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The standard specifies requirements for reinforced concrete pipes used for jacking, including classifications, quality requirements, shapes, dimensions and rubber rings.

The pipes are classified as Standard Pipes and Intermediate Jacking Pipes (S-Type and T-Type). They are further subclassified based on concrete strength, external strength and joint specification.

The quality requirements include appearance, external strength, concrete compressive strength and joint specification. External strength and dimensions are provided in tables.

Japan Sewerage Works Association Standard

JSWAS
A-2 - 1999

Jacking Reinforced Concrete Pipes for Sewerage


(Nominal Diameter 800 ~ 3000)

1. SCOPE

This Standard specifies the requirements for reinforced concrete pipes for the jacking method,
hereinafter referred to as “the pipes”.
Note: Figures in { } brackets are reference conventional units.

2. CLASSIFICATION

The pipes shall be classified into the Standard Pipe, and S & T Type Intermediate Jacking Pipes
(hereinafter “Intermediate Pipes”), and further subclassified into “50” or “70” for concrete
compressive strength, Class “1” or “2” for external strength, and JA, JB, or JC for joint
specification. These are summarized as shown in Table 1.

Table 1: Pipe Designs


Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 X 51
Class 1
Standard Pipe 70 X 71 800~3000
JA
Class 2 50 X 52
JB
Inter- S - - XS
JC
mediate Class 1 50 XT51 1000~3000
T
Pipe Class 2 50 XT52
Notes:

1. A set of Intermediate Pipes shall consist of S-Type and T-Type

2. “X” in the above Designation of Type shall refer to JA, JB, or JC joint specification.

3. “Joint” shall refer to the connected situation of the spigot and socket of the pipes.

4. The requirements for Joint Specification shall be as shown in Table 3.

1
3. QUALITY

The quality requirements for the pipes shall include appearance, external strength, concrete
compressive strength of pipe, and joint specification.

3.1 Appearance
The pipes shall be free of detrimental flaws, and the internal surface shall be smooth to the
practical extent.

3.2 External Strength


The external strength of the pipes shall be such that the pipes can withstand the applied loads
as given in Table 2, when subjected to external strength tests as required in Section 7.1.

Table 2: External Strength of Pipes


(Unit : kN/m {kgf/m})
Nom. Cracking Load Breaking Load
Dia Class 1 Class 2 Class 1 Class 2
800 35.4 {3600} 70.7 {7200} 57.9 {5900} 106 {10800}
900 38.3 {3900} 76.5 {7800} 64.8 {6600} 115 {11700)
1000 41.2 {4200} 82.4 {8400} 71.6 {7300} 124 {12600}
1100 42.7 {4350} 85.4 {8700} 78.5 {8000} 128 {13000}
1200 44.2 {4500} 88.3 {9000} 86.3 {8800} 133 {13500}
1350 47.1 {4800} 94.2 {9600} 98.1 {10000} 142 {14400}
1500 50.1 {5100} 101 {10200} 110 {11200} 151 {15300}
1650 53.0 {5400} 106 {10800} 122 {12400} 159 {16200}
1800 55.9 {5700} 112 {11400} 134 {13600} 168 {17100}
2000 58.9 {6000} 118 {12000} 142 {14400} 177 {18000}
2200 61.8 {6300} 124 {12600} 149 {15100} 186 {18900}
2400 64.8 {6600} 130 {13200} 155 {15800} 195 {19800}
2600 67.7 {6900} 136 {13800} 163 {16600} 203 {20700}
2800 70.7 {7200} 142 {14400} 170 {17300} 212 {21600}
3000 73.6 {7500} 148 {15000} 177 {18000} 221 {22500}
Notes:
1. Cracking Load shall be the value which is indicated on the testing machine when a crack of 0.05mm

appears, divided by the effective length of the pipe (L).Breaking Load shall be the maximum load

indicated on the testing machine divided by the effective length of the pipe (L).

2. For Intermediate Pipes, only Type T Intermediate Pipe shall be tested for Cracking Load.

2
3.3 Concrete Compressive Strength of Pipe
Concrete compressive strength of pipe shall be equal to or greater than: 50N/mm2
{500kgf/cm2} for Class 1-50 and Class 2-50, or 70N/mm2 {700kgf/cm2} for Class 1-70.

3.4 Joint Specification


Joint Specification shall be such that the joint can withstand the applied water pressures as
given in Table 3, when subjected to water-tightness tests as required in Section 7.3.

Table 3: Joint Specification


Category Water Resistance Extraction Length
(MPa) (mm)
JA 0.1 30
JB 0.2 40
JC 0.2 60
Notes: “Extraction Length” shall refer to the gap between two pipes.

4. SHAPE, DIMENSIONS, AND DIMENSIONAL TOLERENCES

The shape, dimensions, and dimensional tolerances for Standard pipes, Intermediate Pipes, and Joint
Groove, etc. shall be as given in Figures 1~5.

4.1 Joint Structure


Joint structure shall be of such form that is confirmed under Appendix 1 (Joint Model Test
Regulation). The detailed shape, dimensions, and dimensional tolerances of the joint shall be
in accordance with the approved design of the pipes.

Additional fabrication that will not affect the shape or strength of the pipes shall be allowed.

3
4.2 Standard Pipe
Shape, dimensions and dimensional tolerances of Standard Pipe shall be as shown in Figure 1.

Figure 1: Shape, Dimensions, and Dimensional Tolerances of Standard Pipe


(Unit: mm)
Grout hole Grout hole
Collar

Spigot Socket
Notes:
N o m in a l D ia In te rn a l T h ic k n e s E f f e c t iv e J o in t M in .
D ia m e t e r D ia m e t e r L e n g th T h ic k n e s s
D T L t
+ 4
800 800  4 80 65
- 2
+ 6
900 900  6 90 75
- 3
+ 6
1000 1000  6 100 85
- 3
+ 6
1100 1100  6 105 90
- 3
+ 6
1200 1200  6 115 100
- 3
+ 8
1350 1350  8 125 105
- 4
+ 8
1500 1500  8 140 120
- 4
+ 8 + 10
1650 1650  8 150 2430 130
- 4 - 5
+ 1 0
1800 1800  10 160 140
- 5
+ 1 0
2000 2000  10 175 155
- 5
+ 1 0
2200 2200  10 190 170
- 5
+ 1 2
2400 2400  12 205 180
- 6
+ 1 2
2600 2600  12 220 195
- 6
+ 1 2
2800 2800  12 235 210
- 6
+ 1 2
3000 3000  12 250 225
- 6

1. The effective length of standard pipe (L) may also be 1200 +10 / -5.
2. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be 2430 +10 / -20,
or 1200 +10 / -20.

3. The difference of maximum and minimum measurements of effective length shall be within 3mm.
4. For pipes 1000mm and larger, pre-embedded locking sockets (for pipe-pipe connection) may be installed.
5. The positions and quantity of grout holes may be altered as necessary.
6. “Joint Minimum Thickness (t)” shall be minimum standard thickness of the pipe at the interface of the
joint.

4
4.3 Intermediate Pipes
Intermediate Pipes shall consist of one S-Type and one T-Type Intermediate Pipe, as shown in
Figure 2. The shape, dimensions, and dimensional tolerances shall be as shown in Figures
3~4.

Figure 2: Arrangement of S-Type and T-Type Intermediate Pipes

Type-S Type-T

Cushion Ring

Figure 3: Shape, Dimensions, and Dimensional Tolerances of S-Type Intermediate Pipe

Section View

Rib

Motar or Concrete Fill

Motar or Concrete Fill

5
N o m in a l In te rn a l D ia .
D ia m e te r D D c L c tc
1000 1000 1182
9
+ 5
1100 1100 1292 1100
- 3

1200 1200 1406

1350 1350 1576

1500 1500 1756


+ 5
1650 1650 1926 1150
- 3
12
1800 1800 2096

2000 2000 2326

2200 2200 2556

2400 2400 2778


+ 5
2600 2600 3008 1200
- 3
16
2800 2800 3238

3000 3000 3468

Note: Additional fabrication to accommodate fitting of gasket to the spigot portion may be
allowed as necessary.

6
Figure 4: Shape, Dimensions, and Dimensional Tolerances of T-Type Intermediate Pipe

B-B Section View


Socket

Grout Holes
(4 locations on

circumference)

(Unit: mm)

N o m in a l In te rn a l D ia . E ffe c tiv e L e n g th
D ia . D D 1 t 2 L T

1000 1000  6 1164


+ 5
1100 1100  6 1274 1150
- 3

1200 1200  6 1388

1350 1350  8 1551

1500 1500  8 1731 6


+ 5
1650 1650  8 1901 1200
- 3

1800 1800  10 2071

2000 2000  10 2301

2200 2200  10 2531

2400 2400  12 2749


+ 5
2600 2600  12 2979 1250
- 3
9
2800 2800  12 3209

3000 3000  12 3439

7
4.4 Grouting Socket
Socket used as grouting sockets for the pipes shall be as specified in JIS B 2302 (Screwed
type steel pipe fittings); nominal size “2”. For pipes under nominal diameter 900mm, the
same socket shall be shortened to half-length. The plug used for the socket shall be as
specified in JIS B 2301 (Screwed type malleable cast iron pipe fittings); nominal size “2”.

Where socket and plug for the grout socket as specified above are not available, those having
the same or higher-grade quality shall be used.

4.5 Joint Groove


The shape of Joint Groove shall be as given in Figure 5.

Figure 5: Shape of Joint Groove

Cushion Ring

Joint Groove

4.6 Lubricant Inlet


Steel tube used for lubricant inlet shall be as specified in JIS G 3452 (Carbon steel pipes for
ordinary piping); nominal size 10(A), the socket shall be as specified in JIS B 2302 (Screwed
type steel pipe fittings); nominal size “3/8”, and the plug shall be as specified in JIS B 2301
(Screwed type malleable cast iron pipe fittings); nominal size “3/8”.

Where steel tube, socket, and plug for the lubricant inlet as specified above are not available,
those having the same or higher-grade quality shall be used.

8
5. MATERIALS
5.1 Cement
Cement shall conform to one of the following, or have the same or higher-grade quality:
(1) JIS R 5210 Portland Cement
(2) JIS R 5211 Portland Blast-Furnace Slag Cement
(3) JIS R 5212 Portland Pozzolan Cement
(4) JIS R 5213 Portland Fly-Ash Cement

5.2 Aggregates
Aggregates shall conform to Appendix 1 (Aggregates for Ready-Mixed Concrete) of JIS A
5308 (Ready-Mixed Concrete).

In the case of employing aggregates evaluated as “Category B” under the requirements in


Appendix 1 of JIS A 5308, corrective measures shall be taken in accordance with
requirements given in Appendix 6 of JIS A 5308 (Methods of Corrective Measures against
Alkali-Aggregate Reactivity in Selecting Cement).

5.3 Water
Water shall conform to Appendix 9 (Water for use with Ready-Mixed Concrete) of JIS A
5308.

5.4 Reinforcement
Reinforcement bar shall comply with one of the following standards or have the same or
higher-grade mechanical properties:
(1) JIS G 3112 Steel Bars for Concrete Reinforcement
(2) JIS G 3521 Hard Drawn Steel Wire
(3) JIS G 3532 Iron Wires
(4) JIS G 3538 Hard Drawn Steel Wire for Priestesses Concrete
(5) JIS G 3551 Welded Steel Wire and Bar Fabrics

5.5 Admixture
When admixture is used, it shall not have any harmful influence on the pipe.
The use of fly ash, expansive agents, chemical admixtures, and corrosion inhibitors shall
conform to the following:
(1) JIS A 6201 Fly Ash for use in Concrete
(2) JIS A 6202 Expansive Additive for Concrete
(3) JIS A 6204 Chemical Admixtures for Concrete
(4) JIS A 6205 Corrosion Inhibitor for Reinforcing Steel in Concrete

9
5.6 Steel Materials
Steel materials shall conform to SS400 under JIS G 3101 (Rolled Steels for General
Structure), or SM400A under JIS G 3106 (Rolled Steels for Welded Structure).

5.7 Gaskets
Gaskets for pipe jointing shall be functionally watertight and durable. In the case of using
rubber gaskets, it shall conform to JIS K 6353 (Rubber Goods for Water Works); Class IV for
Standard Pipes, and Class I - A60 for Intermediate Pipes.

6. MANUFACTURE
6.1 Measurement of Materials
Materials for concrete shall be measured by mass. However, water and liquid admixtures may
be measured by volume.

6.2 Chlorides Content


Chloride ions (Cl―) present in fresh concrete shall not be higher than 0.30kg.m3.

6.3 Steel Collar


Steel Collar shall be fabricated in accordance with JIS Z 3211 (Covered Electrodes for Mild
Steel) or JIS Z 3312 (MAG Welding Solid Wires for Mild Steel and High Strength Steel).
Welding shall be carried out by a qualified person, under JIS Z 3801 (Standard Qualification
Procedure for Manual Welding Technique) or JIS Z 3841 (Standard Qualification Procedure
for Semi-Automatic Welding Technique).
Steel Collar shall be protected against corrosion by providing a coating in accordance with
JIS K 5664 (Tar Epoxy Resin Paint), or a material having the same or a higher grade of
performance. Anchors and Rubber Seal shall be provided on the embedded surface of the
collar.

