6 M Meister Hauptanleitung EN1006

Erection drawing details
Assembly instructions / spare parts list

for pillar-mounted slewing cranes,
type M Meister
Main instructions, issue 10.2006 EN
Scope of a pillar-mounted slewing crane of standard / basic design:
 Slewing range max. 360° (infinite) or limited mechanically by stops

 Manual slewing
 Power supply by means of cable supporting tube or round trailing cable
Note:
When the slewing crane features other accessories such as an electrical

slewing drive, the power supply is modified and additional components are
required.
For such case supplementary instructions are provided.
Table of content
1. General .....................................................................................................................2
2. Pillar assembly ......................................................................................................8
3. Pre-assembly of jib.............................................................................................11
4. Jib completion .....................................................................................................13
5. Assembly instructions for trolley end stops ..............................................14
6. Round power supply cable (with cable supporting tube) ....................22
7. Round power supply cable (with cable tensioning rope) .....................23
8. Final jib assembly...............................................................................................25
9. Precise alignment of pillar and jib ...............................................................27
10. Installation of electrics without slip-ring unit ..........................................28
10. Installation of electrics with slip-ring unit ................................................29
12. Assembly of the slip-ring unit ........................................................................30
13. Electrical installation of the mains connection switch ..........................32
14. Slewing end stop .................................................................................................33
15. Undergrouting and anchorage (system ANKERFIX) ...........................36
16. Putting into operation .......................................................................................38
17. Technical information ......................................................................................39
18. Spare parts list.....................................................................................................40
1 / 42
M_Meister_Hauptanleitung_EN10.06
1. General
1.1 Standard / basic crane design - schematic diagram

(Execution: design with chain hoist and round trailing cable power supply)
For customized slewing cranes this documentation will be completed by a layout

drawing and a circuit diagram, if required.
For the exact type of crane, please refer to the order acknowledgement and the
documentation included in the supply.
Slewing cranes, models M and TS shall only be equipped with hoist units with a
rated capacity of max. 1.6 times the crane’s SWL (load capacity). The total weight
shall not exceed the permissible total weight as specified in the master data sheet.
The illustrations in the present manual are symbolic and may deviate from the
actually supplied equipment.
M A1
S4
A2 A15
A3
S3
S1
Pos./Item Benennung Designation
Standsäule Pillar
S1 Säule Pillar
S2 Fußflansch Foot flange
S3 Säulenring Pillar ring
S4 Kopfplatte Top plate
Ausleger Jib
A1 Trägerprofil Girder profile
A2 Auslegerstütze Jib support
A3 Rollenkasten mit Roller box with
Lagerung bearing
M Mittelzapfen mit King pin with bearing
S2 Lagerung
A15 Hebezeug Hoist
2 / 42
1.2 General information for crane installation
1.2.1 The cranes and crane components are designed for single shift operation under normal
operating conditions. These instructions refer to the first assembly of the crane at its
place of destination. Dismantling and re-erection of the crane are subject to additional
inspection works.
Please contact the manufacturer!
1.2.2 Field of application
The cranes and crane components are designed for single shift operation under normal
operating conditions. In case of higher demands on the cranes or special ambient conditions
(i.e. higher frequency of use, high ambient temperature, radiation and explosion hazards,
aggressive or abrasive atmosphere), the use of the crane and its components must be checked!
1.2.3 Requirements on supporting structures for slewing cranes
o Slewing cranes only work perfectly on a horizontal surface of sufficient strength

and rigidity.
o Deformations of the supporting surface provided by the customer shall not exceed
1/1000 the distance of the surface in all slewing end positions with nominal load.
Open sections such as double tee booms are subject to torsion and, if necessary, have
to be reinforced.
o Important: The effective direction of cutting forces changes in the slewing positions!
o Contact or supporting surfaces must be even in the horizontal and vertical direction,
respectively. The admissible deviation shall not exceed 1/1000 of the largest
distance.
o Even floor bases must be available if crane pillars are mounted on anchor plates, top
and compact anchor pads, intermediate plates, machines or steel structures!
Generally, cranes designed for concrete footing (standard design) do not provide an
even surface!
o The supporting structure must not be subject to vibrations and oscillations.
o We are not liable for supports, columns, walls, bracings, floors, etc. provided by the
customer. Therefore, the supporting structure must be checked by the customer prior
to the crane installation. Cutting forces are specified in our data sheets, catalogues,
offers and order confirmation or are available on request.
o We will refuse any claims resulting from an insufficient supporting structure or from
imperfect fastening.
o We expressly refer to the national and regional building regulations, the directives of
building authorities etc..
3 / 42
1.2.4 The installation has to be carried out by experienced expert companies or qualified
technicians (see BGV D6, § 26).
In case of questions, please contact your supplier.
1.2.5 Slewing cranes only work perfectly, if they are erected in accordance with this manual and on
the condition that inspections and maintenance works are executed on a regular basis.
1.2.6 The non-observance of the assembly instructions, operating instructions and regulations of
the Industrial Employers' Mutual Insurance Association present a risk to the safety of the
operation and result in a refusal of claims.
1.2.7 Only use factory-supplied spare parts.
1.2.8 Prior to start the assembly, check centrelines and heights at site and compare same with the
crane design. Observe the specified safety distances.
1.2.9 Observe the manufacturer’s instructions for hoist units and slewing drives as well as for any
other accessories.
1.2.10 For the outdoor use, hoists and slewing drives must be weather-protected.
Appropriate shielding is available from the manufacturer/supplier.
1.2.11 The electrical installation works must only be carried out by a qualified specialist.
1.2.12 The assembly shall only be carried out when the power is off.
1.2.13 For cranes operated outdoors, the cable openings for earth and supply cables in the jib need
additional sealing.
1.2.14 Install hoist unit and trolley strictly in compliance with the manufacturer’s/supplier’s
instructions.
1.2.15 Observe manufacturer’s instructions in respect of electrical protection.
1.2.16 Follow the inspection instructions according to § 19 of EN 60204-32.
1.2.17 After completion of assembly, carefully check all functions. The direction of motions must
match the symbols of the control panel.
1.2.18 Crane operating instructions have to be attached on the crane, e.g. on the pillar, and shall be
easily perceptible.
1.2.19 Prior of the start-up of motorized cranes and cranes with a capacity of more than 1000 kg,
carry out the inspections according to the applicable regulations, e.g. UVV-Cranes BGV D6 ,
§25.
1.2.20 Observe manufacturer’s instructions for the operation and maintenance of cranes, hoists,
slewing drives and other items. Please ask us for missing manuals/instructions prior to start
the installation or start-up activities.
4 / 42
1.3 Parts list
(applicable to all crane designs; for parts marked grey see separate instructions)
Mechanical equipment
Pillar King pin bearings

