Sew Encoder
Sew Encoder
Sew Encoder
Product description 9
9 Encoders
9.1 Product description
9.1.1 Description
The encoder types in the DR.. modular motor system were developed in such a way
that the requirement has been met for both a fully integrated design and a design
which is as short as possible.
For motor size Design
Integrated in the motor
DR.71 – 132
Mounting via spread shaft 9
DR.160 – 280 Mounting via plug-in shaft
DR.315 Mounting via hollow shaft
DR.71 – 280 Mounting via coupling and solid shaft
See project planning note (→ 2 438) and technical data (→ 2 441).
The fourth position of the type designation states the electrical interface of the encoder
or encoder mounting adapter:
ID Brief description
S Sin/Cos
R TTL (RS422) for U = 9 – 30 V
C HTL
W RS485 (Multi-Turn) + Sin/Cos
Y SSI (Multi-Turn) + Sin/Cos or TTL(RS422)
A Mounting device
6, 2, 1 Frequency
Type designation
/ES7A, /EG7A, /EH7A, EV7A
Description
The encoder from SEW-EURODRIVE is not included in the scope of delivery. Only
prepared for installation of an encoder. The motor shaft is predrilled and an additional
protective cover is mounted.
Principle of installation:
DR.71 – 132 .../ES7A
The encoder is connected as non-positive connection with the motor shaft bore using
a spread shaft. The torque arm is attached to the fan guard from outside.
Bore with Ø 10 mm.
DR.160 – 280 .../EG7A
The encoder with outer thread on the encoder shaft is fastened in the shaft bore (with
internal thread). The torque arm is attached to the fan guard from inside.
Bore with Ø 14 mm, and additional end thread in M6.
DR.315 .../EH7A
The hollow shaft encoder is mounted on the B-side motor shaft end Ø 38 mm.
DR.71 – 280 .../EV7A
The encoder is attached using a coupling, encoder: EV7A, centering flange Ø 50 mm,
coupling for shaft Ø 10 mm.
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Type designation
/XV..
Description
This type of mounting allows the use of non-SEW encoders in motors from
SEW‑EURODRIVE. The encoder requested by the customer is installed by SEW.
A fan guard with encoder mount allows the encoder to be mounted on the motor shaft.
The encoder shaft is connected to the motor shaft via spread shaft coupling.
The non-SEW encoder can also be mounted by the customer. In this case the mount- 9
ing adapter /XV.A must also be ordered.
The part of the second shaft end which is still protruding following the encoder mount-
ing must be secured with either an extended fan guard or with a cover.
See technical data (→ 2 450).
Type designation
Non-SEW encoder mounting devices
• /XV0A Any shaft diameter and centering
• /XV1A Shaft diameter 6 mm; centering 50 mm
• /XV1A Shaft diameter 10 mm; centering 50 mm
• /XV3A Shaft diameter 12 mm; centering 80 mm
• /XV3A Shaft diameter 11 mm; centering 85 mm
• /XV5A Shaft diameter 12 mm; centering 45 mm
Description
The non-SEW mounting adapter allows non-SEW encoders to be mounted to the mo-
tor via a shaft coupling.
The non-SEW encoder is not yet installed, only the mechanical interface is prepared
for mounting the encoder.
The encoder shaft is connected to the motor shaft via a coupling.
See technical data (→ 2 450).
Type designation
/EI71, /EI72, /EI76, /EI7C
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Description
Sensor scan of a magnetic pole ring which is integrated within the plastic fan.
Suitable for simple positioning and speed monitoring tasks.
The sensor unit is located directly behind the B-side endshield, when a brake motor is
used, on two spacers behind the brake coil or behind the backstop for a motor with a
backstop.
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Incremental encoder
These encoders provide an incremental resolution of a single motor revolution.
ID Description
+ letter or number for the resolution of the electrical interface
EI7 EI7C = 24 periods/revolution, EI71= 1 periods/revolution, EI72 = 2 peri- 9
ods/revolution, EI76 = 6 periods/revolution
ES7 + letter for the electrical interface (→ 2 431)
EG7 + letter for the electrical interface (→ 2 431)
EV7 + letter for the electrical interface (→ 2 431)
Absolute encoder
These encoders provide an incremental resolution of a single motor revolution and al-
so count the number of motor revolutions, which is equivalent to absolute information
regarding the position.
