JSWAS A2 - en PDF
JSWAS A2 - en PDF
JSWAS A2 - en PDF
JSWAS
A-2 - 1999
1. SCOPE
This Standard specifies the requirements for reinforced concrete pipes for the jacking method,
hereinafter referred to as “the pipes”.
Note: Figures in { } brackets are reference conventional units.
2. CLASSIFICATION
The pipes shall be classified into the Standard Pipe, and S & T Type Intermediate Jacking Pipes
(hereinafter “Intermediate Pipes”), and further subclassified into “50” or “70” for concrete
compressive strength, Class “1” or “2” for external strength, and JA, JB, or JC for joint
specification. These are summarized as shown in Table 1.
2. “X” in the above Designation of Type shall refer to JA, JB, or JC joint specification.
3. “Joint” shall refer to the connected situation of the spigot and socket of the pipes.
1
3. QUALITY
The quality requirements for the pipes shall include appearance, external strength, concrete
compressive strength of pipe, and joint specification.
3.1 Appearance
The pipes shall be free of detrimental flaws, and the internal surface shall be smooth to the
practical extent.
appears, divided by the effective length of the pipe (L).Breaking Load shall be the maximum load
indicated on the testing machine divided by the effective length of the pipe (L).
2. For Intermediate Pipes, only Type T Intermediate Pipe shall be tested for Cracking Load.
2
3.3 Concrete Compressive Strength of Pipe
Concrete compressive strength of pipe shall be equal to or greater than: 50N/mm2
{500kgf/cm2} for Class 1-50 and Class 2-50, or 70N/mm2 {700kgf/cm2} for Class 1-70.
The shape, dimensions, and dimensional tolerances for Standard pipes, Intermediate Pipes, and Joint
Groove, etc. shall be as given in Figures 1~5.
Additional fabrication that will not affect the shape or strength of the pipes shall be allowed.
3
4.2 Standard Pipe
Shape, dimensions and dimensional tolerances of Standard Pipe shall be as shown in Figure 1.
Spigot Socket
Notes:
N o m in a l D ia In te rn a l T h ic k n e s E f f e c t iv e J o in t M in .
D ia m e t e r D ia m e t e r L e n g th T h ic k n e s s
D T L t
+ 4
800 800 4 80 65
- 2
+ 6
900 900 6 90 75
- 3
+ 6
1000 1000 6 100 85
- 3
+ 6
1100 1100 6 105 90
- 3
+ 6
1200 1200 6 115 100
- 3
+ 8
1350 1350 8 125 105
- 4
+ 8
1500 1500 8 140 120
- 4
+ 8 + 10
1650 1650 8 150 2430 130
- 4 - 5
+ 1 0
1800 1800 10 160 140
- 5
+ 1 0
2000 2000 10 175 155
- 5
+ 1 0
2200 2200 10 190 170
- 5
+ 1 2
2400 2400 12 205 180
- 6
+ 1 2
2600 2600 12 220 195
- 6
+ 1 2
2800 2800 12 235 210
- 6
+ 1 2
3000 3000 12 250 225
- 6
1. The effective length of standard pipe (L) may also be 1200 +10 / -5.
2. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be 2430 +10 / -20,
or 1200 +10 / -20.
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.
4. For pipes 1000mm and larger, pre-embedded locking sockets (for pipe-pipe connection) may be installed.
5. The positions and quantity of grout holes may be altered as necessary.
6. “Joint Minimum Thickness (t)” shall be minimum standard thickness of the pipe at the interface of the
joint.
4
4.3 Intermediate Pipes
Intermediate Pipes shall consist of one S-Type and one T-Type Intermediate Pipe, as shown in
Figure 2. The shape, dimensions, and dimensional tolerances shall be as shown in Figures
3~4.
Type-S Type-T
Cushion Ring
Section View
Rib
5
N o m in a l In te rn a l D ia .
D ia m e te r D D c L c tc
1000 1000 1182
9
+ 5
1100 1100 1292 1100
- 3
Note: Additional fabrication to accommodate fitting of gasket to the spigot portion may be
allowed as necessary.
6
Figure 4: Shape, Dimensions, and Dimensional Tolerances of T-Type Intermediate Pipe
Grout Holes
(4 locations on
circumference)
(Unit: mm)
N o m in a l In te rn a l D ia . E ffe c tiv e L e n g th
D ia . D D 1 t 2 L T
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4.4 Grouting Socket
Socket used as grouting sockets for the pipes shall be as specified in JIS B 2302 (Screwed
type steel pipe fittings); nominal size “2”. For pipes under nominal diameter 900mm, the
same socket shall be shortened to half-length. The plug used for the socket shall be as
specified in JIS B 2301 (Screwed type malleable cast iron pipe fittings); nominal size “2”.
Where socket and plug for the grout socket as specified above are not available, those having
the same or higher-grade quality shall be used.
Cushion Ring
Joint Groove
Where steel tube, socket, and plug for the lubricant inlet as specified above are not available,
those having the same or higher-grade quality shall be used.
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5. MATERIALS
5.1 Cement
Cement shall conform to one of the following, or have the same or higher-grade quality:
(1) JIS R 5210 Portland Cement
(2) JIS R 5211 Portland Blast-Furnace Slag Cement
(3) JIS R 5212 Portland Pozzolan Cement
(4) JIS R 5213 Portland Fly-Ash Cement
5.2 Aggregates
Aggregates shall conform to Appendix 1 (Aggregates for Ready-Mixed Concrete) of JIS A
5308 (Ready-Mixed Concrete).
5.3 Water
Water shall conform to Appendix 9 (Water for use with Ready-Mixed Concrete) of JIS A
5308.
5.4 Reinforcement
Reinforcement bar shall comply with one of the following standards or have the same or
higher-grade mechanical properties:
(1) JIS G 3112 Steel Bars for Concrete Reinforcement
(2) JIS G 3521 Hard Drawn Steel Wire
(3) JIS G 3532 Iron Wires
(4) JIS G 3538 Hard Drawn Steel Wire for Priestesses Concrete
(5) JIS G 3551 Welded Steel Wire and Bar Fabrics
5.5 Admixture
When admixture is used, it shall not have any harmful influence on the pipe.
The use of fly ash, expansive agents, chemical admixtures, and corrosion inhibitors shall
conform to the following:
(1) JIS A 6201 Fly Ash for use in Concrete
(2) JIS A 6202 Expansive Additive for Concrete
(3) JIS A 6204 Chemical Admixtures for Concrete
(4) JIS A 6205 Corrosion Inhibitor for Reinforcing Steel in Concrete
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5.6 Steel Materials
Steel materials shall conform to SS400 under JIS G 3101 (Rolled Steels for General
Structure), or SM400A under JIS G 3106 (Rolled Steels for Welded Structure).
5.7 Gaskets
Gaskets for pipe jointing shall be functionally watertight and durable. In the case of using
rubber gaskets, it shall conform to JIS K 6353 (Rubber Goods for Water Works); Class IV for
Standard Pipes, and Class I - A60 for Intermediate Pipes.
6. MANUFACTURE
6.1 Measurement of Materials
Materials for concrete shall be measured by mass. However, water and liquid admixtures may
be measured by volume.
6.4 Forming
Forming of the pipes shall be carried out by setting the pre-assembled steel cage in the
metallic mould, casting the mixed concrete, and compacting under spinning, roller-pressing,
or by vibration methods.
6.5 Curing
Curing shall be conducted in a manner that will provide satisfactory results.
