Module III
Module III
जल शिक्त मंत्रालय
जल संसाधन, नदी िवकास और गंगा संरक्षण िवभाग
के द्रीय जल आयोग
रा ट्रीय जल अकादमी, पुणे
पणु े
िदसंबर 2019
Government of India
Central Water Commission
National Water Academy
िडजाइन और अनस
ु ंधान
Module- III
HYDEL CIVIL DESIGNS
02-08 December 2019
Module Co‐ordinator
Shri S N Pande, Director (Designs)
Pune
December 2019
Module – III
Renewables
9.24% Hydro
Renewable* (126.76 BU) 9.83%
Nuclear
22.68% (134.89 BU)
1.86% Nuclear
(6.8 GW) (82.6 GW) 2.76%
(37.81 BU)
Hydro Thermal
12.46% 63%
(45.4GW) (229.4 GW) Thermal
78.17%
(1072.24 BU)
Page 1 of 352
SHARE OF CENTRAL, STATE AND PRIVATE SECTOR
66171.29 MU
Page 2 of 352
ADVANTAGES OF HYDROPOWER
• Renewable, Clean and Green Source of Energy
• Ancillary support to Grid
• Fastest Ramping Source : Full Load in less than 60 sec.
• Social Sustainability
• Environmental Sustainability
• Economic Sustainability
GHG Emissions/kWh
Source of Power
(Gram Equivalent CO2)
Thermal – Coal 957
Thermal – Gas 422
RES – Solar 38
Hydro – Storage 10
RES – Wind 9
Nuclear 6
Hydro ‐ RoR 4
Source: Hydro Quebec , Canada 5
REGULATORY PROVISIONS
Section 8. (Hydro-electric generation) of Electricity Act, 2003 provides that :
• Notwithstanding anything contained in section 7, any generating company intending
to set-up a hydro-generating station shall prepare and submit to the Authority for its
concurrence, a scheme estimated to involve a capital expenditure exceeding such
sum, as may be fixed by the Central Government, from time to time, by notification.
• The Authority (CEA) shall, before concurring in any scheme submitted to it under
sub-section (1) have particular regard to, whether or not in its opinion,
a. the proposed river-works will prejudice the prospects for the best ultimate
development of the river or its tributaries for power generation, consistent with
the requirements of drinking water, irrigation, navigation, flood-control, or
other public purposes, and for this purpose the Authority shall satisfy itself,
after consultation with the State Government, the Central Government, or such
other agencies as it may deem appropriate, that an adequate study has been
made of the optimum location of dams and other river-works;
b. the proposed scheme meets the norms regarding dam design and safety.
• Where a multi-purpose scheme for the development of any river in any region is in
operation, the State Government and the generating company shall co-ordinate their
activities with the activities of the person responsible for such scheme in so far as
they are inter-related.
Page 3 of 352
REGULATORY PROVISIONS
Central Electricity Regulatory Commission (CERC)
It regulates the Tariff and Operation & Maintenance (O&M) of Hydro Power
projects of Central Sector and Inter-State Stations.
They regulate the Tariff and Operation & Maintenance (O&M) of Hydro Power
projects of State Sector.
INDUS RIVER
SYSTEM
BRAHMAPUTRA
320 C H I N A RIVER SYSTEM
( T I B E T )
960
880 920
GANGA RIVER
SYSTEM
280 DELHI
NEPAL
BHUTAN
240 BANGLA
DAMODAR DESH
MYANMAR
200
CENTRAL INDIAN
RIVER SYSTEM
WEST FLOWING
RIVER SYSTEM EAST FLOWING
RIVER SYSTEM
SHARAVATHI
KUTTIYADI
PERIYAR
Page 4 of 352
PLAN-WISE HYDRO CAPACITY ADDITION
State Private
Central
S. No. Year Sector Sector Total (MW)
Sector (MW)
(MW) (MW)
10
10
Page 5 of 352
ISSUES INVOLVED IN SLOW PACE OF HYDRO DEVELOPMENT
11
Page 6 of 352
TYPICAL HYDRO STATION
Draft Tube
Tail Race
Channel
13
Power
Penstock House
s
Diversion
Tunnels
Switchyard
14
Page 7 of 352
TYPICAL HYDRO STATION
15
Page 8 of 352
BASIC TERMINOLOGY OF HYDRO POWER ENGINEERING
Full Reservoir Level (FRL) : The normal highest reservoir level that is
utilised for power generation.
Minimum Drawdown Level (MDDL) : The level below which the reservoir
will not be drawn down in power projects.
Live Storage : Live Storage means all storage above Dead Storage between
FRL and MDDL.
Dead Storage : Dead Storage means that portion of the storage which is not
used for power generation purposes i.e. the storage below MDDL.
17
FRL
MDDL
Intake
Maximum
Head
Minimum
Head
Water
Conductor
System
18
Page 9 of 352
BASIC TERMINOLOGY OF HYDRO POWER ENGINEERING
E-flow : Environmental flows are water flows required to sustain freshwater
and estuarine ecosystems and the human livelihoods and well being that depend
on these ecosystems. For example: Minimum e-flow notification of MoWR for
upper reaches of River Ganga are 20%, 25% & 30% of Monthly Average Flow
observed during each of preceding 10-daily period in Dry, Lean & High Flow
Season respectively.
Also, MoEF&CC notifies e-flows based on project to project basis.
Design Head : The head at which the turbine will operate to give the best
overall efficiency under various operating conditions.
19
Firm Power : Firm Power in case of storage based hydro projects means the
power which can be generated continuously in 90% of the years for which
discharge data is available. In case of ROR projects, it is the power
corresponding to the minimum mean discharge at the site of the plant in 90%
dependable year.
20
Page 10 of 352
BASIC TERMINOLOGY OF HYDRO POWER ENGINEERING
Intake: Intake structure is a structure which collects the water from the
reservoir/ forebay and directs it into the HRT/ penstocks. There are different
types of intake structures available and selection of type of intake structure
depends on various local conditions.
Head Race Tunnel (HRT): A channel/tunnel, which carries the water for all
units from Dam/ Desilting Chamber to the powerhouse for power generation.
Penstock: A closed conduit or pipe for conducting water of each unit to the
powerhouse.
Main Inlet Valve: Main inlet valve works as the gate valve/isolating valve in
the water conductor system. It is located before turbine and allows water flow
from penstock to turbine. MIV acts as closing valve and cuts the flow of water
during an emergency trip
21
Power House: Power House is a building housing the turbines, generator, and
control and protection equipment etc. including auxiliaries for operating the
machines.
22
Page 11 of 352
BASIC TERMINOLOGY OF HYDRO POWER ENGINEERING
Design Energy: Energy generated in 90% dependable year with 95%
availability of installed capacity.
Carry Over Operations : When good flows available are stored in the
reservoir for use in lean flow years.
Installed Capacity (MW/ MVA) : The total of the capacities shown on the
name-plates of the generating units in a hydropower plant
Annual Load Factor: The ratio of number of units actually generated in a year
to number of units which would have been generated for the given installed
capacity is called as Annual Load Factor for the station.
23
24
Page 12 of 352
REGION-WISE DISTRIBUTION OF H.E. POTENTIAL
TOTAL: 145320 MW (ABOVE 25 MW)
25
26
Page 13 of 352
PUMPED STORAGE POTENTIAL AND DEVELOPMENT
Nos. Capacity (MW)
Identified potential in 1980s 63 96,529.6*
Not found feasible 15 29,930
Additional Schemes identified subsequently 23 15,820
Revised PSP potential 71 82,419.6
Potential Under Constn.
Region Developed (MW)
(MW) (MW)
Northern 8,185 (5 Nos.) 0 1000 (1 No.)
Western 32,209 (31 Nos.) 1840 (4 Nos.) 80 (1 No.)
Southern 12780.6 (13 Nos.) 2005.6 (3 Nos.) 500 (1No)
Eastern 12345 (12 Nos.) 940 (2 Nos.) 0
North Eastern 16900 (10 Nos.) 0 0
Total
82419.6 (71 Nos.) 4785.6 (9 Nos.)** 1580 (3 Nos.)
*Original identified potential was 96,524 was enhanced due to revised capacity of Nagarjun Sagar PSP (705.6
MW).
*In addition 2 Nos. of schemes namely Paithan(12 MW) and Ujjaini(12 MW) in Aurangabad and Solapur in
Maharashtra are also under operation.
27
28
Page 14 of 352
CLASSIFICATION OF HYDRO POWER PROJECTS
BASED ON INSTALLED CAPACITY
MAJOR SCHEMES
Schemes with installed capacity > 100 MW.
MEDIUM SCHEMES
Schemes with installed capacity ‐ 25 MW to 100 MW.
SMALL SCHEMES
Schemes with installed capacity ‐ 2 MW to 25 MW.
MINI SCHEMES
Schemes with installed capacity ‐ 100 KW to 2 MW.
MICRO SCHEMES
Schemes with installed capacity upto 100 KW.
29
STORAGE SCHEMES
Schemes with reservoir to store excess water in
high flow period for utilization during low flow
periods.
Page 15 of 352
CLASSIFICATION OF WORKS IN HYDRO ELECTRIC PROJECTS
CIVIL WORKS
Dam works, Intake structure, Diversion Tunnel, Head Race Tunnel, Power
House building, Tail Race Tunnel
HYDRO‐MECHANICAL WORKS
Gates, Valves etc.
ELECTRO‐MECHANICAL WORKS
Turbines, Generators, Control, Protection equipment and other auxiliaries
31
32
Page 16 of 352
MAJOR COMPONENTS OF HYDRO SCHEMES
VALVES
The sluicing valves control the water flowing to the downstream and
automatic isolating valves stop the water flow when the electrical
load is suddenly thrown off from the plant. Automatic isolating valve
only operates during emergency to protect the system from burst
out.
POWER HOUSE
Building housing the turbines, generator, control, protection
equipment and other auxiliaries .
TAIL RACE
Water way to carry water back to the river
SWITCHYARD
Power generated is pooled in switchyard & transmitted to load
centers.
33
34
Page 17 of 352
PUMPED STORAGE PROJECTS
Power In during
charging
Upper Reservoir
Substation
Motor
Height Operation
Shaft
Pump /Turbine
Lower Reservoir
Flow of Electricity
Flow of Water
35
Upper Reservoir
Substation
Height Generator
Shaft Operation
Pump /Turbine
Lower Reservoir
Flow of Electricity
Flow of Water
36
Page 18 of 352
CLASSIFICATION OF ROR PROJECTS
37
38
Page 19 of 352
BASICS OF POWER POTENTIAL STUDIES
39
P=9.81 *Q*Hn*n
where
P is Power generated in kW
Q is Discharge in Cumecs
n is overall efficiency of TG units
Hn is Net Head acting on turbine
40
Page 20 of 352
SELECTION OF FRL & MDDL
41
42
Page 21 of 352
POWER POTENTIAL STUDIES
(R-O-R SCHEMES WITHOUT PONDAGE)
Work Out 90% dependable year.
43
44
Page 22 of 352
REQUIREMENT OF PONDAGE
45
ADVANTAGES OF PONDAGE
&
OPERATING PATTERN OF DAILY PONDAGE
Flexibility in operation of the Plant
Higher Capacity
Greater Energy Benefits
14
12
Pondage (Mcum)
10
8 Pondage
Required
6
0
21-22
22-23
23-24
0-1
1-2
2-3
3-4
4-5
5-6
6-7
7-8
8-9
9-10
10-11
11-12
12-13
13-14
14-15
15-16
16-17
17-18
18-19
19-20
20-21
Hours of Operation
46
Page 23 of 352
CALCULATIONS & FACTORS AFFECTING PONDAGE
CALCULATIONS
Work out minimum flows in 90% dependable year.
Estimate design discharge corresponding to installed capacity.
Estimate required Pondage capacity based on hourly operation of the
Plant based on the desired load demand pattern.
FACTORS AFFECTING
Number of blocks of peak operation (Higher the number of blocks,
lesser is the Pondage required)
Quantum of natural inflows
Designed Outflows from the power house.
47
DS-II
Surge shaft
Power House
48
Page 24 of 352
SELECTION OF DAM SITE & THE FRL
For location of dam, the following two options were
studied:
Option - I - Near Rishi restricting the FRL to EI. 468 m for
safeguarding the religious structures at Tatopani and Hot
Spring.
49
Tatopanai Dam
Hot spring
50
Page 25 of 352
GUIDELINES FOR HYDROLOGY CHAPTER FOR PREPARATION OF
DPR (As per CWC Guidelines for preparation of DPR for
Irrigation and Multipurpose Projects,2010)
A- Classification by storage behind the structures
A-I : Diversion projects without pondage
A-2 : Diversion projects with pondage
A-3 : Within the year storage projects
A-4 : 'Over the year' storage projects
A-5 : Complex system involving combinations of 1
to 4 above mentioned.
51
52
Page 26 of 352
DATA/ PARAMETERS OF STUDY
53
Unrestricted Unrestricted
Year Energy Year Energy Potential
Potential (MU) MU)
1-2 743.58 14-15 782.52
2-3 634.90 15-16 867.34
3-4 747.53 16-17 934.22
4-5 676.14 17-18 1063.34
5-6 865.54 18-19 989.59
6-7 750.79 19-20 856.40
7-8 868.48 20-21 1098.16
8-9 765.86 21-22 1319.62
9-10 766.51 22-23 1286.65
10-11 814.11 23-24 1217.90
11-12 649.20 24-25 1761.46
12-13 618.42 25-26 905.00
13-14 687.43 26-27 703.24
54
Page 27 of 352
SELECTION OF 90% DEPENDABLE YEAR
S. Year Annual S. Year Annual
No. Unrestricted No. Unrestricted
Energy Energy
Potential (MU) Potential (MU)
1 24-25 1761.46 14 10-11 814.11
2 21-22 1319.62 15 14-15 782.52
3 22-23 1286.65 16 9-10 766.51
4 23-24 1217.90 17 8-9 765.86
5 20-21 1098.16 18 6-7 750.79
6 17-18 1063.34 19 3-4 747.53
7 18-19 989.59 20 1-2 743.58
8 16-17 934.22 21 26-27 703.24
9 25-26 905.00 22 13-14 687.43
10 7-8 868.48 23 4-5 676.14
11 15-16 867.34 24 11-12 649.20
12 5-6 865.54 25 2-3 634.90
13 19-20 856.40 26 12-13 618.42
90% Year = (n + 1) * 0.9th Year
= 24.30 (24th Year)
55
56
Page 28 of 352
PATTERN OF POWER OUTPUT IN 90% DEPENDABLE YEAR
250
225
200
POWER OUTPUT (MW)
175
150
125
Firm Power – 16.98 MW
100
75
50
25
II I
II
III
III
III
I
I
III
II
III
II
I
II
I
II
II
.
b.
.
.
.
.
ct
ec
n
pr
n.
ug
p.
.
ov
.
b.
.
ly
.
.
ay
ar
ct
ec
n
pr
ug
Fe
Ju
Ja
Se
A
Fe
Ju
Ju
M
O
M
D
A
A
PERIOD
57
600
ANNUAL ENERGY (MU)
500
400 0.6204
300
200
100
0
70 80 90 100 110 120 130 140 150 160
58
Page 29 of 352
PATTERN OF INCREMENTAL ENERGY GENERATION (kWh/ kW) IN
90% DEPENDABLE YEAR
4500
4000
3500
INCREMENTAL ENERGY (KWh/kW)
3000
2500
2000
1500
1000
500
0
70 80 90 100 110 120 130 140 150 160
INSTALLED CAPACITY (M W)
59
60
Page 30 of 352
SELECTION OF INSTALLED CAPACITY
61
62
Page 31 of 352
DESIGN ENERGY GENERATION
Month Inflows Unrestricted Potential Energy Design Energy Peaking
Generation with with 95% m/c Hrs.
IC-120 MW Availability
(Cumecs) MW MU MU MU
Dec. I 23.18 21.69 5.21 5.21 5.21 4.34
Dec. II 18.52 17.33 4.16 4.16 4.16 3.47
Dec. III 18.65 17.45 4.61 4.61 4.61 3.49
Jan. I 18.65 17.45 4.19 4.19 4.19 3.49
Jan. II 18.27 17.09 4.10 4.10 4.10 3.42
Jan. III 18.27 17.09 4.51 4.51 4.51 3.42
Feb. I 18.14 16.98 4.07 4.07 4.07 3.40
Feb. II 19.15 17.92 4.30 4.30 4.30 3.58
Feb. III 18.77 17.57 3.37 3.37 3.37 3.51
Mar. I 18.77 17.57 4.22 4.22 4.22 3.51
Mar. II 18.77 17.57 4.22 4.22 4.22 3.51
Mar. III 18.77 17.57 4.64 4.64 4.64 3.51
Apr. I 18.65 17.45 4.19 4.19 4.19 3.49
Apr. II 18.52 17.33 4.16 4.16 4.16 3.47
Apr. III 21.17 19.81 4.75 4.75 4.75 3.96
May. I 40.19 37.61 9.03 9.03 9.03 7.52
May. II 41.83 39.14 9.39 9.39 9.39 7.83
May. III 55.94 52.34 13.82 13.82 13.82 10.47
Annual
Energy (MU) 649.20 540.84 523.44
63
64
Page 32 of 352
PATTERN OF HOURLY OPERATION OF PONDAGE
65
Rangit Rangit
with Pondage without Pondage
Firm Power 18 MW 18 MW
66
Page 33 of 352
SELECTION OF UNIT SIZE
Advantages:
• Ease of Transport
• Flexibility of Operation
• Greater availability in case of planned &
Forced Outages
67
OBJECTIVES
These studies involve operation of a reservoir or a group of
reservoirs with past historical inflow data for:
New Schemes
Selection of optimum level of dam height and Reservoir Parameters
like FRL and MDDL
Level of firm power and energy generation etc. considering different
operational objectives & constraints
Existing Schemes
Evolve Suitable Operational Policy
68
Page 34 of 352
RESERVOIR SIMULATION STUDIES
69
70
Page 35 of 352
ENERGY POTENTIAL AND FIRM POWER WITH STORAGE
71
INPUTS
Hydrological Data (Inflow/Evaporation data)
Physical Characteristics (Reservoir Area‐capacity
characteristics, Tailwater Rating Curve, losses in WCS,
Electrical and Hydraulic efficiencies etc.)
