Moveable Span Bridge Study Volume 1 Vert PDF
Moveable Span Bridge Study Volume 1 Vert PDF
9 ABBOTSFORD BRIDGE
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region which was known for its fruit production, and traffic volumes increased
further. It was decided to install a punt at this location (then known as
Abbot's Ford).
By 1924 it was decided that the punt was not sufficient for the traffic flow
and this warranted the expense of a significant bridge being planned for the
site (NSW Heritage Report). The Abbotsford Bridge was designed by H. Leahy
and the drawings were also signed off by Percy Allan, Chief Engineer of Public
Works at the time. This was the third bridge that was constructed under the
Border Department Railways Act. The bridge was designed to be able to carry
the loads required for a railway; and although opened as a traffic bridge, it
was intended to be converted to allow rail once the Mildura railway line was
extended to the bridge. The line was never extended beyond Yelta, where the
terminus remains to this day.
The contract for providing steelwork was let to Messrs. MacLelland & Co. of
Glasgow at a value £22,763 and Messrs. Christiani & Nielsen was issued with
a contract for the erection of the steelwork and construction of the
reinforced concrete piers for £45,594. The majority of the cost was borne by
the Victorian Government with New South Wales contributing the remaining
one third of the cost. The construction of the bridge was delayed as the
erection of the piers slowed due to the high level of the river. Figure 5.104
shows the bridge under construction during 1927. The bridge was completed
and finally opened for traffic by the NSW Governor Dudley de Chair on 10
July, 1928 (PWD 1925-1928).
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Operational history
A major accident occurred at the bridge in August 1931. The paddle steamer
E.R.O. struck the lift span of the bridge. The span had not been raised to a
high enough level, causing it to clip the top of the steamer's funnel and rip
apart the upper deck. High pressure steam was released during the accident
causing some onlookers to believe the boat was on fire. It was at first
thought the captain would be found amongst the wreckage of the upper
deck, but he had been navigating the boat from the lower deck at that time.
And through his actions as the boat progressed downstream caught in the
current, he prevented the boat becoming stuck at the bridge (Murray Pioneer
and Australian River Record (Renmark, SA). 28 August 1931:4).
Maintenance History
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type in the Murray River Crossing in the combination of materials and lift
span.
Source: RMS s170 Register
Heritage Listings
Listing Status
Australian Heritage Database (formerly the Register of the National Not listed
Estate)
OEH Heritage Division State Heritage Register Not listed
Victorian Heritage Register Not listed
Wentworth Shire Council Local Environmental Plan, 2011 Not listed
NSW National Trust Register Not listed
RTA s.170 Heritage and Conservation Register Listed
Evolution of modifications
In summary, the Abbotsford design is a modification from the Swan Hill Bridge
designed by Percy Allan. The modifications include the alignment of the
longitudinal girders with the towers along with the introduction of longitudinal
and transverse gusset plates for the top tower to girder connections. The
use of a mild steel girder with longitudinal stiffeners for the lift spans was
also a first for the old type designs. It is also evident that the superstructure
of the lift span is made up of entirely mild steel and cast iron opposed to the
adoption of wrought iron as the major structural material in previous bridges.
Table 5-20 Abbotsford Bridge – Summary of modifications
Preceding Designs Issues with Design Evolution at Abbotsford
Longitudinal girders set Design does not provide Alignment of longitudinal
in from towers. efficient load path. girders with towers.
No gusset plates for Reduced strength of Introduction of both
designs with transversely connection and stiffness of transverse and
orientated sheaves. superstructure. longitudinal gusset plates
into design.
Longitudinal girder Inefficient load path for Align longitudinal girders
alignment offset from superstructure with towers.
towers for transverse
sheave bridge designs.
Primarily wrought iron Weaker material, though it Primarily made of mild
construct does have good resistance to steel and cast iron
fatigue due to laminations. construct.
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5.9.3 Description of lift span mechanism components
Towers
The form and fabric of the lift span towers is of EXCEPTIONAL significance.
The design of the Abbotsford Bridge appears to be the last design of the old
generation vertical lift span bridges in NSW. The design was informed by the
preceding Swan Hill Bridge design of Percy Allan, though modifications were
incorporate in the new design. As evident with the Tooleybuc Bridge, the
Swan Hill design was not the latest vertical lift bridge design available and the
circumstances surrounding its use for this crossing are unknown.
The towers of the bridge consist of a mild steel lattice type structure with a
square top section with mild steel plating (Figure 5.106). Following on from
preceding designs, the tops of the towers are restrained Warren type
longitudinal girders, transverse diagonal cross braced girders and wind
bracing.
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Figure 5.107 Original Elevation of Abbotsford Bridge
The piers supporting the towers are made entirely of reinforced concrete
opposed to the majority of previous designs adopting a combination of
concrete, cast iron and wrought iron. The base connection of the towers is
achieved by setting the bottom end of the tower metal work 6 ft. into these
concrete piers.
Movable span
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Counterweight
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Figure 5.110 Drawing of Abbotsford sheave
Mechanical components
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Vehicle and pedestrian barrier
The form and fabric of the vehicle and pedestrian barriers are LOW
significance.
The bridge is fitted with metal safety gates positioned either side of the
movable span.
Ropes
NO significance.