6.6 Gaskets
Gaskets shall be fitted securely to the specified position of the joint portion of the pipe.
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6.7 Intermediate Pipes
Intermediate Pipes shall be fabricated and coated in accordance with Section 6.3.
Forming of concrete to Intermediate Pipes shall be carried out in accordance with Section 6.4.
However, for S-Type Intermediate Pipe, this shall be conducted by manual packing with
concrete or mortar filling.
7. TESTING METHODS
7.1 External Loading Test
External loading test shall be conducted on the pipe supported horizontally. Rubber pads
(approximately 20mm thick) shall be inserted between the pipe surface and timber supports
(approximately 150mm x 150mm). The bottom support may be omitted if appropriate.
The load shall be applied vertically as shown in Figure 6, so that it is distributed fairly
uniformly on the pipe body.
Load P
Load P
Steel Beam
Square Wood
Rubber Plate
Steel Beam
Rubber Plate
Square Wood
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Figure 7: Water-Tightness Test
Pressurized
Water Water Pressure Band
Collar
Gasket
Cushion Ring
8. INSPECTION METHOD
8.1 Inspection Items
Inspection shall be made for appearance, shape, and dimensions of the pipes, and the external
strength, concrete compressive strength, and water-tightness of the joint.
8.3 Dimensions
Inspection for dimensions shall be made on one pipe randomly selected from the specified lot,
and the lot shall be passed in accordance with the requirements in Section 4.
If the inspection does not result in a pass, the entire quantity shall be inspected, and each pipe
shall be passed in accordance with the requirements in Section 4.
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8.5 Concrete Compressive Strength
Concrete compressive strength shall be inspected for specimens representing the specified lot
of pipes, and the lot shall be passed in accordance with the requirements for the compressive
strength test in Section 7.2, if the specified strength is satisfied.
If the inspection does not result in a pass, one pipe shall be randomly selected from the
specified lot, and 3 or more cored samples shall be taken from the pipe. The cored samples
shall be tested in accordance with JIS A 1107 (Method of Sampling and Testing for
Compressive Strength of Drilled Cores of Concrete), and the lot shall be passed if the result
of the test satisfies the requirement in Section 3.3.
8.6 Water-Tightness
Water-tightness of the joint shall be inspected for 2 randomly selected pipes from the
specified lot, and the lot shall be passed in accordance with the requirements in Section 7.3, if
no leakage is indicated.
If the inspection does not result in a pass, a further 2 set of pipes (total 4 pipes) shall be
randomly selected from the same lot for the same inspection, and the lot (except the first
failed set of pipes) shall be passed if both set of pipes are passed. If any of the two set of
pipes do not pass in this stage, the entire lot shall be rejected.
9. PRODUCT DESIGNATION
The pipes shall be designated by class, nominal diameter, and effective length (mm) in accordance
with Table 1.
10. MARKING
The pipes shall be clearly marked with the following particulars:
(1) Product designation
(2) Name of pipe or its abbreviation
(3) Manufacturer’s name or its abbreviation
(4) Factory name or its abbreviation
(5) Date of forming
QUOTED STANDARDS:
JIS A 1107 Method of Sampling and Testing for Compressive Strength of Drilled Cores of
Concrete
JIS A 1108 Method of Test for Compressive Strength of Concrete
JIS A 1132 Method of Making and Curing Concrete Specimens
JIS A 5308 Ready-Mixed Concrete
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JIS A 6201 Fly Ash for use in Concrete
JIS A 6202 Expansive Additive for Concrete
JIS A 6204 Chemical Admixtures for Concrete
JIS A 6205 Corrosion Inhibitor for Reinforcing Steel in Concrete
JIS B 2301 Screwed Type Malleable Cast Iron Pipe Fittings
JIS B 2302 Screwed Type Steel Pipe Fittings
JIS G 3101 Rolled Steels for General Structure
JIS G 3106 Rolled Steels for Welded Structure
JIS G 3112 Steel Bars for Concrete Reinforcement
JIS G 3452 Carbon Steel Pipes for Ordinary Piping
JIS G 3521 Hard Drawn Steel Wire
JIS G 3532 Iron Wires
JIS G 3538 Hard Drawn Steel Wire for Prestressed Concrete
JIS G 3551 Welded Steel Wire and Bar Fabrics
JIS K 5664 Tar Epoxy Resin Paint
JIS K 6353 Rubber Goods for Water Works
JIS R 5210 Portland Cement
JIS R 5211 Portland Blast-Furnace Slag Cement
JIS R 5212 Portland Pozzolan Cement
JIS R 5213 Portland Fly-Ash Cement
JIS Z 3211 Covered Electrodes for Mild Steel
JIS Z 3312 MAG Welding Solid Wires for Mild Steel and High Strength Steel
JIS Z 3801 Standard Qualification Procedure for Manual Welding Technique
JIS Z 3841 Standard Qualification Procedure for Semi-Automatic Welding Technique
RELATED STANDARDS:
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JSWAS A-2 – 1999
Jacking Reinforced Concrete Pipes for Sewerage
Commentaries
This Standard specifies the requirements for reinforced concrete pipes for sewerage, which are installed
by the jacking method.
This Standard was first established in 1973, and numerous revisions has been made thereafter. The
initial versions have specified in detail the requirements for the joint shape and dimensions.
However, over the years, the technology related to the jacking methods have developed significantly,
such as long-distance jacking, curved jacking, and numerous techniques to answer to all types of soil
conditions. In response to such developments, improvements have been made to the pipes, including
various designs of joints.
Under such circumstances, and in awareness of the trend in international standards, this revision has
been made on the basis of performance criteria. In this respect, there is a major change in the regulatory
methods. Even so, aspects such as internal diameter, thickness, and effective length has remained the
same as standard dimensions, in consideration of the existing jacking equipments.
The pipes are classified into the Standard Pipe and Intermediate Jacking Pipes (hereinafter “Intermediate
Pipes”), and further subclassified into “50” or “70” for concrete compressive strength of pipe, Class “1”
or “2” for external strength, and JA, JB, or JC for joint specification. The range of specified nominal
diameters have remained the same, with Standard Pipe as 800~3000mm, and Intermediate Pipe as
1000~3000mm.
1. SCOPE
The pipes to which this Standard applies are those factory-manufactured by centrifugal force
(spinning method), roller-pressing method utilizing round-section rotation bars to compact the
surface of the concrete, and vibration method. These pipes shall satisfy all the requirements as set
forth in this Standard.
2. CLASSIFICATION
The type of the pipes comprise the generally used Standard Pipe, and that which are used for
part-way jacking; Intermediate Pipes. The range of specified nominal diameters have remained the
same, with Standard Pipe as 800~3000mm, and Intermediate Pipe as 1000~3000mm.
In order to suit the external loading requirements that generally differ in accordance with the depth
of the installation, Class 1 and Class 2 designs are available. Class 2 is designed to accommodate
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double the cracking load of Class 1 pipes.
Type-S Intermediate Pipe is not sub-classified (to Class 1 or 2) owing to it steel-pipe nature. Type-T
Intermediate Pipe is a steel-and-concrete composite structure, and classified into Class 1 and Class 2,
in a similar manner as Standard Pipes.
In addition, the compressive strength of concrete for the pipe is available as “50” and “70”. Class 1
Standard Pipe is made available for both strength levels. “50” refers to the compressive strength
of concrete of the pipe: minimum 50N/mm2, and corresponds to the formerly-recognized minimum
500kgf/cm2. Similarly, “70” refers to minimum 70N/mm2 (formerly minimum 700kgf/cm2).