6.4 Forming
Forming of the pipes shall be carried out by setting the pre-assembled steel cage in the
metallic mould, casting the mixed concrete, and compacting under spinning, roller-pressing,
or by vibration methods.

6.5 Curing
Curing shall be conducted in a manner that will provide satisfactory results.

6.6 Gaskets
Gaskets shall be fitted securely to the specified position of the joint portion of the pipe.

10
6.7 Intermediate Pipes
Intermediate Pipes shall be fabricated and coated in accordance with Section 6.3.
Forming of concrete to Intermediate Pipes shall be carried out in accordance with Section 6.4.
However, for S-Type Intermediate Pipe, this shall be conducted by manual packing with
concrete or mortar filling.

7. TESTING METHODS
7.1 External Loading Test
External loading test shall be conducted on the pipe supported horizontally. Rubber pads
(approximately 20mm thick) shall be inserted between the pipe surface and timber supports
(approximately 150mm x 150mm). The bottom support may be omitted if appropriate.
The load shall be applied vertically as shown in Figure 6, so that it is distributed fairly
uniformly on the pipe body.

Figure 6: External Loading Test

Load P
Load P

Steel Beam
Square Wood

Rubber Plate

Steel Beam

Rubber Plate

Square Wood

7.2 Compressive Strength Test of Concrete


Compressive strength test of concrete shall be carried out in accordance with JIS A 1108
(Method of Test for Compressive Strength of Concrete), using solid cylindrical test
specimens prepared in accordance with JIS A 1132 (Method of Making and Curing Concrete
Specimens)

7.3 Water-tightness Test


Water-tightness test for joint shall be carried out as shown in Figure 7. The 2 pipes shall be
fully jointed (no pipe-pipe gap; 0mm extraction) and the joint portion is subjected to a flood
of water, either internally or externally. The water pressure is applied in accordance with the
joint specification requirement and maintained for 3 minutes.

11
Figure 7: Water-Tightness Test

Pressurized
Water Water Pressure Band
Collar

Gasket

Cushion Ring

0mm Extraction Length

8. INSPECTION METHOD
8.1 Inspection Items
Inspection shall be made for appearance, shape, and dimensions of the pipes, and the external
strength, concrete compressive strength, and water-tightness of the joint.

8.2 Appearance and Shape


Inspection for appearance and shape shall be made for all quantity, and shall be passed in
accordance with the requirements in Section 3.1 and 4.

8.3 Dimensions
Inspection for dimensions shall be made on one pipe randomly selected from the specified lot,
and the lot shall be passed in accordance with the requirements in Section 4.
If the inspection does not result in a pass, the entire quantity shall be inspected, and each pipe
shall be passed in accordance with the requirements in Section 4.

8.4 External Strength


External strength shall be inspected for cracking load only.
The inspection shall be made for one pipe randomly selected from the specified lot, and the
lot shall be passed in accordance with the requirements in Section 7.1, if there is no crack
exceeding 0.05mm in the pipe body.
If the inspection does not result in a pass, a further two pipes shall be randomly selected from
the same lot for the same inspection, and the lot (except the first failed pipe) shall be passed if
both pipes are passed. If any of the two pipes do not pass in this stage, the entire lot shall be
rejected.

12
8.5 Concrete Compressive Strength
Concrete compressive strength shall be inspected for specimens representing the specified lot
of pipes, and the lot shall be passed in accordance with the requirements for the compressive
strength test in Section 7.2, if the specified strength is satisfied.
If the inspection does not result in a pass, one pipe shall be randomly selected from the
specified lot, and 3 or more cored samples shall be taken from the pipe. The cored samples
shall be tested in accordance with JIS A 1107 (Method of Sampling and Testing for
Compressive Strength of Drilled Cores of Concrete), and the lot shall be passed if the result
of the test satisfies the requirement in Section 3.3.

8.6 Water-Tightness
Water-tightness of the joint shall be inspected for 2 randomly selected pipes from the
specified lot, and the lot shall be passed in accordance with the requirements in Section 7.3, if
no leakage is indicated.
If the inspection does not result in a pass, a further 2 set of pipes (total 4 pipes) shall be
randomly selected from the same lot for the same inspection, and the lot (except the first
failed set of pipes) shall be passed if both set of pipes are passed. If any of the two set of
pipes do not pass in this stage, the entire lot shall be rejected.

9. PRODUCT DESIGNATION
The pipes shall be designated by class, nominal diameter, and effective length (mm) in accordance
with Table 1.

10. MARKING
The pipes shall be clearly marked with the following particulars:
(1) Product designation
(2) Name of pipe or its abbreviation
(3) Manufacturer’s name or its abbreviation
(4) Factory name or its abbreviation
(5) Date of forming

QUOTED STANDARDS:

JIS A 1107 Method of Sampling and Testing for Compressive Strength of Drilled Cores of
Concrete
JIS A 1108 Method of Test for Compressive Strength of Concrete
JIS A 1132 Method of Making and Curing Concrete Specimens
JIS A 5308 Ready-Mixed Concrete

13
JIS A 6201 Fly Ash for use in Concrete
JIS A 6202 Expansive Additive for Concrete
JIS A 6204 Chemical Admixtures for Concrete
JIS A 6205 Corrosion Inhibitor for Reinforcing Steel in Concrete
JIS B 2301 Screwed Type Malleable Cast Iron Pipe Fittings
JIS B 2302 Screwed Type Steel Pipe Fittings
JIS G 3101 Rolled Steels for General Structure
JIS G 3106 Rolled Steels for Welded Structure
JIS G 3112 Steel Bars for Concrete Reinforcement
JIS G 3452 Carbon Steel Pipes for Ordinary Piping
JIS G 3521 Hard Drawn Steel Wire
JIS G 3532 Iron Wires
JIS G 3538 Hard Drawn Steel Wire for Prestressed Concrete
JIS G 3551 Welded Steel Wire and Bar Fabrics
JIS K 5664 Tar Epoxy Resin Paint
JIS K 6353 Rubber Goods for Water Works
JIS R 5210 Portland Cement
JIS R 5211 Portland Blast-Furnace Slag Cement
JIS R 5212 Portland Pozzolan Cement
JIS R 5213 Portland Fly-Ash Cement
JIS Z 3211 Covered Electrodes for Mild Steel
JIS Z 3312 MAG Welding Solid Wires for Mild Steel and High Strength Steel
JIS Z 3801 Standard Qualification Procedure for Manual Welding Technique
JIS Z 3841 Standard Qualification Procedure for Semi-Automatic Welding Technique

RELATED STANDARDS:

JIS A 5303 Reinforced Spun Concrete Pipes


JIS Z 8203 SI Units and Recommendations for the Use of their Multiples and of Certain Other
Units
JIS Z 8401 Guide to the Rounding of Numbers
JSWAS A-1 Reinforced Concrete Pipes for Sewerage
JSWAS A-6 Jacking Small-Diameter Reinforced Concrete Pipes for Sewerage

14
JSWAS A-2 – 1999
Jacking Reinforced Concrete Pipes for Sewerage
Commentaries

This Standard specifies the requirements for reinforced concrete pipes for sewerage, which are installed
by the jacking method.

This Standard was first established in 1973, and numerous revisions has been made thereafter. The
initial versions have specified in detail the requirements for the joint shape and dimensions.
However, over the years, the technology related to the jacking methods have developed significantly,
such as long-distance jacking, curved jacking, and numerous techniques to answer to all types of soil
conditions. In response to such developments, improvements have been made to the pipes, including
various designs of joints.

Under such circumstances, and in awareness of the trend in international standards, this revision has
been made on the basis of performance criteria. In this respect, there is a major change in the regulatory
methods. Even so, aspects such as internal diameter, thickness, and effective length has remained the
same as standard dimensions, in consideration of the existing jacking equipments.

The pipes are classified into the Standard Pipe and Intermediate Jacking Pipes (hereinafter “Intermediate
Pipes”), and further subclassified into “50” or “70” for concrete compressive strength of pipe, Class “1”
or “2” for external strength, and JA, JB, or JC for joint specification. The range of specified nominal
diameters have remained the same, with Standard Pipe as 800~3000mm, and Intermediate Pipe as
1000~3000mm.

1. SCOPE
The pipes to which this Standard applies are those factory-manufactured by centrifugal force
(spinning method), roller-pressing method utilizing round-section rotation bars to compact the
surface of the concrete, and vibration method. These pipes shall satisfy all the requirements as set
forth in this Standard.

2. CLASSIFICATION
The type of the pipes comprise the generally used Standard Pipe, and that which are used for
part-way jacking; Intermediate Pipes. The range of specified nominal diameters have remained the
same, with Standard Pipe as 800~3000mm, and Intermediate Pipe as 1000~3000mm.

In order to suit the external loading requirements that generally differ in accordance with the depth
of the installation, Class 1 and Class 2 designs are available. Class 2 is designed to accommodate

15
double the cracking load of Class 1 pipes.

Type-S Intermediate Pipe is not sub-classified (to Class 1 or 2) owing to it steel-pipe nature. Type-T
Intermediate Pipe is a steel-and-concrete composite structure, and classified into Class 1 and Class 2,
in a similar manner as Standard Pipes.

In addition, the compressive strength of concrete for the pipe is available as “50” and “70”. Class 1
Standard Pipe is made available for both strength levels. “50” refers to the compressive strength
of concrete of the pipe: minimum 50N/mm2, and corresponds to the formerly-recognized minimum
500kgf/cm2. Similarly, “70” refers to minimum 70N/mm2 (formerly minimum 700kgf/cm2).

Furthermore, this revision includes for the first time the requirements for the joint performance.
This has been necessary in view of the increasing jacking pipe works at great depths and
consequently the necessity to respond to higher groundwater pressures. A larger extraction-length at
the joint has also become necessary due to tighter curve-jacking. Section 3.4 details the
requirements for joint performance.

Class 2 – 70 for Standard Pipe is not specified owing to the fact that it is not commonly required, as
well as for the higher level of production technology required to manufacture this type of pipe.
Intermediate Pipe Class 1 – 70 is also not specified owing to installation reasons related to the
intermediate jacking capacity and its arrangements.

3. QUALITY
The former Section 3.4 “Water Tightness” has been changed to “Joint Performance”, wherein water
pressure resistance and extraction length are specified.

3.1 Appearance
“Detrimental flaws” shall refer to aspects that will adversely affect the functional strength of
the pipe, water-tightness, and durability. The internal surface of the pipe shall not have rough
nesses that will impede the flow. However, it is not necessary to provide additional finish
(such as cement paste) to make the surface particularly smooth.

3.2 External Strength


External strength values are unchanged. Cracking strength for Class 2 is 2 times that for Class
1. Breaking strength is 1.5 times the cracking strength.

External strength is not applicable for Type-S Intermediate Pipe owing to its steel material
nature. However, cracking strength is applicable for Type-T Intermediate Pipe as it is a

16
steel-and-concrete composite design.

3.3 Concrete Compressive Strength of Pipe


This section has formerly been titled “Concrete Compressive Strength”. This revision is made
due to the fact that it is the strength of the concrete in the pipe body that is the subject of the
quality characteristic. This is confirmed by the inspection requirements described in Section
8.5 “Concrete Compressive Strength”.

As previously specified, the concrete compressive strength of pipe are minimum 50N/mm2
(minimum 500kgf/cm2) and minimum 70N/mm2 (minimum 700kgf/cm2). In principle, the
axial bearing capacity of the pipe is calculated based on these strength values.

In consideration of the differing concrete mix and curing methods depending on the
manufacturing factory, the concrete compressive strength shall refer to the age at the point of
product delivery.

3.4 Joint Performance


Joint performance is categorized into JA, JB, and JC (3 types), for which water pressure
resistance and extraction lengths has been specified.

It has been common in the past to require water pressure resistance of 0.1 MPa for jacking
pipes, but owing to the increasing requirement for higher pressure performance, requirements
for 0.2 MPa has been specified in this Standard.

“Extraction length” shall refer to the gap between the jointed pipes. Along with the increasing
distance of jacking installation and related imposition of various conditions, tight-curved
jacking are also becoming common. Under tight-curved jacking, since the gap of the joint
occurring at the outer circumference of the pipes are made even wider, such gaps need to be
specified as extraction lengths.

Further, in order to confirm the performance of the joint for earthquake resistance, the Joint
Model Test Regulation includes the requirements for composite water-tightness test, in which
extraction lengths are indicated for Level 2 earthquake conditions. The objective of this test is
to confirm the water tightness of the joint, and that the internal flow is maintained, in a
curve-jacking arrangement under Level 2 earthquake conditions; the essential point being the
additional extraction at the joint expected under such seismic situations. The details of this
test is as prescribed in “ Principles Related to Earthquake Resistance for Sewerage Facilities,
and Commentaries”. 2 pipes are jointed normally, after which a deflection is introduced. The

17
joint gap at the internal circumference of the deflection is extracted to a length of 37mm
(“earthquake-situation extraction length”). The joint gap at the external circumference of the
curve is positioned to the basic curve-jacking extraction length + earthquake-situation
extraction length. The testing apparatus is fitted to the outer line of the joint, water is applied
to the specified pressure, and visual inspection for leakages is conducted. 37mm is the
extraction length for each pipe with the assumption of 1.5% of permanent strain in the soil
under earthquake situation ( 2430mm x 0.015). [Refer to Appendix 1 “Joint Model Test
Regulations”; ”Test Method”].