Motors and electrical components were never installed on Abbotsford Bridge.
It remained manually operated throughout the initial period of its operation.
From the 1990s a portable electric drill has been used to drive the opening
mechanism of the bridge.
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5.10 MORORO BRIDGE
Figure 5.112 General View of Mororo Bridge from the 1993 south bound
bridge
The area surrounding the Mororo Bridge was discovered due to the activities
of an escaped convict named Richard Craig in the early 1800s. After his
escape from the Moreton Bay penal settlement, he travelled south through
the Clarence River Valley before finally arriving at Sydney. The information
gathered by Craig initiated an expedition of the area in 1838 under the
direction of Thomas Small (Ainsworth Heritage, 2009). Motivation for the
initial settlement was due to the rich cedar deposits that were believed to be
in the area. Thomas Small was the owner of the Kissing Point timber yard on
the Parramatta River and this prospect led to the schooner Susan, a ship built
for the cedar trade, taking the voyage to the area (Maclean Shire, 2006).
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The cedar trade had a boom through the 1840s before the resource became
scarce by 1850. The region was also utilised as pastoral grounds and activity
in the area continued to increase (Maclean Shire, 2006).
Transportation for the area was heavily reliant on the river network, as made
evident in an entry in the Sydney Morning Herald in 1871 “The Clarence River
is to this part of the country pretty much what the Nile is to Egypt”.
Nevertheless, road transportation continued to increase and requirements for
river crossings became apparent. Initially a crossing at Mororo was provided
by hand powered ferry before being finally upgraded to an engine powered
ferry in 1928 (Figure 5.113).
In 1928 the Main Roads Board began planning for a bridge adjacent to the
ferry location. The final site was chosen due to the narrowing width of the
river, shallow depth and high embankments. The Bridge was completed in
1935 with the opening ceremony held on the 8th of June. The Minister for
Transport attended the ceremony along with approximately 600 spectators
(Ainsworth Heritage, 2009). Towards the end of the project, the final
construction cost was estimated to be £25,000 (Northern Star, 1935).
The Mororo Bridge was duplicated in 1993 and now carries north bound
Pacific Highway traffic only.
Figure 5.113 Mororo’s ferry in operation (post 1935) with Mororo Bridge in
the background. The photo is taken from east of the bridge
looking upriver (Source: Maclean Historical Society)
Operational History
While it has been suggested that the lift span was never used (see Section
5.10.2), Figure 5.114 show that sheaves, counterweights and ropes were
fitted to the bridge at the time of opening. It can be inferred that test lifts
were carried out to ensure even distribution of weight. There is no record
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that operational lifts for the passage of river craft were undertaken prior to
the mechanism and counterweights being removed from the bridge.
Maintenance History
Heritage Listings
Listing Status
Australian Heritage Database (formerly the Register of the National Not listed
Estate)
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Listing Status
OEH Heritage Division State Heritage Register Not listed
Clarence Valley Council Local Environmental Plan, 2011 Not listed
NSW National Trust Register Not listed
RTA s.170 Heritage and Conservation Register To be
listed
Evolution of modifications
Towers
The form and fabric of the lift span towers is of EXCEPTIONAL significance.
The design of the Mororo Bridge is similar to the preceding design of Gonn
Crossing Bridge. The towers of the bridge consist of a mild steel plate
construct with concrete infill. Top restraint is provided by steel Warren type
transverse and longitudinal girders and the wind bracing also consists of
Warren type trusses (Figure 5.115).
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The longitudinal girders are aligned with the towers and the piers supporting
the towers are made entirely of reinforced concrete. The bottom end fixing of
the tower bases is achieved by base plates and hold down bolts.
Figure 5.116 Original Extract from the Elevation Plans of Mororo Bridge
Movable span
Figure 5.117 Cross section and elevation of Mororo Bridge lift span
The connection between the wire ropes and the lift span is achieved by a
different design than that of Gonn Crossing Bridge. The wire ropes are joined
to the lift span by adjustable eye bolts. The even distribution of wire rope
loads is ensured by compensating bracket designed to incorporate all three
wire ropes (Figure 5.118).
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Figure 5.118 Mororo Bridge lift span compensating brackets
Counterweight
NO significance.
The counter weights of the system were originally similar to those adopted
for the Gonn Crossing Bridge design. The bridge only had two balance weights
that were extended across the width of the bridge, being supported by wire
ropes at each end. The counterweights consisted of a reinforced concrete
mass with top voids as to allow for extra weights to be added to the system
when required (Figure 5.119). The weights were hung on the opposite side of
the tower to the lift span and there was a guide wheel arrangement, whereby
the weights run along the flange of each tower, thus restricting lateral
movement.
As with the Gonn Crossing Bridge design, the arrangement of having the
balance weights on the opposite side of the tower has the advantage that
the sheaves can be mounted on the centre line of the towers thus eliminating
eccentric loads.
The counterweights have since been removed from the bridge.
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Figure 5.119 Counterweights on Mororo Bridge
NO significance.
The sheaves originally used on Mororo Bridge consisted of a cast iron rope
wheel (Figure 5.120). Four grooves were set into the casting to allow for the
counterweight and haul ropes. The winch was mounted at the top of the
tower and was keyed into a number of gears before driving power was
transferred into the sheaves.