Furthermore, this revision includes for the first time the requirements for the joint performance.
This has been necessary in view of the increasing jacking pipe works at great depths and
consequently the necessity to respond to higher groundwater pressures. A larger extraction-length at
the joint has also become necessary due to tighter curve-jacking. Section 3.4 details the
requirements for joint performance.
Class 2 – 70 for Standard Pipe is not specified owing to the fact that it is not commonly required, as
well as for the higher level of production technology required to manufacture this type of pipe.
Intermediate Pipe Class 1 – 70 is also not specified owing to installation reasons related to the
intermediate jacking capacity and its arrangements.
3. QUALITY
The former Section 3.4 “Water Tightness” has been changed to “Joint Performance”, wherein water
pressure resistance and extraction length are specified.
3.1 Appearance
“Detrimental flaws” shall refer to aspects that will adversely affect the functional strength of
the pipe, water-tightness, and durability. The internal surface of the pipe shall not have rough
nesses that will impede the flow. However, it is not necessary to provide additional finish
(such as cement paste) to make the surface particularly smooth.
External strength is not applicable for Type-S Intermediate Pipe owing to its steel material
nature. However, cracking strength is applicable for Type-T Intermediate Pipe as it is a
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steel-and-concrete composite design.
As previously specified, the concrete compressive strength of pipe are minimum 50N/mm2
(minimum 500kgf/cm2) and minimum 70N/mm2 (minimum 700kgf/cm2). In principle, the
axial bearing capacity of the pipe is calculated based on these strength values.
In consideration of the differing concrete mix and curing methods depending on the
manufacturing factory, the concrete compressive strength shall refer to the age at the point of
product delivery.
It has been common in the past to require water pressure resistance of 0.1 MPa for jacking
pipes, but owing to the increasing requirement for higher pressure performance, requirements
for 0.2 MPa has been specified in this Standard.
“Extraction length” shall refer to the gap between the jointed pipes. Along with the increasing
distance of jacking installation and related imposition of various conditions, tight-curved
jacking are also becoming common. Under tight-curved jacking, since the gap of the joint
occurring at the outer circumference of the pipes are made even wider, such gaps need to be
specified as extraction lengths.
Further, in order to confirm the performance of the joint for earthquake resistance, the Joint
Model Test Regulation includes the requirements for composite water-tightness test, in which
extraction lengths are indicated for Level 2 earthquake conditions. The objective of this test is
to confirm the water tightness of the joint, and that the internal flow is maintained, in a
curve-jacking arrangement under Level 2 earthquake conditions; the essential point being the
additional extraction at the joint expected under such seismic situations. The details of this
test is as prescribed in “ Principles Related to Earthquake Resistance for Sewerage Facilities,
and Commentaries”. 2 pipes are jointed normally, after which a deflection is introduced. The
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joint gap at the internal circumference of the deflection is extracted to a length of 37mm
(“earthquake-situation extraction length”). The joint gap at the external circumference of the
curve is positioned to the basic curve-jacking extraction length + earthquake-situation
extraction length. The testing apparatus is fitted to the outer line of the joint, water is applied
to the specified pressure, and visual inspection for leakages is conducted. 37mm is the
extraction length for each pipe with the assumption of 1.5% of permanent strain in the soil
under earthquake situation ( 2430mm x 0.015). [Refer to Appendix 1 “Joint Model Test
Regulations”; ”Test Method”].
The values for water pressure resistances and extraction lengths have been determined in
consideration of performance tests and actual installations.
In consideration of pipe-end face protection and stress distribution of the jacking force, the use of
cushion material is also specified.
Changes to joint designs that are already established shall be subjected to the approval of
Japan Sewerage Works Association.
“Additional fabrication that will not affect the shape or strength of the pipes” refers to the
provision of bevels at the edge of the pipe (for safer demoulding work), and guide-grooves
for proper positioning of gaskets.
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Requirements are specified for 4 dimensions; namely, Internal Diameter (D), Thickness (T),
Effective Length (L), and Joint Minimum Thickness (t). Internal diameter, thickness, and
effective length are basic dimensions, and tolerances have been assigned to each. Joint
minimum thickness is specified in order to calculate the axial loading capacity from the
effective section area, based on such standardized dimension.
Pre-embedded locking sockets are included in the notes, as in previous revisions. Shape,
dimensions, and locations of this item is further detailed in Reference Document No. 6.
Moreover, the length of the collar for the Type-S Intermediate Pipe needs to be of a length
that will not allow dislocation from the gasket of the Type-T Intermediate Pipe when the
jacks are fully extended. It is also necessary that the Type-T Intermediate Pipe has an extra
margin of shaft length to cover the slack length when the jacks and the Support Ring are
removed at the final stage of the intermediate jacking process.
From considerations described above, requirements for Type-S Intermediate Pipes are
specified for 4 dimensions; namely, Pipe Internal Diameter (D), Collar Internal Diameter
(Dc), Length (Lc), and Thickness (tc). Requirements for Type-T Intermediate Pipes are
specified for 4 dimensions; namely, Pipe Internal Diameter (D), Shaft External Diameter (D1),
Shell Thickness (t2), and Effective Length (LT).
In relation to the setting of these dimensions, the capacities of the jacks and their dimensions,
and the thickness of the Support Rings are as given in Table 4. The arrangement is as shown
in Figure 8.
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Table 4: Jack Details and Support Ring Thickness
(Unit: mm)
Jack Support
Nominal
Thrust Force Ring
Diameter Stroke External Dia. Length
kN (tf) Thickness
Gaskets for
Gasket for Type-S Jacking Type-T
Intermediate Pipe
Standard Pipe Intermediate Pipe Direction Intermediate Pipe Standard Pipe
Jacks
In order to minimize the friction occurring at the gaskets during the sliding movements,
lubricant inlets are provided at 4 locations along the circumference of the Type-T
Intermediate Pipe.
The Internal Diameter of Type-S Intermediate Pipe is designed to be slightly larger than the
Internal Diameter of the Standard Pipe. This portion is filled with in-situ mortar at the end of
the jacking installation.
Quality and designation requirements of socket and plug are unchanged from previous
versions. The use of alternatives that have the same or higher functional properties has been
allowed in this revision.
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4.5 Joint Groove
Formerly, Joint Groove has been specified in detail for dimensions. This revision has been
revised to specify only the requirement for shape.
5. MATERIALS
5.1 Cement
There are no revisions in this Section.
5.2 Aggregates
The requirement to conform to Appendix 1 of JIS A 5308 has been added. In the case of
employing aggregates evaluated as “Category B” under the requirements in Appendix 1 of
JIS A 5308, corrective measures against alkali-aggregate reactivity shall be taken in
accordance with requirements given in Sections 3, 4, and 5 of Appendix 6.
5.3 Water
The requirement to conform to Appendix 9 of JIS A 5308 has been added.
5.4 Reinforcement
There are no revisions in this Section. In the case of employing alternatives “having the same
of higher grade”, it is necessary to conduct tests to confirm the tensile strength of the
material.
5.5 Admixture
There are no revisions in this Section.
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5.7 Gaskets
There are no revisions in this Section. In the case of using rubber gaskets, it shall conform to
JIS K 6353; Class IV for Standard Pipes, and Class I - A60 for Intermediate Pipes (in
consideration for additional friction).
