative feedstock for biogas pro-
duction. The benefit of co-digesting plant material with animal manure can pro-
vide buffering capacity and a wide range of nutrients while the added plant ma-
terials with high carbon content can improve the C/N ratio of the feedstock, thus
potentially improving methane yields [20] [21] [22]. Because of its large unex-
ploited benefits for biogas production, via anaerobic digestion, crop residues
certainly deserve research attention for use as a feedstock for co-digesting with
cow manure.
1.2.1. Hydrolysis
During anaerobic digestion, hydrolysis is the first step in which long-chain or-
ganic molecules are broken down by hydrolytic bacteria into their constituent
monomers, complex polymers from organic biomass which are inaccessible to
microorganisms are broken down. During this process, hydrolytic bacteria are
able to secrete extracellular enzymes (cellulase, xylanase, amylase, protease, lipase)
that convert carbohydrates, lipids, and proteins into sugars, long chain fatty acids,
and amino acids, respectively [26] [27], products of this process are able to diffuse
through the cell membranes of acidogenic microorganisms [25]. Generally, hy-
drolysis is best achieved at an optimum temperature between 30˚C - 50˚C and
an optimum pH of 5 - 7 [28] [29].
CH 3 COOH ( ag ) → CH 4( g ) + CO 2( g ) (2)
CO 2( g ) + 4H 4 → CH 4( g ) + 2H 2 O( l ) (3)
In digester, the termination in the supply of biogas signifies the end metha-
nogenesis, which can take between 25 - 40 days [19] [29]. The Volatile solid
content could then ben analyzed to assess the degree of digestion.
Bio-digestion is a complex fermentation process birth by the symbiotic asso-
ciation of different bacterial types. The activities and products of one set of bac-
teria support the other and vice versa [29]. Practically, fermentation processes
involve the metabolic actions of the various bacteria acting in synchronization. A
group of microorganisms serves as the substrate for the next resulting into sev-
eral interdependent, complex sequential and parallel biological reactions [27]
[37]. When the acid-producing bacteria use up the oxygen to create light com-
pounds, it creates an anaerobic environment for the methanogens as well as a
compound of low molecular weight. On the other hand, methane-producing
microorganisms use up the intermediates of the acid-producing bacteria from
the system thereby eliminating the possibility of creation of toxic conditions for
the acid-producing microorganisms.
feed in a unit volume of slurry, affects the rate of digestion as well. Increase in
slid content inhibits the mobility of methanogens within the substrate, affecting
the biogas yield [29]. Ordinarily, 6% - 9% solids concentration is best suited for
biogas production [13]. The amount of substrate fed per unit volume of digester
capacity per day, regarded as the loading rate has an impact on the rate of diges-
tion. Overloading of the digester will result in high gas yield initially which re-
duces abruptly due to inhibition, which is restraint in the multiplication of me-
thanogenic bacteria as compared to acidogenic bacteria thereby limiting the gas
produced.
In addition, in ensuring adequate growth of bacteria in anaerobic digestion, a
regular supply of organic substances as a source of carbon and nutrients is im-
portant, they also require certain mineral nutrients in addition to nitrogen, Sul-
phur, carbon, oxygen and hydrogen. These elements are largely found in agri-
cultural residues and wastes [6]. The duration of retaining the slurry in the di-
gester influences the rate of digestion. The average time spent by the input slur-
ry, which is the Hydraulic Retention Time (HRT), if shorten could result in the
collapse in the bacterial population while achieving a longer HRT requires larger
digester volume [17] [30].
Furthermore, the ratio of carbon to nitrogen in the digester influences the oper-
ation of the bacteria. An optimum carbon/nitrogen (C/N) ratio for anaerobic
bio-digestion is between 20:1 and 30:1 [16] [19]. In the situation of relatively high
ratio than the optimum range, methanogenic bacteria will exhaust the nitrogen ra-
pidly leaving the remaining carbon in the material, thereby reducing the gas pro-
duction. Conversely, for a relatively low ratio than the optimum range, a large
amount of ammonia will be formed, thereby raising the pH of the system above
8.5, and inhibiting the microbes limiting gas production. Also, the presence of
toxic substances such as mineral ions, heavy metals inhibits the activities of me-
thanogenic bacteria in the digester. However, a small quantity of mineral ions
(ammonium, Sulphur, sodium, potassium) can activate the growth of bacteria,
while a large amount of these ions will have a toxic effect [16] [31] [39].