Mechanical components
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Figure 5.121 Elevation of Mororo Bridge lifting mechanism arrangement
NO significance.
There are currently no vehicle and pedestrian barriers on Mororo Bridge.
Ropes
NO significance.
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The uniform transfer of driving force to all sheaves is provided by the
implementation of transverse shafts and the wire rope arrangement in the
longitudinal direction. Starting from the lifting span, wire ropes pass around
the sheave and cross longitudinally along the vertical span. After which the
ropes pass over the sheave at the opposite end of the span and attach to the
counter weight. The rope arrangement as described above only relates to one
of the wire ropes connected to a corner of the lift span. The remaining two
ropes at each corner simply travel from the lift span up and over the sheave
and directly down onto the counter weight. The ropes are distinguished as
being either haul ropes or counter weight ropes.
The wire ropes have since been removed
NO significance.
Motors and electrical components were never installed on Mororo Bridge. It
remained manually operated throughout the initial period of its operation.
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5.11 RYDE BRIDGE
Figure 5.123 General view of Ryde Bridge in 2012 (Source: RMS Section
170 Register)
The history of the Ryde district dates back to the early European settlement
of Sydney Cove. The land in the district was named Field of Mars by Governor
Philip and some of the first land grants were made in 1792 on the northern
bank of the Parramatta River. In 1804 the Governor King declared that the
5050 acres of the Field of Mars was to become a common that would provide
an area for local settlers to use the land for grazing, thus freeing up their own
lots for cropping. Over time this common land was incrementally sold to
private individuals and the vicinity was proclaimed as a municipality in 1870.
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The district still remained essentially rural due to its distance from Sydney,
however in 1874 a bill was passed for the resumption of land sale at Field of
Mars and in 1885 the Government surveyed and subdivided the land for sale.
Proceeds for the sale also assisted in funding the new railway from Strathfield
to Hornsby (Beecroft and Cheltenham History Group, 1995).
Prior to the construction of the bridge, a number of punt and ferry services
operated to connect the Ryde district and the North Shore to Sydney. The
services operated in a number of locations from 1820s onwards and in 1896
a man-powered punt was installed at the present location of the Ryde Bridge.
Figure 5.124 View of Ryde Bridge in 1970 with lift span closed and
counterweights in regular position (Source: Photograph
courtesy of Canada Bay Council)
The construction of The Bridge was enabled by the Parramatta River Bridge Act
passed in 1931. This Act gave the Ryde Council the power to acquire land,
secure a loan and construct the bridge. The design was completed by the
Department of Main Roads with W. I. Muntz taking the role of Supervising
Engineer onsite.
The circumstances surrounding the need for a different design in Australia are
a combination of a number of factors. Previous vertical lift bridges were
typically constructed in rural locations were the river vessel dimensions were
limited to paddle steamers or small sailing ships and the crossing lengths
were not excessive. Furthermore, restricting traffic to a single lane did not
pose any issues as traffic volumes were minimal. The location of the Ryde
Bridge demanded two specific requirements, namely the greater traffic
volume carried on three lanes and the allowance for large ships.
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Construction works commenced in 1933 and the Bridge was completed two
years later. The official opening for traffic was held on the 7th of December
1935 with the Honourable B. S. B. Stevens, Premier of NSW, and a number of
other Government officials attending. The finished bridge is depicted in Figure
5.125.
The final construction cost was £10,000 less than the original £133,000
estimate. The State Government freely contributed a value of £53,000 with
the remaining £80,000 raised by capital debt (The Sydney Moring Herald, 9th
December 1935). The bridge was initially operated as a toll bridge which
proved to be a great financial success and in 1946 the revenue reached
£16,148 with over one million vehicles passing over the bridge that year.
Based on these revenues the council proposed to remove the toll in 1950,
five years before the loan was to mature. In the early 1990s a second bridge
was built adjacent to Ryde Bridge and the usage was shifted to cater solely
to northbound traffic.
Figure 5.125 Ryde Bridge with lift span fully raised in the 1960s, note the
counterweights are at rest just above deck level (Source: MCI
Levy Collection, Ryde Library Service)
The operation of the bridge is achieved by a mechanism that is characteristic
of the Waddell type movable bridges. It contains a complex arrangement of
ropes, sheaves and motors. In essence the bridge is raised by simultaneously
adding to the downhaul rope and subtracting from the uphaul rope by the
turning of the winch drum. As evident in Figure 5.126, the rope either side of
the idler sheaves are stationary and the movable span passes up the ropes.
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Figure 5.126 Ryde Type Bridge Operation Schematic
Operational history
Maintenance history
The bridge was modified in use to carry northbound traffic with the opening
of a new southbound bridge in the 1990s. An extra steel member was added
over the entry portal to assist in strengthening the bridge against impact by
over height vehicles. The end principal truss members were concrete filled for
the same purpose. The lifting mechanism was removed along with the
counterweights, leaving only the pulley wheels over which the counterweight
ropes passed. The deck joints either side of the movable span were in filled
and replaced.