ID Description
AS7
AG7 + letter for the electrical interface (→ 2 431)
AV7
Encoders
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The following designs of customer encoders and encoder mounting adapters are
available:
ID Mounting device
XV0 + letter for the electrical interface
XV1
XV2
XV3
XV4
XV5
The encoder is supplied mounted on the motor if it
• is provided by the customer
or
• is bought by SEW-EURODRIVE according to customer data.
Electrical interfaces
The electrical interfaces in the chapter "Type designation" (→ 2 431) represent only
some of the options for encoders provided by the customer. Customer encoders have
already been mounted in DR..motors with the following interfaces:
ID Brief description
B HTL, without inverted signals
S DeviceNet
E EnDat
N CAN bus
P PROFIBUS
T TTL (RS422) with U = 5 V and sensor lines
INFORMATION
Encoders provided by the customer which are supplied fitted cannot undergo func-
tional final inspection however.
XV2A
XV3A
XV4A
XV5A
9
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Designa- To match the motor Encoder Mounting type Specification Power supply
tion size type Periods/revolution V
EI7C 24
EI76 Built-in en- 6
71 – 132 Integrated DC 9 – 30
EI72 coder 2
9
EI71 1
Designa- To match the motor Encoder type Mounting type Specification Power supply
tion size Periods/revolution V
ES7S 71 – 132
Shaft-centered DC 7 – 30
EG7S 160 – 280 Add-on en-
1024
EH7S 315 coder Hollow shaft DC 10 – 30
EV7S 71 – 280 Coupling DC 7 – 30
Designa- To match the motor Encoder Mounting type Specification Power supply
tion size type Periods/revolution V
ES7C 71 – 132
Shaft-centered DC 4.75 – 30
EG7C 160 – 280 Add-on en-
1024
EH7C 315 coder Hollow shaft DC 10 – 30
EV7C 71 – 280 Coupling DC 4.75 – 30
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Designa- To match the motor Encoder Mounting type Specification Power supply
tion size type Periods/revolution V
ES7R 71 – 132
DC 7 – 30
EG7R 160 – 280
Shaft-centered
ES7C1) 71 – 132
Add-on en- DC 4.75 – 5.25
EG7C1) 160 – 280 1024
coder
EH7R 315 DC 10 – 30
Hollow shaft
EH7T 315 DC 5
EV7R 71 – 280 Coupling DC 7 – 30
1) ES7C and EG7C can also be used as TTL (RS422) due to the wide range voltage supply
Designa- To match the motor Encoder Mounting type Specification Power supply
tion size type Periods/revolution V
AS7W 71 – 132
Absolute en- Shaft-centered
AG7W 160 – 280 coder (Mul- 2048 DC 7 – 30
ti‑Turn)
AV7W 71 – 280 Coupling
Designa- To match the motor Encoder type Mounting type Specification Power supply
tion size Periods/revolution V
AS7Y 71 – 132
Absolute en- Shaft-centered
AG7Y 160 – 280 coder SSI® 2048 DC 7 – 30
(Multi-Turn)
AV7Y 71 – 280 Coupling
Designa- To match the motor Encoder type Mounting type Specification Power supply
tion size Periods/revolution V
Absolute en-
AH7Y 315 coder SSI® Hollow shaft 2048 DC 9 – 30
(Multi-Turn)
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Encoders ES7S EG7S
For motor size DR.71 – 132 DR.160 – 280
Mounting type Shaft-centered; spread shaft / plug-in shaft
Supply voltage UB V DC 7– 30
Max. current consumption Iin mA 140
Output amplitude per track Uhigh Vss 1
Ulow
Signal output Sine/cosine
Output current per track Iout, RMS mA 10
Max. pulse frequency fmax kHz 150
Pulses (sine cycles) per
A, B 1024
Revolution C 1
Phase angle A : B 90° ± 3°
Data memory 1920
Vibration resistance m/s2 ≤ 100 pursuant to EN 60068-2-6