Moreover, a continuous stirring of the digester content is vital in ensuring close
contact between the microorganisms and substance which ultimately improves the
digestion process. Agitation can be achieved by daily feeding of the digester in-
stead of periodicals mixing to create the same effect [1] [4] [7]. All processes in
anaerobic digestion do not require oxygen, and they are indeed very sensitive to
the presence of oxygen, as the breakdown of organic materials in the presence of
oxygen, will produce carbon-dioxide instead of the desired methane gas. Hence, an
air-sealed digester is essential for optimum digestion [39]. Additionally, an optim-
al moisture content, of about 90% of the total volume of feedstock is required for
the effective performance of bacteria in the digester [19] [20], as metabolic activi-
ties involved in the digestion of organic matter requires water. Excess water re-
duces the rate of production, while in adequate water results in accumulation of
acetic acids which inhibits the digestion process [14] [29].
This research is aimed to help our people to reduce the over-dependence on
liquefied fossil fuels, with the lowest possible cost. This project will also provide
an alternative mean of keeping our environment clean from animal waste. Oth-
ers include conservation of our natural resources like the forest, natural gas and
replenishment of the exploited farmland. The effluent, after gas has been
evolved, can be used as manure which is a good source of organic fertilizer for
the farmer. The gas produced by biogas is an alternative for energy production
and utilization thereby going a long way to conserving our natural gas [26]. It
will also serve as a means of managing our environment against unpleasant
odour by the evacuation of animal waste or dung that would have resulted in air
pollution, which would have impaired our breathing. This animal waste as re-
ported by several researchers possesses the potential to be used as biofuel (Table
1). Above all, this project will help to make cooking easy in our individual
homes and reduce excessive exposure to hot radiation caused by firewood.
Cow manure 40
Sheep manure 94
Savage sludge 65
Water lettuce 105
Eupatorium odoratum 256
Cassava leaf 55
Water hyacinth (Eichhornia crassipes) 98
Poultry dung 128
for easy fermentation process to occur. It also has an outlet at the base of the di-
gester where the mixture of effluents and substrate is being released from the
tank for further use in crop fertilization. The digester tank also has a pressure
gauge at the top, this help to determine the amount of gas produced. The diges-
ter tank also has a filter that contains the filtering substance which helps in the
purification of the biogas produced. The gas produced is being controlled by a
set of valves attached to the digester. The gas produced is transported to the
burning point by the hose.
feed, kinetic constants, Retention time, that affects the production of the biogas
is important [18]. In designing a biodigester, the total volume of digester, VT,
volume of gas storage, Vg, retention period, Rt and the amount and type of or-
ganic waste to be digested are majorly considered according to experiment car-
ried out by [6] [7] [41].
The digester was fed once, but the calculation was based on daily feeding with
the design criteria of 25 days retention period, 5 kg of CD, PD and SD each was
fed into digester, with an equal volume of water for mixing, waste and water are
in 1:1 [7]. 1 kg is equivalent to 1 liter; using 15 kg of waste. A total of 15 kg is fed
for 25 days at a rate of 0.6 kg/day.
Volume of Slurry, Vs = 15 ltrs of waste + 15 ltrs of water = 30 litres
Volatile solid loading rate is a measure of the biological conversion of the
anaerobic digestion system [29]. For the mixture of animal and kitchen waste,
the rate of biogas production is about 0.5 m3/kg of added volatile solid [42]. The
amount of biogas generated each day (m3/day) will be calculated using Equations
(2) and (3) below, on the basis of the daily substrate input (volatile solids con-
tent) and specific gas yield of the substrate [6] [29] [41], Hence;
Daily gas production
= volatile solids content × the specific gas yield ( solids ) (2)
3
=0.6 kg day × 0.50 m kg =0.3 ltrs day
Total volume of gas after 25 days
= 0.3 ltrs day × 25 days
= 7.5 litres (3)
Using Equation (1), the total volume of digester, Vo is given as 37.5 litres. The
maximum loading capacity of the digester must not exceed 80% of the total vo-
lume of the digester to at least give 20% of the total volume for slurry rise and for
biogas as reported by [6]. The total volume of VT is, thus, given in Equation (4):
Total volume of Digester, VT =Vo × 1.25 =37.5 × 1.25 =46.875 litres (4)
where Ss = allowable shear stress of metal with key way = 40 × 106 N/m2
Mb = maximum bending moment = 25.61 N∙m
Mt = torsion moment = 22.3 N
kb = combined shock and fatigue factor applied to bending moment = 1.5
kt = combined shock and fatigue factor applied to torsional moment = 1.0 [4]
2.4. Methods
Collection of Substrates
The substrates (materials used for biogas production) are poultry droppings,
swine droppings and cow dung waste were collected locally within the Federal
University of Technology, Akure. The substrates were mixed together in the
same proportions with water of 15 litres, the individual substrate was weighed to
be 5 kilograms each, and these were mixed together and loaded into the digester.