S1 Pillar M1 King pin
S2 Foot flange M2 Bearing cover plate or
S3 Pillar ring Nilos ring
S4 Top plate M3 King pin bearing
S5 Gear ring M4 Supporting washer
S6 Access opening/cover M5 Retaining ring
S7 Slip ring assembly retaining plate M6 Support section
S8 Mains connection switch opening for slip-ring assembly
Mains connection switch retaining
plate
Trolley end stops
Jib K1 UNI-trolley end stops
K2 Inner end stop
A1 Jib profile K3 Bottom end stop
A2 Jib support
A3 Roller plate
Roller box
A4 Roller Base plate fastening
A5.1 Steel roller cover V1 M27 anchor bolt
A5.2 Plastic roller cover V2 M27 adjusting nut
A5.3 Cap for HT screw V3 Washer 28
A6 Front end plate V4 Supporting ring
A7 Rear end plate V5 M27 hex. nut
A8 M16/M20 hex. screw V6 M16 locknut
A9 Spring washer A16/A20 V7 Compact anchor
A10 Motor support plate V8 M27 HT screw
A11.1 Safety ring V9 HT washer
A11.2 Safety tape V10 M27 threaded rod
A12 Hex. screw V11 98 x 6 washer
A13 Spring washer V12 Top bolt
A14 Hex. nut V13 Hexa. screw M27
A15 Hoist V14 Washer 28
Information plates Auxiliary items (by

others)
B1 Type plate H1 Supply line provided by
the customer
B2 UVV – plate H2 Bearing block
B3 Name plate H3 Strip of timber approx.
100 x 500
B4 Load capacity H4 Wooden wedge
B5 Danger strip H5 G clamp
H6 Round steel/screwdriver
H7 Spacer ring
5 / 42
Slewing drive A Slewing drive B
AA1 Hollow shaft gearbox AB1 Solid shaft gearbox

with motor with motor
AA2 Connecting element AB2 Pinion
AA3 Thick washer (t=10mm) AB3 Cover plate
AA4 Spring washer AB4 Spring washer
AA5 Hex. screw (l=40mm) AB5 Hex. screw
AA6 M8 hex. screw AB6 Hex. screw, long
AA7 A8 spring washer AB7 Hex. screw, short
AA8 Torque bracket AB8 Spring washer
AA9 Hex. screw AB9 Hex. nut
AA10 Washer AB10 Split sleeve
AA11 Hollow shaft AB11 Pinion cover
AA12 Slotted nut AB12 Washer
AB13 Hex. nut, flat
AB14 Solid shaft gearbox
with manual drive
element
AB15 Adjusting screw
AB16 Distance washer
AB 17 Spacer sleeve
AB18 Locknut
AB 19 Cover
Mechanical slewing stop
SM1 Slewing stop, welded
type, complete with
rubber buffer
SM2 Slewing stop, screw-type,
complete with rubber
buffer
SM3 M12 hex. screw
SM4 A12 spring washer
SM5 End stop cam
Slewing limit switch

SE1 Slewing limit switch cpl.
with support bracket
SE2 T section
SE3 C-rail
SE4 M8 hex. screw
SE5 Washer 8,4
SE6 M8 locknut
SE7 M6 hex. screw
SE8 A6 spring washer
SE9 Square nut
SE10 M6 pin
SE11 Hexagonal nut M6
6 / 42
Electrical equipment
E1 Supply cable
E2 Flush-mounted mains
connection switch
E3 Slip-ring assembly
E4 Twist-type cable entry gland
E5 Earthing lead
E6 Cable ties with eye
E7 Cable tube
E8 Cable supporting tube
E9 Clips 1
E10 Clips 2
E11 Clips 3
E12 Supporting arm
E13 Supporting arm (alt. mount.)
E14 Clamp, flat
E15 Cable ties
E16 Eye bolt
E17 Rope
E18 Ferrule
E19 Round cable carriage
E20 Supporting arm
E21 Supporting arm (alt. mount.)
E22 C-rail
E23 Connector
E24 Clamp, round
E25 Fixed suspension
E26 Flat cable trolley
E27 Flat cable end clamp
E28 Towing trolley
E29 Engaging stirrup
E30 Terminal box
E31 On-board terminal box
E32 Ideal control carriage with
terminal box
E33 Ideal control carriage with
plug-type connection
E34 End stop
E35 Control panel
E36 Contactor control box
E37 Filler plates
We reserve the right to pre-assemble individual components!
Due to the variety of products (different crane models) some electrical accessories included
items may not be required for the assembly of your crane!
7 / 42
2. Pillar assembly
Pillars may be fastened as follows:
 Fastening on ANCHOR BOLTS / foundation

 Fastening on COMPACT ANCHORS / foundation *)
 Fastening on TOP ANCHORS / foundation
 Fastening on RESIN BOLTS / concrete floor *)
 Special fastening methods *)
2.1 Installation on anchor bolts (system ANKERFIX)
2.1.1 Note:
Please check prior to the installation whether the foundation has been executed in accordance
with foundation instructions and preset minimum dimensions. Remove the anchor bolt
template if still in place! Anchor bolts shall not be dressed by heat treatment!
Caution!
Pillars featuring screw pitch circle DL shall not be directly fastened with resin bolts, dowels
or equivalent fastening material! Compound anchor bolts require larger plates of a special
type (Please contact us for details).
In case of non-observance the crane risks to turn over!
2.1.2 Place pillar (S1) next to the foundation, lead the cable (H1) internally through the pipe and
pull it out from the switch opening (S8).
2.1.3 Screw in an adjusting nut (V2) on every anchor bolt (V1), put in place a steel washer
(V3) and a supporting ring (V4). Make sure that all rings (V4) are exactly on the same
level!
The difference in height between a top edge of the ring and another must not exceed
1/1000 of the respective distance!
It is not allowed to set up the pillar on just a few (e.g. 4) adjusted rings!
2.1.4 Position pillar (S1) onto adjusting nuts (V2), apply washers (V3) and rings (V4).
2.1.5 Secure pillar (S1) by means of washers (V3) and nuts (V5). Tighten lower adjusting nuts
(V2) as well.
2.1.6 Align pillar vertically (S1) by using a level, align it with the adjusting nuts (V2) and tighten
the bolts (V5).
Attention:
In order to avoid that only one anchor bolt gets under excessive strain during the alignment,
adjust the neighbouring nuts (V2) accordingly!
The alignment of the pillar with the water level is only preliminary and rough. The crane is
precisely aligned when the jib is fitted. This alignment is described in chapter 9.
2.1.7 Remove adhesive tapes on the pillar ring (S3), if any.
*) Refer to separate assembly instructions
8 / 42
When setting up the pillar (S1) please provide easy access to the main switch opening (S8) and
the main switch (E2), respectively!
9 / 42
Illustration: Fastening with anchor bolts (prior to undergrouting): Detail X
Detail
Supporting ring
Supporting ring
flexible ring
10 / 42
3. Pre-assembly of jib
3.1 Components
(A1) Jib(profile) (H2) Bracket