at 10 Hz – 2 kHz
Shock resistance m/s2 ≤ 1000 ≤ 2000
pursuant to EN 60068-2-27 pursuant to EN 60068-2-27
Maximum speed nmax rpm 6000
Ambient temperature1) °C -30 to +80 -30 to +60
pursuant to EN 60721-3-3, class 3K3
Degree of protection IP66 (EN 60529)
Connection Terminal strip in pluggable connection cover
Clamping range of the cable gland mm Ø 5 – 10
Additional weight kg 1.1 1.4
1) Ambient temperature for safety-rated encoders
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Encoders EH7S
For motor size DR.315
Mounting type Hollow shaft
Supply voltage UB V DC 10 – 30
Max. current consumption Iin mA 130
Output amplitude Vss 1
Uhigh
Ulow
Signal output Sine / Cosine
Output current per track Iout, RMS mA 10
Max. pulse frequency fmax kHz 180
Periods per revolution
A, B 1024
C 1
Phase angle A : B 90° ± 10°
Data memory -
Vibration resistance at 10 Hz – 2 kHz m/s2 ≤ 100 pursuant to EN 60068-2-6
Shock resistance m/s2 ≤ 2000 pursuant to EN 60068-2-27
Maximum speed nmax rpm 6000, 2500 at 60 °C
Ambient temperature °C -40 to +60 pursuant to EN 60721-3-3, Class 3K3
Degree of protection IP65 according to EN 60529
Connection 12-pin plug connector
Additional weight kg 2.85
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Encoders ES7R EG7R
For motor size DR.71 – 132 DR.160 – 280
Mounting type Shaft-centered; spread shaft / plug-in shaft 9
Supply voltage UB V DC 7 – 30
Max. current consumption Iin mA 160
Output amplitude V
Uhigh ≥ 2.5
Ulow ≤ 1.1
(for terminating resistance = 120 Ω)
Signal output TTL (RS422)
Output current per track Iout, RMS mA 25
Max. pulse frequency fmax kHz 120
Periods per revolution
A, B 1024
C 1
Pulse duty factor 1 : 1 ± 10 %
Phase angle A : B 90° ± 20°
Vibration resistance at 10 Hz – 2 kHz m/s2 ≤ 100 pursuant to EN 60068-2-6 ≤ 2000 pursuant to EN 60068-2-6
Shock resistance m/s2 ≤ 100 pursuant to EN 60068-2-27 ≤ 2000 pursuant to EN 60068-2-27
Maximum speed nmax rpm 6000
Ambient temperature °C -30 to +60 pursuant to EN 60721-3-3, Class 3K3
Degree of protection IP66 according to EN 60529
Connection Terminal strip in pluggable connection cover
Clamping range of the cable gland mm Ø 5 – 10
Additional weight kg 1.1 1.4
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Encoders EH7R EH7T
For motor size DR.315
Mounting type Hollow shaft
Supply voltage UB V DC 10 – 30 DC 5
Max. current consumption Iin mA 140
Output amplitude V
Uhigh ≥ 2.5
Ulow ≤ 0.5
Signal output TTL (RS422)
Output current per track Iout, RMS mA 20
Max. pulse frequency fmax kHz 300
Periods per revolution
A, B 1024
C 1
Pulse duty factor 1 : 1 ± 20 %
Phase angle A : B 90° ± 20°
Vibration resistance at 10 Hz – 2 kHz m/s2 ≤ 100 pursuant to EN 60068-2-6
Shock resistance m/s2 ≤ 2000 pursuant to EN 60068-2-27
Maximum speed nmax rpm 6000, 2500 at 60 °C
Ambient temperature °C -40 to +60 pursuant to EN 60721-3-3, Class 3K3
Degree of protection IP65 according to EN 60529
Connection 12-pin plug connector
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9007203299104395
Encoders EI7C EI76 EI72 EI71 9
For motor size DR.71 – 132
Mounting type integrated
Supply voltage UB V DC 9 – 30
Max. current consumption Iin mA 120
Output amplitude V
Uhigh Vcc - 3.5 to Vcc
Ulow 0 to 3
Signal output HTL (push-pull)
Output current per track Iout mA ± 60
Max. pulse frequency fmax kHz 1.44
Periods per revolution
A, B 24 6 2 1
C 0 0 0 0
Pulse duty factor 1 : 1 ± 20 %
Phase angle A : B 90° ± 20°