The values for water pressure resistances and extraction lengths have been determined in
consideration of performance tests and actual installations.

4. SHAPE, DIMENSIONS, AND DIMENSIONAL TOLERANCES


In relation to the performance-based modification of the Standard, the imposing of requirements for
pipe shape and dimensions have been restricted to the minimum, while fundamental design and
installation-related aspects such as internal diameter, thickness, and effective length, are specified
accordingly.

In consideration of pipe-end face protection and stress distribution of the jacking force, the use of
cushion material is also specified.

4.1 Joint Structure


This is a newly introduced section to the Standard. Joint structure shall be of such design that
is confirmed under the Joint Model Test Regulation. The detailed shape, dimensions, and
dimensional tolerances of the joint shall be in accordance with the approved design of the
pipes.

Changes to joint designs that are already established shall be subjected to the approval of
Japan Sewerage Works Association.

“Additional fabrication that will not affect the shape or strength of the pipes” refers to the
provision of bevels at the edge of the pipe (for safer demoulding work), and guide-grooves
for proper positioning of gaskets.

4.2 Standard Pipe


The most commonly used jacking pipe is referred to in this Standard. The shape, dimensions,
and dimensional tolerances are as given in Figure 1. Pipe ends are described as socket and
spigot, with the socket having the pre-embedded steel collar design.

18
Requirements are specified for 4 dimensions; namely, Internal Diameter (D), Thickness (T),
Effective Length (L), and Joint Minimum Thickness (t). Internal diameter, thickness, and
effective length are basic dimensions, and tolerances have been assigned to each. Joint
minimum thickness is specified in order to calculate the axial loading capacity from the
effective section area, based on such standardized dimension.

Pre-embedded locking sockets are included in the notes, as in previous revisions. Shape,
dimensions, and locations of this item is further detailed in Reference Document No. 6.

4.3 Intermediate Pipes


The Type-S and Type-T Intermediate Pipes compose the set of Intermediate Jacking Pipes,
which is used to thrust the pipes installed ahead of it with the expansion-and-contraction
action of hydraulic jacks. The length of the combined Type-S and Type-T Intermediate Pipes
is designed such that it does not exceed the length of the Standard Pipe when the stroke of the
jacks is at maximum. This is necessary since the joint between the Type-S and Type-T
Intermediate Pipes does not accommodate deflections, and will impede the jacking process if
the length is longer than the Standard Pipe.

Moreover, the length of the collar for the Type-S Intermediate Pipe needs to be of a length
that will not allow dislocation from the gasket of the Type-T Intermediate Pipe when the
jacks are fully extended. It is also necessary that the Type-T Intermediate Pipe has an extra
margin of shaft length to cover the slack length when the jacks and the Support Ring are
removed at the final stage of the intermediate jacking process.

From considerations described above, requirements for Type-S Intermediate Pipes are
specified for 4 dimensions; namely, Pipe Internal Diameter (D), Collar Internal Diameter
(Dc), Length (Lc), and Thickness (tc). Requirements for Type-T Intermediate Pipes are
specified for 4 dimensions; namely, Pipe Internal Diameter (D), Shaft External Diameter (D1),
Shell Thickness (t2), and Effective Length (LT).

In relation to the setting of these dimensions, the capacities of the jacks and their dimensions,
and the thickness of the Support Rings are as given in Table 4. The arrangement is as shown
in Figure 8.

19
Table 4: Jack Details and Support Ring Thickness
(Unit: mm)
Jack Support
Nominal
Thrust Force Ring
Diameter Stroke External Dia. Length
kN (tf) Thickness

1000 ~ 1200 295 (30) 135 525 70

1350 ~ 2200 490 (50) 300 165 550 82

2400 ~ 3000 980 (100) 225 580 94


Note: Above values are maximum, in consideration of different manufacturers’ dimensions available

Figure 8: Sample Arrangement of Intermediate Pipes


with Support Ring and Cushion Ring

Gaskets for
Gasket for Type-S Jacking Type-T
Intermediate Pipe
Standard Pipe Intermediate Pipe Direction Intermediate Pipe Standard Pipe

Cushion Ring Lubricant Inlet


Cushion Ring
Standard Pipe Intermediate Cushion Ring

Jacks

In order to minimize the friction occurring at the gaskets during the sliding movements,
lubricant inlets are provided at 4 locations along the circumference of the Type-T
Intermediate Pipe.

The Internal Diameter of Type-S Intermediate Pipe is designed to be slightly larger than the
Internal Diameter of the Standard Pipe. This portion is filled with in-situ mortar at the end of
the jacking installation.

4.4 Grouting Socket


Formerly, Grouting Sockets have been specified in detail for material, shape and dimensions.
A broader specification for socket and plug is made in this revision.

Quality and designation requirements of socket and plug are unchanged from previous
versions. The use of alternatives that have the same or higher functional properties has been
allowed in this revision.

20
4.5 Joint Groove
Formerly, Joint Groove has been specified in detail for dimensions. This revision has been
revised to specify only the requirement for shape.

4.6 Lubricant Inlet


Formerly, Lubricant Inlet have been specified in detail for shape and dimensions. This
revision has been revised to specify only the requirements for the steel tube, socket and plug.
Quality and designation requirements of steel tube, socket and plug are unchanged from
previous versions. The use of alternatives that have the same or higher functional properties
has been allowed in this revision.

5. MATERIALS
5.1 Cement
There are no revisions in this Section.

5.2 Aggregates
The requirement to conform to Appendix 1 of JIS A 5308 has been added. In the case of
employing aggregates evaluated as “Category B” under the requirements in Appendix 1 of
JIS A 5308, corrective measures against alkali-aggregate reactivity shall be taken in
accordance with requirements given in Sections 3, 4, and 5 of Appendix 6.

5.3 Water
The requirement to conform to Appendix 9 of JIS A 5308 has been added.

5.4 Reinforcement
There are no revisions in this Section. In the case of employing alternatives “having the same
of higher grade”, it is necessary to conduct tests to confirm the tensile strength of the
material.

5.5 Admixture
There are no revisions in this Section.

5.6 Steel Materials


There are no revisions in this Section.

21
5.7 Gaskets
There are no revisions in this Section. In the case of using rubber gaskets, it shall conform to
JIS K 6353; Class IV for Standard Pipes, and Class I - A60 for Intermediate Pipes (in
consideration for additional friction).

6. MANUFACTURE
6.1 Measurement of Materials
There are no revisions in this Section.

6.2 Chlorides Content


In consistency with other standards, Chloride ions (Cl―) present in fresh concrete shall not be
higher than 0.30kg.m3.

6.3 Steel Collar


No change has been made in this Section. However, the reference to the provision of an
anchor mechanism to the embedded item has been made in consideration of the various forms
of anchors being developed.

6.4 Forming
There are no revisions in this Section.

6.5 Curing
This Section has been modified, with the deletion of the reference to high-temperature and
moisture requirement after demoulding (in the case of using expansive admixtures). The
commonly used method of steam curing is as follows:
(1) Placing of pipe in curing chamber while still in mould.
(2) Steam curing to be started after a minimum of 2 hours from the time of concrete
mixing.
(3) Temperature elevation to be not higher than at the rate of 20 degrees Centigrade per
hour, with the maximum temperature of around 65 to 75 degrees Centigrade.
(4) Mould to be removed from the curing chamber only after the temperature is close to
ambient temperature.

6.6 Gaskets
There are no revisions in this Section.

6.7 Intermediate Pipes


There are no revisions in this Section.

22
7. TESTING METHODS
7.1 External Loading Test
There are no revisions in this Section. Supports used for this test shall be straight timber or
composite-wood material (eg. plywood) that are sufficiently rigid to bear the test loads.
Rubber pads shall be of sufficient hardness (about Hs = 60).

With respect to the loading until cracking load, this may be conducted at any suitable rate up
to half of the specified load. For the second half, uniform loading at the rate of 10kN/m per
minute shall be applied. In order to estimate the timing of the occurrence of cracks, the use of
dial gauges to observe the deformation of the pipe accompanying the applied loads is
recommended.

7.2 Compressive Strength Test of Concrete


Compressive strength test of concrete shall be carried out with solid cylindrical specimens
prepared in accordance with JIS A 1132. The previous reference to the testing in accordance
with JIS A 1136 (Method of Test for Compressive Strength of Spun Concrete) has been
deleted.

In relation to the various jacking methods, the axial bearing capacity of the pipe is very
important. However, since it is not possible to directly verify this using the product itself, this
is checked indirectly with the solid cylindrical specimens. There is sufficient correlation
between the concrete of the pipe body and the specimen, and although the specimen is used
for control purposes, it is necessary to confirm this correlation by testing both the specimen
and the pipe.

7.3 Water-tightness Test


Water-tightness test shall be carried out on the joint of 2 pipes fully attached, with 0mm
extraction length. Water is introduced to the external or internal line of the joint, and water
pressure is applied in accordance with the joint specification requirement. Joint performances
required are 0.1MPa for “JA”, and 0.2MPa for “JB” and “JC”. It is necessary to note that
since the pipes are not normally subjected to full flow in the case of sewerage pipelines, the
design is made primarily in consideration of the external water pressure during and after
installation of the pipeline. In this respect, the test with the application of water pressure at
the external line of the joint is more appropriate. However, since there has been no problems
reported with pipes installed which have been tested at the internal line of the joint, the two
test methods are both approved for the time being. In the future, only the external test may be
specified as the requirement.

23
8. INSPECTION METHOD
The requirements in this Section applies only to the inspection of quality, shape, and dimensions of
the pipe during the manufacturing process.
With respect to inspection at delivery, the requirements may be agreed among the concerned parties
in addition to or separate from those that have been established by this Association.

8.1 Inspection Items


There are no revisions in this Section.

8.2 Appearance and Shape


There are no revisions in this Section.
“Detrimental flaws” mentioned in Section 3.1 refers to conditions given below:
For pipe body;
(1) Cracks in pipe body. However, very thin surface cracks related to drying shrinkage are
permissible.
(2) Damage to 3% or more of pipe end surface.
(3) Cavity or aggregates exposure to 5% or more of pipe external surface.
(4) Surface stains caused by reinforcement.
For steel collar:
(5) Deformations that may adversely affect the water-tightness of the joint.

In addition, “smooth” shall refer to the absence of: exposed coarse aggregates, any voids due
to dislodged coarse aggregate, and excessively rough finished surfaces.

8.3 Dimensions
There are no revisions in this Section.
For the measurement of internal diameter and thickness of the pipe, these shall be inspected
on both ends of the pipe at the four points made by the right-angled intersection of 2 random
lines placed at the ends of the pipe. Effective length of the pipe shall be measured at the left
and right sides of the internal surface.

Thickness (T) shall be measured using calipers at about 150 to 200mm from the edge of the
pipe.

Inspection shall be made for 1 pipe randomly selected from 1 lot of pipes, for each size. The
quantity of pipes per 1 lot shall be as given in Table 5. If the inspection does not result in a
pass, the entire quantity shall be inspected, and each pipe shall be passed individually in
accordance with the requirements.

24
Since D, T, and L are critical dimensions, these are recommended to be inspected for each
pipe at demoulding, with the use of limit gauges.
Intermediate Pipes are generally inspected for all quantity.

Table 5: Quantity of One Lot


Nominal Diameter Quantity of One Lot
800 ~ 1000 200 Pcs
1100 ~ 1800 150 Pcs
2000 ~ 3000 100 Pcs

8.4 External Strength


As required in previous versions, external strength is inspected only for cracking strength.
Breaking strength test is not conducted owing to the following reasons, but whenever there is
a change in the design specifications, this test is necessary to confirm the performance of the
pipe.
(1) Breaking strength is determined by the reinforcement design, which can be verified
during the manufacturing process control.
(2) Previous test results confirm that pipes which pass the cracking strength test also pass
the breaking strength test.
Inspection shall be made for 1 pipe randomly selected from 1 lot of pipes, for each size, and
Class 1-50, Class 1-70, and Class 2-50. The quantity of pipes per 1 lot shall be as given in
Table 5. This “quantity of pipes per 1 lot” refers to the situation of the pipes being produced
consecutively, and therefore the frequency of the test will have to be determined in
consideration of the actual production situation.

For Type-T Intermediate Pipe, the inspection is generally carried out for Class 1 and Class 2
as separate lots, for sizes ranging from 1000 to 3000mm. The size of each lot is about 20
pieces.

8.5 Concrete Compressive Strength


There are no revisions in this Section.
“Specimens representing the specified lot of pipes” shall refer to samples collected at least
once daily, per concrete mix design. Tests are carried out for the specified age in accordance
with Section 7.2, and shall be passed if the specified strength is satisfied. “Specified age”
shall refer to the age of the concrete as established under the quality control program, and
“specified strength” shall refer to the compressive strength as established under the same
quality control program.

25
In consideration of the difficulty in maintaining large quantities of specimens for repeated
testing, requirements for re-inspection is specified so that core samples may be extracted
from the pipe body for compressive strength tests.