6. MANUFACTURE
6.1 Measurement of Materials
There are no revisions in this Section.
6.4 Forming
There are no revisions in this Section.
6.5 Curing
This Section has been modified, with the deletion of the reference to high-temperature and
moisture requirement after demoulding (in the case of using expansive admixtures). The
commonly used method of steam curing is as follows:
(1) Placing of pipe in curing chamber while still in mould.
(2) Steam curing to be started after a minimum of 2 hours from the time of concrete
mixing.
(3) Temperature elevation to be not higher than at the rate of 20 degrees Centigrade per
hour, with the maximum temperature of around 65 to 75 degrees Centigrade.
(4) Mould to be removed from the curing chamber only after the temperature is close to
ambient temperature.
6.6 Gaskets
There are no revisions in this Section.
22
7. TESTING METHODS
7.1 External Loading Test
There are no revisions in this Section. Supports used for this test shall be straight timber or
composite-wood material (eg. plywood) that are sufficiently rigid to bear the test loads.
Rubber pads shall be of sufficient hardness (about Hs = 60).
With respect to the loading until cracking load, this may be conducted at any suitable rate up
to half of the specified load. For the second half, uniform loading at the rate of 10kN/m per
minute shall be applied. In order to estimate the timing of the occurrence of cracks, the use of
dial gauges to observe the deformation of the pipe accompanying the applied loads is
recommended.
In relation to the various jacking methods, the axial bearing capacity of the pipe is very
important. However, since it is not possible to directly verify this using the product itself, this
is checked indirectly with the solid cylindrical specimens. There is sufficient correlation
between the concrete of the pipe body and the specimen, and although the specimen is used
for control purposes, it is necessary to confirm this correlation by testing both the specimen
and the pipe.
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8. INSPECTION METHOD
The requirements in this Section applies only to the inspection of quality, shape, and dimensions of
the pipe during the manufacturing process.
With respect to inspection at delivery, the requirements may be agreed among the concerned parties
in addition to or separate from those that have been established by this Association.
In addition, “smooth” shall refer to the absence of: exposed coarse aggregates, any voids due
to dislodged coarse aggregate, and excessively rough finished surfaces.
8.3 Dimensions
There are no revisions in this Section.
For the measurement of internal diameter and thickness of the pipe, these shall be inspected
on both ends of the pipe at the four points made by the right-angled intersection of 2 random
lines placed at the ends of the pipe. Effective length of the pipe shall be measured at the left
and right sides of the internal surface.
Thickness (T) shall be measured using calipers at about 150 to 200mm from the edge of the
pipe.
Inspection shall be made for 1 pipe randomly selected from 1 lot of pipes, for each size. The
quantity of pipes per 1 lot shall be as given in Table 5. If the inspection does not result in a
pass, the entire quantity shall be inspected, and each pipe shall be passed individually in
accordance with the requirements.
24
Since D, T, and L are critical dimensions, these are recommended to be inspected for each
pipe at demoulding, with the use of limit gauges.
Intermediate Pipes are generally inspected for all quantity.
For Type-T Intermediate Pipe, the inspection is generally carried out for Class 1 and Class 2
as separate lots, for sizes ranging from 1000 to 3000mm. The size of each lot is about 20
pieces.
25
In consideration of the difficulty in maintaining large quantities of specimens for repeated
testing, requirements for re-inspection is specified so that core samples may be extracted
from the pipe body for compressive strength tests.
This size-group of pipes and the frequency of the test required are normally as given in Table
6.
9. PRODUCT DESIGNATION
Examples are as follows.
Standard Pipe; Class 1-70; JA; Nominal Dia. 1000; Effective Length 2430mm is marked as:
JA71 – 1000 x 2430
Standard Pipe; Class 2-50; JB; Nominal Dia. 1500; Effective Length 1200mm is marked as:
JB52 – 1500 x 1200
Intermediate Pipe; Type-S; JC; Nominal Dia. 2000; Effective Length L mm is marked as:
JCS 2000 x L
Intermediate Pipe; Type-T; Class 1-50; JA; Nominal Dia. 1800; Effective Length 1200mm is
marked as: JAT51 – 1800 x 1200
10. MARKING
“Name of pipe or its abbreviation” has been added in this revision.
“Date of forming” shall refer to the date of casting the concrete.
26
Appendix 1
Joint Model Test Regulation
1. SCOPE
This Regulation specifies the requirements for the tests to be conducted to verify the water-tightness
of the joint of Jacking Reinforced Concrete Pipes for Sewerage that are manufactured in accordance
with JSWAS A-2 (hereafter “A-2”).
2. TEST ITEM
2.1 Test Pipe
In principle, the test shall be conducted with 2 pipes of the size from the smallest of the
size-group. However, if there are numerous types of the same size, the test shall be carried
out for the smallest pipe size of each type.
The joint of the pipes to be tested shall be that combined part of the socket and spigot where
the gasket shall be subjected to its minimum compression.
The length of the pipes shall be in accordance with the requirement for testing, and a cushion
material (ring) of 10mm shall be attached.
As necessary, insofar as the joint design is not affected, modification work may be performed
on the pipes to accommodate the test apparatus.
2.2 Gasket
The gasket shall be of such height that it will be at its minimum compression rate when the
pipes are jointed.
2.4 Quality
The quality of the pipes and the gasket shall satisfy the requirements as given in A-2.
27
3. TEST METHOD
3.1 Test Apparatus
Equipments and apparatus for the test shall be designed so as not to cause any adverse effects
to the joint performance.
Examples of the water-tightness test method are as shown in Figures 9 to 11. An example of
the water-tightness test apparatus is as shown in Figure 12.
Horizontal Test 30
0.15
JA Bending Test 45
Horizontal Test 40
0.25
JB Bending Test 60
Horizontal Test 60
0.25
JC Bending Test 90
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(1) Horizontal Water-Tightness Test
The test pipes are arranged in a straight line, having the specified extraction lengths at
the joint. An example of the horizontal water-tightness test arrangement is as shown in
Figure 9.
29
(3) Combination Water-Tightness Test
One side of the joint is extracted (vertically or horizontally) to 37mm, and the opposite
side of the joint is extracted further to the specified test extraction length. An example
of the combination water-tightness test is as shown in Figure 11.
Water Pressure
Band Tying Bolt
Steel Collar Pressurized Water
Expansive
Seal Gasket
Cushion Ring
Anchors
Extraction Length
30
3.3 Measurement of Test Extraction Length
The test extraction length is determined in advance as a relation between the dimensions of
the openings at the outer and inner line of the joint, as illustrated in Figure 13.
4. ACCEPTANCE CRITERIA
The joint performance of the test pipes shall be judged to be in conformance and accepted as
satisfying the required performance under A-2 if the test is conducted in accordance with Sections 2
and 3, and no leakage from the joint is observed.
5. REJECTION CASE
In the event that the test results in a rejection, re-testing is not acceptable in principle for the same
joint design and gasket for the same category.
31
Appendix 1
Joint Model Test Regulations
Commentaries
This regulation is established for the conducting of tests to verify the acceptability of the various joint
performance of reinforced concrete pipe as required under the A-2 specification.
1. SCOPE
The tests established herein are for the confirmation of the performance of joints, and are
collectively categorized in the quality control scheme as water-tightness tests for joints.