Vibration resistance at 5 Hz – 2 kHz m/s2 ≤10 g (98.1 m/s²) pursuant to EN 60068-2-6
Shock resistance m/s2 ≤100 g (981 m/s²) pursuant to EN 60068-2-27
Maximum speed nmax rpm 3600
Ambient temperature °C Motor: -30 to +60
Encoders: -30 to +85
Degree of protection IP66
Connection Connection unit in the terminal box or M12 (8- or 4-pin)
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Encoders ES7C EG7C
For motor size DR.71 – 132 DR.160 – 280
Mounting type Shaft-centered; spread shaft / plug-in shaft
Supply voltage UB V DC 4.75 – 30
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Encoders EH7C
For motor size DR.315
Mounting type Hollow shaft
Supply voltage UB V DC 10 – 30
Max. current consumption Iin mA 225
Output amplitude per track Vss
Uhigh ≥ Ub- 2.5
Ulow ≤3
Ub = 10 – 30 V, terminating resistance = 1 – 3 kΩ
Signal output HTL
Output current per track Iout, RMS mA 30
Max. pulse frequency fmax kHz 300
Pulses (sine cycles) per
A, B 1024
Revolution C 1
Pulse duty factor 1 : 1 ± 20 %
Phase angle A : B 90° ± 20°
Vibration resistance m/s2 ≤ 100 pursuant to EN 60068-2-6
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at 10 Hz – 2 kHz
Shock resistance m/s2 ≤ 2000 pursuant to EN 60068-2-27
Maximum speed nmax rpm 6000, 2500 at 60 °C
Ambient temperature °C -40 to +60 pursuant to EN 60721-3-3, Class 3K3
Degree of protection IP65 (EN 60529)
Connection 12-pin plug connector
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Encoders AS7W AG7W
For motor size DR.71 – 132 DR.160 – 280
Mounting type Shaft-centered: spread shaft / plug-in shaft 9
Supply voltage UB V DC 7 – 30
Max. current consumption Iin mA 140
Output amplitude V 1
Signal output Sine/cosine
Output current per track Iout, RMS mA 10
Max. pulse frequency fmax kHz 200
Periods per revolution
A, B 2048
C -
Phase angle A : B 90° ± 3°
Absolute encoder scanning code Binary code
Resolution
• Single-turn 8192 increments / revolution
65536 revolutions
• Multi-turn
Data transmission of absolute value Asynchronous, serial (RS485)
Serial data output Driver to EIA RS485
Serial clock input Optocoupler, recommended driver to EIA RS485
Data memory 1920 Byte
Vibration resistance at 10 Hz – 2 kHz m/s2 ≤ 100 pursuant to EN 60068-2-6 ≤ 2000 pursuant to EN 60068-2-6
Shock resistance m/s2 ≤ 100 pursuant to EN 60068-2-27 ≤ 2000 pursuant to EN 60068-2-27
Maximum speed nmax rpm 6000
Ambient temperature1) °C -30 to +60 pursuant to EN 60721-3-3, Class 3K3
Degree of protection IP66 according to EN 60529
Connection Terminal strip in pluggable connection cover
Clamping range of the cable gland mm Ø 5 – 10
Additional weight kg 1.15 1.45
1) Ambient temperature for safety-rated encoders
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Encoders AS7Y AG7Y
For motor size DR.71 – 132 DR.160 – 280
Mounting type Shaft-centered: spread shaft / plug-in shaft
Supply voltage UB V DC 7 – 30
Max. current consumption Iin mA 140
Output amplitude V 1
Signal output Sine/cosine
Output current per track Iout, RMS mA 10
Max. pulse frequency fmax kHz 200
Periods per revolution
A, B 2048
C -
Phase angle A : B 90° ± 3°
Absolute encoder scanning code Gray Code
Resolution
• Single-turn 4096 increments / revolution
4096 revolutions
• Multi-turn
Data transmission of absolute value Synchronous, serial (SSI)
Serial data output Driver to EIA RS485
Serial clock input Optocoupler, recommended driver to EIA RS485