8.6 Water-Tightness of Joint


The water-tightness of the joint is guaranteed if the shape and dimensions are in accordance
with the specification. This test is conducted for each size-group of pipes as one lot, produced
within a specified period, and which have the same dimension (and tolerance) of opening
between the socket and spigot diameters.

This size-group of pipes and the frequency of the test required are normally as given in Table
6.

Table 6: Test Frequency for Water-Tightness of Joint


Standard Pipe Intermediate Pipe

Nom. Dia. Frequency of Test Nom. Dia. Frequency of Test


Size-Group (every:) Size-Group (every:)

800 ~ 1200 6 months

1350 ~ 2200 6 months 1000 ~ 3000 12 months

2400 ~ 3000 12 months

9. PRODUCT DESIGNATION
Examples are as follows.

Standard Pipe; Class 1-70; JA; Nominal Dia. 1000; Effective Length 2430mm is marked as:
JA71 – 1000 x 2430
Standard Pipe; Class 2-50; JB; Nominal Dia. 1500; Effective Length 1200mm is marked as:
JB52 – 1500 x 1200
Intermediate Pipe; Type-S; JC; Nominal Dia. 2000; Effective Length L mm is marked as:
JCS 2000 x L
Intermediate Pipe; Type-T; Class 1-50; JA; Nominal Dia. 1800; Effective Length 1200mm is
marked as: JAT51 – 1800 x 1200

10. MARKING
“Name of pipe or its abbreviation” has been added in this revision.
“Date of forming” shall refer to the date of casting the concrete.

26
Appendix 1
Joint Model Test Regulation

1. SCOPE
This Regulation specifies the requirements for the tests to be conducted to verify the water-tightness
of the joint of Jacking Reinforced Concrete Pipes for Sewerage that are manufactured in accordance
with JSWAS A-2 (hereafter “A-2”).

2. TEST ITEM
2.1 Test Pipe
In principle, the test shall be conducted with 2 pipes of the size from the smallest of the
size-group. However, if there are numerous types of the same size, the test shall be carried
out for the smallest pipe size of each type.

The joint of the pipes to be tested shall be that combined part of the socket and spigot where
the gasket shall be subjected to its minimum compression.

The length of the pipes shall be in accordance with the requirement for testing, and a cushion
material (ring) of 10mm shall be attached.

As necessary, insofar as the joint design is not affected, modification work may be performed
on the pipes to accommodate the test apparatus.

2.2 Gasket
The gasket shall be of such height that it will be at its minimum compression rate when the
pipes are jointed.

2.3 Measuring of Dimensions


The measuring of dimensions for the pipes and gaskets shall be conducted before the test.

2.4 Quality
The quality of the pipes and the gasket shall satisfy the requirements as given in A-2.

2.5 Installation of Gasket


The gasket shall be fitted securely to the pipe prior to the testing of the pipe joint.

27
3. TEST METHOD
3.1 Test Apparatus
Equipments and apparatus for the test shall be designed so as not to cause any adverse effects
to the joint performance.

3.2 Test Method


The test to confirm the water-tightness of the joint shall be conducted in accordance with the
categorization as given in Table 7. The 2 connected pipes shall be subjected to horizontal test,
bending test, and horizontal-bending combination tests (hereafter “combination test”) with
the apparatus designed to exert water pressure at the external line of the joint. Each specified
water pressure is maintained for 3 minutes. The jointed pipes may be positioned either
vertically or horizontally.

Examples of the water-tightness test method are as shown in Figures 9 to 11. An example of
the water-tightness test apparatus is as shown in Figure 12.

Table 7: Test Details


Test Pressure Extraction Length
Category Test Type
(Mpa) (mm)

Horizontal Test 30
0.15
JA Bending Test 45

Combination Test 0.10 67

Horizontal Test 40
0.25
JB Bending Test 60

Combination Test 0.20 77

Horizontal Test 60
0.25
JC Bending Test 90

Combination Test 0.20 97

28
(1) Horizontal Water-Tightness Test
The test pipes are arranged in a straight line, having the specified extraction lengths at
the joint. An example of the horizontal water-tightness test arrangement is as shown in
Figure 9.

Figure 9: Example of horizontal water-tightness test arrangement

Securing Band Water Pressure Test Apparatus

Lever Block Extraction Length Gauge


Test Extraction Length Wire Rope

(2) Bending Water-Tightness Test


One test pipe is securely fixed, and the other test pipe is moved until the specified
deflection is obtained with the required test extraction length. An example of the
bending water-tightness test arrangement is as shown in Figure 10.

Figure 10: Example of bending water-tightness test arrangement

Water Pressure Test Apparatus

Test Extraction Length


Jack

29
(3) Combination Water-Tightness Test
One side of the joint is extracted (vertically or horizontally) to 37mm, and the opposite
side of the joint is extracted further to the specified test extraction length. An example
of the combination water-tightness test is as shown in Figure 11.

Figure 11: Example of combination water-tightness test

Water Pressure Test Apparatus

Test Extraction Length


Jack

Figure 12: Example of water-tightness test apparatus

Water Pressure
Band Tying Bolt
Steel Collar Pressurized Water

Expansive
Seal Gasket
Cushion Ring
Anchors

Extraction Length

30
3.3 Measurement of Test Extraction Length
The test extraction length is determined in advance as a relation between the dimensions of
the openings at the outer and inner line of the joint, as illustrated in Figure 13.

Figure 13: Measurement of Test Extraction Length

Extraction Length at External


Side of Joint

Extraction Length at Internal


Side of Joint

3.4 Test Procedure


The water-tightness test is conducted with the same pair of test pipes, in the sequence of
horizontal, bending, and combination tests. Confirmation of the test water pressure and test
extraction lengths shall be made after checking for leakages in accordance with the A-2
requirements.

3.5 Verification of Test Pipes and Test Conditions


Validation by the Japan Sewerage Works Association requires the verification of the quality
and dimensions of the test pipes by Test Result Report, and verification by actual observation
of the water-tightness tests.

4. ACCEPTANCE CRITERIA
The joint performance of the test pipes shall be judged to be in conformance and accepted as
satisfying the required performance under A-2 if the test is conducted in accordance with Sections 2
and 3, and no leakage from the joint is observed.

5. REJECTION CASE
In the event that the test results in a rejection, re-testing is not acceptable in principle for the same
joint design and gasket for the same category.

31
Appendix 1
Joint Model Test Regulations
Commentaries

This regulation is established for the conducting of tests to verify the acceptability of the various joint
performance of reinforced concrete pipe as required under the A-2 specification.

1. SCOPE
The tests established herein are for the confirmation of the performance of joints, and are
collectively categorized in the quality control scheme as water-tightness tests for joints.

2. TEST ITEM
2.1 Test Pipe; 2.2 Gaskets
Rubber rings are most commonly used. On this basis, the water-tightness of the joint is
largely influenced by the compression rate of the rubber ring. When the compression rate of
the rubber ring is at its minimum, the water-tightness of the joint is lowest. Therefore, the
dimensions of the test pipe joint is established such that the compression rate is to be at its
minimum within the tolerances.

Accordingly, the height of the rubber ring is established so as to provide the minimum
compression rate when jointed.

In view of the difficulty in arranging the test pipe and gasket so as to precisely obtain the
limit condition within the tolerances, it is permissible to adopt the average value of the joint
dimension, and to obtain the minimum compression rate with the estimated height of the
rubber ring.

In addition, since the deflection angle is larger for smaller nominal diameter of the pipe under
the condition of fixed extraction length, the smallest size of pipe for the size-group is adopted
for the tests.

Lastly, modification work to the pipe that will not influence the performance of the joint;
such as the installation of inserts near the joint location, is permitted to accommodate the
efficient conducting of the various tests.

32
2.3 Measuring of Dimensions
The measuring of dimensions for the pipe joint and gaskets shall be conducted before the test.
This is necessary as it will not be possible to measure the gasket-seat dimension of the pipe
afterwards, and since it is common to use adhesives for the attachment of gaskets.

2.4 Quality
As stated.

2.5 Installation of Gasket


In order to provide the proper water-tightness of the joint, the gasket should naturally be
attached at the specified location, and should not shift when the pipes are jointed.
As it is common to use adhesives to attach the gasket to the spigot or to the collar, this should
be carried out in a timely manner before the jointing of pipes for the tests.

3. TEST METHOD
3.1 Test Apparatus
Equipments and apparatus shall be designed so that they will reliably confirm the
performance of the test pipe. Additional attention shall be given to the fact that they should
withstand the movement of the test pipes; and at the same time to not cause adverse influence,
when the pipes are arranged for bending and extraction at the joints.

3.2 Test Method


Three tests; namely, horizontal, bending and combination tests, are established to confirm the
water-tightness of the joint.

The 3-minutes holding period for the water pressure is applicable regardless of the material of
the gasket. For example, this shall also apply in the case of water-expansive rubber rings.
The requirements for the performance of the joint under A-2 are extraction length and water
pressure resistance. Table 7 is established to satisfy such requirements. It should be noted that
0.05MPa has been added to the required pressure for horizontal and bending tests, which are
the arrangement inferred for a normal-condition, and the values shown for the combination
test are for the situation under a level-2 earthquake condition.

Regarding extraction lengths, the specified value applies for the horizontal test, and the
specified value is multiplied by 1.5 for the bending test, in consideration of installation-time
errors.

33
For the combination test, the additional required extraction length is derived by considering the
factor of 1.5% to the length of the Standard Pipe as permanent strain in the soil under
earthquake situation ( 2430mm x 0.015 = 37mm).

3.3 Measurement of Test Extraction Length


Required extraction length as specified in A-2 is the dimension at the external side of the joint.
Since it is not possible to directly measure this during the test, the guideline in this section is
provided to determine this dimension by measuring first the internal side of the joint.

3.4 Test Procedure


The 3 tests are to be conducted with the same pair of test pipes in view to verifying the
condition of the attachment of the gasket at the joint under deflection situations.

4 ACCEPTANCE CRITERIA
Attention is drawn to the strict conformance to this Standard whereby the test result is acceptable by
observation for leakages at the joint.

5 REJECTION CASE
In the event that the tests result in a rejection despite the conducting of the test with test components
in conformance with the specified qualities, the joint design is judged to be defective, and a re-test
is not acceptable in principle.

This course of action is reasonable in view of the expectation that numerous prior tests would
already have been conducted in the course of developing such joint design.

However, a re-test is permissible in the case that the Japan Sewerage Works Association is in
agreement that the source of the failure is not attributed to the joint design.

34
Appendix 2
Registered Pipe Designs

The pipes that are registered with the confirmation of joint performance in accordance with Appendix 1
(Joint Model Test Regulations) are as given in Table 8.

Table 8: Registered Pipe Designs

Joint Regist- Registra- Designation of Code Standard Applicant


Perfor- ration tion Date Pipe
mance No.
JA JA1 1 Nov. 1999 Type E Pipe E JSWAS A-2-1991
JA JA2 1 Nov. 1999 HJP HJP KHK S-1 Kinki Hume Pipe Co-op.
JB JB1 1 Nov. 1999 W-Joint Pipe EW JWPAS J-2 W-Joint Pipe Assoc.
JC JC1 1 Nov. 1999 NS Jacking Pipe NS JHPAS-25 Hume Pipe Assoc.
JC JC2 1 Nov. 1999 W-Joint Pipe ENW JWJPAS J-2N W-Joint Pipe Assoc.

II. JA JOINT SPECIFICATION

I-I TYPE E PIPE

1. REGISTRATION

(1) Registrant
(2) Joint performance JA
(3) Registration No. JA1
(4) Registration date 1 November, 1999
(5) Officialization of standard 1 April, 1991
(6) Standard designation JSWAS A-2-1991

35
2. CLASSIFICATION

The classification of pipes are as described in Table 9.

Table 9: Pipe Designs

Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JA 51
Class 1
Standard Pipe 70 JA 71 800~3000
Class 2 50 JA 52
JA
Inter- S - - JAS
mediate Class 1 50 JAT51 1000~3000
T
Pipe Class 2 50 JAT52

3. SHAPE, DIMENSIONS AND DIMENSIONAL TOLERANCES OF PIPE

The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking Pipe
are as given in Figures 14~16.

3.1 Standard Pipe


The shape, dimensions, and dimensional tolerances for Standard Pipe is as given in Figure 14.