2. TEST ITEM
2.1 Test Pipe; 2.2 Gaskets
Rubber rings are most commonly used. On this basis, the water-tightness of the joint is
largely influenced by the compression rate of the rubber ring. When the compression rate of
the rubber ring is at its minimum, the water-tightness of the joint is lowest. Therefore, the
dimensions of the test pipe joint is established such that the compression rate is to be at its
minimum within the tolerances.
Accordingly, the height of the rubber ring is established so as to provide the minimum
compression rate when jointed.
In view of the difficulty in arranging the test pipe and gasket so as to precisely obtain the
limit condition within the tolerances, it is permissible to adopt the average value of the joint
dimension, and to obtain the minimum compression rate with the estimated height of the
rubber ring.
In addition, since the deflection angle is larger for smaller nominal diameter of the pipe under
the condition of fixed extraction length, the smallest size of pipe for the size-group is adopted
for the tests.
Lastly, modification work to the pipe that will not influence the performance of the joint;
such as the installation of inserts near the joint location, is permitted to accommodate the
efficient conducting of the various tests.
32
2.3 Measuring of Dimensions
The measuring of dimensions for the pipe joint and gaskets shall be conducted before the test.
This is necessary as it will not be possible to measure the gasket-seat dimension of the pipe
afterwards, and since it is common to use adhesives for the attachment of gaskets.
2.4 Quality
As stated.
3. TEST METHOD
3.1 Test Apparatus
Equipments and apparatus shall be designed so that they will reliably confirm the
performance of the test pipe. Additional attention shall be given to the fact that they should
withstand the movement of the test pipes; and at the same time to not cause adverse influence,
when the pipes are arranged for bending and extraction at the joints.
The 3-minutes holding period for the water pressure is applicable regardless of the material of
the gasket. For example, this shall also apply in the case of water-expansive rubber rings.
The requirements for the performance of the joint under A-2 are extraction length and water
pressure resistance. Table 7 is established to satisfy such requirements. It should be noted that
0.05MPa has been added to the required pressure for horizontal and bending tests, which are
the arrangement inferred for a normal-condition, and the values shown for the combination
test are for the situation under a level-2 earthquake condition.
Regarding extraction lengths, the specified value applies for the horizontal test, and the
specified value is multiplied by 1.5 for the bending test, in consideration of installation-time
errors.
33
For the combination test, the additional required extraction length is derived by considering the
factor of 1.5% to the length of the Standard Pipe as permanent strain in the soil under
earthquake situation ( 2430mm x 0.015 = 37mm).
4 ACCEPTANCE CRITERIA
Attention is drawn to the strict conformance to this Standard whereby the test result is acceptable by
observation for leakages at the joint.
5 REJECTION CASE
In the event that the tests result in a rejection despite the conducting of the test with test components
in conformance with the specified qualities, the joint design is judged to be defective, and a re-test
is not acceptable in principle.
This course of action is reasonable in view of the expectation that numerous prior tests would
already have been conducted in the course of developing such joint design.
However, a re-test is permissible in the case that the Japan Sewerage Works Association is in
agreement that the source of the failure is not attributed to the joint design.
34
Appendix 2
Registered Pipe Designs
The pipes that are registered with the confirmation of joint performance in accordance with Appendix 1
(Joint Model Test Regulations) are as given in Table 8.
1. REGISTRATION
(1) Registrant
(2) Joint performance JA
(3) Registration No. JA1
(4) Registration date 1 November, 1999
(5) Officialization of standard 1 April, 1991
(6) Standard designation JSWAS A-2-1991
35
2. CLASSIFICATION
Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JA 51
Class 1
Standard Pipe 70 JA 71 800~3000
Class 2 50 JA 52
JA
Inter- S - - JAS
mediate Class 1 50 JAT51 1000~3000
T
Pipe Class 2 50 JAT52
The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking Pipe
are as given in Figures 14~16.
36
Figure 14: (Continued)
Joint Details
Steel Collar
Joint Groove
“a” Details
(Unit: mm)
N o m in a l In t. D ia . T h ic k n e s s E ff. L e n g th
D ia . D D1 D 1 D2 T L
+ 3 + 4
800 800 4 933 2931 3 942 80
- 2 - 2
+ 3 + 6
900 900 6 1053 3308 3 1062 90
- 2 - 3
+ 3 + 6
1000 1000 6 1173 3685 3 1182 100
- 2 - 3
+ 3 + 6
1100 1100 6 1283 4031 3 1292 105
- 2 - 3
+ 3 + 6
1200 1200 6 1403 4408 3 1412 115
- 2 - 3
+ 4 + 8
1350 1350 8 1563 4910 6 1577 125 132 ± 2 60 72
- 3 - 4
+ 4 + 8
1500 1500 8 1743 5476 6 1757 140
- 3 - 4
+ 4 + 8 + 10
1650 1650 8 1913 6010 6 1927 150 2430
- 3 - 4 - 5
+ 4 + 10
1800 1800 10 2083 6544 6 2097 160
- 3 - 5
+ 4 + 10
2000 2000 10 2313 7267 6 2327 175
- 3 - 5
+ 4 + 10
2200 2200 10 2543 7989 6 2557 190
- 3 - 5
+ 5 + 12
2400 2400 12 2763 8680 9 2779 205
- 3 - 6
+ 5 + 12
2600 2600 12 2993 9403 9 3009 220
- 3 - 6
152 ± 2 70 82
+ 5 + 12
2800 2800 12 3223 10125 9 3239 235
- 3 - 6
+ 5 + 12
3000 3000 12 3453 10848 9 3469 250
- 3 - 6
37
Figure 14: (Continued)
(Unit: mm)
N o m in a l D ia L c 1 L c 2 L c T c D c (D c + 2T c )
800 951 3016 3
Notes:
10
1. The effective length of standard pipe (L) may also be 1200 5
10
2. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be: 2430 20 or
10
1200 20
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.
4. For pipes 1000mm and larger, pre-embedded locking sockets (for pipe-pipe connection) may be installed.
5. The positions and quantity of grout holes may be altered as necessary.
38
3.2 Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 10. The
shape, dimensions, and dimensional tolerances are as given in Figures 15~16.
1000
150 1310
1100 1150
1200 1315
1350 155
1365
1500
1650
1200
1800
160 1370
2000
2200
2400
2600
180 1250 1440
2800
3000
39
Figure 15: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe
Section View
Rib t x n
Concrete or mortar
Concrete or mortar
40
Figure 16: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe
B – B Section View
Grout Holes
(4 locations on
circumference)
(Unit: mm)
41
Figure 16: (Continued)
(Unit: mm)
Lubricant inlet
1200 21 9
1350
1500 6
1650
140 65 75 102.5 30 24 6
1800
2000
9
2200
12
2400
2600
150 70 80 110 34 30 9 9
2800
3000
42
4. RUBBER RING
4.1 Classification
As shown in Figure 17, rubber rings are categorized in accordance with Standard Pipe and
Intermediate Pipe use.
Anchors
Embedded Rubber Seal
Cushion Ring
Rubber
Gasket
Gaskets for
Gasket for Type-S Jacking Type-T
Intermediate Pipe
Standard Pipe Intermediate Pipe Direction Intermediate Pipe Standard Pipe
43
4.2 Quality
4.2.1 Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.
(Unit: mm)
Length
Nom. Dia. B H H’ h a b c d e f g i R
L (%)
800 ~ 1200 15 0.5 10 2 5 4 3 85 1 of
50 2 2 3 10 5 4 80
1350 ~ 2200 20 0.5 14 3 6 4.5 Rubber
5 Ring Seat
2400 ~ 3000 60 2 23.5 0.5 16.5 5 7 2.5 5 3.5 12 8 5 100
Circumf’e
44
Shape, Dimensions and Dimensional Tolerances of Rubber Ring for Intermediate Pipe
5. OTHERS
Matters not contained in this Appendix shall be referred to in JSWAS A-2 Standard.