(A2) Jib support (H3) Timber strip min. 100 x 500
(A3) Roller plate / box (H4) Wooden wedge
(A4) Roller (H5) G clamp
(A5) Roller cover (M1) King pin
(A6) Front end plate (M2)-(M5) Bearings, cpl.
(A7) Rear end plate (E3.2) Slip-ring assembly, centre part
(A8,A9) Hex. screw, spring washer (E7) Cable tube
(A15) Hoist (E8) Cable supporting tube
(E10) Clips 2
Note: In order to safely position the jib, use two trestles (H2). If necessary,
additionally use squared timber (H3).
3.2 Jib pre-assembly
A8,A9 A8,A9
A6
A7
M1
H5 K1
M2 A2
M3
M4 H2
M5 H2
E3.2
A3
A4
H3
11 / 42
3.2.1 Align the jib (A1) in the horizontal position.
3.2.2 Place jib (A1) on suitable trestles (H2) and / or (H3)
3.2.3 Secure the jib (A1) with a clamp (H5) or similar tools against tilting.
3.2.4 Remove front plate (A6), insert hoist unit (A15), and attach front plate (A6).
3.2.5 Mount the trolley end stops (K1)
- Observe instructions (refer to item 5)

- Precisely adjust runways.
- Do not exceed rated outreach.
3.2.6 Position hoist unit (A15) in the front trolley area.
3.2.7 Remove any dirt from king pin (M1), put on bearing cover (M2), bearing (M3) and
shim (M4) onto the king pin (M1) and secure by means of the retaining ring (M5) .
(Items (M1) - (M5) are factory-assembled and packed in oiled paper.)
3.2.8 Mount the body of the slip ring assembly (E3.2) (see also item 12).
Note:
For the pre-assembly of the jib and the completing works, the hoist unit can also be
positioned at the other jib end next to the jib supporting beam.
12 / 42
4. Jib completion
4.1 Items:
(B3) Type plate (E7) Cable tube

(B4) SWL plate (E8) Cable supporting tube
(B5) Danger strip (E10) Clips 2
4.2 Jib completion

E4
E8,E10
E7,E10
A8,A9 M6 B3 B4 A1 B5
A7
H5
E3.2 K1
E7,E10
H2
A2
A3
H3
A4
A5.1: Dl<=430mm
A5.2: Dl>=530<=730mm
A5.3: Dl>=830<=1100mm
4.2.1 Attach type plate (B3), SWL plate (B4) and danger strip (B5) on both sides of the jib.
4.2.2 Fasten the cable tube (E7) and cable supporting tube (E8) with clips (E10) on the jib
(A1) (only for crane model with round power cable).
4.2.3 Fasten cable tube (E7) with clips (E10) on the bottom flange of the jib (A1) and on
the front plate of the jib support (A2) with clips (E10) (only for crane model featuring
drive A).
4.2.4 Attach roller cover (A5), if any.
13 / 42
5. Assembly instructions for trolley end stops
5.1 UNI trolley end stop (K1)
The UNI trolley end stop (trolley end stop) is exclusively suitable for:
 Girder sections featuring parallel flanges with thicknesses from 8 - 25 mm and

girder widths from 91 to 300 mm
 Load capacities as specified
 Travel speeds as specified
Load capacity Max. perm. hoist weight (kg) Max. perm. approach speeds
(kg) m/min
125 through 2000 180 28
2500 225 25
3200 225 22
4000 325 20
5000 600 16
6300 600 14
8000 1500 12
10000 1500 10
All components of the UNI trolley buffer are galvanized, the frame plates and
clamping sections are additionally passivated and do not need any other corrosion
protection.
For each slewing crane, two UNI trolley end stops (K1) are supplied.
5.1.1 Screw 2 locknuts (K1.7), 2 nuts (K1.5) and 2 washers (K1.6) onto threaded rod
(K1.4) towards the centre. Ensure even distribution on the right and on the left.
5.1.2 Place two frame plates (K1.1) on the right and on the left, as shown in the figure, on
threaded rod (K1.4) and push them into the girder section.
5.1.3 Push 2 clamping sections (K1.2), each, from the outside onto threaded rod (K1.4) and
tighten by hand, use washers (K1.6), nuts (K1.5) and locknuts (K1.7).
5.1.4 Attach the rubber end stops (K1.3) to the frame plate (K1.1), use hexagonal nuts
(K1.3.1) and clamps (K1.3.2).
If it is possible, position the end stops at the interface of frame and crossbeam of the
hoist unit. (At this end 5 optional holes are available).
Rubber end stops (K.1.3) are not required if trolleys are already fitted with rubber
buffers. In such a case the trolley buffers may directly run against the frame plates of
the UNI end stops (K1).
14 / 42
5.1.5 When positioning the UNI-end stops (K1) on the boom, never exceed the nominal
outreach (=centre of the pillar up to final hook position).
In any case, keep the minimum clearance of 10 mm between end of the jib and end
stop.
A1 K1
A15
5.1.6 Evenly tighten outer nuts (K1.5) on either side. Make sure that the frame plates
(K1.1) are in contact with the girder edge.
5.1.7 Slightly tighten the inner nuts (K1.5) towards frame plate (K1.1).
5.1.8 Tighten outer nuts (K1.5) with a tightening torque of 35 Nm and secure with locknuts
(K1.7).
5.1.9 Tighten inner nuts (K1.5) with the same tightening torque and secure them as
described above.
5.1.10 If necessary, cut off protruding threaded rod (K1.4).
5.1.11 In order to test the fastening, move the hoist against UNI trolley buffer (K1).
Important!
The UNI safety end stop is important for safe operation. Therefore, regularly check
the fastening of all items. If it is necessary, replace the fastening elements. In any
case, the fastening of the end stop must be replaced when the end stop has reached the
jib end.
Safety note:
If the failure of the UNI end stops presents a risk of personal injury, an additional
safety item must be mounted (e.g. stop plate)!
15 / 42
Illustration: UNI end stops
K1.3
K1.3.1
K1.3.2
K1.2
K1.2
K1.7 K1.6 K1.4 K1.6 K1.7