Figure 14: Shape, Dimensions and Dimensional Tolerances of Standard Pipe


(Unit: mm)

Grout Sockets Steel Collar Grout Sockets

36
Figure 14: (Continued)

Joint Details

Steel Collar

Embedded Rubber Seal


Anchors
Cushion Ring Gasket

Joint Groove

“a” Details

(Unit: mm)

N o m in a l In t. D ia . T h ic k n e s s E ff. L e n g th
D ia . D D1  D 1 D2 T L   
+ 3 + 4
800 800  4 933 2931  3 942 80
- 2 - 2
+ 3 + 6
900 900  6 1053 3308  3 1062 90
- 2 - 3
+ 3 + 6
1000 1000  6 1173 3685  3 1182 100
- 2 - 3
+ 3 + 6
1100 1100  6 1283 4031  3 1292 105
- 2 - 3
+ 3 + 6
1200 1200  6 1403 4408  3 1412 115
- 2 - 3
+ 4 + 8
1350 1350  8 1563 4910  6 1577 125 132 ± 2 60 72
- 3 - 4
+ 4 + 8
1500 1500  8 1743 5476  6 1757 140
- 3 - 4
+ 4 + 8 + 10
1650 1650  8 1913 6010  6 1927 150 2430
- 3 - 4 - 5
+ 4 + 10
1800 1800  10 2083 6544  6 2097 160
- 3 - 5
+ 4 + 10
2000 2000  10 2313 7267  6 2327 175
- 3 - 5
+ 4 + 10
2200 2200  10 2543 7989  6 2557 190
- 3 - 5
+ 5 + 12
2400 2400  12 2763 8680  9 2779 205
- 3 - 6
+ 5 + 12
2600 2600  12 2993 9403  9 3009 220
- 3 - 6
152 ± 2 70 82
+ 5 + 12
2800 2800  12 3223 10125  9 3239 235
- 3 - 6
+ 5 + 12
3000 3000  12 3453 10848  9 3469 250
- 3 - 6

37
Figure 14: (Continued)
(Unit: mm)

N o m in a l D ia L c 1 L c 2 L c T c D c   (D c + 2T c )
800 951 3016  3

900 1071 3393  3

1000 4 .5 1191 3770  3

1100 1301 4115  3

1200 1421 4492  3


+ 5
1350 120 130 ± 2 250 1588 5027  5
- 2

1500 1768 5592  5

1650 1938 6126  5


6
1800 2108 6660  5

2000 2338 7383  5

2200 2568 8105  5

2400 2792 8828  5

2600 3022 9550  5


+ 5
150 152 ± 2 300 9
- 2
2800 3252 10273  5

3000 3482 10996  5

Notes:

10
1. The effective length of standard pipe (L) may also be 1200 5

10
2. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be: 2430  20 or

10
1200  20

3. The difference of maximum and minimum measurements of effective length shall be within 3mm.
4. For pipes 1000mm and larger, pre-embedded locking sockets (for pipe-pipe connection) may be installed.
5. The positions and quantity of grout holes may be altered as necessary.

38
3.2 Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 10. The
shape, dimensions, and dimensional tolerances are as given in Figures 15~16.

Table 10: Combination of Type-S and Type-T Intermediate Pipes


(Unit: mm)
N o m in a l E ffe c tiv e L e n g th o f S E ffe c tiv e L e n g th o f T C o m b in e d
D ia m e t e r LS LT L e n g th

1000
150 1310
1100 1150

1200 1315

1350 155
1365
1500

1650
1200
1800
160 1370
2000

2200

2400

2600
180 1250 1440
2800

3000

39
Figure 15: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe

Section View

Rib t x n

Concrete or mortar

Concrete or mortar

“a” Details “b” Details

In-Situ mortar finish


Gasket for Standard Pipe
(Unit: mm)
Nominal Int. Dia. Eff. Lgth. Rib
Dia. D DS D1 D1 DC DC+2t C) LS LC  tC t  n (Nos)
+3
1000 1000 1024 1173 3685  3 1182 3770  3 28
- 2
150 ± 2 9 16
+3 +5
1100 1100 1124 1283 4031  3 1292 4115  3 1100 6 32
- 2 - 3
+3
1200 1200 1224 1403 4408  3 1406 4492  3 36
- 2
+4 155 ± 2
1350 1350 1374 1563 4910  6 1576 5027  5 19 40
- 3
+4
1500 1500 1524 1743 5476  6 1756 5592  5 60 44
- 3
+4
1650 1650 1674 1913 6010  6 1926 6126  5 12 48
- 3 +5
1150
+4 -3
1800 1800 1824 2083 6544  6 2096 6660  5 52
- 3
160 ± 2 22
+4
2000 2000 2024 2313 7267  6 2326 7383  5 58
- 3
9
+4
2200 2200 2224 2543 7989  6 2556 8105  5 64
- 3
+5
2400 2400 2424 2763 8680  9 2778 8828  5 72
- 3
+5
2600 2600 2624 2993 9403  9 3008 9550  5 78
- 3 +5
180 ± 2 1200 70 16 25
+5 - 3
2800 2800 2824 3223 10125  9 3238 10273  5 84
- 3
+5
3000 3000 3024 3453 10848  9 3468 10996  5 90
- 3

40
Figure 16: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe

B – B Section View

Grout Holes
(4 locations on
circumference)

(Unit: mm)

Nom. Dia Internal Dia. Eff. Length


D D1 D1 DC DC+2t C) LT LC
+3
1000 1000  6 1164 3657  3 1191 3770  3
- 2
+3 +5
1100 1100  6 1274 4002  3 1301 4115  3 1150
- 2 - 3
+3
1200 1200  6 1388 4361  3 1421 4492  3
- 2
+4
1350 1350  8 1551 4873  6 1588 5027  5
- 3
+4
1500 1500  8 1731 5438  6 1768 5592  5 130 ± 2
- 3
+4 +5
1650 1650  8 1901 5972  6 1938 6126  5 1200
- 3 - 3
+4
1800 1800  10 2071 6506  6 2108 6660  5
- 3
+4
2000 2000  10 2301 7229  6 2338 7383  5
- 3
+4
2200 2200  10 2531 7951  6 2568 8105  5
- 3
+5
2400 2400  12 2749 8636  9 2792 8828  5
- 3
+5
2600 2600  12 2979 9359  9 3022 9550  5
- 3 +5
1250 150 ± 2
+5 - 3
2800 2800  12 3209 10081  9 3252 10273  5
- 3
+5
3000 3000  12 3439 10804  9 3482 10996  5
- 3

41
Figure 16: (Continued)

(Unit: mm)

“a” Details “b” Details

Gasket for Intermediate Pipe

Lubricant inlet

Nom inal Dia     a b tC t1 t2 


1000
18
1100 125 60 65 92.5 26 4.5 6

1200 21 9

1350

1500 6

1650
140 65 75 102.5 30 24 6
1800

2000
9
2200
12
2400

2600
150 70 80 110 34 30 9 9
2800

3000

42
4. RUBBER RING
4.1 Classification
As shown in Figure 17, rubber rings are categorized in accordance with Standard Pipe and
Intermediate Pipe use.

Table 17: Classification of Rubber Ring

Classification Range of Nominal Diameter


For Standard Pipe 800 ~ 3000
For Intermediate Pipe 1000 ~ 3000

For Standard Pipe

Embedded Steel Collar

Anchors
Embedded Rubber Seal
Cushion Ring
Rubber
Gasket

For Intermediate Pipe

Gaskets for
Gasket for Type-S Jacking Type-T
Intermediate Pipe
Standard Pipe Intermediate Pipe Direction Intermediate Pipe Standard Pipe

Cushion Ring Lubricant Inlet


Cushion Ring
Standard Pipe Intermediate Cushion Ring

Jacks Support Ring

43
4.2 Quality
4.2.1 Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.

4.2.2 Physical Properties


Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber
Goods for Water Works).

4.3 Shape, Dimensions and Dimensional Tolerances


The shape, dimensions and dimensional tolerances of rubber ring shall be in accordance with
Figure 18.

Figure 18: Shape, Dimensions and Dimensional Tolerances of Rubber Ring


Shape, Dimensions and Dimensional Tolerances of Rubber Ring for Standard Pipe

(Unit: mm)
Length
Nom. Dia. B H H’ h a b c d e f g i R
L (%)
800 ~ 1200 15 0.5 10 2 5 4 3 85 1 of
50 2 2 3 10 5 4 80
1350 ~ 2200 20 0.5 14 3 6 4.5 Rubber

5 Ring Seat
2400 ~ 3000 60 2 23.5 0.5 16.5 5 7 2.5 5 3.5 12 8 5 100
Circumf’e

44
Shape, Dimensions and Dimensional Tolerances of Rubber Ring for Intermediate Pipe

Nom. Dia. B H h1 h2 a b R Length L (%)


1000 ~ 1200 26 2 13 1 6 7 3 9 15 90 1 of Rubber
1350 ~ 2200 30 2 19  9 10 4 11 16 Ring Seat

2400 ~ 3000 34 2 22.5  11.5 11 4.5 12 18 Circumference

5. OTHERS
Matters not contained in this Appendix shall be referred to in JSWAS A-2 Standard.

45
I-II HJP

1. REGISTRATION

(1) Applicant Kinki Hume Pipe Cooperative


(2) Joint performance JA
(3) Registration No. JA2
(4) Registration date 1 November, 1999
(5) Officialization of standard 1 April, 1991
(6) Standard designation KHK S-1

2. CLASSIFICATION

The classification of pipes are as described in Table 11.

Table 11: Pipe Designs

Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JA 51
Class 1
Standard Pipe 70 JA 71 800~3000
Class 2 50 JA 52
JA
Inter- S - - JAS
mediate Class 1 50 JAT51 1000~3000
T
Pipe Class 2 50 JAT52

3. SHAPE, DIMENSIONS AND DIMENSIONAL TOLERANCES OF PIPE

The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking Pipe
are as given in Figures 18~21.

46
Standard Pipe
The shape, dimensions, and dimensional tolerances for Standard Pipe is as given in Figure 19.

Figure 19: Shape, Dimensions and Dimensional Tolerances of Standard Pipe


(Unit: mm)
Steel Collar
Grout Socket

Grout Sockets

Steel Collar Joint Details Rubber Ring Groove


Soil-Stop Ring Groove

Cushion Ring

(Unit: mm)
N o m in a l In te rn a l D ia . T h ic k n e s s E ff. L e n g th
D ia . D D1   D 1 D2 T L  
+ 3 + 4
800 800  4 932 2928  3 942 80
- 2 - 2
+ 3 + 6
900 900  6 1052 3305  3 1062 90
- 2 - 3
+ 3 + 6
1000 1000  6 1172 3682  3 1182 100
- 2 - 3
+ 3 + 6
1100 1100  6 1282 4028  3 1292 105
- 2 - 3
+ 3 + 6
1200 1200  6 1402 4405  3 1412 115
- 2 - 3
+ 4 + 8
1350 1350  8 1562 4907  6 1577 125 40 30
- 3 - 4
+ 4 + 8
1500 1500  8 1742 5473  6 1757 140
- 3 - 4
+ 4 + 8 + 10
1650 1650  8 1912 6007  6 1927 150 2430
- 3 - 4 - 5
+ 4 + 10
1800 1800  10 2082 6541  6 2097 160
- 3 - 5
+ 4 + 10
2000 2000  10 2312 7263  6 2327 175
- 3 - 5
+ 4 + 10
2200 2200  10 2542 7986  6 2557 190
- 3 - 5
+ 5 + 12
2400 2400  12 2762 8677  9 2779 205
- 2 - 6
+ 3 + 12
2600 2600  12 2992 9400  9 3009 220
- 3 - 6
50 40
+ 5 + 12
2800 2800  12 3222 10122  9 3239 235
- 3 - 6
+ 5 + 12
3000 3000  12 3452 10845  9 3469 250
- 3 - 6

47
Figure 19: (Continued)
(Unit: mm)

N o m in a l D ia Lc 1 Lc 2 Lc Tc Dc  (D c + 2 T c )
800 951 3016  3

900 1071 3393  3

1000 4 .5 1191 3770  3

1100 1301 4115  3

1200 1421 4492  3


+ 5
1350 120 130 ± 2 250 1588 5027  5
- 2

1500 1768 5592  5

1650 1938 6126  5


6
1800 2108 6660  5

2000 2338 7383  5

2200 2568 8105  5

2400 2792 8828  5

2600 3022 9550  5


+ 5
150 150 ± 2 300 9
- 2
2800 3252 10273  5

3000 3482 10996  5

Notes:

10
1. The effective length of standard pipe (L) may also be 1200 5 .

10
2. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be: 2430  20 or

10
1200  20

3. The difference of maximum and minimum measurements of effective length shall be within 3mm.

4. For pipes 1000mm and larger, pre-embedded locking sockets (for pipe-pipe connection) may be installed.

5. The positions and quantity of grout holes may be altered as necessary.

48
Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 12. The
shape, dimensions, and dimensional tolerances are as given in Figures 20~21.