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Figure 5.127 Replacement of deck joints by HMS Civils Pty Ltd
Heritage Listings
Listing Status
Australian Heritage Database (formerly the Register of the National Not listed
Estate)
OEH Heritage Division State Heritage Register Not listed
Ryde City Council Local Environmental Plan, 2013 Listed
NSW National Trust Register Not listed
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RTA s.170 Heritage and Conservation Register Listed
Evolution of modifications
Ryde Bridge was the first of the second generation vertical lift span bridges
and adopted the American Waddell type vertical lift span design which had
first been built in America in 1893.
Towers
The form and fabric of the lift span towers is of EXCEPTIONAL significance.
The design of the Ryde Bridge is based on the Waddell type American design.
The superstructure consists of two independent towers that extend into the
adjacent truss spans. The towers consist of two braced mild steel vertical
members and two lattice steel vertical members that support two
longitudinally oriented counter weight sheaves (Figure 5.128 to Figure
5.129). The towers are independent however the bracing arrangement gives
them sufficient inherent stiffness to prevent them encroaching on each other
and jamming the lift span during operation.
Figure 5.128 View of bridge in 1981. Engine house has since been removed
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The movable span of the Ryde Bridge consists of mild steel truss
arrangement. The truss supports steel plate web cross girders that
subsequently support the R. S. J stringers and reinforced concrete deck. The
engine house consisted of a small gable roofed building.
The lift span is also fitted with locking pins that are inserted when the lift
span is resting on the end bearings. These locking pins prevent the lift span
from rising off the bearing due to the pull of the counter weights when the
span is not in operation.
The majority of the mechanical components and the control panel were
situated inside an engine house mounted on the top of the movable span.
This engine house has since been removed.
Counterweight
NO significance.
The original counterweight consisted of a large concrete mass suspended in a
steel basket, which allowed for attach points to the wire ropes.
The counterweights have since been removed (Figure 5.130).
Sheaves
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Mechanical components
NO significance.
Since the locking of the span, the vehicle and pedestrian barriers that were
mounted on the truss approach spans have been removed.
Ropes
NO significance.
Originally Ryde Bridge was fitted with substantial counterweight and haul wire
ropes. The counterweight ropes would pass from the movable span over the
top sheaves and onto the counterweight. The haul ropes were fixed to the
top and bottom of the tower and were integral in the operation of the bridge.
All the wire ropes have since been removed.
NO significance.
The power for operation is provided by an electric motor that turns centre
mounted gearing and subsequently rotates the four drums that coil/uncoil
the wire ropes.
The motors on Ryde Bridge have since been removed.
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Actions required in order to restore the bridge to lifting operation
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5.12 NYAH BRIDGE
The area surrounding the Nyah Bridge was first settled in the 1894 campaign
by the South Australian Government to combat unemployment during the
economic difficulties of the early 1890s. The settlement on the Murray had
Utopian ideals with communal control and no individual ownership. The
Victorian State also provided assistance for irrigation pumps for the area
(NSW Heritage).
The leader of the community was utopian socialist Jim Thwaites from Mildura,
who created his own irrigation for a grape-vine plantation. Mr Thwaites and
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another family, the McAlphines, survived the difficult period until 1906 when
the Victorian Government provided a steam pump for irrigation and 800
hectares of land was opened up for more settlements (NSW Heritage).
Nyah became a successful grape growing district and also produced a wide
range of dried fruits. An iron foundry was later established to provide material
for agricultural machinery and pumps.
The need for a bridge over the Murray River at Nyah arose due to the
establishment of another fruit growing district named Koraleigh on the NSW
side of the river. To improve communications between the two towns a
bridge was planned in 1939 (NSW Heritage). The Bridge was completed in
1941 with the opening ceremony held on the Thursday the 17th of July. In
the presence of 500 attendees the bridge was opened by NSW official Mr.
Lawson MLA. The final cost of the works was estimated at £30,000 and it
successfully replaced a punt that was in operation at the same location (The
Argus, 1941).
Figure 5.132 Nyah Bridge under construction (Source: Swan Hill Regional
Library)
Operational history
As with other later movable span bridges (post 1900), the Nyah Bridge lift
span was used relatively infrequently as river trade, by the period of its
construction, was on the decline (Fraser, 2005). Test lifts have been made at
regular intervals but accurate records of operational lifts have never been
kept.
From the 1990s after more than ten years of drought and a low Murray
River, river traffic was at a minimum and the high clearance under the bridge
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resulted in very few lift requests from river boats or paddle steamers; in
2004 only 8 lifts were recorded. The lift span remains in regular but
infrequent use.
Figure 5.133 Lift span raised in 2000 (Source: Swan Hill Regional Library)
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Maintenance history
Heritage Listings
Listing Status
Australian Heritage Database (formerly the Register of the National Not listed
Estate)
OEH Heritage Division State Heritage Register Not listed
Victorian Heritage Register Not listed
Wakool Shire Council Local Environmental Plan, 2013 Not listed
NSW National Trust Register Listed
RTA s.170 Heritage and Conservation Register Listed
Evolution of modifications
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5.12.3 Description of lift span mechanism components
Towers
The form and fabric of the lift span towers is of EXCEPTIONAL significance.
The design of the Nyah Bridge is a similar to that adopted for Gonn Crossing
Bridge. However a number of small alterations to the bracing and counter
weight arrangements are apparent.