K1.1
K1.1 K1.5-K1.7
K1.5 K1.5
Option:
In order to reduce the length of projection of the beam, the frame plate can be deleted so that the
front end stop can be directly attached to the jib end plate (A6).
The special plate for this mounting option will be factory-preassembled.
A6
K1.3
K1.3.1
K1.3.2
16 / 42
5.2 Trolley end stops (K2) mounted on the bottom side of the beam
The trolley end stop (K2) is suitable for the following applications:
o Girder sections with parallel flanges of any thickness

o Carrying capacity up to 10000 kgs
o Travel speeds up to 20 m/min.
5.2.1 Attach both rubber stops (K2.5) by means of the spring washer (K2.6) and the nut
(K2.7) to the angle iron (K2).
5.2.2 Fasten the angle irons in the front and rear area, use screws (K2.1), washers (K2.2)
and nut (K2.3) and secure screws with the locking nut (K2.4)..
Note: The trolley end stops are factory-mounted on the beam!
Option:
In order to reduce the length of projection of the beam, the frame plate can be deleted so that
the front end stop can be directly attached to the jib end plate (A6).
The special plate for this mounting option will be factory-preassembled.
5.2.2 A6
K2.1
K2.2
K2
K2.5
K2.2
K2.6
K2.7 K2.3
K2.4
A6
Katzfahrendanschlag Trolley buffer attached to the
unter dem Trägergurt bottom flange of the beam
K2 Winkelprofil K2 Angle
K2.1 Skt.-Schraube M16 K2.1 Hex.-screw M16 K2.5-K2.7
K2.2 Scheibe 17 K2.2 Washer 17
K2.3 Skt.-Mutter M16 K2.3 Hex.-nut M16
K2.4 Sicherungsmutter M16 K2.4 Securing nut M16
K2.5 Gummipuffer K2.5 Buffer
K2.6 Federring A10 K2.6 Spring washer A10
17 / 42
5.3 Trolley end stop (K3) attached to the beam web
5.4 The trolley end stop (K3) is suitable for the following applications:
o Girder sections with parallel flanges of any thickness

o Carrying capacity up to 10000 kgs
o Travel speeds up to 20 m/min.
5.4.1 Attach both rubber stops (K3.5) by means of the spring washer (K3.6) and the nut
(K3.7) to the angle iron (K3).
5.4.2 Fasten both front angle irons (K3) with screws (K3.1), washers (K3.2) and nuts
(K3.3) and secure the screws with counternuts (K3.4).
(The angle irons in the rear area are already factory-welded).
Note: The trolley end stops on the beam are factory-assembled).
Option:
In order to reduce the length of projection of the beam, the frame plate can be deleted so that the
front end stop can be directly attached to the jib end plate (A6).
The special plate for this mounting option will be factory-assembled.
K3.1
K3.2
K3
K3.6 K3.5 K3.2
K3.7
K3.8 K3.3
K3.4
A6
Katzfahrendanschlag Trolley end stop mounted
im Trägergurt at the web
K2 Winkelprofil K2 Angle
K3.1 Skt.-Schraube M16 K2.1 Hex.-screw M16
K3.2 Scheibe 17 K2.2 Washer 17
K3.3 Skt.-Mutter M16 K2.3 Hex.-nut M16 K3.5-K3.8
K3.4 Sicherungsmutter M16 K2.4 Securing nut M16
K3.5 Gummipuffer K2.5 Buffer
K3.6 Zyl.-Schraube M10 K3.6 Cyl.-screw M10
K3.7 Federring A10 K2.6 Spring washer A10
18 / 42
Overview of electrical components
General
E1 Supply cable, round
– Round power supply cable

– Round trailing power supply cable
– Flat trailing power supply cable (or ideal control) with slip-ring
assembly
– Flat trailing power supply cable (or ideal control) with limit
switches for limited slewing range
E1 Supply cable, flat
– Flat trailing power supply cable (or ideal control) for limited
slewing range
E2 Flush-mounted mains connection switch
– 400 / 500 V 50 Hz
– 20 A / 32 A / 100 A (depending on hoist)
– lockable in 3 positions
E3 Slip-ring assembly
– For infinite slewing range

– 400 / 500 V 50 Hz
– 16 A / 25 A / 100 A (depending on hoist)
E4 Twist-type cable entry gland
– Protection of the supply cable for leading it through the king

pin
E5 Earthing lead
– Earthing lead of pillar and jib
E6 Cable ties with eye
 Support of the supply cable for infinite slewing

range
19 / 42
Round power supply cable
E7 Cable tube
– Guide for the supply cable parallel in jib up to cable

supporting tube
– Length adapted to jib
E8 Cable supporting tube
– Return of supply cable vertically to jib fitted on the

jib
– Length: 500 mm
E9 Clips 1
– Fastening of cable tube on upper flange of jib

(application in jib)
– for girders up to IPE 360
E10 Clips 2
– Fastening of cable tube on upper flange of jib

– Application either in jib or on girder flange
– for girders from IPE 400
E10 Clips 2 (option for cranes featuring slewing drives)
– Fastening of cable tube on bottom flange of jib or jib

support
– Application optionally in the jib or on girder flange
– Power supply cable for drive type A
E11 Clips 3
– Fastening of cable supporting tube on jib

Cable supporting tube projects the girder at both sides
20 / 42
Round trailing power supply cable
E12 Supporting arm
– Bracket for rope guide

– Fastening with clamp, flat on end plates
E13 Supporting arm (alternative mounting)
– Bracket for rope guide

– Fastening in rear jib area with hex. screws
– Arrangement in girder
E14 Clamp, flat
– Fastening of supporting arms on front and rear end

plates
– 2 off/supporting arm
E15 Cable ties
– Fastening of supply cable on supporting arms

E16 Eye bolt
– Fastening of rope on supporting arm
E17 Rope
– Running rope for round cable carriage, dia. 3 mm
E18 Ferrule
– Fastening of rope on eye bolt

E19 Round cable carriage
Guide of supply cable

Max. SWL: 3 kg/carriage
The delivery of electrical items is customized to the crane design. It may deviate from the
components specified in this list.
Electrical installation works must be done by qualified personnel.