Operational Constraints (minimum discharge to meet
irrigation, operation rule curve etc.)
Operational Objectives (no. of permissible failures)
72
Page 36 of 352
RESERVOIR SIMULATION STUDIES
INPUT DATA
73
Page 37 of 352
RESERVOIR SIMULATION STUDIES
INPUT DATA
OPERATIONAL CONSTRAINTS
Minimum Discharges to meet environmental or
other non‐power water requirements like
Irrigation and Drinking Water Supply etc.
Operation Rule Curve for Moderation of Flood
Peaks.
Releases for Navigation, if any
75
OPERATIONAL OBJECTIVES
Number of Permissible Failures in simulation
considering desired level of Dependability.
76
Page 38 of 352
RESERVOIR SIMULATION STUDIES
Dependability Concept
In any storage scheme, storage capacity is a
function of both targeted draft and the reliability.
For fixed draft, storage would increase with
increase in level of reliability which means higher
dam height and thus greater cost of project.
For fixed storage, greater reliability means lower
draft and consequently lesser firm power output.
77
Dependability Criteria
Power ‐ 90%
Irrigation ‐ 75%
Drinking Water Supply & ‐ 100%
Navigation
78
Page 39 of 352
RESERVOIR SIMULATION STUDIES
OUTPUT
In the form of different variables like
Reservoir Levels
Power house & Spillway discharges
Evaporation
Head
Energy/power generation.
79
Page 40 of 352
RESERVOIR SIMULATION POLICY
(CARRY OVER BASIS)
Start Simulation either (i) from beginning of
monsoon with Reservoir at MDDL or (ii) from end
of monsoon with Reservoir at FRL (preferably (i)).
Releases are initially made for firm power or other
objectives and the extra water is stored in the
reservoir for use in lean years .
Reservoir is gradually built up to FRL.
When reservoir is at FRL, any extra water available
is used for generating secondary generation up to
the installed capacity.
Any extra water still available is spilled.
81
82
Page 41 of 352
SELECTION OF FRL
83
SELECTION OF MDDL
84
Page 42 of 352
SELECTION OF MDDL IN STORAGE SCHEMES
85
Page 43 of 352
To find 90% Dependable Energy
87
Page 44 of 352
SELECTION OF INSTALLED CAPACITY
Main Consideration :
• Techno‐economic considerations like
incremental cost‐benefit analysis
• System Considerations like lean period
load factor determined by power
absorption studies
89
Main Consideration :
Transport Constraints
Other Considerations:
• Techno‐economic Consideration.
• System Considerations.
• Size of Cavity in case of UG Power House
especially in Himalayan Region.
• Space Considerations.
• Greater availability in case of Planned &
Forced Outages
90
Page 45 of 352
Case Study
91
ASSUMPTIONS/ CONSIDERATIONS
IN THE STUDIES FOR KOLODYNE-I
Hydrological Year‐ June to May.
Tail Water Level ‐ 176.3.m (Constant)
Overall TG Efficiency ‐ 90% (Constant)
Head Loss in WCS ‐ 2.5m (Constant)
Dependability Criteria ‐ 90%
New Zero Elevation ‐ 279 m
Constraint on Dam Ht.‐ 420 m (Submergence
of plain land)
92
Page 46 of 352
SALIENT FEATURES
KOLODYNE HE PROJECT ST.-I
Location Lunglei distt, Mizoram
River Mat River
I.C. 120 MW
Gross Storage‐ 514 MCM (at FRL‐390m)
Live Storage 395 MCM
Annual Runoff‐Max
2008 MCM
Min. 726 MCM
Average 1116 MCM
Max. Net Head (m) about 210 m
93
1‐2 63.7 69.6 83.8 73.3 40.1 11.0 5.3 1.0 0.5 0.9 1.4 4.0
2‐3 18.8 72.7 98.0 66.7 36.7 6.4 3.9 1.7 1.0 0.8 1.8 8.3
3‐4 38.0 83.3 101.3 120.8 98.0 21.0 6.9 2.8 4.1 3.4 9.5 21.6
4‐5 26.0 58.5 135.4 81.3 68.8 9.6 3.0 1.0 0.8 1.5 3.5 32.5
5‐6 53.5 73.1 52.8 60.0 19.2 0.7 0.8 0.3 0.1 0.5 1.4 12.3
6‐7 43.3 93.5 86.4 70.1 35.3 10.1 2.2 0.5 0.2 0.7 0.7 2.2
7‐8 8.6 90.8 127.3 49.0 25.0 7.8 4.4 1.8 0.3 3.4 5.1 25.5
8‐9 34.6 53.6 93.1 52.5 9.5 5.6 2.5 1.2 1.3 1.9 4.9 45.4
9‐10 73.7 47.3 67.1 67.8 22.8 1.8 1.6 1.1 0.3 1.2 2.1 32.5
10‐11 37.6 54.4 88.6 85.3 47.30 13.9 4.4 5.4 6.0 14.5 85.1 6.7
11‐12 16.8 60.4 46.0 45.7 27.40 4.6 2.7 1.6 0.8 1.1 5.2 77.2
12‐13 197.0 49.5 86.6 98.3 64.50 7.1 5.9 2.4 1.2 2.6 2.9 24.1
13‐14 49.8 63.6 72.2 135.1 219.0 16.9 6.8 5.2 15.0 26.2 109.5 41.9
14‐15 102.2 216.8 96.1 55.2 21.70 6.5 3.0 1.2 0.9 1.2 3.4 7.6
15‐16 32.5 110.6 64.9 72.5 31.8 8.1 2.4 0.7 0.8 2.0 1.4 38.8
16‐17 85.4 66.0 76.4 52.6 45.8 22.0 9.8 2.9 3.6 3.5 33.4 54.5
17‐18 107.8 45.2 92.6 41.6 16.1 7.7 3.1 2.2 2.4 3.1 3.1 68.9
18‐19 39.0 115.3 50.1 73.6 40.4 54.7 13.9 2.3 2.7 14.0 51.5 79.8
19‐20 106.7 160.4 93.1 56.6 18.7 7.5 3.0 1.3 2.0 2.9 11.0 44.3
94
Page 47 of 352
AREA-CAPACITY CHARACTERISTICS
95
EVAPORATION LOSSES
Month Evaporation (mm)
Jan 45.0
Feb 65.0
Mar 122.0
Apr 130.0
May 139.0
Jun 115.0
Jul 111.0
Aug 108.0
Sep 91.0
Oct 80.0
Nov 47.0
Dec 40.0
96
Page 48 of 352
FRL, MDDL AND FIRM POWER
FRL MDDL Firm Power
(m) (m) (MW)
350 285 13.80
290 13.95
295 13.97
300 14.41
305 14.50
360 300 17.44
304 17.65
308 18.21
312 18.25
316 18.30
97
Page 49 of 352
FRL, MDDL AND FIRM POWER
Page 50 of 352
INCREMENTAL FIRM POWER AND ENERGY
FRL MDDL Firm Incremental I.C. Annual Incremental
(M) (m) Power Firm Power (MW) Energy Energy
(MW) (MW) (GWh) (GWh)
101
102
Page 51 of 352
INCREMENTAL COST PER MW
103
Cost of P roje ct pe r MW Incre me nta l Cost of P roje ct pe r MW Incre me nta l Firm P owe r
12
8.0 10.0
Project Cost (Rs. Crs.)
7.0 10
8.0
6.0
8
5.0
6.0
4.0 6
3.0 4.0
4
2.0
2.0 2
1.0
0.0 0
0.0
340 360 380 400 420 440 340 360 380 400 420 440
340 360 380 400 420 440
4
Co st of generation (Rs./
35 70
30 60
Inc. Energy (GWh)
3
25 50
kWh )
20
2 40
15 30
1 10 20
5
0 10
104
Page 52 of 352
CONCLUSIONS
105
CONCLUSIONS
106
Page 53 of 352
SELECTION OF UNIT SIZE
Unit Size Considered: 30, 40 & 60 MW
Unit Size selected : 60 MW
Advantages:
• No Transport Constraints envisaged since the
power house is located close to National
Highway with bridges of 70 R (This loading consists of
a tracked vehicle of 700 kN or a wheeled vehicle of total load of
1000 kN as per Indian Road Congress (IRC) Code ) load
bearing capacity
• Economical due to lower cost per MW and
would involve lesser civil works in power
house and WCS
107
108
Page 54 of 352
SCHEMATIC DIAGRAM
SHARAVATHI RIVER
LINGANAMAKKI DAM
LDPH-2X27.5=55MW
VODENBAIL TUNNELS
WORLD FAMOUS
JOG FALLS 293M
4 X 250
4 X 250
MW
MW
MGHE INCLINED PENSTOCKS
4X12+4X18=120MW
109
110
Page 55 of 352
DATA/ PARAMETERS OF STUDY
111
112
Page 56 of 352
DATA/ PARAMETERS OF STUDY (GENERATING MODE)
MDDL‐PS MDDL‐PS
Operation 521.00 119.39 Operation 43.50 72.04
Pondage for PS Pondage for PS
Operation 10.26 Operation 10.26
113
114
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Reservoir Operation Simulation (Generating Mode)
Upper Reservoir
115
17 10.0 2000.0 475.05 44.55 76.59 0.29 76.88 44.61 44.59 471.03
18 10.0 2000.0 475.14 44.61 76.88 0.29 77.16 44.67 44.65 470.93
116
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Reservoir Operation Simulation (Generating Mode)
Lower Reservoir Average
Final Average Net
Time Station Initial Initial Inflow Final Pond Pond Head
Interval Interval Output Discharge Pond Level Storage into Pond Storage Level Level (m)
No (Minutes) (MW) (cumecs) (m) (MCum) (MCum) (MCum) (m) (m)
19 10.0 2000.0 475.24 44.67 77.16 0.29 77.45 44.74 44.72 470.84
20 10.0 2000.0 475.33 44.74 77.45 0.29 77.73 44.80 44.78 470.74
21 10.0 2000.0 475.43 44.80 77.73 0.29 78.02 44.87 44.84 470.65
22 10.0 2000.0 475.53 44.87 78.02 0.29 78.30 44.93 44.91 470.55
23 10.0 2000.0 475.62 44.93 78.30 0.29 78.59 44.99 44.97 470.46
24 10.0 2000.0 475.72 44.99 78.59 0.29 78.87 45.06 45.04 470.36
25 10.0 2000.0 475.81 45.06 78.87 0.29 79.16 45.12 45.10 470.27
26 10.0 2000.0 475.91 45.12 79.16 0.29 79.45 45.18 45.16 470.18
27 10.0 2000.0 476.00 45.18 79.45 0.29 79.73 45.25 45.22 470.08
28 10.0 2000.0 476.10 45.25 79.73 0.29 80.02 45.31 45.29 469.99
29 10.0 2000.0 476.20 45.31 80.02 0.29 80.30 45.37 45.35 469.89
30 10.0 2000.0 476.29 45.37 80.30 0.29 80.59 45.43 45.41 469.80
31 10.0 2000.0 476.39 45.43 80.59 0.29 80.87 45.50 45.48 469.70
32 10.0 2000.0 476.48 45.50 80.87 0.29 81.16 45.56 45.54 469.61
33 10.0 2000.0 476.58 45.56 81.16 0.29 81.45 45.62 45.60 469.51
34 10.0 2000.0 476.67 45.62 81.45 0.29 81.73 45.68 45.66 469.42
35 10.0 2000.0 476.77 45.68 81.73 0.29 82.02 45.74 45.72 469.33
36 10.0 2000.0 476.85 45.74 82.02 0.29 82.30 45.79 45.77 469.25
360.0 10.26
117
118
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Reservoir Operation Simulation (Pumping Mode)
Upper Reservoir
Inflow
Station Initial Initial into the Final Final Average
Interval Time Interval Output Discharge Pond Level Storage Pond Storage Pond Level Pond Level
No (Minutes) (MW) (cumecs) (m) (MCum) (MCum) (MCum) (m) (m)
16 10.0 2000.0 380.41 521.38 122.82 0.23 123.04 521.40 521.39
119
450.0 10.26
120
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Reservoir Operation Simulation (Pumping Mode)
Lower Reservoir
Average Average
Station Initial Initial Outflow Final Final Pond Pond
Interval Time Interval Output Discharge Pond Level Storage from Pond Storage Pond Level Level Level
No (Minutes) (MW) (cumecs) (m) (MCum) (MCum) (MCum) (m) (m) (m)
1 10.0 2000.0 381.27 45.79 82.20 0.23 81.98 45.74 45.77 481.25
2 10.0 2000.0 381.21 45.74 81.98 0.23 81.75 45.69 45.72 481.32
3 10.0 2000.0 381.15 45.69 81.75 0.23 81.52 45.64 45.67 481.40
4 10.0 2000.0 381.10 45.64 81.52 0.23 81.29 45.59 45.62 481.47
5 10.0 2000.0 381.04 45.59 81.29 0.23 81.06 45.54 45.57 481.55
6 10.0 2000.0 380.98 45.54 81.06 0.23 80.83 45.49 45.52 481.62
7 10.0 2000.0 380.92 45.49 80.83 0.23 80.60 45.44 45.47 481.70
8 10.0 2000.0 380.88 45.44 80.60 0.23 80.38 45.39 45.42 481.74
9 10.0 2000.0 380.82 45.39 80.38 0.23 80.15 45.34 45.37 481.81
10 10.0 2000.0 380.76 45.34 80.15 0.23 79.92 45.29 45.32 481.89
11 10.0 2000.0 380.70 45.29 79.92 0.23 79.69 45.24 45.27 481.97
12 10.0 2000.0 380.64 45.24 79.69 0.23 79.46 45.19 45.22 482.04
13 10.0 2000.0 380.58 45.19 79.46 0.23 79.23 45.14 45.17 482.12
14 10.0 2000.0 380.53 45.14 79.23 0.23 79.00 45.09 45.12 482.19
15 10.0 2000.0 380.47 45.09 79.00 0.23 78.78 45.04 45.07 482.27
121
17 10.0 2000.0 381.21 44.98 78.55 0.23 78.32 44.93 44.97 482.42
18 10.0 2000.0 381.15 44.93 78.32 0.23 78.09 44.88 44.92 482.50
19 10.0 2000.0 381.10 44.88 78.09 0.23 77.86 44.83 44.87 482.57
20 10.0 2000.0 381.04 44.83 77.86 0.23 77.64 44.78 44.81 482.65
21 10.0 2000.0 380.98 44.78 77.64 0.23 77.41 44.73 44.76 482.72
22 10.0 2000.0 380.92 44.73 77.41 0.23 77.18 44.68 44.71 482.80
23 10.0 2000.0 380.88 44.68 77.18 0.23 76.95 44.63 44.66 482.88
24 10.0 2000.0 380.82 44.63 76.95 0.23 76.72 44.58 44.61 482.95
25 10.0 2000.0 380.76 44.58 76.72 0.23 76.50 44.52 44.56 483.03
26 10.0 2000.0 380.70 44.52 76.50 0.23 76.27 44.47 44.51 483.10
27 10.0 2000.0 380.64 44.47 76.27 0.23 76.04 44.42 44.46 483.18
28 10.0 2000.0 380.58 44.42 76.04 0.23 75.81 44.37 44.40 483.26
29 10.0 2000.0 380.53 44.37 75.81 0.23 75.58 44.32 44.35 483.33
30 10.0 2000.0 380.47 44.32 75.58 0.23 75.36 44.27 44.30 483.41
122
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Reservoir Operation Simulation (Pumping Mode)
Lower Reservoir Average
Final Average Pond
Time Station Initial Initial Outflow Final Pond Pond Level
Interval Interval Output Discharge Pond Level Storage from Pond Storage Level Level (m)
No (Minutes) (MW) (cumecs) (m) (MCum) (MCum) (MCum) (m) (m)
31 10.0 2000.0 379.51 44.27 75.36 0.23 75.13 44.21 44.25 483.49
32 10.0 2000.0 379.45 44.21 75.13 0.23 74.90 44.16 44.20 483.56
33 10.0 2000.0 379.39 44.16 74.90 0.23 74.67 44.11 44.14 483.64
34 10.0 2000.0 379.33 44.11 74.67 0.23 74.45 44.06 44.09 483.72
35 10.0 2000.0 379.27 44.06 74.45 0.23 74.22 44.01 44.04 483.79
36 10.0 2000.0 379.21 44.01 74.22 0.23 73.99 43.95 43.99 483.87
37 10.0 2000.0 379.15 43.95 73.99 0.23 73.76 43.90 43.94 483.95
38 10.0 2000.0 379.09 43.90 73.76 0.23 73.54 43.85 43.88 484.02
39 10.0 2000.0 379.02 43.85 73.54 0.23 73.31 43.79 43.83 484.10
40 10.0 2000.0 378.96 43.79 73.31 0.23 73.08 43.74 43.78 484.18
41 10.0 2000.0 378.90 43.74 73.08 0.23 72.85 43.69 43.72 484.26
42 10.0 2000.0 378.84 43.69 72.85 0.23 72.63 43.64 43.67 484.33
43 10.0 2000.0 378.78 43.64 72.63 0.23 72.40 43.58 43.62 484.41
44 10.0 2000.0 378.72 43.58 72.40 0.23 72.17 43.53 43.57 484.49
45 10.0 2000.0 378.66 43.53 72.17 0.23 71.94 43.48 43.51 484.56
450.0 10.26
123
Hydraulic turbines :
water turns blades to
produce rotation
Potential/Kinetic
power Mechanical
Power Electric
power
124
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Hydraulic Turbines overview
Components of a Turbine :
Runner : rotational part
(Shaft + blades)
Diffuser (at output) :
channel-shaped increasing
in size
Distributor : optional
component at the input that
controls the angle of attack
125
Action turbine
No diffuser
High operating head
The wheel is not
submerged
The number of
opened nozzle
changes the power
126
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THE FRANCIS TURBINE
Reaction turbine
Change of the flow pressure
Operating head between 20 and 500 meters
Two main components: upstream guide vanne and
runner
127
128
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TURBINES RUNNERS
129
4 pairs
750 40 pairs – 75
rpm rpm
130
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CHOICE METHOD OF HYDRAULIC TURBINES
131
ns =
132
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Environment and Forest issues
Issue:
Due to the considerable time taken in the process of Environment and
Forest Clearances due to various issues relating to e-flows, free flow
stretch requirement, Longitudinal Connectivity etc., commencement
of construction works of Hydro projects often gets delayed.