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The bottom end fixing of the tower is achieved by base plates that are bolted
into the top of the piers. It is also noteworthy that in the transverse
direction, k-bracing has been adopted to improve the stability of the
superstructure in the transverse direction.
Movable span
Figure 5.137 Nyah plans for End Cross Girder and Stingers on Lift Span
Disparate to the connection adopted for Gonn Crossing, stretching screws
were not included in the design. Nyah Bridge adopts an alternate
counterweight design which encompasses an allowance to adjust the rope
length at the counterweight attachment point. Hence, the connection to the
lift span only implements a compensating bracket for the three wire ropes
(Figure 5.138).
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Figure 5.138 Nyah movable span attachment (Source: RMS)
Counterweight
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of the wire ropes as they pass to the other side of the sheaves during
operation (Figure 5.140).
Mechanical components
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Figure 5.142 Spur wheels and sheave arrangement on Nyah Bridge
The winch mechanism is located at the top of the span, offset back from the
longitudinal sheaves. This winch drives an initial transverse shaft before
turning a spur wheel, increasing the mechanical advantage to another
transverse shaft. A second spur wheel is then turned before transferring the
force into the first set of sheaves. The rotation of the sheaves lowers the
counterweights and subsequently lifts the span. Figure 5.143 shows a plan of
the mechanical components that operate the movable span.
Ropes
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The uniform transfer of driving force to all sheaves is provided by the
implementation wire ropes in the longitudinal direction. Starting from the
lifting span, wire ropes pass around the sheave and cross longitudinally along
the vertical span. After which the ropes pass over the sheave at the opposite
end of the span and attach to the balance weight. The rope arrangement as
described above only relates to one of the wire ropes connected to each
corner of the lift span. The remaining two ropes at each corner simply travel
from the lift span up and over the sheave and directly down onto the balance
weight. It is likely that the revised lifting mechanism was adopted to reduce
the congestion of gearing bear the first sheave.
Hence two types of wire ropes are implemented on Nyah Bridge, the
counterweight rope and the haul rope. As evident in Figure 5.144, two of the
ropes are perfectly vertical and the centre rope enters horizontally before
passing around the sheave and down to the deck. This centre rope is the haul
rope.
The form and fabric of the vehicle and pedestrian barriers is of LOW
significance.
Vehicle and pedestrian gates a located at either end of the movable span.
They are manually operated and closed prior to operating the span.
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Motors and electrical
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5.13 HEXHAM BRIDGE
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1799. The settlement that was later to become Newcastle was first
established by Governor King at the mouth of the Hunter River. The goal of
the settlement was to create a penal colony where the difficult convicts
could be sent.
There were two advantages, firstly it was an extremely isolated location and
the second advantage was that coal mining could be used as an occupation
for these convicts. The penal settlement was later abandoned in 1802,
however it was re-established in 1804 and continued to operate for another
17 years until 1819 when convicts began to be moved to Port Macquarie and
the area was finally opened up to free settlement by Governor Macquarie
(Regional Histories, 1996).
Following the departure of the penal settlement, Newcastle experienced a
decline. However the mining industry began to develop when the Australian
Agricultural Company’s monopoly ended and James Brown opened the first
private mine at Four Mile Creek in the 1840s. Numerous other coal mines
began to develop from then on and by the 1860s there were mines at
Waratah, Lambton, Cardiff, Stockton, New Lambton and Hexham. The
establishment of BHP’s iron and steel works in 1913 contributed with the
coal industry in transforming Newcastle into a major city in the region (NSW
Heritage).
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The two original contracts were awarded to Thomas C. Pollard for the
steelwork and J. King & Son for the construction of piers, erection of
steelwork and the laying of decks. These contracts were later terminated and
handed over to the State Dockyard of Newcastle for the supply of steel work
and the Department took over the construction works, which was completed
using day labour. It is interesting to note that the original design stipulated
only nine approach spans. However this was increased to thirteen due to the
desire to have a larger waterway and the inadequacy of the foundation soil.
The bridge was finally completed in December 1952, with the official opening
being completed by the Acting Minister for Transport, the Hon. George Weir.
The President of the Lower Hunter Shire Council noted during his speech that
the bridge would not only open up the Hunter Valley but the whole of the
North Coast and it would be a gateway to allow for the speedy delivery of
products and bring the industrial area of Raymond Terrace closer to
Newcastle.
During the 1980s, traffic volumes across the river were rapidly increasing,
especially with the opening of section after section of the F3 and the bridge
soon became a major bottleneck. The need for the bridge to open caused the
greatest concern so planning began on a new high-level crossing on the
western side of the existing bridge. The new high-level bridge would carry
three lanes of northbound traffic, with 2 lanes forming the major approach
from Newcastle and one lane coming from the New England Hwy. This new
bridge opened to traffic in April 1987 and the northern approach, the Pacific
Hwy, was duplicated in January 1990.
Figure 5.147 View showing horizontal separation between lift span bridge
and high level bridge built in 1987
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Operational history
Operation of the bridge was first conducted by George Budd until his
retirement in 1987. He worked with his offsider Bill Steeler under a contract
of the Department of Main Roads whilst they both retained their jobs at the
Hunter Valley Dairy Company’s plant adjacent to the bridge. Mr. Budd recalls
how the “60-milers”, coastal colliers operated between Hexham and Sydney
and the Bridge needed to be opened up to 5 times a day. The Nobby’s signal
station would inform the operator that a ship was travelling up the river and
from that time it was approximately an hour and a half till it would arrive at
Hexham.