In case of questions related to the installation of the electrical equipment, please contact
your supplier.
21 / 42
6. Round power supply cable (with cable supporting tube)
6.2 The cable tubes (E7) supplied must be cut to length to suit the jib.
 Cable tube (E7) and cable supporting tube (E8) are mounted on the right-hand
side on the jib, viewed from the pillar in the direction of the jib end.
6.3 Pull supply cable (E1) with twist-type cable entry gland (E4) through the king pin
hole.
6.4 Fix clips (E9 or E10) on the upper girder flange.
6.5 Insert cable tube (E7).
6.6 Fasten the cable supporting tube (E8) with clips (E11) in the middle between the
trolley end stops on the upper girder flange.
6.7 Pull the supply cable (E1) through the cable tube (E7) and the cable supporting tube
(E8).
6.8 Leave the cable long enough, so it will not restrict the travel path of the hoist.
Note:
Cable supporting tube (E11) must be arranged so that the supply cable (E1) does not
rub against the jib or the hoist!
6.8 Connect supply cable (E1) with the hoist (A15) as shown on the circuit diagram.
E1
E9,E10
E11
E7
E11
E8
22 / 42
7. Round power supply cable (with cable tensioning rope)
7.1 Fasten support brackets (E12) on the front end plate (11) and on the rear plate (12)
with clamps (E14).
 The support brackets (E12) are arranged on the right-hand side on the jib, viewed
from the pillar in the direction of the jib end.
 The support brackets (E12) are situated on the top of the jib.
 For a travel mechanism featuring a motorized trolley, mount the motor on the left-
hand side of the jib, i.e. opposite to the support brackets.
7.2 Pull supply cable (E1) with twist-type cable entry gland (E4) through the king pin hole
and slide into rear supporting arm (E12).
Fasten supply cable (E1) on rear supporting arm (E12) by means of cable ties (E15).
7.3 Slide round cable carriages (E19) onto rope (E17).
 Place the rope (E17) parallel to the jib.
7.4 Lead rope (E17) on both ends through ferrule (E18), the eye of eye bolt (E16) and
through ferrule (E18). Compress ferrules (E18) with pliers.
7.5 Tension rope (E17) between front and rear supporting arms (E12) with eye bolt (E16).
7.6 Pull supply cable (E1) through round cable carriages (E19).
7.7 Fix supply cable (E1) and apply in loops through round cable carriages (E19) so that
the hoist can be travelled up to the tip of the jib. It must still be possible to move
supply cable (E1) in this position.
Note:
Rope (E17) must be arranged so that neither round cable carriages (E19) nor supply
cable (E1) wear against the jib or the hoist!
7.8 Connect supply cable (E1) with the hoist unit (A15) as shown on the circuit diagram.
23 / 42
A6
E12
E14
E18 E16
E19
E17
E12
E14
E12
E14 E17
A7
E1
A15
E15
E12
E16
E18
E19
E1 E17
24 / 42
8. Final jib assembly
8.1 Loosen the rear end plate (A7).
8.2 Clean and grease the bearing seat in the top plate (S4) and the bearing (M3).
8.3 Attach the jib (A1) with a gradient of approx. 1 – 2° and position it above the pillar
(S1).
8.4 Slowly lower the jib (A1).

Insert the bearing (M3) and position it onto the bearing seat by hand. Observe exact
vertical line. Make sure that the bearing (M3) is not skewed. If it is necessary, use the
pointed tool or other auxiliary means to correctly position the bearing.
Avoid any contact of the slip ring assembly (E3) (if available) with structural
items.
8.5 Fasten the rear end plate (A7) with a screw (A8) and a spring washer (A9).
A7
A8 H4 A1
A9 H5
A15
A2
S1
Depending on the design and the features of the slewing

crane, the assembly of the jib (A1) and the installation of
the bearing (A3) can be facilitated by changing the
position of the hoist unit (A15), i. e. the centre of gravity
on the jib. Secure the hoist (A15) against any
displacement during these installation activities!
H1
25 / 42
8.6 Fastening of the safety ring/strip (A11)
Note:
A safety ring or safety belt must be applied if
 the crane features a slewing drive "A".

 a jib locking device is provided.
 special mechanical slewing end stops are provided.
 the crane is used outdoors.
 the crane is located in the area of a bridge crane.
We recommend using this safety device if the crane is located below a bridge crane and
the risk of collision exists due to improper handling of the bridge crane.
Option 1 Option 2
Safety ring Safety strip
A12
A13 A12
A13
A14 A12
A13
A11.2
A11.1
26 / 42
9. Precise alignment of pillar and jib
9.1 The pillar and the jib are precisely aligned by adjusting nuts (V2) and (V5) (see illustration
page 9).
Attention:
In order to avoid that only one anchor bolt gets under excessive strain during the
alignment, adjust all neighbouring adjusting nuts (V2) accordingly!
9.2 Jib (A1) and pillar (S1) shall be aligned in such a way that the jib stops automatically in any
slewing position, it shall not slew on its own. (As a result of this alignment, the pillar may no
longer stand vertically).
9.3 After the alignment, tighten upper nuts (V5) with a torque of Ma=100 Nm.
Note:
Once proper alignment has been achieved, immediately proceed to underfill the foot flange!
(see also item 14)
9.4 How to proceed to check crane alignment
9.4.1 Travel the hoist in the final front position.
9.4.2 Lower the hook to a specific height and provide a horizontal mark on the hook fittings (During the
entire measuring session, the position of hoist and load hook remains unchanged to not alter the
measurement).
9.4.3 Perform a complete slewing motion to determine any deviation of the laser on the marking.
The admissible height deviation is maximum:
adm HA = 2 x outreach
1000
This means that for an outreach A being A = 4000 mm , the determined height for a slewing
range being 180° may be max. 8 mm between highest and lowest point.
27 / 42
10. Installation of electrics without slip-ring unit
10.1 Leave supply cable (E1) hanging loose in the tube.
10.2 Fasten the earthing wire / protective earth conductor (E5) on the retaining plate (S7).
10.3 Fasten the supply cable (E1) without the strain on retaining plate (S7) with cable ties
with eye (E6) and leave it hanging in the tube.
10.4. Cover the opening (S6).
E1
S6
E5
S7
E1
28 / 42
11. Installation of electrics with slip-ring unit
11.1 Connect the supply cable (E1) on the slip-ring side part (E3.1).
11.2 Fasten the slip-ring side part (E3.1) onto the centre of the the slip-ring unit (E3.2)
through the access hole and bolt to retaining plate (S7).
11.3 Attach the supply cable (E1) without the strain on retaining plate (S7) with cable ties
with eye (E6) and leave it hanging in the tube.
11.4 Cover the opening (S6).
E1
S6 M6
E3
S7 E6
E1
29 / 42
12. Assembly of the slip-ring unit
A slip-ring unit is used for an unlimited slewing range (the jib slewing motion is
infinite).
12.1 Dismantle the centre part (E3.2) of the slip-ring unit (E3).
12.2 Lead the supply cable (E1) and the earthing cable (E5) through the centre part of slip-
ring (E3.2).
12.3 Strip the insulation from supply cable (E1) for approx. 100 mm.
12.4 Fasten the earthing cable (E5) 1 x 4 mm² as well as the protective earth conductor on
the protective earth ring (E3.8).
12.5 Connect the other three pole rings (E3.9).
12.6 Re-assemble centre part of slip-ring (E3.2).
E3.8
E3.9
Tube
Threaded rod
E3.2 Insulator
Pole ring E3.9
Insulator
Disc
Washer
Spring washer
Hexagonal
nut
30 / 42
12.7 Pull supply cable (E1) and earthing cable (E5) through the king pin (M1) and twist-
type cable entry gland (E4).
12.8 Fasten the centre part of slip-ring (E3.2) on the king pin (M1).
 The centre part of the slip-ring unit (E3.2) is attached to a special tube (M6) on
the king pin (M1).
 Fasten the two grub screws (E3.7) to the centre part of slip-ring (E3.2).
 Secure the two grub screws (E3.7) with an hexagonal nut (E3.6).
12.9 Screw the hexagonal nuts (E3.4) onto eye bolts (E3.3) and tighten up to the middle.
12.10 Slide the isolating sections (E3.5) onto the eye bolts (E3.3) and fasten eye bolts
(E3.3) in the side part of slip-ring (E3.1).
Note: The thread of eye bolts (E3.3) must not project from the side part!
E3.2
E3.3 E3.4 E3.5 E3.7 E3.6
E3.1
E3.8
E3.9
E3.2
E3.1
E3.3 E3.6 E3.7 Position/ Anzahl/ Benennung Designation