Suggested solution:
It is desirable that all the clearances relating to Environment & Forest,
Wildlife etc. should be given in time bound manner.
The e-flows may be prescribed for hydro projects considering case to
case basis and in a judicious manner.
Free flow stretch requirements should be based on river gradient and
velocity.
The e-flows, once prescribed should not be revisited for a project.
133
Issue:
In some of the States like Arunachal Pradesh, Land
records are not available, as such, land acquisition
becomes an issue.
Dislocation of the people from their houses/
workplaces etc. and their resettlement is a sensitive
issue and involves a lot of time and money. Many times
this issue leads to court cases resulting in delay in
project execution/completion.
Suggested solution:
State should play a pro-active role in Land acquisition
and R&R to mitigate the issues.
134
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Inadequate Infrastructural facilities
Issue:
Hydro projects are normally located in difficult
terrain having poor accessibility. As such,
substantial time is lost due to lack of adequate
Infrastructural facilities at the project site allotted
to a developer by the State Govt.
Suggested solution:
Adequate infrastructure facilities need to be
developed in the States by concerned agencies,
matching with the schedule of development of
hydro projects to reduce their gestation period.
135
Issue:
Protests by the local people against the construction
activities like blasting, muck disposal etc. and demands for
employment, extra compensation etc. often create law
and order problems which delays the commencement and
affects progress of the works.
Suggested solution:
State should play a pro-active role to provide a conducive
environment for construction of hydro projects.
Implementation of various Corporate Social Responsibility
Plans and proper co-ordination with local bodies & State
Authorities can also minimize the issues.
136
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Geological Surprises
Issue:
A large number of HE projects has been delayed due to
geological surprises.
Suggested solution:
With the use of latest technologies in Survey &
Investigation and preparation of Bankable DPR, the
geological surprises could be reduced to some extent.
137
Natural Calamities
Issue:
Natural calamities like unprecedented rain / flash
floods, cloud burst, earthquake etc delay the
completion of project.
Suggested solution:
Efficient preparedness and Disaster Management Plan
should be in place to tackle Natural Calamaties.
138
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Inter-State Issues
Issue:
Delay in implementation due to inter-state disputes
between the states.
Suggested solution:
Concerned State Governments have to play active role to
resolve the inter-state matters for hydro development in
their states.
Pending resolution of inter-state aspects, some of the
projects could be taken up in Central Sector to avoid time
and cost overruns.
139
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Levying of Water Cess
Issue:
Levying of water cess by some of the States also affects the
viability of the project and increased the tariff of the order
of 50p-Rs 1/unit.
Suggested solution:
Hydro projects are already contributing significantly towards
the revenue of the state and the decision of the State Govts.
to impose water cess on hydro-electric projects would only
result in increase in tariff making them unviable in some
cases. As such, withdrawal of free power to State Govts.
which charge Water Cess could be considered. Withdrawal of
free power to State Govts. which charge Water Cess could be
considered.
141
142
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Other Emerging Issues
14
3
143
Page 72 of 352
Electro-mechanical
Equipment/Systems in
Hydro Electric Plant
By:
Deepak Sharma
Deputy Director
Central Electricity Authority
Page 73 of 352
Cross-section of Power House
Page 74 of 352
Hydraulic Turbines
Turbine
Page 75 of 352
Turbine Governor
To regulate the Turbine-Generator from hunting
and instability at all levels and ensures stable
operation under all possible operating conditions
To control turbine automatically and manually
Page 76 of 352
Generator & its Excitation
System
It is of rated output to match the
turbine output.
Rated in MVA, kV, 3 phase, 50 Hz,
Power Factor and Efficiency
To be capable of continuously
delivering 10% overload.
Excitation system will be capable of
continuously supplying the maximum
excitation power required to produce
110% of rated output, at rated
generator voltage, rated power factor
etc.
10
Page 77 of 352
Switchyard
Connected to Main GTs either through XLPE cables or Bus
Duct.
Purpose to evacuate generated power to the grid
Main components comprise of:
1. Wave Trap
2. Lightning Arrester
3. Current & Potential Transformers
4. Circuit Breaker
5. Isolator
6. Gantry Towers
11
12
Page 78 of 352
1. EOT Crane
Rating is decided by the
heaviest item to be lifted
in power house
The heaviest item is
usually Assembled Rotor
EOT crane normally
consists of Main Hook
along with auxiliary hook
and Monorail
13
14
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3. DRAINAGE, DEWATERING & STATION
FLOOD DEWATERING SYSTEM
15
16
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6. Ventilation and Air-Conditioning System
17
18
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8. LIFT
9. MECHANICAL WORKSHOP
EQUIPMENT
19
20
Page 82 of 352
1. STATION AUXILIARY SUPLY
SYSTEM
Station Service Transformers – Used for meeting the Station
requirement such as illumination, fire protection system
etc.
Unit Auxiliary Transformers – Used for supplying power to
Unit Auxiliaries such as cooling water system, lubrication
system etc.
DG Set- Used in case of emergency and black-start of the
unit, rating of DG set based on minimum power requirement
to start a single unit and essential station auxiliaries.
Supply from Local Grid
21
2. Illumination System
To illuminate Power house, Dam site and other areas of the project using
energy efficient lighting system such as LED
3. Grounding System
The Power House, Transformer area and Switch Yard area provided
with interlinked ground mat, by using mild steel flat of suitable
cross section with grounding electrodes to provide protection from
Over voltage and leakage current
22
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4. D.C. Auxiliary Services (220V & 48 V)
Required for Field Flashing and Electrical Braking.
Supplies power to measuring instruments.
Converters are provided for 48V supply from 220V DC
Supply. 48V DC is used for communication purposes.
Provides Emergency Illumination during unforeseen
circumstances
23
Page 84 of 352
PLANNING, ANALYSIS AND DESIGN
OF
UNDERGROUND STRUCTURES
1.0 INTRODUCTION
Page 85 of 352
2.0 TYPICAL LAYOUT OF SOME HYDROELECTRIC POWER PROJECTS
`
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`
Page 87 of 352
3.1 COMPONENTS IN A TYPICAL UNDERGROUND HYDROPOWER PROJECT
Diversion dam
Diversion tunnel
Intake structure
Underground sedimentation basin
Headrace tunnel
Headrace surge shaft
Pressure shaft
Caverns for powerhouse, transformers etc.
Tailrace tunnel
Tailrace surge shaft
Outfall structure
Switchyard
Network of interconnecting tunnels and adits
3.2 TUNNELS
• These are underground passages made without removing the overlying rock.
• Constitutes one of the most important and challenging component, particularly in
the run-of-river schemes in the Himalayas
• Tunnels can either have pressure flow or free flow or both
`
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o Geologic conditions along the alignment
o Hydraulic requirements
o Structural considerations and
o Functional requirements
D-SHAPED
CIRCULAR
HORSE -SHOE
`
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3.2 SHAFTS
`
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`
Page 91 of 352
`
Page 92 of 352
3.3 CAVERNS (POWER HOUSE , TRANSFORMER HALL ETC.)
For an underground opening, the failure can occur mainly in two ways. These
are :
I. Structurally- controlled and / or
II. Stress- controlled
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4.2 Structurally- controlled Failure.
`
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4.3 Stress-controlled failure.
In-situ stress
The pre existing state of stress in the rock mass before any excavation is carried
out is called the in-situ stress.
The magnitude and directions of in situ stress can be determined by carrying out
in - situ stress measurements. The common methods are;
Closed form solutions for induced stress (which are produced due to the
disturbance caused by the excavation) are available for simple shapes such as
circle, elliptical etc. For complex 3-dimensional excavation geometry, the
induced stresses can be computed by Numerical Methods.
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5.1 Circular Excavations- stress and displacements
where , σ h = k . σ v
For the case when the horizontal stress is zero ie., σ h = 0 and hydrostatic stress
field ie., σ h = σ v ,the radial and tangential stress distribution are shown below.
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5.2 Elliptical Excavations- stress and displacements
σv
A k. σ v
H
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Page 97 of 352
2.W
σA=σ v [1 - k]
+ A
2.H
σC =σ v [k(1 ) - 1]
+ C
The creation of an underground opening forces the native stresses and displacements
to readjust. Based on simple elastic theory, it can be seen that this zone of
readjustment can include points that are located upto 5 times the diametrical distance
from the centre of the opening. Thus if another tunnel is located such that the pillar
thickness equals 9 (R1 + R2), where R1 & R2 are the radii of the two adjacent tunnels,
then the readjustment of the stresses and displacements will be independent of the
second tunnel. In actuality, rock is not that homogeneous and as such elastic theory
may not be fully applicable. In practice, if the pillar thickness equals the largest
adjacent tunnel, the multiple openings behaves as a single opening and the stability of
the intervening pillar should be analysed in detail.
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7.3 Mohr-Coloumb failure criteria:
The Hoek- Brown failure criterion, which assumes isotropic rock and rock mass
behaviour, should only be applied to those rock masses in which there are
sufficient number of closely spaced discontinuities. When the structure being
analysed is large and the block size is small in comparison, the rock mass can
be treated as a Hoek-Brown material.
Where the block size is of the same order as that of the structure being analysed
or when one of the discontinuity sets is significantly weaker than the others,
Hoek - Brown criterion should not be used. In these cases the stability of the
structure should be analysed by considering failure mechanisms involving the
sliding or rotation of blocks and wedges defined by intersecting structural
features.
Planning of Layout
Shape / Size of Opening:
Circular, Modified Horse Shoe, Horse Shoe, D-Shape Etc.
Design of Rock Support System:
Rock Bolts / Rock Anchors / Cable Anchors
Sohtcrete (Plain / Wiremesh / Steel Fibre Reinforced)
Steel Ribs Etc.
Design of Lining, if Required:
Steel
Concrete (Plain / Reinforced)
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8.2 PLANNING OF LAYOUTS OF TUNNELS
For planning the layout of tunnels various factors like geology, minimum rock cover above
the roof of the tunnel, easy accessibility by provision of construction adits etc. will have to
be considered. After dam and the power house locations are finalized, the layout of tunnels
are planned such that the length is the least. Depending upon the type and strength of
rockmass, the rock cover above the tunnel should preferably be restricted to such a depth
that squeezing rock condition should not occur at any stretch of tunnel. For this, we may
have to keep optimum rock cover. Minimum slope for proper natural drainage of water is
also to be considered.
The location and length of construction adits will have to be carefully selected and laid out.
The approximate length of main tunnel from each face of excavation should be kept to a
maximum of 3000 m. As this length exceeds 3000m, the cycle time for excavation
increases very much. Ensuring proper ventilation of farther end of tunnel also becomes
quite difficult. For the same consideration the adit length also should be kept to a minimum.
The adit should preferably have down slope from the tunnel so that the drainage of water
from the tunnel and adit can take place by gravity..Location of portal for adits and tunnels
will have to be done in consultation with the geologist. Volume of open excavation and
overburden at site of portal should be minimum. Rock cover of minimum 2 x diameter of
tunnel is necessary at the portal face of tunnel / adit. The rock mass on the sides and
above the portal should be stable or it should be possible to stabilize the slopes by suitable
treatment by using rock bolts and shotcreting etc.
The minimum rock cover above the roof of the tunnel along its length should be 3 times the
diameter of the tunnel. Overburden is not considered as rock cover. The rock cover
actually required can be designed according to the internal pressure of the tunnel at
different sections. The lining of water tunnels is usually done with concrete either plain or
RCC and sometimes steel depeding on the design requirement. Depending on the
rockmass conditions a portion of internal pressure of water can be transferred to rock and
the lining is designed for the balance internal pressure. The portion of internal pressure
taken by rock is called ‘rock participation’.
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Based on the above, the following are decided:
The orientation of caverns is done from the consideration of (1) structural discontinuities
like joint sets and (2) in-situ stress. The axis of the cavern is placed perpendicular to the
strike of major joint set if structurally controlled failure is expected. In case stress
induced failures are of major concern, as in the case of deep seated caverns, the axis
of the cavern is oriented along the direction of major principal in-situ stress.
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METHODS OF SUPPORT DESIGN
The various methods of support design for tunnels / underground openings can be
grouped under :
- Empirical Methods
- Analytical Methods
- Graphical Methods
- Observational Methods
Empirical Methods
The empirical approach for the design of support system relates the experience
gained on rock condition and support requirements at previous projects to
conditions anticipated at proposed site.
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The empirical approach makes use of statistical analysis of observations.
Rock mass classification which are based on such co-relation are most commonly
used for estimation of rock loads and requirement of support system
Empirical Approach
The Rock Mass Classification Systems could be of the following two types:
a) QUALITATIVE:
Terzaghi’s Rock Load
b) QUANTITATIVE:
DEERE’S R.Q.D.
C.S.I.R. (BIENIAWSKI)RMR
N.G.I (BARTON) ”Q”
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Page 104 of 352
Terzaghi’s Rock Load Classification Table:
Rock Load
S.No. Rock Condition Remarks
factor Hp
1 HARD AND INTACT ZERO light lining reqd. only if spalling or
poping occur.
2 HARD STRATIFIED OR 0 TO 0.5 B light support
SCHISTOSEC load may change erratically from point
3 MASSIVE MODERATELY 0 TO 0.25 B to point
JOINTED
4 MODERATELY BLOCKY 0.25B TO 0.35 no side pressure
AND SEAMY (B+Ht)
5 VERY BLOCKY AND SEAMY 0.35 TO 1.10 little or no side pressure
(B+Ht)
6 COMPLETELY CRUSHED 1.10 (B+Ht) considerable side pressure softening
BUT CHEMICALLY INTACT effect of seepage towards bottom of
tunnel reqs. either continuous support
for lower ends of ribs or circular ribs
7 SQUEEZING ROCK 1.10 TO 2.10 heavy side pressure
(B+Ht) invert struts reqd. circular ribs are
8 SQUEEZING ROCK GREAT 2.10 TO 4.50 recommended
DEPTH (B+Ht)
9 SWELLING ROCK UPTO 250 FT. circular ribs reqd. in extreme cases
IRRESPECTI use yielding support
VE OF VALUE
OF (B+Ht)
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BIENIAWSKI (C.S.I.R.) RMR METHOD
The following six parameters are used to classify a rock mass using the RMR
system:
I – Very Good Full face, Generally no support required except spot bolting
Rock 3 m advance.
RMR: 61-80 Complete support 20m from 3 m long, spaced 2.5 crown where
III – Fair rock Top heading and bench Systematic bolts 4m 50-100 mm None.
RMR: 41-60 1.5-3 m advance in top heading. Long, spaced 1.5-2 m in crown and
IV – Poor rock Top heading and bench Systematic bolts 4-5 m 100-150 mm Light to medium
RMR: 21-40 1.0-1.5 m advance in top Long, spaced 1-1.5 m in crown and ribs spaced 1.5 m
V – Very poor Multiple drifts 0.5-1.5 m Systematic bolts 5-6 m 150-200 mm Medium to heavy
Rock Advance in top heading. long, spaced 1-1.5 m in crown, ribs spaced 0.75m
RMR : < 20 Install support concurrently in crown and walls 150 mm in with steel lagging
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BARTON’S (N.G.I.) “Q” SYSTEM
Barton prepared an index for tunnelling quality of a rock mass and relate this
rock mass quality “Q” to six parameters.
RQD
Number of joint sets Jn
Joint roughness Jr
Degree of joint alteration Ja
Water inflow Jw
Stress condition SRF
1/ 3
2J
1/ 2
Q 1 / 3 2J 1/ 2
n
Ph n Qw
P ro o f
3J r 3J r
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`
Page 108 of 352
The excavation support ratio (ESR) for different underground excavations are as
follows:
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MECHANICALLY ANCHORED ROCK BOLT
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Page 110 of 352
CABLE SUPPORTS
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WET MIX SOTCRETE
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9.1 ROCK-SUPPORT INTERACTION
Load-Deformation Curve
Tunnel deforms after excavation, at different rate for different rock mass quality.
Support pressure required to limit the deformation changes with deformation;
initial high, decreasing with further deformation. Load-deformation curve can be
produced for a particular tunnel.
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Page 113 of 352
Support Pressure Curve
Available support curve is a load-deformation curve of the support material.
It is a property of the reinforcement or support material, e.g., steel and
concrete. In general, steel deforms elastically and after yielding, plastically.
Support Interaction
Load-deformation curve and support pressure curve are analysed together.
Support pressure required to limit deformation is to be provided by the
available support of the support material, i.e., equilibrium.