Clock rate kHz Permitted range: 100 – 2000
(max. 100 m cable length with 300 kHz)
Clock-pulse space period ms 12 – 30
Vibration resistance at 10 Hz – 2 kHz m/s2 ≤ 100 pursuant to EN 60068-2-6 ≤ 2000 pursuant to EN 60068-2-6
Shock resistance in m/s2 m/s2 ≤ 100 pursuant to EN 60068-2-27 ≤ 2000 pursuant to EN 60068-2-27
Maximum speed nmax rpm 6000
Ambient temperature1) °C -30 to +60 pursuant to EN 60721-3-3, Class 3K3
Degree of protection IP66 according to EN 60529
Connection Terminal strip in pluggable connection cover
Clamping range of the cable gland mm Ø 5 – 10
Additional weight kg 1.15 1.45
1) Ambient temperature for safety-rated encoders
9
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Encoders AH7Y
For motor size DR.315
Mounting type Hollow shaft
Supply voltage UB V DC 9 – 30
Max. current consumption Iin mA 160
Output amplitude Vss
Uhigh ≥ 2.5
Ulow ≤ 0.5
Signal output TTL (RS422)
Output current per track Iout, RMS mA 20
Max. pulse frequency fmax kHz 120
Periods per revolution
A, B 2048
C -
Pulse duty factor 1 : 1 ± 20 %
Phase angle A : B 90° ± 20°
Absolute encoder scanning code Gray Code
Resolution
• Single-turn 4096 increments / revolution
4096 revolutions
• Multi-turn
Data transmission of absolute value Synchronous, serial (SSI)
Serial data output Driver to EIA RS485
Serial clock input Optocoupler, recommended driver to EIA RS485
Clock rate kHz Permitted range: 100 – 800
(max. 100 m cable length with 300 kHz)
Clock-pulse space period ms 12 – 30
Data memory -
Vibration resistance at 10 Hz – 2 kHz m/s2 ≤ 100 pursuant to EN 60068-2-6
Shock resistance m/s2 ≤ 2000 pursuant to EN 60068-2-27
Maximum speed nmax rpm 3500
Ambient temperature °C -20 to +60 pursuant to EN 60721-3-3, Class 3K3
Degree of protection IP56 according to EN 60529
Connection Terminal strip on encoder
Clamping range of the cable gland mm Ø 5 – 10
Additional weight kg 4.55
19290411/EN – 10/2014
INFORMATION
The DR.250/280 motor can be delivered with the EG7A encoder mounting adapter,
while the DR.250/280.. BE brakemotor can be delivered with the EV7A encoder
mounting adapter.
INFORMATION
The combinations with forced cooling fan requires knowledge of the clearance
19290411/EN – 10/2014
lengths of the encoder to be mounted. Several forced cooling fan hoods with different
lengths are available. Please contact SEW‑EURODRIVE for more information.
9007203299106827
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9.7.4 Data on the multi-turn SSI in connection with Sin / Cos encoders
The following table displays the data that is valid for all safety-rated encoder types
AS7Y and AG7Y.
Designation value
Operating voltage DC +7 to +30 V
Current consumption without load 100 mA
Resolution of the incremental section sin/cos interface
2048 periods/revolution
Accuracy of the incremental section 0.0194° (70 angular seconds) 1)
Resolution of the absolute section RS485 interface
13 bits = 8192 revolutions (single-turn)
16 bits = 65536 revolutions (multi-turn)
Accuracy of the absolute section ± 1 LSB (least significant bit)
Shock resistance according to EN AS7W: ≤ 1000 m/s2 ≈ 100 g (6 ms)
60068-2-27
AG7W: ≤ 2000 m/s2 ≈ 200 g (6 ms)
1) Due to the stiffness of the torque arm, you have to take into account an automatically resetting ±
0.6 ° twist (depending on the direction of rotation) of the encoder housing compared to the encoder shaft.
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