45
I-II HJP
1. REGISTRATION
2. CLASSIFICATION
Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JA 51
Class 1
Standard Pipe 70 JA 71 800~3000
Class 2 50 JA 52
JA
Inter- S - - JAS
mediate Class 1 50 JAT51 1000~3000
T
Pipe Class 2 50 JAT52
The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking Pipe
are as given in Figures 18~21.
46
Standard Pipe
The shape, dimensions, and dimensional tolerances for Standard Pipe is as given in Figure 19.
Grout Sockets
Cushion Ring
(Unit: mm)
N o m in a l In te rn a l D ia . T h ic k n e s s E ff. L e n g th
D ia . D D1 D 1 D2 T L
+ 3 + 4
800 800 4 932 2928 3 942 80
- 2 - 2
+ 3 + 6
900 900 6 1052 3305 3 1062 90
- 2 - 3
+ 3 + 6
1000 1000 6 1172 3682 3 1182 100
- 2 - 3
+ 3 + 6
1100 1100 6 1282 4028 3 1292 105
- 2 - 3
+ 3 + 6
1200 1200 6 1402 4405 3 1412 115
- 2 - 3
+ 4 + 8
1350 1350 8 1562 4907 6 1577 125 40 30
- 3 - 4
+ 4 + 8
1500 1500 8 1742 5473 6 1757 140
- 3 - 4
+ 4 + 8 + 10
1650 1650 8 1912 6007 6 1927 150 2430
- 3 - 4 - 5
+ 4 + 10
1800 1800 10 2082 6541 6 2097 160
- 3 - 5
+ 4 + 10
2000 2000 10 2312 7263 6 2327 175
- 3 - 5
+ 4 + 10
2200 2200 10 2542 7986 6 2557 190
- 3 - 5
+ 5 + 12
2400 2400 12 2762 8677 9 2779 205
- 2 - 6
+ 3 + 12
2600 2600 12 2992 9400 9 3009 220
- 3 - 6
50 40
+ 5 + 12
2800 2800 12 3222 10122 9 3239 235
- 3 - 6
+ 5 + 12
3000 3000 12 3452 10845 9 3469 250
- 3 - 6
47
Figure 19: (Continued)
(Unit: mm)
N o m in a l D ia Lc 1 Lc 2 Lc Tc Dc (D c + 2 T c )
800 951 3016 3
Notes:
10
1. The effective length of standard pipe (L) may also be 1200 5 .
10
2. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be: 2430 20 or
10
1200 20
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.
4. For pipes 1000mm and larger, pre-embedded locking sockets (for pipe-pipe connection) may be installed.
48
Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 12. The
shape, dimensions, and dimensional tolerances are as given in Figures 20~21.
N o m in a l E f f . L e n g th o f S E f f . L e n g th o f T C o m b in e d
D ia . LS LT L e n g th
1000
150 1310
1100 1150
1200 1315
1350 155
1365
1500
1650
1200
1800
160 1370
2000
2200
2400
2600
180 1250 1440
2800
3000
49
Figure 20: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe
A – A Section View
Rib t x n
Concrete or mortar
Concrete or mortar
(Unit: mm)
50
Figure 21: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe
Grout Holes
(4 locations on
circumference)
(Unit: mm)
51
Figure 21: (Continued)
Lubricant inlet
(Unit: mm)
1200 21 9
1350
1500 6
1650
140 65 75 102.5 30 24 6
1800
2000
9
2200
12
2400
2600
150 70 80 110 34 30 9 9
2800
3000
52
RUBBER RING
Classification
As shown in Figure 22 and 23, rubber rings are categorized in accordance with Standard Pipe
and Intermediate Pipe use.
Quality
Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.
Physical Properties
Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber
Goods for Water Works).
(Unit: mm)
Length
Nom. Dia. B H H’ h a b c d e f g i R
L (%)
800 ~ 1200 14 0.5 9 2 5 4 4 3 85 1 of
50 2 2 3 10 5 80
1350 ~ 2200 19.5 0.5 13.5 3 6 4.5 4 5 Rubber
Ring Seat
2400 ~ 3000 60 2 22.5 0.5 15.5 5 7 2.5 5 3.5 12 8 5 5 100
Circumf’e
53
Figure 23: Shape, Dimensions and Dimensional Tolerances of
Rubber Ring for Intermediate Pipe
SOIL-STOP RING
Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that are
detrimental to its functional use.
Physical Properties
Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber Goods for
Water Works); Class IV-50.
54
Figure 24: Shape, Dimensions and Dimensional Tolerances of
Soil-Stop Ring
55
II. JB JOINT SPECIFICATION
1. REGISTRATION
2. CLASSIFICATION
Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JB 51
Class 1
Standard Pipe 70 JB 71 800~3000
Class 2 50 JB 52
JB
Inter- S - - JBS
mediate Class 1 50 JBT51 1000~3000
T
Pipe Class 2 50 JBT52
The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking Pipe
are as given in Figures 25~27.
56
3.1 Standard Pipe
The shape, dimensions, and dimensional tolerances for Standard Pipe is as given in Figure 25.
material inlet
Anchor
Embedded Rubber Seal
Cushion Ring
(Unit : mm)
Nom inal Int. Dia. Thickness Eff. Length
Dia. D D1 D 2 T L a b,d c
+ 6 + 4
800 800 4 942 2 2922 80
- 3 - 2
+ 6 + 6
900 900 6 1062 2 3299 90
- 3 - 3
+ 6 + 6
1000 1000 6 1182 2 3676 100 26 6 9
- 3 - 3
+ 6 + 6
1100 1100 6 1292 2 4021 105
- 3 - 3
+ 6 + 6
1200 1200 6 1412 2 4398 115
- 3 - 3
+ 6 + 8
1350 1350 8 1576 3 4901 125
- 3 - 4
+ 6 + 8
1500 1500 8 1756 3 5466 140
- 3 - 4
+ 6 + 8 + 10 +4
1650 1650 8 1926 3 6000 150 2430 150
- 3 - 4 - 5 - 0
30 8 12
+ 6 + 10
1800 1800 10 2096 3 6535 160
- 3 - 5
+ 6 + 10
2000 2000 10 2326 3 7257 175
- 3 - 5
+ 6 + 10
2200 2200 10 2556 3 7980 190
- 3 - 5
+ 9 + 12
2400 2400 12 2778 3 8671 205
- 3 - 6
+ 9 + 12
2600 2600 12 3008 3 9393 220
- 3 - 6
34 9 16
+ 9 + 12
2800 2800 12 3238 3 10116 235
- 3 - 6
+ 9 + 12
3000 3000 12 3468 3 10839 250
- 3 - 6
57
Figure 25: (Continued)
(Unit: mm)
N o m in a l D ia Lc 1 Lc 2 Lc Tc Dc D 0
+ 3
800 951 3016
- 2
+ 3
900 1071 3393
- 2
+ 3
1000 4 .5 1191 3770
- 2
+ 3
1100 1301 4115
- 2
+ 3
1200 1421 4492
- 2
Notes:
1. π・D2 is the circumference of the base of the groove for rubber gasket. This is the same as
D2 = D1 - 2b
2. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
10
3. The effective length of standard pipe (L) may also be 1200 5
4. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may
5. The difference of maximum and minimum measurements of effective length shall be within
3mm.