On occasion the fog was so thick that someone on the bank was used to see
if the ship had fully passed through so that the span could be lowered. From
the 1980s onward lifts only occurred weekly to mainly test the mechanism
and occasionally allow a large trawler to pass (Newcastle Herald, 22 July
1987).
After the 1980s, continual industrial development of the area, including the
establishment of the Tomago Aluminium Smelter, drastically increased road
traffic volumes and a second bridge of the river was built in 1987. The
operation of the lift span is now far less frequent as the river traffic carrying
coal has ceased (Berger, 2003). Pleasure craft and local boat tour operator
still use the bridge on average 2 to 3 times per month.
Maintenance history
Heritage Listings
Listing Status
Australian Heritage Database (formerly the Register of the National Not listed
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Estate)
OEH Heritage Division State Heritage Register Not listed
Newcastle City Council Local Environmental Plan, 2012 Listed
NSW National Trust Register Not listed
RTA s.170 Heritage and Conservation Register Listed
Evolution of modifications
Towers
The form and fabric of the lift span towers is of EXCEPTIONAL significance.
The design of the Hexham Bridge is based on the Waddell type American
design with reference to the American specification for Movable Highway
Bridges (A. A. S. H. O.). The design was overseen by Department of Main
Roads, N. S. W. Supervising Engineer V. Karmalsky.
The superstructure arrangement is similar to that adopted for the Ryde
Bridge design and consists of two independent towers that extend into the
adjacent truss spans. The towers consist of four braced mild steel vertical
members that support two longitudinally oriented counter weight sheaves
(Figure 5.148 to Figure 5.149). The towers are independent however the
bracing arrangement gives them sufficient inherent stiffness to prevent them
encroaching on each other and jamming the lift span during operation.
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Figure 5.148 Ship passing under Hexham Bridge in 1954 (Source: Main
Roads Journal, volume 12 no 2)
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Figure 5.150 Plan of Hexham Bridge counterweight sheave arrangement
Impact damage occurred in 2004 and repairs were undertaken on select
critical members.
The form and fabric of the movable span and engine house is of MODERATE
significance.
The lift span of the Hexham Bridge consists of mild steel truss arrangement
as depicted in Figure 5.151. The truss supports steel plate web cross girders
that subsequently support the R. S. J stringers and reinforced concrete deck.
The lift span has been modified by adding stairs and a new traffic barrier.
Impact damage incurred during 2004 resulted in repairs to the overhead
cross bracing members.
The motors, gearing and drum components of the lift mechanism are
protected by a machinery house positioned at the centre of the lift span. The
machinery house was replaced in 2005 by a similar style gable roof shed.
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Counterweights
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Figure 5.153 Counter weight roller guide for Hexham Bridge
Sheaves
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Due to the size of the lift span and the large force applied to the counter
weight sheaves a critical detail is the trunnion to sheave interface. The
previous design of Ryde Bridge has issues with the hubs ‘rolling’ on the
trunnions emitting loud rifle shot sounds during operation. There was a
solution proposed and implemented on the Ryde Bridge, however this solution
was superseded for the Hexham design as shown in Figure 5.155.
The final design for the trunnions on Hexham was the implementation of a
threaded sleeve that would butt up against the hub of the sheave through
being screwed into the trunnion, thus eliminating differential movement at
the trunnion to hub interface.
Mechanical components
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Figure 5.156 Hexham Bridge Operating Mechanism
Once movement is initiated the idler sheaves at the four corners of the lift
span essentially ‘pass through’ the haul ropes as the span rises. The lengths
of haul rope either side of the idler sheave remain stationary as the drums
add to the downhaul rope and subtract from the up-haul rope simultaneously,
with the mechanism operating in reverse during lowering. Figure 5.156
depicts a schematic of the operating system.
The counter weight rope is not engaged by the lifting drums and purely
passes from a connection on the lift span, up over the counter weight
sheaves before attaching to the counter weight.
The lift span is also fitted with locking pins that are inserted when the lift
span is resting on the end bearings. These locking pins prevent the lift span
from rising off the bearing due to the pull of the counter weights when the
span is not in operation.
The majority of the lifting mechanism has been either rehabilitated or
upgraded for enhanced performance.
The form and fabric of the vehicle and pedestrian barrier components are
MODERATE significance.
Hexham Bridge is closed using a fully automated system including traffic
lights, bells, barriers and advanced warning signs (Figure 5.157).
Ropes
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Motors and electrical
The form and fabric of the motors and electrical components is of LOW
significance.
The power for operation is provided by an electric motor that turns centre
mounted gearing and subsequently rotates the four drums that coil/uncoil
the wire ropes. There is a backup petrol motor adjacent to the electric motor,
which can be utilised if the electric motor fails. New main and auxiliary drive
motors were installed in 2005. This included the associated gear box,
distribution boards and controls.