(a) stiff support; (b) medium support
(c) yielding support; (d) soft support; (e) insufficient support
`
Page 114 of 352
Ideal Support
`
Page 115 of 352
10.0 INSTRUMENTATION OF UNDERGROUND STRUCTURES
Instrumentation of underground opening is carried out for one or more of the following
reasons:
Identification of rock mass or soil properties such as strength, deformability,
anisotropy and alterability.
Identification of state of stress in rock mass.
Measurement of loads on support, Deformation etc.
Long term monitoring of the underground structure.
For any underground project, a well planned instrumentation during the construction is
essential for monitoring the rock mass response. Also this is useful for long term
monitoring after completion of the structure.
11.0 CONCLUSION
For the design of underground structures various methods are available, each having
its own merits and demerits. Depending upon the importance and complexity of the
problem, suitable method should be selected. Numerical methods are increasingly
becoming a more popular engineering tool for underground structure design because of
their capability to simulate actual rock mass conditions. However, it must be kept in
mind that stability of an excavation depends on number of factors and the results of
design based on the empirical methods, numerical methods etc. should be verified by
sound engineering judgement and practical experience.
*********
`
Page 116 of 352
DESIGN OF POWER INTAKES
POWER INTAKES
i) Prevents entry of trash, debris, ice, boulders, logs of wood etc. into the
conveyance system. This is achieved by providing a trash rack at the
entrance.
ii) Controls the flow of water into the conveyance system by providing a
gate or a valve.
iii) Enables smooth, easy and turbulence free entry of water into the water
conductor system. This is achieved by providing a bell mouth entry at
the inlet mouth. This also enables to minimise the head loss at
entrance.
iv) Minimises sediment entry from the river into the conveyance system.
For this purpose, special devices like silt traps and silt excluders are
provided.
Depending upon the type of power plant and its layout, intake structures may
be broadly classified as,
i) Run-of-river intakes
Such intakes are provided for run-of-river plants. A trash rack, made out of
steel flats and sections is provided in front of the bell mouth entry to
prevent entry of floating debris like grass, leaves, trees etc., and boulders
etc. into the water conductor system. The control valve or gate is installed
immediately after the bell mouth. A stop log is provided upstream of gate
for repairs of the gate. In case of silty rivers, de-silting arrangements are
also provided.
This type of intake structure is provided for entry to penstock and tunnels
taking off from a reservoir.
Depending upon the head above the centre line of penstock, the reservoir
intakes are categroised as,
a) Low head, if head is upto 15 m.
b) Medium head, if head is 15 to 30 m.
c) Height head , if head is more than 30 m.
1) Dam Intakes
Intake for concrete and masonry dams may have a semi-circular shape in
plan and a general cage like structure. The intake structure may rest against
DAM INTAKES
This type of intake is provided for earth dams. In this type, a vertical shaft
constructed in the reservoir site which carries water to the penstock tunnel
feeding the Power House. The components of a shaft intake are
a) entrance structure with trash rack
b) vertical shaft, followed by an elbow and transitions connecting the shaft
with tunnel.
c) intake gate and stop log.
d) access tunnel to the intake structure for entering it from top of dam under
submerged conditions.
Page 5 of 18
Such intakes are provided when it is not convenient to provide the simple intake
directly on the upstream of the dam. They are also used when a large
discharge is to be handled or when there is a wide fluctuation in the water
levels. The tower may be accessed from the dam through a bridge, if the tower
is situated near by the dam. Trash rack, stop-log, gates etc. are provided within
he tower itself. The tower should be designed for hydrostatic pressure, seismic
forces, wind pressure, dead and live loads etc.
TOWER INTAKE
i) Trash rack
ii) Trash rack supporting structure
iii) Stop logs and control gates
iv) Anti vortex arrangements
v) Bell mouth and transition.
i) Trash racks
Trash rack is a metal screen provided at the intake to prevent entry of floating debris
like grass, leaves, trees, timber etc. into the water conductor system. In cold
countries entry of ice sheets are also prevented, trash racks are sometimes heated
up to melt the accumulated ice. Each screen consists of vertical trash bars welded
to space bars consisting of flat/channel sections. The screens are assembled in
small panels for easy handling for maintenance. Figure shows the general
Page 6 of 18
Trash bars should be so spaced that the net opening between them should be at
least 5 mm less than the minimum opening between turbine runner blades.
The trash rack should also be designed to withstand the effect of submerged jets in
the case of pumped storage scheme. The spacing of the bars should be adjusted so
that the ratio of forcing frequency to natural frequency of bar is less than 0.6.
The design loads for trash racks are the dead weight of the assembly, the water
pressure and dynamic pressure of the floating materials. An unbalanced pressure is
also developed on account of partial or total clogging of the racks. Mosonyi (5),
suggests a differential head of 1 to 2 m under normal conditions and 4 to 5 m under
exceptional conditions.
U.S.B.R. (8), recommendations are that the racks are to be designed to fail at 12 m
differential hydraulic head for deeply submerged intakes and where submergence is
6 m or less, the head is to be taken as 2/3 rd the maximum depth of submergence.
Deeply submerged trash racks may be designed for heads up to 6m.
As per IS 9761 for the design of trash rack piers, ribs and screens a differentia head
of 3-6 m may be adopted depending upon the efficiency of cleaning of racks being
adopted.
Trash racks are to be cleaned frequently. For small stations with depth of racks 4 to
5 m, and where the floating material is small, manual cleaning is possible. If the
floating material is large and height of trash rack structure is more, mechanical
cleaning machines are deployed for cleaning.
The velocity of flow in front of the screen has to be of such a value as to minimise the
loss of head. Further higher velocity may cause vibration in trash rack structures
and may lead to its failure. The velocity of flow through the rack may be about 0.75
m/s. if manual raking is resorted to and 1.5 m/s if the cleaning is by mechanical
raking.
Page 7 of 18
TYPICAL INTAKE STRUCTURE
TRASH RACK CLEANING MACHINE
TRASH RACK
Page 8 of 18
This is a reinforced concrete structure of columns (piers) and beams on which the
trash rack screens rest. The structure may be vertical or inclined with respect to the
axis of the penstock joining the intake as shown in the figure.
The designs of the supporting structure are done considering the loads transferred
by the trash rack, dead load of structure, dead and live load of the operating
platform/top slab. A differential water head of 3 to 6 m is considered depending
upon the efficiency of cleaning of trash racks being adopted. The columns and
beams coming in the flow direction are so shaped as to affect smooth flow.
The shape of trash rack structure may be so adopted to meet the requirements of
the head works layout and head loss. For instance, for high dams with nearly
vertical upstream face, semi-circular trash rack structure is usually preferred to
provide the required trash rack area economically. For low dams or diversion
structures, a straight trash rack is usually preferred. However, model studies
required for suitability of shape and size of piers and beams of trash racks should
also aim at to prevent dead zones of water and uneven or irregular flow patterns in
the tunnel, formation of dimples, dye core and air core vortices, water circulation and
other flow irregularities during operation in pumping, turbine or combined modes
under symmetrical and asymmetrical operation of unit.
No part of the trash rack structure should fall within 80 percent of the intake height,
he, from the centre point of intake.
Suitable fillet should be provided below the lowest screens to plug the gap and
effectively support the weight of the trash rack over the entire base.
For shaft intakes ,the racks should be located at 0.8 D1 from the centre of the
bellmouth, where D1 is the inlet diameter of the bellmouth.
The piers and beams of the trash rack supporting structure should be sharp nosed
and should be streamlined about the required structural section.
The approach apron should not be placed closer than 30 percent of the intake
height he from the lower edge of the intake orifice.
Page 9 of 18
These are provided for regulation of flow into the water conductor system. Stop logs
are used when the intake gate needs maintenance and repairs. Grooves for stop
logs and gates are provided generally in the intake body or piers.
The operating platform of stop log and gates are kept at such a level that the
equipments are approachable for operation under all conditions.
The control gate may be installed at the entrance or after the bell mouth section. In
the former type, the gate may be operated from the top of the dam and in the later
case, generally, it is operated through a shaft or gate gallery provided in the body of
the dam.
An air vent downstream of intake gate should be provided. The air vent should be so
designed as to admit air at the rate the turbine is discharging water under full gate
conditions.
D (3/2)
Q S(
F t )
750 000c
Where
2
F = Area of air vent pipe in m ,
Q =Maximum discharge through penstock. Discharge of air through penstock is
taken as 21 to 22 percent of penstock discharge,
S =factor of safety against collapse of pipe (normally assumed between 3 and 4),
D =diameter of penstock in m,
t =thickness of penstock in m, and
c =co-efficient of discharge through inlet (0.5 for ordinary type of intake valves and
0.7 for short air inlet pipes).
These are elements provided to prevent formation of vortex at the intake. They may
consist of reinforced concrete vertical fins constructed parallel to each other,
Dinorwic louvered type ,or perforated breast walls. The details of these
arrangements are finalised through model studies.
The requirement of water cover may be reduced with the provision of such anti -
vortex devices.
For the design of perforated breast wall, anti-vortex louvers and vertical fins, a
minimum of 1 m differential head may be adopted.
Page 10 of 18
Anti vortex ( perforated wall)
The entrance is shaped in the form of a bell mouth so as to have a smooth flow and
reduce losses. As already mentioned, the intake may be inclined or vertical with
respect to the dam axis.
Shape of inlet
Opening area
The height, he at entry is calculated from the distance above and below the
intersection of the penstock centre line with the face of the entrance (As shown in
figure, for lower and upper nappe and side flaring).
1
h1 D[(1.21tan2 0.0847)1/ 2 1.1tan ]
2cos
0.791
h 2 D[ ( 0.077 tan )]
cos
Page 12 of 18
Shape of opening
As already mentioned the inlet should be streamlined to minimise the losses. The
profile of the roof and floor should approximate to that of a jet from the horizontal
slot. The profile is generally an ellipse given by the equation,
x2 y2
1
(1.1D)2 (0.291D)2
The profile of sides should be such that it should generally be followed by equation:
x2 y2
1
2 2
(0.55be ) (0.2143be )
While providing side flaring it may be ensured that the size of opening at entry does
not create any structural problem with the size of dam block or structure. In case the
dam block or structure in which the intake is to be accommodated has restrictions,
the dimensions of side flaring should be restricted to that extent.
Transition
a) Transition or turns should be made about the centre line of mass flow and should
be gradual.
b) Side walls should not expand at a rate greater than 5 o from the centre line of
mass flow.
c) All slots or other necessary departures from the neat outline should normally be
outside the transition zone.
Page 13 of 18
The geometry of the approach to the power intake should be such that it can
ensure economy, and better hydraulic uniform flow condition. The flow lines should
be parallel, having no return flow zone and having no stagnation. Velocity
distribution in front of penstock should be uniform.
For medium and small size installations (Fr > 1/3), especially at pump sumps,
submergence requirements may be calculated using the formula:
h
---- = 0.5 + 2 Fr
D
Page 14 of 18
Page 15 of 18
Fixation of CL of Penstock
FRL 75.5 m
MDDL 74 m
Hs =0.3He 2.467 m
Page 16 of 18
EQUATION OF ELLIPSE
EQUATION FOR PLAN adopted
X = 0.55 Be 2.765 2.765 m
Y = .2143 Be 1.077 1.077 m
Min Distance 0.4 Be 2.011 2.011 m
Total Width after plan Flare profile #NAME? 7.181 m
Page 17 of 18
Page 18 of 18
INTRODUCTION
Most of the rivers carry heavy sediment load in suspension and as bed load.
The suspended load, especially the sharp edged fine sand (quartz) transported by
rivers in mountain reach causes rapid wear of turbine runner blades/buckets due to
abrasion. This abrasion tendency increases with the head. In course of time this
may result in shut down of units for considerable duration thereby causing enormous
loss of power and revenue. Therefore, it is necessary to provide necessary
arrangements for exclusion of sediments from the water. De-silting basins, also
known as silting tanks, settling basins, sediment traps, decantation chambers are
used for this purpose.
UNDERGROUND DESILTING CHAMBERS FOR
NATHA JHAKRI H.E. PROJECT (HP)
Apart from the settling efficiency and flushing system, in the hydraulic design
the flowing aspects are to be taken into consideration:
The flow area in the desilting basin is required to be increased for reducing
the velocity to induce settlement. The increase in area is achieved by suitable
horizontal or vertical divergence. For wide basins an expansion ratio of flatter
than 1: 4 to 1: 5 is to be adopted for obtaining satisfactory distribution of flow.
Grids / screens or other flow equalizing devices are provided at the end of
inlet transition to reduce the turbulences and inequalities in the flow
distribution. Screens / grids break large eddies into small ones. Screens
having openings up to 60 to 80 per cent of gross flow area at the location of
screen may be used for initial design. When the intermittent flushing is
adopted, the bottom level of the grid has to be above the depth of flow during
the flushing.
The main criteria for efficient settling of sediment in a basin is the fall velocity,
but due to the turbulence in the flow the actual fall velocity is reduced and its
estimation is very difficult. Subsequently based on diffusion and probability
theory several functions are proposed by Lamble, Rouse, and Camp which
are justifiable and are not based on the assumption of uniform distribution of
suspended sediment along the vertical.
For efficient flushing of the sediment, a velocity many times more than the
forward velocity of flow, during settling is required to be generated in the entire
basin. A steeper bed slope is therefore required for conveyance of the flow
with a small hydraulic depth.
The sill of the flushing outlet has to be flush with the bed of the desilting basin
at the downstream end for transporting sediment in the channel. The flushing
outlet should have an over all width equal to the bed width of the basin at out
let.
In case of continuous flushing system, the bed of the desilting basin is divided
into a number of hoppers. In wide basins, more than one row of the hoppers
may be necessary. The slope of the hoppers is required to be steeper than
the angle of repose of the suspended sediment to allow the sediment to slip
into the openings at the bottom connecting to the flushing conduits / pipes
underneath. The width of the hopper is thus related to the depth of the hopper,
size of the opening at bottom of hopper and bed width of the basin. In the
case of narrow desilting basins, instead of individual rectangular hopper, a
continuous hopper bottom side with sediment accumulation trench below is
preferable. The spacing of the openings between the flushing trench and
flushing conduit is decided in such a way that the top of the dunes formed
between the successive openings would not protrude in the settling zone
above.
Generally velocities larger than 3 m/sec are provided in the flushing systems.
The velocity should increase towards the downstream with addition of flow
from the basin to the flushing trench. Normally, 10 to 20 percent of the inflow
discharge is used for flushing of the basin from which the size of the flushing
conduit can be decided.
xii) The size and spacing of the openings, from the hopper bottom to
flushing conduit.
The first opening from the desilting basin to flushing conduit is required to be
larger to allow for the higher rate of deposition and larger size of particles.
The size of the first opening has to be adequate to pass about 20 to 30 % of
the flushing discharge with a velocity of 3m/sec. The size of the flushing
conduit at the beginning should have the same area. The total area of the
opening can be estimated for passing the remaining discharge with a velocity
of 3 m /sec. The size of the openings is progressively decreased towards
downstream as concentration and size of the sediment settling goes on
decreasing towards downstream.
Smaller size materials settling near the outlet end form a reverse ramp at the
upstream edge of the skimming weir. The last opening has therefore to be a
little larger than the opening just on its upstream.
The velocities in the escape channel has to be more or at least equal to the
velocities in the flushing system at its outlet at the tail end of the desilting
basin. The hydraulic parameters such as width, depth and slope may be
calculated on the basin of Maning’s’ formula with appropriate roughness
corresponding to the bed forms and its adequacy verified for the desired rate
of sediment transport for the course material using appropriate sediment
transport formula adopting the guidelines given by ASCE( 5 )
In the case of escape tunnels, the adequacy of the size may be ascertained
and the head loss calculated using the criteria given for the design of flushing
conduit.
In the case of the escape channel, the sill level in the escape channel should
be such that it discharges freely in the river during floods also. If the slope of
the flushing channel is flatter than the slope of the river, which would generally
be the case in the case of diversion works in hilly streams, the outfall may be
shifted further down to satisfy the above requirement. In the case of the
tunnel, it may get submerged during the floods. However, it may be
ascertained that the residual energy in the tunnel after allowing for the head
loss is adequate for letting out the desired discharge in the river. In both the
cases the outfall should be located in the forward region of the flow along the
bank or on the concave bank of the bend for further efficient transport of the
sediment in the river.
Design a settling basin for a powerstation utilising the river of a water carrying
sediment. The basin have to be designed to remove particles of size 0.2 mm and
above. The design discharge is 15 m3/s.
Criticle veocity (limiting flow through velocity) can be obtained from Camp equations
as :
V a d
where V = flow through velocity in m/s
d = diameter of particle up to which sediment load is desired to be removed
a = constant which is
0.36 for d >1 mm
0.44 for 1mm > d> 0.1 mm
0.51 for 0.1 m > d
Take height of desilting chamber as 8.75 m
Use Rouse diagram for fall velocity as:
From H. Rouse diagram, for a particle size of 0.2 mm fall velocity is = 0.023 m/s.
Denoting the depth of the basin by ‘h’ and its width by ‘b’, the discharge passing
through the basin is
Q = b.h.v m3/s.
where ‘v’ is the flow through velocity.
The second equation expressing the relation between the settling velocity ‘w’ in the
basin and the settling time ‘T’ is
T= h/w sec
Also retention period should not be less than settling time. The required length of the
basin is thus:
L=vT m
Provide length L = 77 m
Check :
Tala H.E. project comprises of a concrete 92m gravity diversion dam near Honka for
diversion of 171m3/s of water for generation of 1020 MW of electricity at 820m net
head. There are three side intakes on right river bank, each of which feed three
underground desilting chambers. The spillway complex housed, in the central portion
of dam comprises of five sluices and one overflow spillway near the left bank would
be able to pass the SPF at reservoir water level(RWL) El. 1367m.The 22.25
kilometre concrete lined headrace tunnel is second longest in the Himalayas.