Table 12: Combination of Type-S and Type-T Intermediate Pipes


(Unit: mm)

N o m in a l E f f . L e n g th o f S E f f . L e n g th o f T C o m b in e d
D ia . LS LT L e n g th
1000
150 1310
1100 1150

1200 1315

1350 155
1365
1500

1650
1200
1800
160 1370
2000

2200

2400

2600
180 1250 1440
2800

3000

49
Figure 20: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe

A – A Section View
Rib t x n

Concrete or mortar

Concrete or mortar

“a” Details “b” Details

In-Situ mortar finish


Gasket for Standard Pipe

(Unit: mm)

Nominal Int. Dia. Eff. Lgth. Rib


Dia. D DS D1 D1 DC DC+2t C) LS LC  tC t  n (Nos)
+3
1000 1000 1024 1173 3685  3 1182 3770  3 28
- 2
150 ± 2 9 16
+3 +5
1100 1100 1124 1283 4031  3 1292 4115  3 1100 6 32
- 2 - 3
+3
1200 1200 1224 1403 4408  3 1406 4492  3 36
- 2
+4 155 ± 2
1350 1350 1374 1563 4910  6 1576 5027  5 19 40
- 3
+4
1500 1500 1524 1743 5476  6 1756 5592  5 60 44
- 3
+4
1650 1650 1674 1913 6010  6 1926 6126  5 12 48
- 3 +5
1150
+4 -3
1800 1800 1824 2083 6544  6 2096 6660  5 52
- 3
160 ± 2 22
+4
2000 2000 2024 2313 7267  6 2326 7383  5 58
- 3
9
+4
2200 2200 2224 2543 7989  6 2556 8105  5 64
- 3
+5
2400 2400 2424 2763 8680  9 2778 8828  5 72
- 3
+5
2600 2600 2624 2993 9403  9 3008 9550  5 78
- 3 +5
180 ± 2 1200 70 16 25
+5 - 3
2800 2800 2824 3223 10125  9 3238 10273  5 84
- 3
+5
3000 3000 3024 3453 10848  9 3468 10996  5 90
- 3

50
Figure 21: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe

B-B Section View

Grout Holes
(4 locations on

circumference)

(Unit: mm)

Nominal Int. Dia. Eff. Legnth


Dia. D D1 D1 DC DC+2t C) LT LC
+3
1000 1000  6 1164 3657  3 1191 3770  3
- 2
+3 +5
1100 1100  6 1274 4002  3 1301 4115  3 1150
- 2 - 3
+3
1200 1200  6 1388 4361  3 1421 4492  3
- 2
+4
1350 1350  8 1551 4873  6 1588 5027  5
- 3
+4
1500 1500  8 1731 5438  6 1768 5592  5 130 ± 2
- 3
+4 +5
1650 1650  8 1901 5972  6 1938 6126  5 1200
- 3 - 3
+4
1800 1800  10 2071 6506  6 2108 6660  5
- 3
+4
2000 2000  10 2301 7229  6 2338 7383  5
- 3
+4
2200 2200  10 2531 7951  6 2568 8105  5
- 3
+5
2400 2400  12 2749 8636  9 2792 8828  5
- 3
+5
2600 2600  12 2979 9359  9 3022 9550  5
- 3 +5
1250 150 ± 2
+5 - 3
2800 2800  12 3209 10081  9 3252 10273  5
- 3
+5
3000 3000  12 3439 10804  9 3482 10996  5
- 3

51
Figure 21: (Continued)

“a” Details “b” Details

Gasket for Intermediate Pipe

Lubricant inlet

(Unit: mm)

Nom inal Dia     a b tC t1 t2 


1000
18
1100 125 60 65 92.5 26 4.5 6

1200 21 9

1350

1500 6

1650
140 65 75 102.5 30 24 6
1800

2000
9
2200
12
2400

2600
150 70 80 110 34 30 9 9
2800

3000

52
RUBBER RING
Classification
As shown in Figure 22 and 23, rubber rings are categorized in accordance with Standard Pipe
and Intermediate Pipe use.

Quality
Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.

Physical Properties
Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber
Goods for Water Works).

Shape, Dimensions and Dimensional Tolerances


The shape, dimensions and dimensional tolerances of rubber ring shall be in accordance with
Figures 22 and 23.

Figure 22: Shape, Dimensions and Dimensional Tolerances of


Rubber Ring for Standard Pipe

(Unit: mm)
Length
Nom. Dia. B H H’ h a b c d e f g i R
L (%)
800 ~ 1200 14 0.5 9 2 5 4 4 3 85 1 of
50 2 2 3 10 5 80
1350 ~ 2200 19.5 0.5 13.5 3 6 4.5 4 5 Rubber

Ring Seat
2400 ~ 3000 60 2 22.5 0.5 15.5 5 7 2.5 5 3.5 12 8 5 5 100
Circumf’e

53
Figure 23: Shape, Dimensions and Dimensional Tolerances of
Rubber Ring for Intermediate Pipe

Nom. Dia. B H h1 h2 a b R Length L (%)


+ 0.5
1000 ~ 1200 26 1 13 6 7 3 9 15
- 0
90 1 of Rubber
+ 0.5
1350 ~ 2200 30 1 19 9 10 4 11 16 Ring Seat
- 0
Circumference
+ 0.5
2400 ~ 3000 34 1 22.5 11.5 11 4.5 12 18
- 0

SOIL-STOP RING
Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that are
detrimental to its functional use.

Physical Properties
Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber Goods for
Water Works); Class IV-50.

Shape, Dimensions and Dimensional Tolerances


The shape, dimensions and dimensional tolerances of rubber ring shall be in accordance with
Figure 24.

54
Figure 24: Shape, Dimensions and Dimensional Tolerances of
Soil-Stop Ring

Nom. Dia. B H h1 h2 h3 a b c d e f Length L (%)


800 ~ 1200 11.5 0.5 6 3 3 3 90 1 of Rubber
5.5
1350 ~ 2200 42 2 12.5 0.5 7 3.5 3.5 8 20 11 5 Ring Seat
3.5
2400 ~ 3000 13.5 0.5 8 4 6 4 Circumference

55
II. JB JOINT SPECIFICATION

II-I W-JOINT PIPE

1. REGISTRATION

(1) Applicant Japan W-Joint Pipe Association


(2) Joint performance JB
(3) Registration No. JB1
(4) Registration date 1 November, 1999
(5) Officialization of standard 1 April, 1995
(6) Standard designation JWJPAS J-2

2. CLASSIFICATION

The classification of pipes are as described in Table 13.

Table 13: Pipe Designs

Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JB 51
Class 1
Standard Pipe 70 JB 71 800~3000
Class 2 50 JB 52
JB
Inter- S - - JBS
mediate Class 1 50 JBT51 1000~3000
T
Pipe Class 2 50 JBT52

3. SHAPE, DIMENSIONS, AND DIMENSIONAL TOLERANCES OF PIPE

The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking Pipe
are as given in Figures 25~27.

56
3.1 Standard Pipe
The shape, dimensions, and dimensional tolerances for Standard Pipe is as given in Figure 25.

Figure 25: Shape, Dimensions and Dimensional Tolerances of Standard Pipe


(Unit: mm)

Lubricant inlet Lubricant inlet

Lubricant and water-stop

material inlet

Lubricant and water-stop Steel Collar

Joint Details material inlet

Gasket for Standard Pipe “A” Details


Steel Collar

Anchor
Embedded Rubber Seal

Cushion Ring

(Unit : mm)
Nom inal Int. Dia. Thickness Eff. Length
Dia. D D1 D 2 T L a b,d c 
+ 6 + 4
800 800  4 942  2 2922 80
- 3 - 2
+ 6 + 6
900 900  6 1062  2 3299 90
- 3 - 3
+ 6 + 6
1000 1000  6 1182  2 3676 100 26 6 9
- 3 - 3
+ 6 + 6
1100 1100  6 1292  2 4021 105
- 3 - 3
+ 6 + 6
1200 1200  6 1412  2 4398 115
- 3 - 3
+ 6 + 8
1350 1350  8 1576  3 4901 125
- 3 - 4
+ 6 + 8
1500 1500  8 1756  3 5466 140
- 3 - 4
+ 6 + 8 + 10 +4
1650 1650  8 1926  3 6000 150 2430 150
- 3 - 4 - 5 - 0
30 8 12
+ 6 + 10
1800 1800  10 2096  3 6535 160
- 3 - 5
+ 6 + 10
2000 2000  10 2326  3 7257 175
- 3 - 5
+ 6 + 10
2200 2200  10 2556  3 7980 190
- 3 - 5
+ 9 + 12
2400 2400  12 2778  3 8671 205
- 3 - 6
+ 9 + 12
2600 2600  12 3008  3 9393 220
- 3 - 6
34 9 16
+ 9 + 12
2800 2800  12 3238  3 10116 235
- 3 - 6
+ 9 + 12
3000 3000  12 3468  3 10839 250
- 3 - 6

57
Figure 25: (Continued)
(Unit: mm)

N o m in a l D ia Lc 1 Lc 2 Lc Tc Dc  D 0
+ 3
800 951 3016
- 2
+ 3
900 1071 3393
- 2
+ 3
1000      4 .5 1191 3770
- 2
+ 3
1100 1301 4115
- 2
+ 3
1200 1421 4492
- 2

1350 1588 5027 ± 3

1500 1768 5592 ± 3

1650 150 300 ± 2 1938 6126 ± 3


6
1800 2108 6660 ± 3

2000 2338 7383 ± 3


+ 3
150
- 2
2200 2568 8105 ± 3

2400 2792 8828 ± 3

2600 3022 9550 ± 3


9
2800 3252 10273 ± 3

3000 3482 10996 ± 3

Notes:
1. π・D2 is the circumference of the base of the groove for rubber gasket. This is the same as
D2 = D1 - 2b
2. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc

10
3. The effective length of standard pipe (L) may also be 1200 5

4. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may

be: 2430 10 10


20 or 1200  20

5. The difference of maximum and minimum measurements of effective length shall be within
3mm.
6. The positions and quantity of grout holes may be altered as necessary.

58
3.2 Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 14. The
shape, dimensions, and dimensional tolerances are as given in Figures 26~27.

Table 14: Combination of Type-S and Type-T Intermediate Pipes


(Unit: mm)

Nom inal Eff.Length of S Eff.Length of T Com bined


Dia. LS LT Length
1000

1100 1150 1330

1200 170

1350
1380
1500

1650
1200
1800
175 1385
2000

2200

2400

2600
180 1250 1440
2800

3000

59
Figure 26: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe

A - A Section View

Rib t x n

Concrete or mortar

Concrete or mortar

(Unit: mm)

Nominal Int. Dia.


Dia. D DS D1 D 1 DC D 0
+ 3 + 3
1000 1000 1024 1170  2 3676 3 1182 3770
- 0 - 2
+ 3 + 3
1100 1100 1124 1280  2 4021 3 1292 4115
- 0 - 2
+ 3 + 3
1200 1200 1224 1400  2 4398 3 1406 4492
- 0 - 2
+ 4 + 6
1350 1350 1374 1560  3 4901 1576 5027 3
- 0 - 3
+ 4 + 6
1500 1500 1524 1740  3 5466 1756 5592 3
- 0 - 3
+ 4 + 6
1650 1650 1674 1910  3 6000 1926 6126 3
- 0 - 3
+ 4 + 6
1800 1800 1824 2080  3 6535 2096 6660 3
- 0 - 3
+ 4 + 6
2000 2000 2024 2310  3 7257 2326 7383 3
- 0 - 3
+ 4 + 6
2200 2200 2224 2540  3 7980 2556 8105 3
- 0 - 3
+ 5 + 9
2400 2400 2424 2760  3 8671 2778 8828 3
- 0 - 3
+ 5 + 9
2600 2600 2624 2990  3 9393 3008 9550 3
- 0 - 3
+ 5 + 9
2800 2800 2824 3220  3 10116 3238 10273 3
- 0 - 3
+ 5 + 9
3000 3000 3024 3450  3 10839 3468 10996 3
- 0 - 3

60
Figure 26: (Continued)

“a” Details “b” Details

Gasket for Standard Pipe


In-Situ mortar finish

(Unit: mm)

Nominal Eff. Length Rib


Dia. LS LC a1 a2 1  tC t  n (Nos.)
1000 28
9 16
+5
1100 1100 29 26 6 32
- 3

1200 170 ± 2 36

1350 19 40

1500 44

1650 12 48
+5
1150
-3
33 30
1800 40 60 52
175 ± 2 22
2000 58
9
2200 64

2400 72

2600 78
+5
180 ± 2 1200 37 34 16 25
- 3
2800 84

3000 90

Note: π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc

61
Figure 27: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe

B-B Section View

Grout Holes
(4 locations on

circumference)

(Unit : mm)

Nominal Inter. Dia. Eff. Length


Dia. D D1 D1 DC D0 LT LC
+3
1000 1000  6 1164  2 3657 3 1191 3770
- 2
+3 +5
1100 1100  6 1274  2 4002 3 1301 4115 1150 150 2
- 2 - 3
+3
1200 1200  6 1388  2 4361 3 1421 4492
- 2
+6
1350 1350  8 1551  3 4873 1588 5027 3
- 3
+6
1500 1500  8 1731  3 5438 1768 5592 3
- 3
+6 +5
1650 1650  8 1901  3 5972 1938 6126 3 1200
- 3 - 3
+6
1800 1800  10 2071  3 6506 2108 6660 3
- 3
+6
2000 2000  10 2301  3 7229 2338 7383 3
- 3 +3
150
+6 - 2
2200 2200  10 2531  3 7951 2568 8105 3
- 3
+9
2400 2400  12 2749  3 8636 2792 8828 3
- 3
+9
2600 2600  12 2979  3 9359 3022 9550 3
- 3 +5
1250
+9 - 3
2800 2800  12 3209  3 10081 3252 10273 3
- 3
+9
3000 3000  12 3439  3 10804 3482 10996 3
- 3

Notes: 1. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
2. π・D1 is the circumference of the base of the groove for rubber gasket.
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.

4. The positions and quantity of grout holes may be altered as necessary.

62
Figure 27: (Continued)

(Unit: mm)
“a” Details “b” Details

Gaskets for
12
Intermediate Pipe

Lubricant inlet

N o m in a l D ia        a b tC t1 t2 
1000
18
1100 125 60 65 9 2 .5 26 4 .5 6

1200 21 9

1350

1500 6

1650
140 65 75 1 0 2 .5 30 2 4 .5 6
1800

2000
9
2200
12
2400

2600
150 70 80 110 34 3 0 .5 9 9
2800

3000

Notes: 1. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
2. π・D1 is the circumference of the base of the groove for rubber gasket.
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.