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Figure 5.158 General view of Batemans Bay Bridge
The area surrounding Batemans Bay was originally occupied by the South
Coast Aboriginals of the Bugelli-Manji and Yuin tribes. The area was first
noted by Europeans when Captain James Cook took shelter in the area during
a voyage in April 21st, 1770. Development would not commence for another
ninety years when the timber industry became prominent in the area (HO /
DUAP, 1996).
The first punt crossing the Clyde River at Batemans Bay was installed in
1871, and into the 1880s the area continued to develop rapidly with a
number of saw mills, cheese producing facilities and ship building and farming
thriving. The lack of a railway resulted in a strong reliance on the Prince’s
Highway as the main avenue of communication along the coast from Nowra
to the Victorian Border (DMR, 1948).
At the inception of the Main Roads Board in 1925, the main coastal road
between Sydney and Victoria, now the Princes Highway included several
crossings of waterways by ferry. With increases in the volume of traffic, the
ferry crossings caused considerable delays to traffic and, as funds became
available, bridges were constructed to replace them.
Batemans Bay Bridge was built to replace the only remaining vehicular ferry
on the Prince’s Highway between Sydney and the Victorian Border.
Preliminary investigations with a view to bridging the Clyde River were
commenced before the outbreak of World War II, when the reconstruction of
the Prince’s Highway between Ulladulla and Batemans Bay was being
undertaken. However, due to war conditions, the necessity to conserve
labour and materials for essential industries, and the reduction in traffic, no
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arrangements could be made for commencement of the work at that time.
After the war drawings and specifications for the new bridge were prepared
by the DMR, and tenders were invited in October, 1947.
The work was divided into two contracts, one for the manufacture and supply
of the steelwork and machinery and the other for the construction of piers
and abutments, erection of steelwork and final completion of the Bridge. The
tender of the Balgue Construction Company Pty. Ltd. was accepted in
December, 1947, and a contract for the manufacture, supply and delivery of
metalwork and machinery was awarded to the Clyde Engineering Co. Ltd. of
Granville in January, 1948. However, post-war shortages of materials and
skilled labour handicapped both contracting firms and necessitated the
making of other arrangements for the completion of the work.
In May 1951, the contract with Balgue Constructions Pty. Ltd. was
terminated by mutual consent, and arrangements were then made for the
remaining work covered by that contract to be completed by the Department
of Main Roads by day labour, the services of Mr. George Balgue being retained
by the Department to supervise the carrying out of the work (DMR,
1953:13). At that stage the cylinders for all piers, except pier 4, had been
driven down to rock foundation, in some cases more than 60 feet below high
water and sealed, and headstocks had been constructed on piers 1,2,6,7,8
and 9 ready for the erection of structural steel (Figure 5.159).
Figure 5.159 View of some of the completed piers in 1953 (Source: DMR,
1953:13)
In October, 1952, fabrication of the structural steelwork was transferred
from the Clyde Engineering Company to the State Dockyard, Newcastle.
Despite continued shortage of materials, steady though slow progress was
made until the middle of 1955, after which a faster rate of construction was
achieved. The Clyde Engineering Company was retained to construct the
machinery for the opening span (DMR, 1956:45).
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A coffer dam of steel sheet piling was constructed at the site of each pier
and the piles were driven inside the coffer dam after the silt and sand had
been dredged out. The tops of the piles were then held in a thick concrete
“raft” placed in the bottom of the excavation, under water, and the
reinforced concrete piers were then built upon this foundation. Each pier of
the Bridge consists of two reinforced concrete cylinders founded on rock,
which occurs a moderate distance below the riverbed. The northern abutment
was founded on spread footings on rock, while the southern abutment was
supported by driven reinforced concrete piles.
The trusses and girder spans were erected in situ on timber pile falsework.
The superstructure of the truss spans and lift span were manufactured from
Australian rolled steel plates and sections. Workshop connections, including
the fabrication of the truss members, were carried out by electric welding.
Field connections were made by riveting, which, under field conditions, was
cheaper and allowed more flexibility to provide for minor defects in
workmanship than welding.
The approaches at each end, and the bituminous wearing surface of the
bridge deck were constructed by the Department with its own labour force
(DMR, 1953:14).
Figure 5.160 Batemans Bay Bridge Opening Ceremony (Source: DMR, 1956)
The work at Batemans Bay Bridge was carried out under the general
supervision of the DMR Divisional Engineer at Bega, Mr. R.W. Hirt and the total
cost of the Bridge was £350,000 (DMR, 1956:45). The Bridge was officially
opened for traffic by the Hon. J. B. Renshaw, M.L.A., Minister for Local
Government and Minister for Highways, on November 21, 1956 (Figure
5.161).
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Figure 5.161 The Hon. J.B. Renshaw, M.L.A., Minister for Highways,
addressing the assembly at the Bridge opening (Source: DMR,
1956:46)
The ferry which the Bridge replaced was the last in operation between Sydney
and the Victorian border. It was a power-driven rope-operated unit with a
deck capacity of 28 average size vehicles. During the year of operation
ending on June 30, 1956, the ferry made 50,149 trips and carried a total of
233,073 vehicles (DMR, 1956:46).
The anniversary of the opening of the bridge in November 1956 is celebrated
annually by the Clyde River Carnival held on the first full weekend of
November.