Desilting arrangement
Desilting complex
Physical model studies for desilting chamber has been carried outat Central Water
and Power Research Station, Pune. One unit of desilting chamber from inlet to HRT
and flushing tunnel, hydraulic model study on 1:30(G.S.) scale model, reproduced
partly in fibre glass and partly in transparent Perspex, was carried out at same place.
Three numbers of flushing tunnels having size of 0.5m(W) X 1.2m (H) at upstream
It was found that the overall size and shape of the basin is adequate for 90%
settlement of material coarser than 0.2 mm diameter. It was also seen that the
flushing tunnels below desilting basins were adequate for flushing of the settled
sediment. Studies for efficiency of flushing tunnels beyond desilting basin are carried
out on a separate model.
*********
Page 10 of 10
TRT / Intake
TRC Tunnels
D/S
Desilting
Surge
Chamber
Tank
Components
WCS of a HE SFC /
Power
Project SFT
House HRT /
(Surface / HRC
UG)
Pressure U/S
Shaft / Surge
Penstock Tank
BVC
Maximum utilization of available hydro potential
Topography of the site
Geology of the site
Overall Economy of the scheme
Should be short
Sh ld b h t Capable of
C bl f
to Reduce cost utilizing the Hydraulically
and Increase maximum hydro Stable
efficiency potential
Design
Hydraulic
Structural
Requirements
Length should be kept as less as possible
Must be of size so as to accommodate construction
machinary
Factors deciding
g shape
p of tunnel
Geological conditions along the alignment
Hydraulic requirements
Structural considerations
Functional requirements
Concrete Lining
For HRT,
HRT Surge Tanks,
Tanks TRT and other low pressure tunnels
Max velocity allowed 3 to 5 m/s
Steel Lining
For high pressure tunnels
Max velocity upto 6.5 m/s allowed
Consolidation grouting
Contact grouting
Design
As per CWC manual
Typical underground and
surface penstock combination
Normal
All operations
ti that
th t are likely
lik l to
t occur severall times
ti during
d i
the life of the penstock are termed as normal.
Intermittent
Intermittent condition includes those during filling and
draining of penstocks and maximum surge in combination
with pressure rise during normal operation.
Emergency
The emergencyg y conditions are those in which one of the
pressure control equipment malfunctions.
Exceptional
Those conditions in which various control devices
malfunction in the most unfavorable manner are called
exceptional
Intermittent
Vdesign < 0.4Vu OR 2Vy/3 whichever is less
Emergency
Vdesign < 2Vu /3
/ OR 0.9Vy whichever is less
hi h i l
Exceptional
Vdesign < Vy
Surge
S rge
Shaft
HRT
Reservoir
Pressure
Shaft
Turbine
During transients, fluctuation of pressure & velocity
occurs at a point
t i t
Transients die out due to
friction in the system
In hydroelectric projects, transients are caused by change
in boundary conditions at turbines.
Sudden load acceptance
Sudden load rejection
Tripping of turbines
D i t
During transients, pressure rise/drop is the main concern
i t i /d i th i
for the design of water conductor system & turbines
For rigid conduits a = 1440 m/s
In tunnels, a = 1200 – 1400 m/s
In surface penstocks, a = 700 – 1000 m/s
Equation of motion & continuity in a pipe are
gA w H wQ wQ wH fQ. | Q |
. 0 gA 0
c 2
wt wX wt wx 2 DA
Eq. of Continuity Eq. of Momentum
Most common method for solving equations is method of
characteristics.
The
Th methodth d off characteristics
h t i ti is i a technique
t h i f solving
for l i
partial differential equations. Typically, it applies to first‐
order equations. The method is to reduce a partial
differential equation to a family of ordinary differential
equations along which the solution can be integrated from
some initial data.
gA dH dQ fQ | Q |
0
a dt dt 2 DA
C+
dx
a
dt
gA dH dQ fQ | Q |
0
a dt dt 2DA
C‐
dx
a
dt
and finally into algebraic equations
C+: Hp = a a f't
( QA H A ) QP QA. | QA |
gA gA 2DA
C‐: Hp = a § a · f't
QP ¨¨ HB QB ¸¸ .QB. | QB |
gA
A © A ¹ 2DA
gA 2DA
HP = CP + BQP a f't
Where B= CP= HB BQB . QB. | QB |
HP = CM ‐ BQP gA 2DA
Cm= HA BQA f't . QA. | QA |
2DA
L dQ fLQ. | Q |
h=
gA dt 2 gDA2
dH
QS= AS
dt
Equations have to be solved using numerical technique.
c) Pressure head vs. time just inside the pipe at the reservoir.
Figure 2-3. Pressure head vs. time at three locations along the pipe.
MINIM
UM P
RESS
URE
ENVE
LOPE
' h
PR
ES
250.00
SU
ER
Head at turbine end (m)
SH
200.00
AF
T
150.00
100.00
TURBINE
50.00
0.00
0.00 50.00 100.00 150.00 200.00
TIME (SEC)
What if
Actual Pressure Rise > Allowable Pressure Rise ???
To minimise the pressure rise, surge tank shall be provided
as close to the Power House as possible
SURGE TANK
TURBINE
Flow regulation
And to protect tunnel upstream of surge tank from water
hammer pressures
Simple
Restricted Orifice
Differential
Surge tank with expansion galleries
Air cushion surge tank
L = Length of tunnel
At = area of tunnel
f t l
hf = head loss in tunnel
V1 = Velocity in tunnel
Ho = Net head on turbine
Equation of motion in pipe
L dQ fLQ. | Q | dH
h = ; QS = A S
gA dt 2 gDA 2 dt
Equations are solved using numerical technique.
Generally, transient analysis of complete water conductor
system is carried out to know pressures at different points
including water level oscillations in surge tank
Surge tank shall be designed to accommodate maximum and
minimum water levels anticipated under worst conditions
To obtain maximum upsurge level the worst of following two
conditions shall be considered
Specified load acceptance followed by full load rejection at
th i t t f
the instant of maximum velocity in HRT
i l it i HRT at FRL
t FRL ( 66 –
( 66 100 –
0)
Lower value of coefficient of friction shall be taken during
analysis
Q Q
t t
To obtain minimum down surge level, the worst of
following two conditions shall be considered
Full load rejection at MDDL followed by specified load
acceptance at the instant of maximum negative velocity in
HRT ( 100 – 0 – 33)
Higher value of coefficient of friction shall be taken during
analysis
Q Q
t t
SURGE TANK
PE
SSURE ENVELO
MAXIMUM PRE
' h
' h
TURBINE
Ao = area of orifice
Cd = Coefficient of discharge (varies from 0.6 to 0.9)
Area of orifice is so chosen as to satisfy the condition of Calame and Gaden
for maximum flow
Z
1 Z
3
hf d hor d hf
2 4 2 4
L At
Z
Vo .
g As
For stability of oscillations, Thoma criteria should be satisfied
As > Athds
d
Athds = L. At V 2
.
hf . Ho 2g
L = Length of tail race tunnel
At = area of tail race tunnel
hf = head loss in tail race tunnel
V = Velocity in tail race tunnel
Ho = Net head on turbine
Lining should be designed for internal pressure
Lining should be safe under external pressure when shaft
is empty
Internal Pressure = Corresponding to maximum water level
External pressure = Higher of existing water table or saturation level in
rock around Surge shaft corresponding to static water
level in surge shaft.
The air follows the reversible polytropic relation
H Vn = Constant
(for isothermal process, n = 1.0 & for adiabatic process, n = 1.4)
Size of air volume to control maximum pressure and the size of liquid
py g y y
volume to avoid emptying the tank is determined by transient analysis.
For stability, minimum area of chamber shall be
A = n.H.Ath where H is absolute pressure head
The water hammer pressures induces by sudden changes
in load are small as the penstock length from air chamber
to turbines is less.
Length of water conductor system reduces.
The air cushion surge chambers require an air compressor
tto compensate for possible air leakage
t f ibl i l k
Air may get dissolved in turbulent water mass and the
chamber may prove to be a source of cavitation damage
to the machine
The air in the chamber may slowly become poisonous (low
y y p (
oxygen content, possible content of H2S from the
deposits of organic material). This will in no way damage
the machine but care should be taken that the gases form
chamber are not cleared through the machine hall.
Unlike conventional surge tanks, air cushion surge
chambers need regular monitoring of air volume &
pressure.
To avoid air leakage, surrounding rock mass needs to be
properly grouted and SFRS / concrete lining is generally
required.
OBJECTIVE
After establishment of the feasibility of the Project, DPR stage Survey & Investigation is
done and included in the Inception Report. The Inception Report is submitted for approval
of concerned chapters by CWC/CEA/CSMRS/GSI. All these approved chapters are included in
the DPR.
Survey
Types of Survey
Topographical surveys of river, reservoir, head works, colony layout, head race
tunnel/channel, power house, switchyard, surge shaft, tail race
tunnel/channel, adits, penstock etc. considering different water levels Extent of
surveys, scales and contour intervals for various components. Detailed topographic
surveys of the project area, reservoir area, quarry & burrow areas, infrastructure and
muck disposal areas & river cross section and power house area.Remote sensing
studies and satellite imageries also provide land use pattern, geo-morphological
features and drainage system of the basin.
Archaeological surveys in the reservoir area.
Mineral surveys in the catchment areas.
Right of way surveys for the reservoirs. These shall cover survey for right of
approach roads, which may be claimed by owners to various structures above FRL.
Communication surveys
Geology & geo-technical
Geophysical
Geophysical methods are employed as an aid to geological investigations for
assessment of in-situ conditions and engineering properties of the rockmass mainly
by using seismic and electrical methods. These methods provide subsurface
Seismicity
Regional and local seismicity is to be discussed with relevant plates. Site specific
seismic parameters are to be determined. MEQ studies and active fault studies are
to be conducted, if required.
Foundation investigations of different structures/components of the project
indicating boreholes details, soil/rock strata etc.
Construction materials survey
Hydrological and meteorological River gauging stations on the river and the
tributaries.
Ecological and Environment including wild life, fish culture etc.
TOPOGRAPHICAL SURVEY
River Surveys
L-Section (1:10,000 horizontal scale and 1:100 vertical scale) upto MWL+5m or to a point up
to which the back water effect is likely to extend, whichever is less, from the dam axis in the
upstream direction and 10 km downstream from the axis giving HFL, deep pools, rapid rock
outcrops etc.
Dam site
Dam site are covering up to 500m u/s and 500m d/s of the dam axis extending up to an
elevation of dam top + ¼ of dam height, depending on the geological requirement and slope
stability including abutment stripping. The scale of the maps may vary from1:500 to 1:2000
depending upon the size of the area. The contour interval should be 1m to 5m depending on
the topographical characteristics of the valley.
For project spread upto 10 km, normally a scale of 1:10,000 is considered and for
bigger area, a scale of 1:15,000 is adequate.
Table 1.
(CWC guidelines for DPR preparation SURVEYS: Extent, Scales,
Contour intervals, etc.)
The test is conducted as per IS: 13030-1991 “Method of Test for Laboratory
Determination of Water Content, Porosity, and Density & Related Properties of Rock
Material”.
The rock core samples were crushed and ground to a grain size not exceeding 150
microns.
Three representative specimens of about 15 g each of the pulverized material were
used for evaluation of grain density. Test results based on average of 3 tests.
The test was conducted as per IS: 8764-1998 “Method for the Determination of
Point Load Strength Index of Rocks”. The cylindrical cores were tested axially keeping
the length to diameter ratio of 0.30 to 1.0. The load was applied to the specimen
such that failure occurred within 10-60 seconds and the failure load P was recorded
Elastic Parameters(Modulus of Elasticity & Poisson’s Ratio)
The test is conducted as per IS: 9221-1979 “Method for the Determination of Modulus of
Elasticity & Poisson’s Ratio of Rock Materials in Uniaxial Compression”. The test specimens
comprised of right circular cylinders with length to diameter ratio of 2. Axial and
circumferential deformations were determined using data obtained by electrical resistance
strain gauges. Tangent Modulus and Poisson’s Ratio were determined at 50% of the
ultimate stress.
The test was carried out as per IS: 13047-1991 “Method for Determination of Strength of
Rock Materials in Triaxial Compression”. The test specimens comprised of right circular
cylinders with length to diameter ratio of 2. The rock core specimens were tested at
Geophysical Explorations:
Seismic refraction surveys to ascertain the depth and type of overburden and to
assess the quality of subsurface strata.
The guidelines for site specific studies as outlined by National Committee on Seismic
Design Parameters (NCSDP) may be adhered.
Site specific seismic parameters are finalized (CWPRS)
Construction Stage S &I
To assess the actual parameters of specific component and to carry out required
modification in Design.
Large scale foundation grade mapping for dam, progressive 3D geological logging of
ongoing tunnels, probe holes on the tunnel face etc are carried out during this stage.
Foundation grade geotechnical mapping of earth & rockfill dam is done on 1 :500
scale
3-D geological logging of diversion tunnel is carried out on 1: 100 scale.For Concrete
Dam, Power House Excavation, Tunnel Excavations, foundation grade geotechnical
mapping and geological logging is done on 1 :100 scale
Table-2
MoWR/CWC Guidelines for Preparation of Detailed Project Reports
(a) Earth and Rock-fill Dam
Minimum Pattern of Drilling
Spacing of drill holes/Pits/Drifts Depth of drill holes/Pits/Drifts
(i) Drill holes along the axis at 100 m 10 m in the fresh rock (proved by geophysical
interval or less apart to delineate weak or any other suitable method). About two holes
and vulnerable strata with a minimum to be extended deep (equal to the maximum
number of 3 to 5 holes in the gorge height of the dam in the absence of rock at
portion and additional two on each higher elevation), in gorge portion and one each
abutment parallel to the flow. in abutments.
(ii) 2-3 drill holes down stream of spillway. 10m in high rock or equal to maximum height
(iii) Drifts on each abutment at about 60m of dam in absence of rock.
elevation interval with a minimum of 10 m in the fresh rock (proved by geophysical or
one on each abutment. any other suitable method).
(c) Tunnels
Spacing of drill holes/Pits/Drifts Depth of drill holes/Pits/Drifts
(i) Drill holes one at each of the portal and Drill holes 5-10m below the tunnel grade of
adit sites and additional at least one maximum possible depth
every 1-5 km interval depending upon
the length of the tunnel 10 m in the fresh rock or upto tunnel face.
(ii) Drifts on each abutment at about 60m
elevation interval with a minimum of
one on each abutment.
(i) Drill holes along the axis 150 m or less Drill hole 1.5-2 times maximum head of water
apart, with intermediate pits to below the average foundation level or 5m in the
delineate weak and vulnerable strata fresh rock whichever is less.
with a minimum number of two Rock to be proved by geophysical or any other
additional holes on each abutment method.
parallel to the flow.
(e)Power House
Spacing of drill holes/Pits/Drifts Depth of drill holes/Pits/Drifts
Two to four or more drill holes and/or drifts Drill holes one to two times the maximum
covering the area to satisfactorily portray the width of the structure or 5-10 m in the fresh
geological condition and delineate weak and rock proved by geophysical or any other method
vulnerable zone, if any. whichever is less.
For underground Power house the strata shall
be examined by the explorations with adequate
number of drill holes.
If found feasible and necessary accordance to
the site conditions, one drift with cross cuts may
be excavated at the roof level to prove fresh
rock conditions along the length and breadth of
the cavity structure.
upper reservoir using surplus energy during low demand and is released from
the upper reservoir during high demand to generate power. Either separate
turbine and pump are used or a reversible turbine which can act as a pump
also may be used. Reversible reaction turbines upto a head of 500 m are
These are shown in enclosed figure. Type II are more common. Tehri,
I
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ANNEXURE – I
units and the growth of high peak load demand has greatly increased the
need for flexible peak load generating capacity. This peak load generating
electric power into peak power. Pumped hydro is one of the methods to do
schemes can contribute to the overall electric power system by performing the
capacity, high head, high speed, pumped storage power plants (PSPP) are
conversions, stores the surplus power of the network and returns it in peak
load periods.
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In this scheme water generates power during peak demand, while the
same water is pumped back in the reservoir during lean demand period. The
spare capacity in the grid to operate the machines as pump in the low load
period.
time of need.
Fig. a
P2 in the downstream (Fig b). Release from P2 will meet other water
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Fig b
Fig c
there are some release from down stream reservoir to meet the requirement
common.
the following paragraph. These have all the merits of a hydropower station
Most Efficient and Practical means for Storing Large Quantity of Energy
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Pumped storage hydroelectric schemes have proved technologically
the most attractive method of storing excess system thermal energy during off
peak hours and returning it to the system during peak hours. Although net
conversion of otherwise excess night energy into high productive peak energy
has provided the economic base for these schemes. Thus these schemes
provide the most efficient and practical means for storing large quantity of
energy. These plants spread in value between base power and peak power.