4. The positions and quantity of grout holes may be altered as necessary.

63
4 RUBBER RING
4.1 Classification
As shown in Figure 28, rubber rings are categorized in accordance with Standard Pipe and
Type-S Intermediate Pipe, and Type-T Intermediate Pipe use. In addition, rubber rings for
Standard Pipe and Type-S Intermediate Pipe are sub-categorized for fixing positions; namely,
for connection, and for jointing.

Figure 28: Classification of Rubber Rings

Range of Nominal
Classification Code
Diameter
For Standard Pipe Connection EWSG
800 ~ 3000
For Type-S Intermediate Pipe Jointing EWTG
For Type-T Intermediate Pipe EWMG 1000 ~ 3000

For Standard Pipe

Anchor Rubber Ring for Jointing

Rubber Ring for Connection


Embedded Rubber Seal

For Intermediate Pipes

Rubber Ring for Connection Rubber Ring for Jointing


Rubber Rings for Intermediate Pipe

Standard Pipe Standard Pipe


Cushion Rings

4.2 Quality
4.2.1 Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.

64
4.2.2 Physical Properties
Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber
Goods for Water Works).

4.3 Shape, Dimensions and Dimensional Tolerances


The shape, dimensions and dimensional tolerances of rubber ring shall be in accordance with
Figure 29.

Figure 29: Shape, Dimensions and Dimensional Tolerances of Rubber Ring


for Standard Pipe and Type-S Intermediate Pipe
(Unit: mm)
Rubber Ring for Connection Rubber Ring for Jointing

(Unit: mm)

Nominal Rubber Ring for Connection


Length L (%)
Diameter B H b1 b2 b3 H1 h2

+ 0.5
800 ~ 1200 27 1 14 29 6 8 8 7
- 0
85 1 of Rubber
+ 0.5
1350 ~ 2200 31 1 19 33 6 8 11 9 Ring Seat
- 0
Circumference
+ 0.5
2400 ~ 3000 35 1 22 37 6 8 12 10
- 0

65
Figure 29: (Continued)
(Unit: mm)
Rubber Ring for Jointing Length
Nom. Dia.
B H h1 h2 h3 a b c d e j k R L (%)

+ 0.5
800 ~ 1200 26 1 15 10 5 5 3 9 9 2 4 3 5 50
- 0 85 1 of
+ 0.5 Rubber
1350 ~ 2200 30 1 20 15 7 5 4 11 12 2 4.5 3 7 60
- 0 Ring Seat

+ 0.5 Circumf’e
2400 ~ 3000 34 1 23 16 8 6 4.5 12 13 2.5 5 3.5 9 70
- 0

for Intermediate Pipes

(Unit: mm)
Nom. Dia. B H h1 h2 a b Length L (%)
+ 0.5
1000 ~ 1200 26 1 13 6 7 3 9 15
- 0
90 1 of Rubber
+ 0.5
1350 ~ 2200 30 1 19 9 10 4 11 16 Ring Seat
- 0
Circumference
+ 0.5
2400 ~ 3000 34 1 22.5 11.5 11 4.5 12 18
- 0

5 OTHERS
Matters not contained in this Appendix shall be referred to in JWJPAS J-2 Standard.

66
III. JC JOINT SPECIFICATION

II-I NS JACKING PIPE

1. REGISTRATION
(1) Applicant Japan Hume Pipe Association
(2) Joint performance JC
(3) Registration No. JC1
(4) Registration date 1 November, 1999
(5) Officialization of standard 19 July, 1995
(6) Standard designation JHPAS - 25

2. CLASSIFICATION
The classification of pipes are as described in Table 15.

Table 15: Pipe Designs

Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JC 51
Class 1
Standard Pipe 70 JC 71 800~3000
Class 2 50 JC 52
JC
Inter- S - - JCS
mediate Class 1 50 JCT51 1000~3000
T
Pipe Class 2 50 JCT52

3. SHAPE, DIMENSIONS AND DIMENSIONAL TOLERANCES OF PIPE

The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking
Pipe are as given in Figures 30~32.

67
3.1 Standard Pipe
The shape, dimensions, and dimensional tolerances for Standard Pipe is as given in Figure 30.

Figure 30: Shape, Dimensions and Dimensional Tolerances of Standard Pipe


(Unit: mm)

Grout Sockets

Joint Details

No. 1 Rubber Ring

Steel Collar

Embedded Rubber Seal t No. 2 Rubber Ring

Cushion Ring

Steel Collar Details

Nominal Diameters 800 ~ 1200 (Unit: mm)

68
Figure 30: (Continued)
(Unit: mm)
Nominal Diameters 1350 ~ 2200

Nominal Diameters 2400 ~ 3000

(Unit: mm)

Nominal Int. Dia. Thickness Eff. Length


Dia. D D1 D2 D2 h T L 
+3 +4
800 800  4 930 938 2947  3 80
- 2 - 2
+3 +6
900 900  6 1050 1058 3324  3 90
- 2 - 3
+3 +6
1000 1000  6 1170 1178 3701  3 11 100
- 2 - 3
+3 +6
1100 1100  6 1280 1288 4046  3 105
- 2 - 3
+3 +6
1200 1200  6 1400 1408 4423  3 115
- 2 - 3
+4 +8
1350 1350  8 1560 1568 4926  6 125
- 3 - 4
+4 +8
1500 1500  8 1740 1748 5492  6 140
- 3 - 4
+4 +8 + 10
1650 1650  8 1910 1918 6026  6 150 2430 172 2
- 3 - 4 - 5
16
+4 + 10
1800 1800  10 2080 2088 6560  6 160
- 3 - 5
+4 + 10
2000 2000  10 2310 2318 7282  6 175
- 3 - 5
+4 + 10
2200 2200  10 2540 2548 8005  6 190
- 3 - 5
+5 + 12
2400 2400  12 2760 2768 8696  9 205
- 3 - 6
+5 + 12
2600 2600  12 2990 2998 9418  9 220
- 3 - 6
21
+5 + 12
2800 2800  12 3220 3228 10141  9 235
- 3 - 6
+5 + 12
3000 3000  12 3450 3458 10864  9 250
- 3 - 6

69
Figure 30: (Continued)

(Unit: mm)
N o m in a l D ia Lc 1 Lc 2 Lc Tc Dc  D c+ 2 T c)
800 951 3016 ± 3

900 1071 3393 ± 3

1000 4 .5 1191 3770 ± 3

1100 1301 4115 ± 3

1200 1421 4492 ± 3

1350 1588 5027 ± 5

1500 1768 5592 ± 5


+ 5
1650 150      320 1938 6126 ± 5
- 2
6
1800 2108 6660 ± 5

2000 2338 7383 ± 5

2200 2568 8105 ± 5

2400 2792 8828 ± 5

2600 3022 9550 ± 5


9
2800 3252 10273 ± 5

3000 3482 10996 ± 5

Note :
10
1. The effective length of standard pipe may also be 1200 5

10
2. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be: 2430  20 or

10
1200  20

3. The difference of maximum and minimum measurements of effective length shall be within 3mm.

4. For pipes 1000mm and larger, pre-embedded locking sockets (for pipe-pipe connection) may be installed.

5. The positions and quantity of grout holes may be altered as necessary.

70
3.2 Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 16. The
shape, dimensions, and dimensional tolerances are as given in Figures 31~32.

Table 16: Combination of Type-S and Type-T Intermediate Pipes


(Unit: mm)

N o m in a l E ff. L e n g th o f S E ff. L e n g th o f T C o m b in e d
D ia . LS LT L e n g th
1000
190 1350
1100 1150

1200 1355

1350

1500

1650 195
1200 1405
1800

2000

2200

2400

2600
220 1250 1480
2800

3000

Figure 31: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe

A – A Section View

Rib t2 x n

Concrete or mortar

Concrete or mortar

71
Figure 31: (Continued)
“a” Details “b” Details
(Unit: mm)

In-Situ mortar finish

(Unit: mm)

Nominal Int. Dia. Eff. Lgth. Rib


Dia. D DS D3 D3 DC1 DC1+2t 1) LS LC3 2 t1 t2 n (Nos.)
+3
1000 1000 1024 1174 3688  3 1182 3770  3 28
- 2
190 ± 2 174 9 16
+3 +5
1100 1100 1124 1284 4034  3 1292 4115  3 1100 32
- 2 - 3
+3
1200 1200 1224 1404 4411  3 1406 4492  3 36
- 2
+4
1350 1350 1374 1564 4913  6 1576 5027  5 176 19 40
- 3
+4
1500 1500 1524 1744 5479  6 1756 5592  5 44
- 3
+4
1650 1650 1674 1914 6013  6 1926 6126  5 195 ± 2 12 48
- 3 +5
1150
+4 -3
1800 1800 1824 2084 6547  6 2096 6660  5 52
- 3
173 22
+4
2000 2000 2024 2314 7270  6 2326 7383  5 58
- 3
+4
2200 2200 2224 2544 7992  6 2556 8105  5 64
- 3
+5
2400 2400 2424 2764 8683  9 2778 8828  5 72
- 3
+5
2600 2600 2624 2994 9406  9 3008 9550  5 78
- 3 +5
200 ± 2 1200 175 16 25
+5 - 3
2800 2800 2824 3224 10128  9 3238 10273  5 84
- 3
+5
3000 3000 3024 3454 10851  9 3468 10996  5 90
- 3

72
Figure 32: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe

B-B Section View

Grout Holes
(4 locations on
circumference)

(Unit: mm)

Nominal Int. Dia. Eff. Length


Dia. D D4 D4 DC DC+2TC) LT LC2
+3
1000 1000  6 1164 3657 3 1191 3770  3
- 2
+3 +5
1100 1100  6 1274 4002 3 1301 4115  3 1150
- 2 - 3
+3
1200 1200  6 1388 4361 3 1421 4492  3
- 2
+4
1350 1350  8 1551 4873  1588 5027  5
- 3
+4
1500 1500  8 1731 5438  1768 5592  5
- 3
+4 +5
1650 1650  8 1901 5972  1938 6126  5 1200
- 3 - 3
+4
1800 1800  10 2071 6506  2108 6660  5 170 2
- 3
+4
2000 2000  10 2301 7229  2338 7383  5
- 3
+4
2200 2200  10 2531 7951  2568 8105  5
- 3
+5
2400 2400  12 2749 8636  2792 8828  5
- 3
+5
2600 2600  12 2979 9359  3022 9550  5
- 3 +5
1250
+5 - 3
2800 2800  12 3209 10081  3252 10273  5
- 3
+5
3000 3000  12 3439 10804  3482 10996  5
- 3

73
Figure 32: (Continued)
“a” Details “b” Details

Gasket for
(Unit: mm)

Intermediate
Pipe

Lubricant inlet

(Unit: mm)

N o m in a l D ia  3  4     a b T C t3 t4 
1000
18
1100 125 60 65 9 2 .5 26 4 .5 6

1200 21 9

1350

1500 6

1650
140 65 75 1 0 2 .5 30 24 6
1800

2000
9
2200
12
2400

2600
150 70 80 110 34 30 9 9
2800

3000

74
4 RUBBER RING
4.1 Classification
As shown in Figure 33, rubber rings are categorized in accordance with Standard Pipe and
Intermediate Pipe use.

Figure 33: Classification of Rubber Rings

Range of Nominal
Classification
Diameter
For Standard Pipe No. 1 Rubber Ring
800 ~ 3000
No. 2 Rubber Ring
For Intermediate Pipes 1000 ~ 3000

For Standard Pipe

Steel Collar
No. 1 Rubber Ring
Embedded Rubber Seal No. 2 Rubber Ring

Cushion Ring

For Intermediate Pipes

T-Type Intermediate Pipe

Rubber Rings for No. 1 Rubber Ring


Intermediate Pipe
Standard Pipe S-Type Intermediate Pipe No. 2 Rubber Ring Standard Pipe

Cushion Rings

4.2 Quality
4.2.1 Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.

4.2.2 Physical Properties


Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber
Goods for Water Works).

75
4.3 Shape, Dimensions and Dimensional Tolerances
The shape, dimensions and dimensional tolerances of rubber ring shall be in accordance with
Figure 34.