An equal volume of water is used in mixing each substrate used (CD, PD and
SD) to form slurry.
Table 2. Physicochemical properties of Fresh mixture of Cow Dungs, Swine Dungs and
the Poultry Droppings.
pH 6.6 7.2
chicken droppings, cow dung and swine dung) at exact day of digestion and after
the experiment are shown. The results of the physicochemical properties of mixed
substrates over a period of 25 days show a decrease in the total solids and volatile
solids from 83.50% to 22.60% and 64.70% to 54.10% respectively, which may be
due to the utilization of the wastes by the microorganisms. This is in agreement
with the result of [17] and [27], who explained that there was a reduction in the
total solids and volatile solids reduced as methane yield increases. The retention
period for biogas production was twenty-five days. This may be due to the accu-
mulation of acids, exhaustion of nutrient or production of auto-toxic substances
by the microbes because this process is a batch culture system.
It is obvious that the moisture, ash content and pH increased significantly (p <
0.05) while the total solids, volatile solids and the temperature reduced signifi-
cantly (p < 0.05) as also observed by Nwankwo et al. [11]. Although the total
solid content of the waste used was above the optimum range of 7% - 9% rec-
ommended by Nwankwo et al. [11] and Deepanraj, et al. [37] in order to avoid
overloading the system. However, the digestion process was efficient in remov-
ing the total solid.
7.6
7.4
7.2
7.0
pH of the slurry
6.8
6.6
6.4
6.2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Retention Time(Days)
35
33
Temperature (OC)
31
29
27
25
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Retention Time(Days)
Figure 2. Variation of mixed substrate slurry temperature with retention time (Days).
of the pH falling below neutral [6] [38]. These changes assisted the microorgan-
isms in the system to perform well which led to an increase in the production of
the biogas. On the first week, the lower level of the pH recorded by mixed sub-
strates explains the first stage of anaerobic digestion-hydrolysis and acetogenesis.
Acetogenesis involves the conversion of volatile fatty acids present in the sub-
strate into simpler organic acids including acetic acid, propionic acid and etha-
nol. This acidic intermediate naturally causes a drop in the hydrogen ion con-
centration of the slurry in the bio-digester which was observed to fall as low as
6.2 after the first two weeks of digestion. As the weeks went by, the organic acids
produced during acetogenesis (majorly acetic acid) were acted upon by metha-
nogenic bacteria and hence broken down into methane and carbon dioxide; the
major constituents of biogas. The pH begins to rise as the acetic acid is con-
verted into biogas. It should be noted that pH affects the growth of microbes
during anaerobic fermentation/digestion. Otun et al. [7] reported that it is im-
portant to maintain the pH of an anaerobic digestion process between 6 - 8, in
order not to inhibit the growth of methanogens. It was also observed that the
changes in the pH value also resulted in changes in the volume of gas produced,
as consistency in the higher range of pH favours the methanogenic bacteria.
4. Conclusion
The effective implementation of biogas digester for production of biogas from
the decomposition of agricultural waste offers a reliable solution for economic
development energy and environmental sustainability. A biogas digester con-
sisting of inlet opener, outlet opener, a stirrer handle, spikes and cylindrical
chamber was designed, fabricated and evaluated. The result of this research
showed that many of the microorganisms associated with the fermentation of
cow dung’, swine dung’ and poultry dropping originated from the substrate used
and it was established that temperature variation, PH and Concentration of To-
tal solid, are some of the factors that affected the volume yield of biogas produc-
tion. The biogas yield was dependent on the temperature of the environment
where the digester was placed. The pH on the other hand was affected by the
Conflicts of Interest
The authors declare no conflicts of interest regarding the publication of this pa-
per.
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