6. The positions and quantity of grout holes may be altered as necessary.
58
3.2 Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 14. The
shape, dimensions, and dimensional tolerances are as given in Figures 26~27.
1200 170
1350
1380
1500
1650
1200
1800
175 1385
2000
2200
2400
2600
180 1250 1440
2800
3000
59
Figure 26: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe
A - A Section View
Rib t x n
Concrete or mortar
Concrete or mortar
(Unit: mm)
60
Figure 26: (Continued)
(Unit: mm)
1200 170 ± 2 36
1350 19 40
1500 44
1650 12 48
+5
1150
-3
33 30
1800 40 60 52
175 ± 2 22
2000 58
9
2200 64
2400 72
2600 78
+5
180 ± 2 1200 37 34 16 25
- 3
2800 84
3000 90
Note: π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
61
Figure 27: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe
Grout Holes
(4 locations on
circumference)
(Unit : mm)
Notes: 1. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
2. π・D1 is the circumference of the base of the groove for rubber gasket.
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.
62
Figure 27: (Continued)
(Unit: mm)
“a” Details “b” Details
Gaskets for
12
Intermediate Pipe
Lubricant inlet
N o m in a l D ia a b tC t1 t2
1000
18
1100 125 60 65 9 2 .5 26 4 .5 6
1200 21 9
1350
1500 6
1650
140 65 75 1 0 2 .5 30 2 4 .5 6
1800
2000
9
2200
12
2400
2600
150 70 80 110 34 3 0 .5 9 9
2800
3000
Notes: 1. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
2. π・D1 is the circumference of the base of the groove for rubber gasket.
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.
63
4 RUBBER RING
4.1 Classification
As shown in Figure 28, rubber rings are categorized in accordance with Standard Pipe and
Type-S Intermediate Pipe, and Type-T Intermediate Pipe use. In addition, rubber rings for
Standard Pipe and Type-S Intermediate Pipe are sub-categorized for fixing positions; namely,
for connection, and for jointing.
Range of Nominal
Classification Code
Diameter
For Standard Pipe Connection EWSG
800 ~ 3000
For Type-S Intermediate Pipe Jointing EWTG
For Type-T Intermediate Pipe EWMG 1000 ~ 3000
4.2 Quality
4.2.1 Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.
64
4.2.2 Physical Properties
Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber
Goods for Water Works).
(Unit: mm)
+ 0.5
800 ~ 1200 27 1 14 29 6 8 8 7
- 0
85 1 of Rubber
+ 0.5
1350 ~ 2200 31 1 19 33 6 8 11 9 Ring Seat
- 0
Circumference
+ 0.5
2400 ~ 3000 35 1 22 37 6 8 12 10
- 0
65
Figure 29: (Continued)
(Unit: mm)
Rubber Ring for Jointing Length
Nom. Dia.
B H h1 h2 h3 a b c d e j k R L (%)
+ 0.5
800 ~ 1200 26 1 15 10 5 5 3 9 9 2 4 3 5 50
- 0 85 1 of
+ 0.5 Rubber
1350 ~ 2200 30 1 20 15 7 5 4 11 12 2 4.5 3 7 60
- 0 Ring Seat
+ 0.5 Circumf’e
2400 ~ 3000 34 1 23 16 8 6 4.5 12 13 2.5 5 3.5 9 70
- 0
(Unit: mm)
Nom. Dia. B H h1 h2 a b Length L (%)
+ 0.5
1000 ~ 1200 26 1 13 6 7 3 9 15
- 0
90 1 of Rubber
+ 0.5
1350 ~ 2200 30 1 19 9 10 4 11 16 Ring Seat
- 0
Circumference
+ 0.5
2400 ~ 3000 34 1 22.5 11.5 11 4.5 12 18
- 0
5 OTHERS
Matters not contained in this Appendix shall be referred to in JWJPAS J-2 Standard.
66
III. JC JOINT SPECIFICATION
1. REGISTRATION
(1) Applicant Japan Hume Pipe Association
(2) Joint performance JC
(3) Registration No. JC1
(4) Registration date 1 November, 1999
(5) Officialization of standard 19 July, 1995
(6) Standard designation JHPAS - 25
2. CLASSIFICATION
The classification of pipes are as described in Table 15.
Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JC 51
Class 1
Standard Pipe 70 JC 71 800~3000
Class 2 50 JC 52
JC
Inter- S - - JCS
mediate Class 1 50 JCT51 1000~3000
T
Pipe Class 2 50 JCT52
The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking
Pipe are as given in Figures 30~32.
67
3.1 Standard Pipe
The shape, dimensions, and dimensional tolerances for Standard Pipe is as given in Figure 30.
Grout Sockets
Joint Details
Steel Collar
Cushion Ring
68
Figure 30: (Continued)
(Unit: mm)
Nominal Diameters 1350 ~ 2200
(Unit: mm)
69
Figure 30: (Continued)
(Unit: mm)
N o m in a l D ia Lc 1 Lc 2 Lc Tc Dc D c+ 2 T c)
800 951 3016 ± 3
Note :
10
1. The effective length of standard pipe may also be 1200 5
10
2. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be: 2430 20 or
10
1200 20
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.
4. For pipes 1000mm and larger, pre-embedded locking sockets (for pipe-pipe connection) may be installed.
70
3.2 Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 16. The
shape, dimensions, and dimensional tolerances are as given in Figures 31~32.
N o m in a l E ff. L e n g th o f S E ff. L e n g th o f T C o m b in e d
D ia . LS LT L e n g th
1000
190 1350
1100 1150
1200 1355
1350
1500
1650 195
1200 1405
1800
2000
2200
2400
2600
220 1250 1480
2800
3000
Figure 31: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe
A – A Section View
Rib t2 x n
Concrete or mortar
Concrete or mortar
71
Figure 31: (Continued)
“a” Details “b” Details
(Unit: mm)
(Unit: mm)
72
Figure 32: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe
Grout Holes
(4 locations on
circumference)
(Unit: mm)
73
Figure 32: (Continued)
“a” Details “b” Details
Gasket for
(Unit: mm)
Intermediate
Pipe
Lubricant inlet
(Unit: mm)
N o m in a l D ia 3 4 a b T C t3 t4
1000
18
1100 125 60 65 9 2 .5 26 4 .5 6
1200 21 9
1350
1500 6
1650
140 65 75 1 0 2 .5 30 24 6
1800
2000
9
2200
12
2400
2600
150 70 80 110 34 30 9 9
2800
3000
74
4 RUBBER RING
4.1 Classification
As shown in Figure 33, rubber rings are categorized in accordance with Standard Pipe and
Intermediate Pipe use.
Range of Nominal
Classification
Diameter
For Standard Pipe No. 1 Rubber Ring
800 ~ 3000
No. 2 Rubber Ring
For Intermediate Pipes 1000 ~ 3000
Steel Collar
No. 1 Rubber Ring
Embedded Rubber Seal No. 2 Rubber Ring
Cushion Ring
Cushion Rings
4.2 Quality
4.2.1 Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.
75
4.3 Shape, Dimensions and Dimensional Tolerances
The shape, dimensions and dimensional tolerances of rubber ring shall be in accordance with
Figure 34.