During off peak hours, when the load is low, some of the base load
units may have to run at part load. If the minimum load is low enough, the
sum of minimum operating levels of the committed base load units may still
exceed the minimum load level. In this situation, the base load energy will be
pumped storage scheme is available in the system, this dump energy can be
used for pumping operation. Even if the system does not need that stored
energy during the peak, having stored that energy allows the utility to sell it on
The operation of thermal and nuclear power plants at very low load
(during off peak period) would adversely affect the efficiency of the power
system, power plant life and fuel consumption per KWh generated. Thus
increasing number of large base load thermal and nuclear power plants,
which cannot be operated at low loads due to economic reasons would need
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schemes improve the plant load factor, efficiency and durability of thermal
units and reduce severe cycling of these units and hence they improve the
generating units to operate at nearly constant output all the time and at the
best efficiency instead of ramping up and down for the daily load cycle. This
translates into lower thermal and mechanical stresses on the boiler and
turbine. Reduction in wear and tear on an expensive base load unit can
prolong its life, lower its maintenance costs, and improve its availability. All
these benefits can result into significant cost savings. Frequent starting and
Spinning reserve benefits come from the fact that pumped storage
load, its unused generating capacity can be used to meet the utility's spinning
load as that of thermal plant. Even if the pumped storage units are not
generating, as long as there is water in the upper reservoir, the full rating of
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Thus, these schemes provide system-spinning reserve at no cost by
operating the installation at partial load. When operated in this manner, the
PSPP in many cases can achieve overall power system savings by redacting
the portion of the required spinning reserves assigned to operating units and
standby in steam electric plants. These schemes serve extremely well with
unanticipated high demand for electric power due to the availability to come
little as 15 seconds.
electric power generation in order to achieve the most cost efficient supply of
utilizing power from thermal and nuclear generation facilities at night (off peak
hours) to pump water from lower reservoir to upper reservoir, where it can
power generation like thermal and nuclear are also primarily to meet peak
demand. When the fluctuation in the demand become severe, the repeated
start up and shut down required to make the required generation output
adjustment result in high fuel costs and lower performance level for these
power plants.
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In a power system with PSPP, the power needs during peak demand
periods can be met by these pumped storage schemes. In this way the
system enables to modify the high and low extremes in operating levels of
thermal and nuclear power plants, thus facilitating a load leveling effect, which
although the pumped storage schemes consume more energy than they
generate and do not increase power system energy supply unless there is
natural inflow into upper reservoir, these schemes level the peak and valleys
of a typical electricity utility load curve and provide emergency power. These
schemes create an artificial demand in the power system at low load periods
by pumping water from lower pond to upper pond, which is then utilized to
pumped storage schemes, when the pumped storage units can operate in a
voltage regulation mode like a synchronous condensor and can reduce losses
reversible unit can be brought on line makes it ideal for covering for forced
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Output Adjustment Capabilities
this frequency is not constant, as it declines when supply capacity falls short
the power system. Failure to keep supply and demand of the electricity can
the loads and may even cause power failures. Therefore the adjustment of
ensuring the supply of high quality power at suitable frequency. The important
characteristics of PSPP (to reach maximum output within a very short period,
seconds) make them more flexible than thermal and nuclear power plants.
Environmentally Friendly
and lower regulating reservoir. Once the water has been stored, it can be
the initial filling of the reservoirs. Thus the pumped storage hydroelectric
schemes have got very limited, if any adverse effect on environment of the
region and help in reducing pollution and others adverse effects which are
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storage schemes in mountain regions often provides for underground location
of powerhouse and other key elements of the system, thus avoiding disruption
advantageous because they convert low value, low cost, off peak energy to
high value, on peak capacity energy and highly flexible peaking power. In
(short term peaking, spinning or ready reserve), high reliability, and hydrologic
Trend of Development
It was Sixth Plan, when the first pumped storage hydroelectric scheme
six units of 100 MW each of the project were commissioned in the Sixth Five
the tail pond dam. Paithon (1 x 12 MW) in Maharashtra was the second
pumped storage hydroelectric scheme installed in India during the same Plan.
Thus, the total Hydro installed capacity under pumped storage schemes was
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The seventh unit of 100 MW at Nagarjunasagar pumped storage
scheme and all the four units of Kadamparai pumped storage scheme
during Seventh Five Year Plan. Thus, the total hydroelectric installed capacity
as on 31st March 1992 (at the end of the Annual Plans 1990-91 and 1991-92)
During the Eight Five Year Plan, two pumped storage scheme, viz. –
Future Development
(6 x 150 MW) in Andhra Pradesh, Purulia PSS (4 x 225 MW) in West Bengal.
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In addition to these Central Electricity Authority has cleared two
Tehri Stage II (4x 250 MW) in Uttaranchal with an aggregate installed capacity
of 1090 MW.
Switzerland, where the first pure pumped storage plant was constructed in
(tandem type) for combined usage as generator and motor was developed in
In country like Germany where thermal power was main, the pumped
storage power schemes were completed for the purpose of daily or weekly
in power demand.
Republic of Germany. In 1930s the first pumped storage plant in Japan was
built.
developed in 1930s. Research and development of this type were carried out
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large capacity of pumped storage power stations. Today practically all
early 1940s in Brazil. The early 1950s saw the advent of the era of increased
Niagara Falls installations, the first truly daily/nightly cycle pumped storage
plants with reversible units. This plant was converted from existing
capacity 10 times greater were in operation and many were in various stages
of construction.
82800 MW in operation in the world. USA has the credit of having the largest
numbers of PPSP (38 number with 18091 MW total installed capacity). The
second largest numbers of PSPP in operation are in Japan (38 number with
17005 MW total installed capacity). The third largest producer of PSPP is Italy
(20 number with 6449 MW total installed capacity), followed by Germany (35
(398 MW) is installed at Helms PSPP in USA, installed in 1984. The second
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largest unit size (386 MW) is also in USA at Racoon Mountain installed in
1979.
installed capacity).
installations have been planned allover the world. Japan has planned the
which is also termed as working table shows the pattern of the inflow of water
into the reservoir, and demand for the corresponding period, surplus to be
glance how the reservoir is going to behave after it has been put into
operation. Operation table is very useful part of the project and should not be
over looked. It will also prove the adequacy of the capacity of the reservoir
benefit from the storage capacity. The plan must be based on:
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b. The purpose or purposes of the reservoir must be analyzed to
power is the main objective. In such cases, the flood moderation capacity is
A multi purpose operation does not differ essentially from the single
purpose one. Identical principles apply to each water use without any regard
to other uses, which are served by the same reservoir. The main difference is
the necessity of allocating the specific capacity for each of the uses served.
These impoundments are often man made, resulting from the damming of a
free flowing stream. This scheme uses the energy of stored water to generate
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Decision on Operating Criteria
When total firm output of the base load power stations linked to the
power system exceeds the off period demand, the difference becomes the
projection, the power development projects and daily load curve on the typical
highest load days and the lowest load days and the lean period. The
difference between the daily loads curved produced for future demand and
the base load during the night can be evaluated as pumping energy
resources.
- The hours during which and time when the surplus energy would be
available in a day for pumping water from lower reservoir to the upper
pumping hours.
- The load curve would also indicate the deficit energy duration in hours
and its period in order to use the available amount of water for the peak
power generation.
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Abhinav Srivastava
Deputy Director
HCD(E&NE)
CWC
• The power output from the scheme is proportional to the flow and to the
head
CLASSIFICATION OF HYDROPOWER PLANTS :
Classification of hydropower plants
According to According to
According to According to According to According to
hydrological transmission
Capacity head purpose facility types
relation system
Large Isolated
High Run-of-River
Single
Single purpose
Medium Connected to
grid
Reservoirs
Medium
Cascade
Small
Multi purpose
In-stream
Mini Low
Micro Pumped
storage
Pico
LARGE: >100 MW
MEDIUM: 25 – 100 MW
SMALL: 1-25 MW
MINI: 100 KW - 1MW
MICRO: 5 – 100 KW
PICO: < 5 KW
CLASSIFICATION ACCORDING TO HEAD
CLASSIFICATION ACCORDING TO HEAD
CLASSIFICATION ACCORDING TO HYDROLOGICAL RELATION
Multi-purpose Project
• Power generation may be one of the benefits along
with Flood Control, Irrigation, Navigation,
Drinking Water Supply etc.
10
11
CLASSIFICATION ACCORDING TO HYDROLOGICAL RELATION
Storage Project
12
13
CLASSIFICATION ACCORDING TO HYDROLOGICAL RELATION
14
• GROSS STORAGE
Total storage capacity of the reservoir
15
HYDRO DEVELOPMENT‐ IMPORTANT TERMS
• DEAD STORAGE
Reservoir storage which cannot be used for generation and is
left for silt deposition( below MDDL)
• LIVE STORAGE
The storage in the reservoir which is available for power
generation (between FRL & MDDL)
• FIRM POWER
Continuous power output in the entire period of hydrological
data at 90% dependability
• FIRM ENERGY
Energy generated corresponding to firm power
16
• Peak Energy
Electric energy supplied during periods of relatively high system
demands.
• Off-peak Energy
Electric energy supplied during periods of relatively low system
demands.
• Load Factor
Ratio of the average load over a designated period to the peak-load
occurring in that period
• Diurnal Storage
Storage required to meet daily variations in load demand. It depends
upon the minimum flows and peak discharges.
17
HYDRO DEVELOPMENT‐ IMPORTANT TERMS
• Design Head
The head at which the turbine will operate to give the
best overall efficiency under various operating
conditions.
• Gross Head
The difference of elevations between water surfaces of
the forebay/ dam and tailrace under specified
conditions.
• Net Head
The gross head chargeable to the turbine less all
hydraulic losses in water conductor system.
18
2 • Intake Structure
3 • De‐silting arrangement
4 • Power channel or Head Race tunnel
5 • Surge shaft or forebay
6 • Pressure shaft or penstock
7 • Power House Complex
8 • Tail Race system
19
20
21
INTAKES
22
Transition
23
Intake
• The intake is an arrangement to divert the water from the
reservoir to the water conductor system. The objectives of
intake design are:
• to prevent entry of trash, debris and other floating matter in the
water
• to prevent or reduce the silt when water is required for power
generation which is likely to damage the runner blade.
• to ensure smooth hydraulic conditions and to minimize the head
loss
24
• Shape / Size
• The shape should follow the profile of the jet entering the opening
• Normally shape is an ellipse
• Shape is usually rectangular
• Size is set to keep entry velocity 0.6 to 1 m/s
• Location
• Has to be above the dead storage level
• It should be sufficiently below the MDDL
25
PLAN OF INTAKE
26
27
Trash Rack
• What is trash rack
• screen provided at the entrance of the intakes
• to prevent the entry of any trash that would not pass through the smallest
opening in the machine
• Hydraulic considerations
• Flow through velocity 0.6 –0.9 m/sec.
• Spacing of bars less than opening between turbine blades.
• Piers and ribs to be streamlined
• Designed for a differential head of 1/2H or 6m. whichever is minimum.
28
29
DESILTING CHAMBER
30
• Purpose
• To remove the suspended silt load from the water
• To prevent the damaging effect on the turbines
• Designed to
• Settle particles of a size larger than particular size
• Location
• Usually provided just d/s of the intake structure
31
De‐silting Chamber Cross Section
32
33
Water Conductor System
• Purpose
• To carry the water from de‐silting basin to the surge tank / forebay
• WCS Types
• Channels
• Trapezoidal / Rectangular
• Tunnels
• Circular / D‐shape / Horse shoe / Modified horse shoe
34
• Hydraulic Design
• Pressure flow‐Velocity should not be excessive
• Roof of tunnel should always be below energy gradient line
• Structural Design
• Rock surrounding the tunnel should be stable
• Supported using rock bolts / shotcrete / steel ribs / lattice girders
35
36
37
Surge Tanks
• Purpose
• Water hammer relief
• Pressure regulation
• Flow regulation
• Machine speed regulation
• Design
• Hydraulic design
• Structural design
38
• Purpose 2. The height of the surgetank
• Water hammer relief provided should be atleast 1.5m
• Pressure regulation above the highest surge level
• Flow regulation and 2.0m below the lowest surge
• Machine speed regulation level.
3. It shall be made sure that there
• Design is no vortex formation at the
• Hydraulic design lowest water level in the surge
• Structural design tank and the Head race tunnel
does not get exposed for entry
of air during the downsurge.
39
Surge Tanks
• Purpose Surge tank is normally an
• Water hammer relief open excavated concrete
• Pressure regulation lined cylinder. It should be
• Flow regulation
• Machine speed regulation
designed for
1. lateral rock cover
• Design
• Hydraulic design 2. Internal loads
• Structural design 3. External loads including
front pressure
40
41
Penstock / Pressure Shaft
• Used to transfer the water from fore‐bay or surge tank to the
powerhouse
• Design of penstock
• Designed to resist the total internal pressure consisting of static and water
hammer pressure
• If subjected to outside pressure, then the thickness shall be checked for
buckling
• Penstock specials
• Bifucation piece, trifrucation piece, bends, expansion joints, reducer,
bulkheads, thrust collars, etc.
42
43
POWER HOUSE
44
Power House
• Houses all generators and appurtenant machinery
• Components
• Machine hall / Service bay / Auxiliary bay or control bay
• Sub structure / Super structure
• Design of power house
• Design for gentry loads, external loads, machine loads, etc.
• Turbines
• Impulse, Reaction and Gravity turbines
46
48
49
TAIL RACE SYSTEM
50
• Last part of the water conductor system
• Minimum tail water level is critical for design of turbines
• Usually tail water pool is provided
• Downstream surge tank may be required depending on length of TRT
51
Thank You
52
UNDERGROUND EXCAVATIONS –
ROCK FORMATION - GENESIS
CLASSIFICATION OF ROCKS – BASED ON ITS GENESIS
ROCKMASS – DIFFERENT FROM ROCK
ROCK DISCONTINUITY
INTRODUCTION TO JOINTS
ABHINAV SRIVASTAVA
Deputy Director
HCD (E&NE) Dte , CWC (HQ)
5-10 km thick
Solid State & Very Brittle
All Phenomenon – Tectonic Activity/
Volcanic Eruption observed here
Lower Crust
10-30 km thick
Liquid Molten State
Movement of this layer causes all
Disruptions/Discontinuities in Rocks
Toughest , Competent
Sound UCS (>200 MPa) and E (75 GPa)
TEXTURE
TEXTURE
Toughness
Igneous ><Sedimentary
TEXTURE
DISCONTINUITY
Joints
Fractures
Faults
Shear zones
o Deformability
o Strength
o Permeability
ROCK BLOCKS
10
11
12
13
UNDERGROUND STRUCTURE –
FAILURE MECHANISMS
For an underground opening, the failure can occur
mainly in two ways:
•Structurally‐ controlled and / or
•Stress‐ controlled
14
• jointed rock masses at relatively shallow
depth.
• wedges falling from the roof or sliding out of
the sidewalls of the openings.
• wedges formed by intersecting structural
features, such as bedding planes and joints.
• Unless steps are taken to support these loose
wedges, the stability of the opening may
deteriorate rapidly and the structure could
fail.
• unidirectional body force ie., gravity.
15
STRUCTURALLY‐ CONTROLLED FAILURE
16
•Identification of potential wedges which can slide or fall
from the back or walls.
•Calculation of the factor of safety of these wedges,
depending upon the mode of failure.
• Calculation of the amount of reinforcement required to
bring the factor of safety of individual wedges up to an
acceptable level.
17
STRUCTURALLY‐ CONTROLLED FAILURE
18
19
STRUCTURALLY‐ CONTROLLED FAILURE
20
• Excavation at more depth.
• High stresses.
• Rock mass is relatively homogeneous and isotropic.
• The failure is essentially stress related.
21
22
23
24
The radial stress, σ r = 0,
The circumferential stress,
σ θ = σ v [ (1+ k) – 2(1‐k) cos 2θ]
25
For the case when the horizontal stress is
zero ie., σ h = 0 and
Hydrostatic stress field ie.,
σ h = σ v ,
The radial and tangential stress distribution
are shown below.
26
Elliptical Excavations-
stress and displacements
σv
C
A k.σ v
H
28
where σ A and σ C are the tangential
boundary stresses at location A & C.
ρA and ρC are radii of curvature at A & C.
29
30
31
IN-SITU STRESS:
The pre existing state of stress in the rock mass before any
excavation is carried out is called the in-situ stress.
• Overcoring technique
• Hydro-fracturing method
32
•The zone of readjustment can include points that are
located upto 5 times the diametrical distance from the
centre of the opening.
•Thus if another tunnel is located such that the pillar
thickness equals 9 (R1 + R2), where R1 & R2 are the radii
of the two adjacent tunnels, then the readjustment of
the stresses and displacements will be independent of
the second tunnel.
•
33
34
•In very poor rock masses, in which the overstressed
zones are larger, the pillar thickness should be 1.5 times
the height of the larger cavern.
•These multiple caverns should be subjected to
numerical analysis for confirming the adequacy of the
design.
35
36
•Used for complicated non‐uniform or non‐
geometric shapes, tunnel intersection,
bifurcation, stacked tunnels, power house
caverns etc.
•Accommodates different material properties
including joints, shear zones & faults.
•Linear or non‐ linear behavior
•Time dependent behavior
37
38
•EXAMINE 2D / 3D , PHASE 2 ‐
• FEM, B.E METHOD
•FLAC 2D/ 3D – FDM
•UDEC / 3‐DEC ‐ DISTINCT ELEMENT METHOD
39
FAILURE CRITERIA
40
• MOHR‐ COLOUMB FAILURE CRITERIA:
• σ1f = σ3 tan 2 (45+Ø/2) +
• 2 c tan (45+Ø/2)
• FACTOR OF SAFETY = σ1f / σ1
41
42
43
•Steps involved are:
•Planning of Layout
•Shape / Size of Opening:
• Circular, Modified Horse Shoe, Horse
• Shoe, D‐Shape Etc.
•Design of Rock Support System:
• Rock Bolts / Rock Anchors / Cable Anchors
• Sohtcrete (Plain / Wiremesh / Steel Fibre
• Reinforced) Steel Ribs Etc.