Figure 34: Shape, Dimensions and Dimensional Tolerances of Rubber Ring


for Standard Pipe
(Unit: mm)
No. 1 Rubber Ring

Nom. Dia. B H a b c d e Length L (%)


800~1200 12 ± 0.5 5 4 1 3 4 102 ± 1 of Rubber
1350~2200 34 ±1.0 18 ± 0.5 8 6 1 4 7 Ring Seat

2400~3000 21.5 ± 0.5 9.5 7.5 3 4.5 8.5 Circumference

No. 2 Rubber Ring

Length
Nom. Dia. B H a b c d e f g h i j k l  R1 R2 R3 R4
L (%)
800 ~ 1200 14.5 ± 0.5 4 5 0 7.5 8.5 2 2 9 11 6 26 4.5 4 8 2 5 3.5
102 ± 1
1350 ~ 2200 34 ± 1.0 20 ± 0.5 5.8 8 0 10.5 12 3 3 8 12 7.5 26 4 5 7 2.5 5 4
(*)
2400 ~ 3000 23 ± 0.5 7 9 2 13 14 4 4 8 12 6.5 25 4 6 7 3 5.5 5

(*) : of Rubber Ring Seat Circumference

76
Shape, Dimensions and Dimensional Tolerances of Rubber Ring
for Intermediate Pipes

Nom. Dia. B H h1 h2 a b R Length L (%)


1000 ~ 1200 26 ± 1.0 13 ±0.5 6 7 3 9 15
90 ± 1 of Rubber Ring
1350 ~ 2200 30 ± 1.0 19 ±0.5 9 10 4 11 16
Seat Circumference
2400 ~ 3000 34 ± 1.0 22.5 ±0.5 11.5 11 4.5 12 18

5 OTHERS

Matters not contained in this Appendix shall be referred to in JHPAS – 25 Standard.

77
III-II. W-JOINT SPECIFICATION

II-I W-JOINT PIPE

1. REGISTRATION

(1) Applicant Japan W-Joint Pipe Association


(2) Joint performance JC
(3) Registration No. JC2
(4) Registration date 1 November, 1999
(5) Officialization of standard 1 April, 1996
(6) Standard designation JWJPAS J-2N

2. CLASSIFICATION

The classification of pipes are as described in Table 17.

Table 17: Pipe Designs

Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JC 51
Class 1
Standard Pipe 70 JC 71 800~3000
Class 2 50 JC 52
JC
Inter- S - - JCS
mediate Class 1 50 JCT51 1000~3000
T
Pipes Class 2 50 JCT52

3. SHAPE, DIMENSIONS AND DIMENSIONAL TOLERANCES OF PIPE

The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking Pipe
are as given in Figures 35~37.

78
3.1 Standard Pipe
The shape, dimensions, and dimensional tolerances for Standard Pipe are as given in Figure 35.

Figure 35: Shape, Dimensions and Dimensional Tolerances of Standard Pipe


(Unit: mm)

Lubricant inlets Lubricant inlet

Lubricant and water-stop


material inlet

Lubricant and water-stop

material inlet

Nominal Diameter: 800 ~ 2200

Joint Details “a” Details

Steel Collar Rubber Rings for Std. Pipe

Anchor
Embedded
Rubber Seal
t

Cushion Ring
D2

79
Figure 35: (Continued)
(Unit: mm)

Nominal Diameter: 2400 ~ 3000

Joint Details “a” Details

Steel Collar Rubber Rings for Std. Pipe

Anchor
Embedded t
Rubber Seal

Cushion Ring

D2
(Unit: mm)
Nominal Int. Dia. Thickness Eff. Length
Dia. D D1 D2 T L a b,d c 1 2 3 4 5 6
+6 +4
800 800  4 942  2 2922 80
- 3 - 2
+6 +6
900 900  6 1062  2 3299 90
- 3 - 3
+6 +6
1000 1000  6 1182  2 3676 100 26 6 9 50 60 110 130
- 3 - 3
+6 +6
1100 1100  6 1292  2 4021 105
- 3 - 3
+6 +6
1200 1200  6 1412  2 4398 115
- 3 - 3
+6 +8 +4
1350 1350  8 1576  3 4901 125 180 35
- 3 - 4 - 0
+6 +8
1500 1500  8 1756  3 5466 140
- 3 - 4
+6 +8 + 10
1650 1650  8 1926  3 6000 150 2430
- 3 - 4 - 5
30 8 12 55 62.5 120 140
+6 + 10
1800 1800  10 2096  3 6535 160
- 3 - 5
+6 + 10
2000 2000  10 2326  3 7257 175
- 3 - 5
+6 + 10
2200 2200  10 2556  3 7980 190
- 3 - 5
+9 + 12
2400 2400  12 2778  3 8671 205
- 3 - 6
+9 + 12
2600 2600  12 3008  3 9393 220
- 3 - 6 +4
34 9 16 190 40 60 70 - -
+9 + 12 - 0
2800 2800  12 3238  3 10116 235
- 3 - 6
+9 + 12
3000 3000  12 3468  3 10839 250
- 3 - 6

80
Figure 35: (Continued)
(Unit: mm)

N o m in a l D ia Lc 1 Lc 2 Lc Tc Dc  D 0
+ 3
800 951 3016
- 2
+ 3
900 1071 3393
- 2
+ 3
1000      4 .5 1191 3770
- 2
+ 3
1100 1301 4115
- 2
+ 3
1200 1421 4492
- 2

1350 150 330 ± 2 1588 5027 ± 3

1500 1768 5592 ± 3

1650 1938 6126 ± 3


+ 3
180 6 .0
- 2
1800 2108 6660 ± 3

2000 2338 7383 ± 3

2200 2568 8105 ± 3

2400 2792 8828 ± 3

2600 3022 9550 ± 3


+ 3
150 190 340 ± 2 9 .0
- 2
2800 3252 10273 ± 3

3000 3482 10996 ± 3

Notes:
1. π・D2 is the circumference of the base of the groove for rubber gasket. This is the same as D2 = D1 - 2b
2. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
10
3. The effective length of standard pipe (L) may also be 1200 5

10
4. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be: 2430  20 or

10
1200  20

5. The difference of maximum and minimum measurements of effective length shall be within 3mm.

6. The positions and quantity of grout holes may be altered as necessary.

81
3.2 Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 18. The
shape, dimensions, and dimensional tolerances are as given in Figures 36~37.

Table 18: Combination of Type-S and Type-T Intermediate Pipes


(Unit: mm)
N o m in a l E ff. L e n g th o f S E ff. L e n g th o f T C o m b in e d
D ia . LS LT L e n g th
1000

1100 1150 1360

1200 200

1350
1410
1500

1650
1200
1800
205 1415
2000

2200

2400

2600
220 1250 1480
2800

3000

Figure 36: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe

A – A Section View

Rib t x n

Concrete or

mortar

Concrete or

mortar

“b” Details
“a” Details

Gasket for Standard Pipe


In-Situ mortar finish

82
Figure 36: (Continued)
(Unit: mm)

N om inal Int. D ia.


D ia. D DS D1  D 1 DC  D 0
+ 3 + 3
1000 1000 1024 1170  2 3676 3 1182 3770
- 0 - 2
+ 3 + 3
1100 1100 1124 1280  2 4021 3 1292 4115
- 0 - 2
+ 3 + 3
1200 1200 1224 1400  2 4398 3 1406 4492
- 0 - 2
+ 4 + 6
1350 1350 1374 1560  3 4901 1576 5027 3
- 0 - 3
+ 4 + 6
1500 1500 1524 1740  3 5466 1756 5592 3
- 0 - 3
+ 4 + 6
1650 1650 1674 1910  3 6000 1926 6126 3
- 0 - 3
+ 4 + 6
1800 1800 1824 2080  3 6535 2096 6660 3
- 0 - 3
+ 4 + 6
2000 2000 2024 2310  3 7257 2326 7383 3
- 0 - 3
+ 4 + 6
2200 2200 2224 2540  3 7980 2556 8105 3
- 0 - 3
+ 5 + 9
2400 2400 2424 2760  3 8671 2778 8828 3
- 0 - 3
+ 5 + 9
2600 2600 2624 2990  3 9393 3008 9550 3
- 0 - 3
+ 5 + 9
2800 2800 2824 3220  3 10116 3238 10273 3
- 0 - 3
+ 5 + 9
3000 3000 3024 3450  3 10839 3468 10996 3
- 0 - 3

(Unit: mm)

Nominal Eff. Length Rib


Dia. LS LC a1 a2 1   tC t  n (Nos.)
1000 28
9 16
+5
1100 1100 29 26 55 57.5 6 32
- 3

1200 200 ± 2 36

1350 40

1500 30 44

1650 12 22 48
+5
1150
-3
33 30 60 60
1800 52
205 ± 2
2000 58
9
2200 64

2400 72

2600 78
+5
220 ± 2 1200
- 3
37 34 35 65 67.5 16 25
2800 84

3000 90

Note: π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc

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Figure 37: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe

B-B Section View

Grout Holes
(4 locations on
circumference)

(Unit: mm)

Nominal Int. Dia. Eff. Length


Dia. D D1 D1 DC D0 LT LC
+3
1000 1000  6 1164  2 3657 3 1191 3770
- 2
+3 +5
1100 1100  6 1274  2 4002 3 1301 4115 1150 180 2
- 2 - 3
+3
1200 1200  6 1388  2 4361 3 1421 4492
- 2
+6
1350 1350  8 1551  3 4873 1588 5027 3
- 3
+6
1500 1500  8 1731  3 5438 1768 5592 3
- 3
+6
1650 1650  8 1901  3 5972 1938 6126 3
- 3 +5 +3
1200 180
+6 - 3 - 2
1800 1800  10 2071  3 6506 2108 6660 3
- 3
+6
2000 2000  10 2301  3 7229 2338 7383 3
- 3
+6
2200 2200  10 2531  3 7951 2568 8105 3
- 3
+9
2400 2400  12 2749  3 8636 2792 8828 3
- 3
+9
2600 2600  12 2979  3 9359 3022 9550 3
- 3 +5 +3
1250 190
+9 - 3 - 2
2800 2800  12 3209  3 10081 3252 10273 3
- 3
+9
3000 3000  12 3439  3 10804 3482 10996 3
- 3

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Figure 37: (Continued)

“a” Details “b” Details

Gasket for
12
Intermediate Pipe

Lubricant inlet

(Unit: mm)

N o m in a l D ia        a b tC t1 t2 
1000
18
1100 125 60 65 9 2 .5 26 4 .5 6

1200 21 9

1350

1500 6

1650
140 65 75 1 0 2 .5 30 2 4 .5 6
1800

2000
9
2200
12
2400

2600
150 70 80 110 34 3 0 .5 9 9
2800

3000

Notes: 1. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
2. π・D1 is the circumference of the base of the groove for rubber gasket.
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.

4. The positions and quantity of grout holes may be altered as necessary.

85
4. RUBBER RING
4.1 CLASSIFICATION
As shown in Figure 38, rubber rings are categorized in accordance with Standard Pipe and
Type-S Intermediate Pipe, and Type-T Intermediate Pipe use. In addition, rubber rings for
Standard Pipe and Type-S Intermediate Pipe are sub-categorized for fixing positions; namely,
for connection, and for jointing.

Table 38: Classification of Rubber Rings

Range of Nominal
Classification Code
Diameter
For Standard Pipe Connection EWSG
800 ~ 3000
For Type-S Intermediate Pipe Jointing EWTG
For Type-T Intermediate Pipe EWMG 1000 ~ 3000
Note: For Nominal Diameters 800 ~ 1200, “Code” shall be ENWSG and ENWTG

For Standard Pipe

Rubber Ring for Jointing

Rubber Ring for Connection

For Intermediate Pipes

Rubber Ring for Jointing


Rubber Ring for Connection
Rubber Ring Intermediate Pipe

S-Type Intermediate Pipe T-Type Intermediate Pipe


Standard Pipe Cushion Rings Standard Pipe

4.2 Quality
4.2.1 Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.

86
4.2.2 Physical Properties
Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber
Goods for Water Works).

4.3 Shape, Dimensions and Dimensional Tolerances


The shape, dimensions and dimensional tolerances of rubber ring shall be in accordance with
Figure 39.

Figure 39: Shape, Dimensions and Dimensional Tolerances of Rubber Ring


for Standard Pipe and Type-S Intermediate Pipe
(Unit: mm)
Rubber Ring for Connection Rubber Ring for Jointing

(Unit: mm)

Nominal Rubber Ring for Connection


Diameter B H b1 b2 b3 h1 h2 Length L (%)
+ 0.5
800 ~ 1200 26 1 15.5 28 6 8 8 7
- 0
85 1 of Rubber
+ 0.5
1350 ~ 2200 31 1 19 33 6 8 11 9 Ring Seat
- 0
Circumference
+ 0.5
2400 ~ 3000 35 1 22 37 6 8 12 10
- 0

87
Figure 39: (Continued)
(Unit: mm)

Nom. Rubber Ring for Jointing Length


Dia. B H h1 h2 h3 a b c d e j k R L (%)

800 ~ + 0.5
26 1 15.5 10 5 5 3 9 9 2 4 3 5 50
1200 - 0

1350 + 0.5 85 1 of


~ 30 1 20 15 7 5 4 11 12 2 4.5 3 7 60 Rubber
- 0
2200 Ring Seat

2400 + 0.5 Circumf’e

~ 34 1 23 16 8 6 4.5 12 13 2.5 5 3.5 9 70


- 0
3000

for Type-T Intermediate Pipe

(Unit: mm)
Nom. Dia. B H h1 h2 a b R Length L (%)
+ 0.5
1000 ~ 1200 26 1 13 6 7 3 9 15
- 0
90 1 of Rubber
+ 0.5
1350 ~ 2200 30 1 19 9 10 4 11 16 Ring Seat
- 0
Circumference
+ 0.5
2400 ~ 3000 34 1 22.5 11.5 11 4.5 12 18
- 0

5. OTHERS

Matters not contained in this Appendix shall be referred to in JWJPAS J-2 Standard.

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