Length
Nom. Dia. B H a b c d e f g h i j k l R1 R2 R3 R4
L (%)
800 ~ 1200 14.5 ± 0.5 4 5 0 7.5 8.5 2 2 9 11 6 26 4.5 4 8 2 5 3.5
102 ± 1
1350 ~ 2200 34 ± 1.0 20 ± 0.5 5.8 8 0 10.5 12 3 3 8 12 7.5 26 4 5 7 2.5 5 4
(*)
2400 ~ 3000 23 ± 0.5 7 9 2 13 14 4 4 8 12 6.5 25 4 6 7 3 5.5 5
76
Shape, Dimensions and Dimensional Tolerances of Rubber Ring
for Intermediate Pipes
5 OTHERS
77
III-II. W-JOINT SPECIFICATION
1. REGISTRATION
2. CLASSIFICATION
Type Applicable
Designation
Shape External Compressive Joint Pipe Size
of Type
Strength Strength Specification (nominal)
50 JC 51
Class 1
Standard Pipe 70 JC 71 800~3000
Class 2 50 JC 52
JC
Inter- S - - JCS
mediate Class 1 50 JCT51 1000~3000
T
Pipes Class 2 50 JCT52
The shape, dimensions, and dimensional tolerances for Standard Pipe and Intermediate Jacking Pipe
are as given in Figures 35~37.
78
3.1 Standard Pipe
The shape, dimensions, and dimensional tolerances for Standard Pipe are as given in Figure 35.
material inlet
Anchor
Embedded
Rubber Seal
t
Cushion Ring
D2
79
Figure 35: (Continued)
(Unit: mm)
Anchor
Embedded t
Rubber Seal
Cushion Ring
D2
(Unit: mm)
Nominal Int. Dia. Thickness Eff. Length
Dia. D D1 D2 T L a b,d c 1 2 3 4 5 6
+6 +4
800 800 4 942 2 2922 80
- 3 - 2
+6 +6
900 900 6 1062 2 3299 90
- 3 - 3
+6 +6
1000 1000 6 1182 2 3676 100 26 6 9 50 60 110 130
- 3 - 3
+6 +6
1100 1100 6 1292 2 4021 105
- 3 - 3
+6 +6
1200 1200 6 1412 2 4398 115
- 3 - 3
+6 +8 +4
1350 1350 8 1576 3 4901 125 180 35
- 3 - 4 - 0
+6 +8
1500 1500 8 1756 3 5466 140
- 3 - 4
+6 +8 + 10
1650 1650 8 1926 3 6000 150 2430
- 3 - 4 - 5
30 8 12 55 62.5 120 140
+6 + 10
1800 1800 10 2096 3 6535 160
- 3 - 5
+6 + 10
2000 2000 10 2326 3 7257 175
- 3 - 5
+6 + 10
2200 2200 10 2556 3 7980 190
- 3 - 5
+9 + 12
2400 2400 12 2778 3 8671 205
- 3 - 6
+9 + 12
2600 2600 12 3008 3 9393 220
- 3 - 6 +4
34 9 16 190 40 60 70 - -
+9 + 12 - 0
2800 2800 12 3238 3 10116 235
- 3 - 6
+9 + 12
3000 3000 12 3468 3 10839 250
- 3 - 6
80
Figure 35: (Continued)
(Unit: mm)
N o m in a l D ia Lc 1 Lc 2 Lc Tc Dc D 0
+ 3
800 951 3016
- 2
+ 3
900 1071 3393
- 2
+ 3
1000 4 .5 1191 3770
- 2
+ 3
1100 1301 4115
- 2
+ 3
1200 1421 4492
- 2
Notes:
1. π・D2 is the circumference of the base of the groove for rubber gasket. This is the same as D2 = D1 - 2b
2. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
10
3. The effective length of standard pipe (L) may also be 1200 5
10
4. The steel collar may be omitted for standard pipe. The effective lengths of the pipes may be: 2430 20 or
10
1200 20
5. The difference of maximum and minimum measurements of effective length shall be within 3mm.
81
3.2 Intermediate Pipes
The combined lengths of Type-S and Type-T Intermediate Pipes are as given in Table 18. The
shape, dimensions, and dimensional tolerances are as given in Figures 36~37.
1200 200
1350
1410
1500
1650
1200
1800
205 1415
2000
2200
2400
2600
220 1250 1480
2800
3000
Figure 36: Shape, Dimensions and Dimensional Tolerances of Type-S Intermediate Pipe
A – A Section View
Rib t x n
Concrete or
mortar
Concrete or
mortar
“b” Details
“a” Details
82
Figure 36: (Continued)
(Unit: mm)
(Unit: mm)
1200 200 ± 2 36
1350 40
1500 30 44
1650 12 22 48
+5
1150
-3
33 30 60 60
1800 52
205 ± 2
2000 58
9
2200 64
2400 72
2600 78
+5
220 ± 2 1200
- 3
37 34 35 65 67.5 16 25
2800 84
3000 90
Note: π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
83
Figure 37: Shape, Dimensions and Dimensional Tolerances of Type-T Intermediate Pipe
Grout Holes
(4 locations on
circumference)
(Unit: mm)
84
Figure 37: (Continued)
Gasket for
12
Intermediate Pipe
Lubricant inlet
(Unit: mm)
N o m in a l D ia a b tC t1 t2
1000
18
1100 125 60 65 9 2 .5 26 4 .5 6
1200 21 9
1350
1500 6
1650
140 65 75 1 0 2 .5 30 2 4 .5 6
1800
2000
9
2200
12
2400
2600
150 70 80 110 34 3 0 .5 9 9
2800
3000
Notes: 1. π・D0 is the external circumference of the collar. This is the same as D0 = Dc + 2Tc
2. π・D1 is the circumference of the base of the groove for rubber gasket.
3. The difference of maximum and minimum measurements of effective length shall be within 3mm.
85
4. RUBBER RING
4.1 CLASSIFICATION
As shown in Figure 38, rubber rings are categorized in accordance with Standard Pipe and
Type-S Intermediate Pipe, and Type-T Intermediate Pipe use. In addition, rubber rings for
Standard Pipe and Type-S Intermediate Pipe are sub-categorized for fixing positions; namely,
for connection, and for jointing.
Range of Nominal
Classification Code
Diameter
For Standard Pipe Connection EWSG
800 ~ 3000
For Type-S Intermediate Pipe Jointing EWTG
For Type-T Intermediate Pipe EWMG 1000 ~ 3000
Note: For Nominal Diameters 800 ~ 1200, “Code” shall be ENWSG and ENWTG
4.2 Quality
4.2.1 Appearance
Rubber ring shall be free of cuts, cracks, air bubbles, impurities or other elements that
are detrimental to its functional use.
86
4.2.2 Physical Properties
Physical properties of rubber ring shall be in accordance with JIS K 6353 (Rubber
Goods for Water Works).
(Unit: mm)
87
Figure 39: (Continued)
(Unit: mm)
800 ~ + 0.5
26 1 15.5 10 5 5 3 9 9 2 4 3 5 50
1200 - 0
(Unit: mm)
Nom. Dia. B H h1 h2 a b R Length L (%)
+ 0.5
1000 ~ 1200 26 1 13 6 7 3 9 15
- 0
90 1 of Rubber
+ 0.5
1350 ~ 2200 30 1 19 9 10 4 11 16 Ring Seat
- 0
Circumference
+ 0.5
2400 ~ 3000 34 1 22.5 11.5 11 4.5 12 18
- 0
5. OTHERS
Matters not contained in this Appendix shall be referred to in JWJPAS J-2 Standard.
88