E3.4 E3.5 Item Amount
E3.2 Schleifringkörper Slipring
collector
E3.1 1 Seitenteil Side part
E3.2 1 Mittelteil Middle part
E3.3 2 Augenschraube Eye screw
E3.1 M8x60 M8x60
E3.4 2 Skt.-Mutter M8 Hex.-nut M8
E3.5 2 Isolierstück Isolator
E3.6 2 Skt.-Mutter M6 Hex.-nut M6
E3.7 2 Madenschraube Set screw
M6x16 M6x16
E3.8 1 Schutzleiterring Earthing ring
E3.9 3 Polring Pole ring
31 / 42
13. Electrical installation of the mains connection switch
13.1 Pull cable (H1) and supply cable (E1) through the switch opening (S8).
13.2 Fix the earthing wire onto the earthing terminal (E2.1) on the tube and of the flush-
mounted mains connection switch (E2).
13.3 Pull cables (E1 and H1) through the protecting sleeve (E2.3).
13.4 Strip the insulation from the cable wires and connect them to the switch terminal (E2.2).
13.5 Fit the mains connection switch (E2).
13.6 For cranes operated outdoors, the cable openings of the earth and supply cables in the jib
must be sealed additionally.
13.7 Carefully check all crane functions without load after the completion of the installation.
Ensure that the rotating field of the crane turns clockwise.
S8 E2.2 E2
E1 E2.3
H1
E2.1
32 / 42
14. Slewing end stop
If it is necessary, mechanical end stops (SM1/SM2) can be provided to limit the slewing
range.
14.1 Installation of the end stops - standard slewing range
14.1.1 Attach the rubber buffers to the end stops (SM1/SM2).

The mounting bracket (SM5) situated on the jib support (A2) is factory-assembled.
14.1.2 Slew the jib (A1) in the end positions, keep end stop (SM1) in contact with the mounting
bracket (SM5) on the jib boom (A2) and mark the position.
14.1.3 Return the jib (A1) in its initial position.
14.1.4 Weld the end stop (SM1) on the pillar (S1)

(If it is necessary, remove the rubber buffers!)
14.1.5 Optionally, the end stop (‚SM2) can be fastened on the pillar (S1) with screws:
o Proceed as described under 14.1.1 through 14.1.3

o Cut thread M12 in the pillar (S1)
o Fasten end stop (SM2) with the hexagonal screw (SM3) and a spring washer (SM4)
14.1.6 Test the end stops (SM1/SM2) by slewing the jib (A1), check fastening and position of the
end stops, if it is necessary, re-align the end stops.
A2
SM5
SM1 S1
SM2 Unit / Slewing rang
Pitch circle Dl maximum
200 / 330 mm approx. 245°

300 / 430 mm approx..280°
SM1 400 / 530 mm approx. 280°
500 / 630 mm approx. 295°
600 / 730 mm approx. 295°
SM5 700 / 830 mm approx. 295°
800 / 930 mm approx. 305°
1000 / 1100 mm approx. 315°
SM2
SM3
SM4
33 / 42
14.2 Installation of the end stops - maximum slewing range
The mechanical slewing end stops (SM1/SM2) can be positioned in such a way that
the maximum slewing rang is utilized.
Proceed to the mounting of the slewing end stops (SM1/SM2) as follows:
o Attach two mounting brackets (SM5), one above the other, to the pillar
o Position the end stops (SM1/SM2), one above the other, and align them with
the mounting brackets (SM5)
14.2.1 Fasten the rubber buffers on the end stops (SM1/SM2).