•Design of Lining, if Required:
•Steel
•Concrete (Plain / Reinforced)
44
45
PLANNING OF LAYOUT
Location of portal for adits and tunnels in
consultation with the geologist
Rock cover of minimum 2 x diameter of tunnel is
necessary at the portal face of tunnel / adit.
stabilize the slopes by suitable treatment by using
rock bolts and shotcreting etc.
46
47
PLANNING OF CAVERNS
(POWER HOUSE , TRANSFORMER HALL ETC)
The planning of underground caverns is made considering the following
geological & geotechnical data:
• Faults
• Shear zones
• Discontinuities
• Joint pattern, spacing, roughness etc.
• In-situ Data
• In-situ stress
• Pore water pressure
• Deformation modulus
Based on the above, the following are decided:
Deciding layout of power house cavern
Deciding orientation
Support system
48
•structural discontinuities
like joint sets
•in-situ stress.
The axis of the cavern is placed perpendicular to the
strike of major joint set if structurally controlled failure is
expected. In case stress induced failures are of major
concern, as in the case of deep seated caverns, the axis of
the cavern is oriented along the direction of major
principal in‐situ stress.
49
SUPPORT DESIGN.
• EMPERICAL METHODS
• ANALYTICAL METHODS
• GRAPHICAL METHODS
• OBSERVATIONAL METHODS
50
THE EMPIRICAL APPROACH MAKES USE OF STATISTICAL ANALYSIS
OF OBSERVATIONS.
ROCKMASS CLASSIFICATION WHICH ARE BASED ON SUCH CO‐
RELATION ARE MOST COMMONLY USED FOR ESTIMATION OF
ROCK LOADS AND REQUIREMENT OF SUPPORT SYSTEM
51
EMPIRICAL APPROACH
QUALITATIVE QUANTITATIVE
• DEERE’S R.Q.D.
• TERZAGHI’S ROCK LOAD • C.S.I.R. (BIENIAWSKI)RMR
• N.G.I (BARTON) ”Q”
52
53
54
55
B-tunnel span(m); Ht- Ht of the opening (m) ; Hp-Ht of loosened rock mass above tunnel
crown developing load
56
57
58
59
38 + 17 + 20 + 35 x 100
200
= 55%
60
61
FAIR Med. To Heavy Sets on 2 – 4 Pattern 3-5Ft CTR 4 inch or more on crown &
50<RQD<75 Ft CTR. sides
Rock Load (0.6-1.3)B
VERY POOR Heavy circular sets on 2 ft Pattern 3 Ft 6inch or more whole section
RQD< 25 Excluding CTR Center combine with med to Heavy
squeezing or swelling Rock Load (2.0 to 2.8)B sets
ground
VERY POOR Very Heavy Circular Sets on Pattern 2ft to 3ft 6inch or more whole section
Squeezing or swelling 2ft CTR combine with med to Heavy
Rock load upto 250ft sets
62
63
64
Rating 20 17 13 8 3
Rating 20 15 10 8 5
4 Very rough Slightly rough Slightly rough Slickensided Soft gouge > 5mm thick
Condition of discontinuities surfaces surfaces surfaces surfaces Or
(See E) Not Continuous Separation < 1 Separation < Or Gouge < 5 Separation > 5mm
No separation mm 1mm mm thick Continous
Unweathered Slightly Highly Or Separation
wall rock weathered walls weathered walls 1-5m
Rating 30 25 20 10 0
Rating 15 10 7 4 0
65
UNFAVOURABLE FAVOURABLE
ORIENTATION ORIENTATION
66
Average 20 yrs for 1 year for 1 week 10 hrs for 30 min for
stand-up 15m span 10m span for 5m 2.5m 1m span
time span span
Cohesion of > 400 300-400 200-300 100-200 < 100
rock mass
(kPa)
Friction > 45 35-45 25-35 15-25 <15
angle of
rock mass
(deg)
67
68
69
IV – Poor Top heading and bench Systematic bolts 4-5 100-150 Light to medium
rock 1.0-1.5 m advance in top m mm ribs spaced 1.5
RMR: 21-40 heading. Install support Long, spaced 1-1.5 m in crown m
concurrently with In crown and walls and where required.
excavation, 10 m from face. With wire mesh 100 mm in
sides.
V – Very poor Multiple drifts 0.5-1.5 m Systematic bolts 5-6 150-200 Medium to heavy
Rock Advance in top heading. m long, spaced 1-1.5 mm in ribs spaced
RMR : < 20 Install support concurrently m in crown and crown, 0.75m with steel
withExcavation. Shotcrete walls with wire 150 mm in lagging and fore
as soon as possible after mesh. Bolt invert. sides, and poling if
blasting. 50 mm required. Close
on face. invert.
70
• RQD
• Number of joint sets Jn
• Joint roughness Jr
• Degree of joint alteration Ja
• Water inflow Jw
• Stress condition SRF
71
RQD Jr X
Jw
Q = X
Jn Ja SRF
72
74
76
78
80
1/ 2 1/ 2 1/ 3
2 J n Q 1/ 3 2 J n Qw
Proof Ph
3J r 3J r
Proof = ultimate roof support pressure in
Kg/cm2
Ph = ultimate wall support pressure in Kg/cm2,
and
Qw = wall factor
Range of Q Wall Factor Qw
> 10 5.0 Q
0.1 - 10 2.5 Q
< 0.1 1.0 Q
81
82
84
85
SOLUTION
86
88
2.Design of Rock Bolt (Bolt Capacity, w.r.t design rock load) Good rock Fair rock
Design rock load on roof (KN/m2) 61.89 83.99
Finished Width of Cavern D 13.9 13.9
Excavation thickness Te 0.6 0.6
Excavation span of section (m) B 15.1 15.1
Excavation height of section (m) H 15.1 15.1
Mean rock density Wr 27 27
Excavation support ratio ESR 1 1
89
• E. Power stations, major road & railway tunnels, civil defence chambers,
portals, intersections, etc. 1.0
90
91
LENGTH OF ROCKBOLT
92
93
94
95
96
97
THANK YOU
ABHINAV SRIVASTAVA
Deputy Director
HCD (E&NE) Dte , CWC (HQ)
98
Kiran T. More
Scientist ‘B’
Central Water and Power Research Station, Pune – 411 024, India
E-mail: [email protected] / [email protected]
ABSTRACT
The construction of dams involves huge capital cost and recurring expenditure of maintenance. The
dam hydraulics should be optimized functionally and economically before the execution of
construction work. The most reliable method of investigation of flow over spillways is performing
experiments on scaled physical models. A physical model is a scaled representation of a hydraulic
flow situation. Physical hydraulic models are commonly used during design stages to optimize a
structure and to ensure a safe operation of the structure. They have an important further role to
assist non-engineering people during the `decision-making' process. A hydraulic model may help the
decision-makers to visualize and to picture the flow field, before selecting a `suitable' design.
In civil engineering applications, a physical hydraulic model is usually a smaller-size
representation of the prototype (i.e. the full-scale structure). The rapidly varied flows with complex
geometry, supercritical velocities due to high heads leading to cavitations damages, intense
turbulence causing hydrodynamic forces on the spillway structure are normally investigated by
physical models. Various factors influencing the design and selection of scales for Froudian models,
construction methodology, measurement techniques adopted and planning of model studies are
described in this lecture note.
Hydraulic Modelling
Modelling Techniques
Principles of similitude form the basis of designing a model so that model results can be
converted to prototypes. Hydraulic similitude is indispensable in physical modelling,
regardless of whether the model study involves basic research of fluid flow or hydraulic
design of structures such as spillways. Full model –prototype similitude requires
satisfaction of the following conditions.
1. Geometric similitude, whereby the ratio of all homologous (geometrically equivalent)
length dimensions is equal and where only similarity in form is involved;
2. Kinematics similitude, whereby at geometrically homologous points in model and
prototype, velocities and accelerations are in a constant ratio; and,
3. Dynamic similitude, whereby, in addition to kinematics similitude, the force polygons
are similar at geometrically equivalent points for model and prototype.
Lp
Lr (1)
Lm
which must be constant for all parts of the model and prototype. As a consequence of
geometric similitude, the area, A, ratio is
Ar L2r (2)
L3r (3)
For kinematics similitude, the velocity ratio, Ur, and the acceleration ratio, Ar must be
constant at all homologous points of the model and the prototype. The commensurate
ratios are
Lr
Ur (4)
Tr
Dynamic similitude involves the force ratio, Fr Forces arise in modeling due to a variety of
physical phenomena (friction, surface tension, pressure, gravity, and so on). Inertial force is
always important when flows accelerate or decelerate because of changes in flow area or
turbulence.
Newton's second law relates inertial force to mass, M, and acceleration, a. Expressed in
ratio form
Fr M r a r (7)
The mass ratio can be written in terms of a density, ρ, ratio and the length ratio
M r r r r L3r (8)
Thus Newton's second law can be expressed in the following significant form
Ur
Fr r L3r (9)
Tr
Because the time ratio can be written from Eq. (4) in terms of the length ratio and velocity
ratio, Eq. (9) reduces to
Fr r L2r U r2 (10)
The inertial force as expressed in Eq. (10) is relevant to any flow situation, except uniform
laminar flow.
When a scaling law is valid, a condition of similarity exists between model and prototype.
The simple and fundamental nature of the foregoing scale ratios enable the similitude
principles to provide scaling laws with which the data obtained with relatively inexpensive
model tests may be extrapolated accurately to aid the design of usually expensive and
large prototypes.
Mainly there are four types of forces acting on the fluid, those due to gravitation, viscosity,
U 0L
1. Reynolds number, Re
U0
2. Froude number, Fr
gL
U o2 L
3. Weber number, We
U 2
4. Euler number, Eu o
po
Spillway models are built geometrically similar to their prototypes. The force of gravitation
causes flow of water in open channel and hence dynamic similitude is closely approximated
according to the Froude‟s law. With the same fluid (water) in the prototype and model
complete similarity of all forces is not possible resulting in scale effects. Following are the
important phenomena for which scale effects are encountered in modelling of spillways:
This essentially requires that the ratio of inertia to gravity forces be the same in model and
prototype. It also may be viewed as a ratio of water velocity, U, to shallow-water wave
velocity, (gY)1/2, in a channel of depth Y. The Froude-number similarity criterion prescribes
Frp Ur
Fr 1
Frm Yr
Note that, as most models are subject to the same gravitational field that prevails at full
scale, gr = 1. The resultant scales consequent to Froude number criterion (above Eq.) are
summarized in the following table. The Froude-number criterion sets the scale ratios, other
than geometric scale.
Scale Relationship Based on Froude Number Similitude with = 1
Surface-tension effects start to become important if We is of order 100 or less. This occurs
when the radius of surface curvature is small in comparison to liquid thickness or depth, for
instance, for liquid drops, bubbles, capillary flow, ripple waves, and very shallow flows in
small hydraulic models. The air water flow is a function of Weber number. The hydraulic
models constructed according to Froudian criterion would not be able to simulate the air
entrainment. In order to simulate air entrainment in the model, the models are required to
The scale of the model is chosen depending upon availability of space, discharge and
head. Spillway models are scaled to provide flow depth over the crest of at least 75 mm for
the design normal operating head to reduce the effect of viscosity and surface tension. In
general, large models rather than small models should be built, as permitted by available
space, operating head and water supply. Sometimes, cost and operational difficulties
dictate the selection of model scale. The model scale for medium sized spillway would be
around 1:50 to 1:60.
Spillway models can be classified either as two-dimensional sectional model built in a glass
sided flume or three-dimensional comprehensive model constructed in a model tray and
incorporating entire spillway, non-overflow dam, part of reservoir and river downstream
including other structures. The sectional model, usually built to a large size and
incorporating 2 to 4 spans is required for determining discharging capacity, pressures on
crest and other appurtenances and for testing various alternative designs of energy
dissipater. Detailed measurements of discharge, pressure, velocity and force as well as
facility of visual observation of flow conditions through glass are the main advantages of a
sectional model. Desired modifications could easily be carried out in a sectional model,
rather than in a 3-D model. The comprehensive model enables study of general flow
conditions upstream and downstream of the spillway, pattern of operation of spillway gates,
flow conditions in the vicinity of ancillary structures such as training walls, power house tail
race, earth dam toe etc. Studies with erodible bed downstream of spillway also give
qualitative indication of scour and requirement of protection.
For conducting model experiments, it is necessary to obtain correct information from the
prototype. The entire operation of the model depends on the equality of the prototype data.
The data would help in establishing the model prototype conformity pattern and to enhance
the predictability of the model. Generally, the following prototype data would be required for
planning, construction of spillway models and conducting model studies.
Having determined the scale ratio, construction of the model requires following
considerations :
Materials of construction
Construction accuracy and other requirements
Extent of river topography to be reproduced in the model including nearby structures
A model need not be made of the same materials as the prototype. If surfaces over which
water flows are reproduced in shape and the roughness of the surfaces is approximately to
scale (in fact smoother in the model than corresponding to prototype roughness), the model
will usually be satisfactory. Generally, the riverbed is made up of smooth cement plaster;
Close tolerances, particularly in critical areas such as spillway crests, tangent points,
energy dissipating appurtenances, model dimensions etc are essential. Greatest accuracy
should be maintained where there will be rapid changes in direction of flow and very high
velocities occur. The profiles of spillways and their allied structures are finished to their final
shape with the help of metallic templates fixed in alignment and elevation. Piezometers are
generally welded to the templates so that their alignments are secured. The finishing of
piezometers in models should be done meticulously to prevent measurement errors that
would result from improper installation. Complicated curves for bell mouths of sluice
spillways, breastwalls, bends and transitions can be made from Perspex which has been
heated in oven and reshaped by pressing between the male and female concrete moulds.
It is not possible to reproduce the entire reservoir upstream of spillway nor it is necessary
to do so. For the spillways located in the main river gorge with practically straight river
course, reproduction of about 600 to 800 m reach is usually adequate. Where the river has
appreciable curvature immediately upstream of dam, or where the spillway is located on a
flank, so that obliquity of flow approaching the spillway is likely to occur, special care must
be taken to incorporate these features. On the downstream, the river reach to be
incorporated would be slightly beyond the section of stage-discharge measurement in the
prototype.
Operation of Model
Once the model is ready for experimentation, the operating programme of the model
should be carefully planned to evaluate the performance of the proposed design. The
operating programme can be divided into two phases:
Adjustment phase
Experimental phase
The adjustment phase includes preliminary trials to identify model defects and
inadequacies. The need for partial redesign, revision or shifting of measuring instruments is
often indicated by these trial runs. The experimental phase includes regular model studies
after removing all the defects observed during the adjustment phase. Generally, the
following aspects are studied on spillway models:
Discharging capacity: Calibration curves for spillway and schedule of operation of gates
Design of training walls and divide walls: Water surface profiles along the training walls
and divide walls to finalize their profiles.
Scour d/s of Spillway: The flip bucket type of energy dissipator downstream of spillway is
suitable for locations where the tail water depth is low and hard rock is available. It dissipates
energy by throwing the jet of water at a sufficient distance away from the spillway bucket.
Scour hole is usually formed downstream of the point of impingement of ski-jump jet. The
main parameters affecting the performance of the ski-jump bucket are radius and lip angle of
the bucket, discharge intensity, hydraulic head acting at the bucket lip and tail water level.
Retrogression of the scour hole may endanger stability of the structure. Generally, concrete
Page 309 of 352
apron of about 15m to 20m is provided to protect the toe of the dam from undermining due to
the flow cascading over the lip of the bucket. Analysis of scouring in rocky bed downstream
of spillway with ski-jump bucket is complicated due to the complex hydraulic and geological
conditions. An accurate evaluation of the parameters determining the erosion resistance of
the rock is difficult. The prediction of the scour depth to ensure the safety of dam is
necessary.
Pre-excavated plunge pools are provided d/s of ski jump bucket to minimize the scour
damage particularly important for the spillways in Himalayan region where geology is fragile
and gorges are narrow. The pre-excavated plunge pool geometry need to be evolved from
model studies and has to be based on expected natural scour geometry. The design is
based on study of pulsating pressure propagation into slab joints/seals, dynamic
propagation underneath concrete slabs due to water hammer effects.
The discharges on the hydraulic models of spillway are measured on the standing wave
flume or Rehbock weir using hook gauge of 0.1 mm least count in a stilling well. The
accuracy of discharge measurement would be around ±2%. Water levels are measured
using pointer gauges fitted with a vernier scale having a least count of 0.1 mm. Reservoir
water surface elevations are measured at a location far enough to be free from drawdown
and other effects. Tail water levels are measured by a hook gauge having a graduation of
0.1 mm mounted in a stilling well at a distance of about 4 to 5 m downstream of dam axis.
Tail water adjustments are made at the downstream end of the model using wooden strips of
varying widths or adjustable tailgate. Piezometers (copper tubes) of 3 to 5 mm diameter are
provided on the spillway surface along the center of the span for measurement of pressures.
Pressures are measured by connecting rubber tubes to the piezometers and to open tube
manometers with vertical water columns and could be directly converted to prototype
pressure head in meters of water using scaled water manometer board placed by the side of
the model.
Sources of errors in measurements taken during model studies are numerous. Predicting or
calculating these errors is most important in establishing the reliability of the studies. A first
source of possible error is in the accuracy of model construction. For example, an improperly
built spillway crest causes a systematic error in the depths measured for discharges over the
crest. An error of plus or minus 1 millimeter in the model construction causes an error in the
depth measurement that may be 50 to 100 times larger when converted to a prototype value
(upscaling error). A second source of error comes from the instrumentation. Each
measurement system-discharge, depth, pressure, velocity, etc. should be evaluated for its
probable range of error. Defective zero setting of pointer gauge or hook gauge results in
systematic error, which should be checked periodically. The reading error of a pointer gauge
is strongly influenced by the distance between the gauge and the observer, the angle which
it is read, turbulence of the water and the gradation unit of the gauge.