The mounting brackets (SM5) are factory-assembled on the jib support (A2).
14.2.2 Slew jib (A1) in the end positions of end stop (SM1) on the upper bracket (SM5) and
end stop (SM2) on the bottom bracket (SM5) on the pillar (A2) and mark the
positions.
14.2.3 Return the jib (A1) in its initial position.
14.2.4 Weld end stops (SM1) to the pillar (S1)

(if it is necessary, remove the rubber buffers!)
14.2.5 Optionally, the end stop (SM2) can be fastened on the pillar (S1) with screws:
o Proceed as described under 14.2.1 through 14.2.3

o Cut thread M12 in the pillar (S1)
o Fasten end stop (SM2) with hexagonal screw (SM3) and spring washer (SM4)
14.2.6 Test the end stops (SM1/SM2) by slewing the jib (A1), check fastening and position
of the end stops, if it is necessary, re-align the end stops.
34 / 42
Unit / Slewing range
Pitch circle Dl maximum
200 / 330 mm approx. 300°

300 / 430 mm approx. 320°
400 / 530 mm approx. 320°
500 / 630 mm approx. 330°
600 / 730 mm approx. 330°
700 / 830 mm approx. 330°
800 / 930 mm approx. 340°
1000 / 1100 mm approx. 345°
35 / 42
15. Undergrouting and anchorage (system ANKERFIX)
For slewing jib base plates which are fastened with anchor bolts concrete footing
must be provided!
15.1 Only proceed to pour the concrete after complete assembly and precise alignment of
the jib (see item 9).
Underfill the foot flange immediately after the precise alignment of the slewing
crane!
15.2 The foot flange undergrouting must be done with utmost care:
o The entire surface of the crane base must be underfilled (pouring the material just
around the crane base is insufficient and inadmissible)
o The crane base shall not be completely covered in order to still allow the
inspection of anchor bolts.
o Minimum concrete quality: class B25 (DIN1045) or C20/25 (DINEN206-1)
15.3 ATTENTION!
Only tighten the anchor nuts (V5), test the load capacity and put the crane into
operation after complete concrete hardening (after 28 days according to DIN
standards).
The use of fast drying binder (e. g. PCI grouting mortar 50) may reduce the time
before the crane’s acceptance test, if it is provided.
In case the concrete hardening time will not be respected, it may result in an
excessive deflection and overloading of crane components.
15.4 When the undergrouting is drying, a small air gap (not perceptible in most of the
cases) may form between the crane’s foot flange (S2) and the undergrouting due to
the concrete shrinking U-shaped plates (V4) under the foot flange (S2) help filling
this gap and help producing a direct tension load on the anchor bolts (V1) keeping
them free of alternating stress.
A  400 Nm
15.5 How to proceed
- Leave crane jib unloaded
- Position hoist close to the pillar B  30°-45°
15.5.1 Tighten all anchor nuts (V5) with a torque of Ma=400Nm
by means of a torque key (A)
C  300 Nm
15.5.2 Consistently and slightly loosen the anchor nuts (V5) (approx. by
30° to 45°) (B)
D 
300
15.5.3 Tighten all anchor nuts (V5) with a torque of Ma=300Nm by means of a
torque key (C)
15.5.4 In a second turn re-tighten again all anchor nuts (V5) with a torque of
Ma=300Nm (D)
15.5.5 Additionally, secure all anchor nuts (V5) with locking nuts (V6)
15.5.6 Outdoors, the perimeter of the crane base (S2) shall be permanently sealed (e. g. with
silicone)!
36 / 42
Illustration: Fixation with anchor bolts; after completing the undergrouting
37 / 42
16. Putting into operation
16.1 Once the installation is completed and prior to start the crane operation the following
tests need to be performed in compliance with §19 of the EN 60204-32 have to be
carried out:
1. test run
2. test of earthing conductors
3. measurement of the insulating resistance
16.2 The crane and its fastening elements must remain permanently accessible for inspections.
16.3 When putting the crane into operation, coating material (zinc, paint) may accumulate on
the running surfaces of the jib beam which prevent the smooth run of the trolleys. The
dirt must be removed.
16.4 Inspections prior to putting the crane into operation (in compliance with
the accident prevention regulations UVV BGV D6)
An inspection has to be performed on cranes before putting them into operation.
The owner (operator) must ensure that cranes are inspected before being put into service
for the first time by:
a) Expert engineers (authorized crane expert engineers)
Acceptance test of crane installations in acc. with DIN 15030 and UVV BGV D6
(BGG 905) cranes, test load and lifting attachments must be provided by the
customer.
The following crane models are subject to inspections by expert engineers:
 all cranes with a capacity  1000 kg

 all cranes with two or more powered motions.
b) Qualified technicians
The following cranes must be checked by qualified technicians:
 all other cranes not checked by expert engineers
16.5 Routine inspections
Depending on the local and on the operating conditions, the owner must ensure that cranes
are inspected as required, at least once a year, by a qualified crane expert.
38 / 42
17. Technical information
17.1 Tightening torques for fastening elements
The fastening elements for the crane base must be pre-tensioned with specified
tightening torques.
The following table shows the most important tightening torques.
17.1.1 M27 anchor bolt, to DIN 1045, greased

(special production of special quality for crane foundation)
Tightening torque: 300 Nm
17.1.2 HT bolts to DIN 6914, black, slightly greased
Thread size Screw quality Tightening

torque
M 16 10.9 284 Nm
M 20 10.9 554 Nm
M 24 10.9 958 Nm
M 27 10.9 1420 Nm
17.1.3 Hex. bolts to DIN 931, DIN 933 and threaded rods DIN 976, galvanized, lubricated
with MoS2
Thread size Screw quality Tightening

torque
M 16 8.8 179 Nm
M 20 8.8 350 Nm
M 24 8.8 604 Nm
M 27 8.8 900 Nm
17.1.4 M16 anchor bolt, galvanized, lubricated with MoS2
17.1.5 M12 anchor bolts
a) UVM dyn 100 M12/50: tightening torque: 40 Nm

b) HVZ dynamic M12/50: tightening torque: 50 Nm
17.2 Safety distances

(As specified in the relevant accident prevention regulations)
 Safety distances in accordance with UVV Cranes BGV D6), §11 and §32
 A minimum distance of 150 mm is required for the installation.
39 / 42
18. Spare parts list
Please provide the following information with your spare parts order:
 Crane type
 Serial number of the crane
 Year of manufacture.
The spare parts listed below are only some of the standard components
For spare parts of the hoist and the electrical slewing drives, please refer to the separate
spare parts lists.
18.1 Mechanical components
Component
pitch circle Dl
200 / King pin bearing Support washer Seeger ring Nilos ring Dl Thrust roller Thrust roller Seeger ring Seeger ring - Thrust roller cover Access hole cover
dia. 330 Dl 330 Dl 330 Dl 330 330 Dl 330 bearing Dl 330 inside Dl 330 outside Dl 330 sheet metal box dia. 125
Dl 330
300 / King pin bearing Support washer Seeger ring Nilos ring Thrust roller Thrust roller Seeger ring Seeger ring - Thrust roller cover Access hole cover
dia. 430 Dl 430 Dl 430 Dl 430 Dl 430 Dl 430 bearing Dl 430 inside Dl 430 outside Dl 430 sheet metal box dia. 160
Dl 430
400 / King pin bearing Support washer Seeger ring Bearing cover Thrust roller Thrust roller Seeger ring Seeger ring Support washer Thrust roller cover Access hole cover
dia. 530 Dl 530 Dl 530 Dl 530 plate Dl 530 Dl 530 bearing Dl 530 inside Dl 530 outside Dl 530 Dl 530 Plastic Dl 530 dia. 160
dia. 830 Dl 830 Dl 830 Dl 830 plate Dl 830 Dl 830 bearing Dl 830 inside Dl 830 outside Dl 830 Dl 830 Plastic cap Dl 830 dia. 160
dia. 930 Dl 930 Dl 930 Dl 930 plate Dl 930 Dl 930 bearing Dl 930 inside Dl 930 outside Dl 930 Dl 930 Plastic cap Dl 930 dia. 160
1000 / King pin bearing Support washer Seeger ring Nilos ring Thrust roller Thrust roller Seeger ring Seeger ring Support washer Thrust roller cover Access hole cover
dia. 1100 Dl 1100 Dl 1100 Dl 1100 Dl 1100 Dl 1100 bearing Dl 1100 inside Dl 1100 outside Dl 1100 Dl 1100 Plastic cap Dl 1100 dia. 160
Qty. fitted 1 1 1 1 2 Dl330-430: 2 2 2 2 Sheet metal box: 1 1

Dl530-1100: 4 Plastic: 2
Item as in erection M3 M4 M5 M2 A4 Fitted in A4 Fitted in A4 Fitted in A4 Fitted in A4 A5 S6
instructions
40 / 42
18.2 Mechanical slewing stop
Component
Pitch circle
200 / Round buffer dia. 30 x 30 cpl. with Slewing stop angle bracket, Slewing stop angle bracket,
dia. 330 fastening elements weldable screw-type cpl. with fastening
elements
300 / Round buffer dia. 30 x 30 cpl. with Slewing stop angle bracket, Slewing stop angle bracket,
elements
400 / Square buffer 30 x 40 x 60 cpl. with Slewing stop angle bracket, Slewing stop angle bracket,
elements
elements
elements
700 / Square buffer 60 x 60 x 150 cpl. Slewing stop angle bracket, Slewing stop angle bracket,
dia. 830 with fastening elements weldable screw-type cpl. with fastening
elements
elements
elements
Qty. fitted 2 2 2
Item as in erection Fitted on SM1,SM2 SM1 SM2
instructions
41 / 42
18.3 Electrical components
Component
Pitch circle
All Mains Slip-ring C-rail S1 (1,5 mm) C-rail S1 (2,0mm) Fixed Connector Rail end cable Flat cable Towing Clamp, round End cap
connection assembly suspension clamp carriage trolley
switch
Qty. fitted 1 1 Depends on Depends on Depends on Depends on 1 Depends on 1 Depends on 1
outreach outreach outreach outreach outreach outreach
Item as in erection E2 E3 E12,E13,E20,E21 E12,E13,E20,E21 E25 E23 E27 E36 E28 E24 -
instructions
All End stop Ideal control Ideal control Wire rope with Round cable Cable Clips Clamp, flat
carriage for carriage for ferrules carriage supporting
direct control contactor control tube cpl.
Qty. fitted 1 1 1 1 Depends on 1 Various Various
outreach
Item as in erection E34 E32 E33 E17,E18 E19 E8 E9,E10,E11 E14
instructions
42 / 42

6 M Meister Hauptanleitung EN1006

Uploaded by

Copyright:

Available Formats

6 M Meister Hauptanleitung EN1006

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

6 M Meister Hauptanleitung EN1006

Uploaded by

Copyright:

Available Formats

Erection drawing details

Assembly instructions / spare parts list

Scope of a pillar-mounted slewing crane of standard / basic design:

 Slewing range max. 360° (infinite) or limited mechanically by stops

When the slewing crane features other accessories such as an electrical

1.1 Standard / basic crane design - schematic diagram

For customized slewing cranes this documentation will be completed by a layout

1.2.2 Field of application

1.2.3 Requirements on supporting structures for slewing cranes

o Slewing cranes only work perfectly on a horizontal surface of sufficient strength

o The supporting structure must not be subject to vibrations and oscillations.

1.2.7 Only use factory-supplied spare parts.

1.2.15 Observe manufacturer’s instructions in respect of electrical protection.

1.2.16 Follow the inspection instructions according to § 19 of EN 60204-32.

Pillar King pin bearings

Information plates Auxiliary items (by

AA1 Hollow shaft gearbox AB1 Solid shaft gearbox

Slewing limit switch

We reserve the right to pre-assemble individual components!

Pillars may be fastened as follows:

 Fastening on ANCHOR BOLTS / foundation

2.1.7 Remove adhesive tapes on the pillar ring (S3), if any.

*) Refer to separate assembly instructions

(A1) Jib(profile) (H2) Bracket

3.2 Jib pre-assembly

3.2.2 Place jib (A1) on suitable trestles (H2) and / or (H3)

3.2.5 Mount the trolley end stops (K1)

- Observe instructions (refer to item 5)

3.2.6 Position hoist unit (A15) in the front trolley area.

(Items (M1) - (M5) are factory-assembled and packed in oiled paper.)

(B3) Type plate (E7) Cable tube

4.2 Jib completion

4.2.4 Attach roller cover (A5), if any.

5.1 UNI trolley end stop (K1)

 Girder sections featuring parallel flanges with thicknesses from 8 - 25 mm and

5.1.10 If necessary, cut off protruding threaded rod (K1.4).

K1.7 K1.6 K1.4 K1.6 K1.7

o Girder sections with parallel flanges of any thickness

Note: The trolley end stops are factory-mounted on the beam!

o Girder sections with parallel flanges of any thickness

Note: The trolley end stops on the beam are factory-assembled).

E1 Supply cable, round

– Round power supply cable

E1 Supply cable, flat

– For infinite slewing range

E4 Twist-type cable entry gland

– Protection of the supply cable for leading it through the king

– Earthing lead of pillar and jib

E6 Cable ties with eye

 Support of the supply cable for infinite slewing

– Guide for the supply cable parallel in jib up to cable

E8 Cable supporting tube

– Return of supply cable vertically to jib fitted on the

– Fastening of cable tube on upper flange of jib

– Fastening of cable tube on upper flange of jib

E10 Clips 2 (option for cranes featuring slewing drives)

– Fastening of cable tube on bottom flange of jib or jib

– Fastening of cable supporting tube on jib

E12 Supporting arm