Accurate and easily understood fabrication drawings for various model components prevent
time-consuming errors in construction. Drawings should contain sufficient information to
allow the fabrication of a model conforming to the design specifications for the structure.
Close tolerances are observed in critical locations such as spillway crests, tangent points
Traditionally, spillway flows are investigated using physical models. The drawbacks
associated with physical model studies of spillways are: cost of construction, delay in time
for fabrication and construction of model parts and conducting experiments and the difficulty
in changing structural details of various components of the spillway while doing parametric
studies. Acquiring necessary insight and understanding the complete hydrodynamics of flow
features over spillway by physical models requires sophisticated instrumentation to capture
data which is expensive, cumbersome and time consuming. Some scale effects are
associated with the physical models for modelling of air water flows. Numerical modelling
has been sparsely used in this field due to the complex nature of the flow. The rapid growth
in the field of computer technology in terms of computer memory and processing speed has
enabled numerical modeling of spillway flows as a viable complementary tool to physical
modeling of spillway flows. Simulation of flow over the spillway is possible with advanced
CFD software as two phase air-water flow can be modelled.
Numerical Investigations
Spillway flows are essentially rapidly varied flows near crest with pronounced curvature of
the streamlines in vertical direction. Two processes simultaneously occurring in the flow
down the crest are: formation and gradual thickening of the turbulent boundary layer along
the profile and gradual increase in the velocity and decrease in the depth of main flow.
Because of the changes of flow boundaries in a short distance, vertical acceleration plays a
dominant role in the flow as compared to shear resistance at the solid boundary. The main
difficulties while solving the spillway problem numerically are: rapidly varied flow, existence
of both subcritical and supercritical flows, development of turbulent boundary layer, unknown
The basic equations for fluid flow are based on the law of mass, momentum and energy. The
equation of conservation of mass or continuity equation and the Navier-Stocks equations
form the basis of the continuum model of the fluid flow.
Continuity Equation
The equation for conservation of mass, or continuity equation, can be written as follows:
(11)
Equation 5 is the general form of the mass conservation equation and is valid for
incompressible as well as compressible flows. The source Sm is the mass added to the
continuous phase from the dispersed second phase (e.g., due to vaporization of liquid
droplets) is the fluid density and ν is the fluid velocity.
Momentum Equation
(12)
(13)
Where „μ’ is the molecular viscosity, „I’ is the unit tensor, and the second term on the right
hand side is the effect of volume dilation.
Some of the methods used to calculate the spillway flow found in literatures have adopted
some kind of assumptions in order to simplify the computation. Owing to the weak suitability
of Finite Difference Method (FDM) to the curvilinear solid geometries, its application to the
gravity driven free surface flows with arbitrary curved solid boundaries is severely restricted.
Meanwhile, Finite Volume Method (FVM), Finite Element Method (FEM) and Boundary
Element Method (BEM) that have excellent suitability to the curved solid boundaries have
been widely used. Many popular CFD codes use the finite volume method. While the finite
difference and finite element methods start from the differential form of the governing
equations, the finite volume method discretizes the Navier-Stokes equations directly in the
integral form, ensuring the conservation of mass, momentum, and energy both locally at the
discrete cell level and globally over the entire flow domain. Conservation is important for
capturing shocks and other flow discontinuities accurately in high-speed compressible flow
simulations, and therefore it is the strength of finite volume method.
In general the motion of the fluid is represented either by Lagrangian or Euler representation.
In the Lagrangian calculation, the grid moves with the computed element velocities, while in
Eulerian calculation it would be necessary to compute the flow field through the fixed mesh.
Free surface flows are more complex than closed conduit flows. The reason is that the free
surface is a dependent variable so that various streamline curvatures can create widely
variable pressure distributions over the cross section. Rapidly varied flow such as flow over
spillway having large streamline curves exerts non-hydrostatic pressure distribution over the
section. It is important to track the free surface accurately to solve the flow numerically over
the spillway. Tracking involves, locating the surface, defining the surface as a sharp interface
between the water and air and applying the boundary condition at the interface. There are
different means for tracking the free-surface boundary condition. Volume of Fluid (VOF) is
one of them and used in the present study.
The idea for this approach (Hirt and Nichols, 1981) originated as a way to have the powerful
volume-tracking feature of the MAC method without its large memory and CPU costs. The
VOF formulation relies on the fact that two or more fluids (or phases) are not interpenetrating
. For each additional phase that is added to the model, a variable is introduced: the volume
fraction of the phase in the computational cell. In each control volume, the volume fractions
of all phases sum to unity. The fields for all variables and properties are shared by the
phases and represent volume-averaged values, as long as the volume fraction of each of the
phases is known at each location. Thus the variables and properties in any given cell are
either purely representative of one of the phases, or representative of a mixture of the
phases, depending upon the volume fraction values. In other words, if the qth fluid's volume
fraction in the cell is denoted as αq, then the following three conditions are possible:
Based on the local value of q , the appropriate properties and variables will be assigned to
each control volume within the domain. If the amount of fluid in each cell is known, it is
possible to locate surfaces, as well as determine surface slopes and curvatures.
Turbulence Modelling
Turbulent flows are characterized by fluctuating velocity fields. These fluctuations mix
transported quantities such as momentum, energy, and species concentration, and cause
the transported quantities to fluctuate as well. Since these fluctuations can be of small scale
and high frequency, they are computationally too expensive to simulate directly in practical
engineering calculations. Instead, the instantaneous (exact) governing equations can be
time-averaged, ensemble-averaged, or otherwise manipulated to remove the small scales,
resulting in a modified set of equations that are computationally less expensive to solve.
However, the modified equations contain additional unknown variables, and turbulence
models are needed to determine these variables in terms of known quantities. There are
three major approaches to predict turbulent flows, viz. Statistical Turbulence Modelling
(STM), Large Eddy Simulation (LES) and Direct Numerical Simulation (DNS) (Tannehill et
Spalart-Allmaras model
k-ε models
No single turbulence model is universally accepted as being superior for all classes of
problems. The choice of turbulence model will depend on considerations such as the physics
encompassed in the flow, the established practice for a specific class of problem, the level of
accuracy required, the available computational resources, and the amount of time available
for the simulation.
Boundary conditions are the most important and critical aspects of the numerical modelling.
Utmost care has to be taken in the formulation of boundary conditions so that the physical
phenomenon could be represented satisfactorily. It is important that the boundary conditions
accurately represent what is physically occurring for a given flow condition. Boundary
conditions specify the flow variables or their gradients on the boundaries of computational
flow domain.
The upstream boundary can be set up at a flow inlet at which the reservoir water level but
the incoming discharge and/or velocity are unknown. This section should be far away from
the spillway to avoid the reflection effect.
The downstream boundary should be located based on the range of the interested domain.
For the study of the spillway crest and the aerator region, the downstream condition will have
no effect on the upstream flow since the flow over the downstream slope of the spillway is
supercritical. However, the downstream section has to be chosen far downstream of the end
of the spillway so that the ski jump jet/hydraulic jump is fully formed.
The interface between the fluid and solid boundary is considered as closed boundary. It is
also called as wall boundary. There are three kinds of solid boundary conditions:
The full slip means that tangential velocity at the inner grid is equal to tangential velocity on
the solid surface; while no slip means tangential velocity on the solid surface is zero; for
partial slip condition, a wall function should be used. There is no flow across solid
boundaries. Selection of the three alternatives depends on the nature of governing
equations, relative magnitude of the grid size and the boundary layer thickness in the flow
domain.
Initial Condition
Before starting the solution, an initial guess has to be provided for the solution flow field. An
accurately assumed velocity and free surface profile will accelerate the convergence of the
computations.
Operating Conditions
Once the mesh is chosen, the choice of the maximum time increment allowable for stability
is governed by several restrictions. First the fluid cannot move more than one cell in one
time increment. This gives the condition,
(14)
x and y are the lengths of any given cell in x and y directions. u and v are the velocity
components in x and y directions. The minimum is with respect to every cell in flow domain.
The stability of the computations is controlled by the Courant-Friedrichs-Levy condition
(Courant et al, 1967):
(15)
Where is the control volume and si is the surface area of the control volume.
The maximum allowable time step can be estimated by using the following equation:
(16)
Where, 0 < Cr < 1
11.12 Air Water Flow Modelling
Hydraulic structures can be operated safely and efficiently if due attention is paid to both water
flow as well as the simultaneous movement of air in the system. The difference in the
Normally a region of clear water is observed where the water enters the chute or spillway.
Then, at some distance downstream, the water suddenly takes on a milky appearance. The
“White Water” begins where the turbulent boundary layer from the floor intersects the water
surface. The validity of this assumption has been verified by many researchers. The flow
down a long spillway can be divided into a number of distinct regions:
1. A regime of no air concentration where the turbulent boundary layer has not reached
the water surface.
Closure
References
1. Courant, R. and Friedrichs, K.O. (1948). “Supersonic flow and shock waves.”
Inter Science Publishers, New York.
2. Courant, R. and Friedrichs, K.O. and Lewy, H. (1967). “On the partial
differential equations of mathematical physics.” IBM Journal of Research and
Development, Vol. 11, pp: 215-234.
3. Hirt, C.W. and Nichols, B.D. (1981). “Volume of Fluid (VOF) method for the
dynamics of free boundaries.” Journal of Computational Physics, 39, pp:201-
225.
Linear dynamics:
Natural frequency extraction
Modal superposition
Harmonic loading
Response spectrum analysis
Random loading
Nonlinear dynamics:
Transient dynamics with implicit integration
Abaqus/Explicit
Simulates high speed dynamic
events such as drop tests.
▪ Explicit algorithm for updating the
mechanical response.
Also a powerful tool for quasi‐static
metal forming simulations.
metal forming simulations
▪ Annealing is available for multistep
forming simulations
rod material
Database structure
You can have
h multiple
l l database
d b on one computer
One database can have multiple models
You can work with only one database at a time
If you want to work with multiple models, keep all of them in
one database
One model can have multiple parts
One
O model d l can have
h onlyl one assembly
bl (created
( t d by
b calling
lli
parts)
Model
Contains parts, materials, sections, assembly, surfaces,
steps, loads, BCs, fields, interactions, meshes.
Journaling files can be modified in any way appropriate for the Python
language.
Always
y look for the dialogue
g box at the bottom for
pending commands
Introduction
Phase2 is a powerful 2D elasto-plastic finite element stress analysis program for underground or
surface excavations in rock or soil. It can be used for a wide range of engineering projects and
includes support design, finite element slope stability and groundwater seepage analysis. Complex,
multi-stage models can be easily created and quickly analyzed, for example: tunnels in weak or
jointed rock, underground powerhouse caverns, open pit mines and slopes, embankments, MSE
stabilized earth structures, and much more. Progressive failure, support interaction and a variety of
other problems can be addressed.
Phase2 offers a wide range of support modeling options. Liner elements can be applied in the
modeling of shotcrete, concrete, steel set systems, retaining walls, piles, multi-layer composite
liners, geotextiles and more. New liner design tools include support capacity plots which allow you
to determine the safety factor of reinforced liners. Bolt types include end anchored, fully bonded,
cable bolts, split sets and grouted tiebacks. One of the major features of Phase2 is finite element
slope stability analysis using the shear strength reduction method.
This option is fully automated and can be used with either Mohr-Coulomb or Hoek-Brown strength
parameters. Slope models can be imported / exported between Slide and Phase2 allowing easy
comparison of limit equilibrium and finite element results. Phase2 includes steady state, finite
element groundwater seepage analysis built right into the program. There is no need to use a
separate groundwater program. Pore pressure is determined as well as flow and gradient, based on
user defined hydraulic boundary conditions and material conductivity. Pore pressure results are
automatically incorporated into the stress analysis.
Material models for rock and soil include Mohr-Coulomb, Generalized Hoek-Brown and Cam-Clay.
Powerful new analysis features for modeling jointed rock allow you to automatically generate
discrete joint or fracture networks according to a variety of statistical models.
Phase2 is a 2-dimensional elasto-plastic finite element program for calculating stresses and
displacements around underground openings, and can be used to solve a wide range of mining,
geotechnical and civil engineering problems, involving:
Phase2 uses Finite Element theory to perform analysis. Following chart represents different methods
using which underground excavations/structures can be analyzed.
User Interface
User Interface
This type of failure is
structurally controlled
failure, generally occur in
hard rock
Thank You
Introduction
Fluid distribution systems and hydropower plants can be severely damaged by water hammer.
Water hammer defined as the forceful slam that occurs in pipes when a sudden change in fluid
velocity creates a significant change in fluid pressure. Water hammer can destroy hydraulic
machines and cause pipes / penstocks to rupture. Water hammer can be avoided by designing and
operating these systems such that unfavorable changes in water velocity are minimized. The
WHAMO computer program has been developed to assist engineers in mitigating water hammer by
simulating Water Hammer And Mass Oscillation in fluid networks that convey fluids such as water.
Some typical applications for WHAMO include analysis of hydropower plants, pumping facilities, jet
fueling systems and wastewater collection systems. The program determines time varying flow and
head (transients) in a network which may include pipes, valves, pumps, turbines, pump-turbines,
surge tanks, and junctions arranged in any reasonable configuration. Such transients are generated
due to any variation in the operation of a hydraulic machine or valve within the network, or due to
changes in the head or discharge at boundaries of the network. WHAMGR is an associated graphics
program used for creating time history plots from WHAMO simulations.
Objective
The objective of the WHAMO program is to perform dynamic simulation of fluid distribution
networks comprising of components such as pipes, valves, pumps, turbines, pump-turbines, surge
tanks, and junctions. The program calculates time varying flows, pressures, and heads throughout
the network.
It is very important to understand some basics about how WHAMO is structured and how it works.
The complete WHAMO modeling system includes two separate programs interconnected via data
The main WHAMO simulation program uses an implicit finite difference method for calculating time-
varying flows and pressures throughout the network that is being modeled. Numerical techniques
used to approximate partial differential equations such as the water hammer equations can be
generally classified as implicit or explicit. Implicit methods generally require simultaneous solution of
a set of equations while explicit formulations can be solved directly. Explicit methods are
constrained according to system geometry to work at computational time steps which are typically
very small, while the implicit methods are not so constrained. Implicit methods require greater
computational effort per time step because of the necessity of solving simultaneous equations. The
amount of effort required for a simulation can be reduced by varying the length of the time step
during the simulation (which is allowed in WHAMO). Any initial, high frequency water hammer
response in a system should be modeled with short time steps, but in simulations where the water
hammer dissipates and mass oscillation becomes predominant, the time step can be greatly
increased during the simulation with no significant loss of accuracy.
WHAMO follows certain basic steps during a simulation run. These are:
1. Read and check input data — The user's commands and associated data are read in. The
data are processed as necessary and checked for errors.
2. Build system connectivity — The user's specifications of the system structure are
reinterpreted to a form compatible with computation. The resulting system is checked to
insure that it is physically reasonable.
3. Display input data and system structure — All data input as well as the system structure and
other information determined by the program are printed in tabular form. This allows easy
verification of the input data by the user.
4. Steady state generation — An initial, steady state condition compatible with the specified
boundary and operating conditions is determined for the system.
5. Transient simulation — System response to specified transient machine operation or
boundary condition is simulated. Computational difficulties are monitored by the program's
self-checking algorithms.
6. Output — The simulation results are printed or stored for later processing according to the
user's instructions.
The basic physical elements considered by WHAMO fall into four main categories:
• Flow elements
• Turbomachines
• Boundary elements
• Junctions.
Altogether, nearly 20 specific element types are available to the user for construction of a system.
For each element type, the model employs special forms of mathematical equations to represent
the hydraulics of a given component. These equations are utilized in pairs, one based on the
continuity principle and one based on the momentum (or energy) conservation principle as applied
to a particular element. When the user specifies an element of a particular type, he must designate a
name by which it can be referenced and supply data on the properties which are relevant to the
hydraulics or mechanics of that element. For example, the length, diameter, roughness, and celerity
of a conduit must be specified. Simply stated, enough data must be supplied for an element that
continuity and momentum equations can be written under all conditions to be simulated.
EL C1 LINK 1 2
EL C1 LINK 2 3 HEAD RACE TUNNEL DEFINITION
EL C1 LINK 3 4
EL C2 LINK 4 6
EL C3 LINK 6 7 PRESSURE SHAFT
EL C4 LINK 7 8
CONDUIT ID C1 LENGTH 4702.6 NUMSEG 35 DIAM 34.12 FRICT 0.0100 CELER 4700 FINISH
CONDUIT ID C2 LENGTH 164.00 NUMSEG 10 DIAM 17.06 FRICT 0.0100 CELER 3700 FINISH
CONDUIT ID C3 LENGTH 620.00 NUMSEG 10 DIAM 17.06 FRICT 0.0100 CELER 3700 FINISH
CONDUIT ID C4 LENGTH 392.00 NUMSEG 10 DIAM 17.06 FRICT 0.0100 CELER 3700 FINISH
CONDUIT ID D1 DUMMY DIAM 19.222 ADDEDLOSS CPLUS 1.234 CMINUS 1.234 FINISH
SURGETANK ID ST DIAM 103.67 ELTOP 5971.0 ELBOTT 5614.0 FRICT 0.0085 CELER 4700
FINISH
SURGE TANK PARAMETERS
SCHEDULE
QSCHEDULE 1
TIME 0.0 Q 14601 FLOW BOUNDARY CONDITIONS
TIME 10.0 Q 0.0
TIME 2000.0 Q 0.0
FINISH
CONTROL
DTCOMP 0.2 DTOUT 0.2 TMAX 100.0
DTCOMP 1.0 DTOUT 1.0 TMAX 2000.0 CONTROL PARAMETERS
FINISH
GO
GOODBYE