Operational history
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Figure 5.162 George Merceica at the control panel within the engine house
of the bridge (Source: Bay Post, May 2, 2012)
While detailed records of lifts are not available for the entire period of
operation, those recorded in 2011 are included in the table below. Currently
bridge operations are run by Mike Foskett of Batemans Bay Power & Sail who
requests a minimum of one hour’s notice. Mr Foskett also coordinates tour
boats in and around the Bay.
Table 5-29 Record of lifts of the Batemans Bay Bridge opening span in
2011
Lifts Jan Feb March April May June July Aug Sep Oct Nov Dec Total
2011 75
66
81
60
8
6
51
46
60
89
42
80
664
Maintenance history
In 2004, the NSW Roads and Traffic Authority (RTA) installed truss
protection barriers as well as the replacement of some damaged vertical truss
members due to vehicular impacts on the Bridge.
In 2012 in order to meet Worker Health and Safety requirements given the
high usage of the lift span the ladders to the engine house were replaced with
stairs and connecting walkways. In addition new access paths were fitted
around the counterweights to make it easier and safer to service the ropes.
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Figure 5.163 Stairs and walkways fitted to lift span in 2012
Heritage Listings
Listing Status
Australian Heritage Database (formerly the Register of the National Not listed
Estate)
OEH Heritage Division State Heritage Register Not listed
Eurobodalla Shire Council Local Environmental Plan, 2012 Not listed
NSW National Trust Register Not listed
RTA s.170 Heritage and Conservation Register To be
listed
Evolution of modifications
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5.14.3 Description of lift span mechanism components
Towers
The form and fabric of the lift span towers is EXCEPTIONAL significance.
The design of the Batemans Bay Bridge is another Waddell type arrangement
and it is a similar design to the preceding Hexham Bridge. The evident
variations in the design include a modified lift span truss and the reduced
clearance of the lift span opening.
The superstructure arrangement consists of two independent towers that
extend into the adjacent truss spans. The towers consist of four braced mild
steel vertical members that support two longitudinally oriented counter
weight sheaves (Figure 5.164 to Figure 5.165). The towers are independent
however the bracing arrangement gives them sufficient inherent stiffness to
prevent them encroaching on each other and jamming the lift span during
operation.
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Figure 5.165 Elevation of Batemans Bay Bridge
The form and fabric of the movable span and engine house is of MODERATE
significance.
The lift span of the Batemans Bay Bridge consists of mild steel truss
arrangement as depicted in Figure 5.166. The truss supports steel plate web
cross girders that subsequently support the R. S. J stringers and reinforced
concrete deck.
The motors, gearing and drum components of the lift mechanism are
protected by a machinery house positioned at the centre of the lift span.
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Counterweight
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Sheaves
Mechanical components
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Figure 5.170 Batemans Bay Bridge plan of gearing and drum mechanism
Once movement is initiated the idler sheaves at the four corners of the lift
span essentially ‘pass through’ the haul ropes as the span rises. The lengths
of haul rope either side of the idler sheave remain stationary as the drums
add to the downhaul rope and subtract from the uphaul rope simultaneously,
with the mechanism operating in reverse during lowering. Figure 5.171
depicts a schematic of the operating system that is adopted for Hexham
Bridge, the same system was adopted for Batemans Bay Bridge.
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Figure 5.172 Trunnion design for Batemans Bay Bridge
The bridge is also fitted with locking pins that are inserted when the lift span
is resting on the end bearings. These locking pins prevent the lift span from
rising off the bearing due to the pull of the counter weights when the span is
not in operation.
Batemans Bay bridge has two braking mechanism that are implemented on
the design. The first is a solenoid brake that is mounted adjacent to the 35
H.P electric motor. The second is a hand brake located in the centre of the
mechanism. It is operated by a manual lever from the operating house (Figure
5.173).
Ropes
The form and fabric of the vehicle and pedestrian barriers is of LOW
significance.
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The original gates were manually operated and were closed when the bridge
was in operation. These gates have since been replaced by automatic gates
and signalling lights.
The form and fabric of the motors and electrical components is of LOW
significance.
The power for operation is provided by an electric motor that turns centre
mounted gearing and subsequently rotates the four drums that coil/uncoil
the wire ropes. There is a backup petrol motor adjacent to the electric motor,
which can be utilised if the electric motor fails.
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5.15 WARDELL BRIDGE
Figure 5.174 Wardell Bridge (Source: Sean Eyre, January 11th 2012)
The Wardell township and surrounding areas was originally occupied by the
Bundjalung Nation until the European settlement in the 1840s. The initial
drive for settlement was provided by the desire to access the rich cedar
sources in the region. As noted in the Sydney Morning Herald in December
1842, sawyers were sent to the Richmond River for the purpose of “cutting
the finest specimens of cedar”. This enterprise was employed by a Mr. Small,
who was also responsible for the settlement of the Harwood area a number of
years earlier (SMH, 1842). Through the 1840s to 1850s, the number of
cedar camps continued to grow and the establishment of Blackwall, within the
vicinity of the present-day township of Wardell, was ongoing from 1863
onwards (Ballina Shire Council, 2004).
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The land near Wardell was also considered as valuable due to its rich alluvial
fertility and the proximity to the large Richmond River. This allowed for the
successful farming of sugar cane and pastoral activities including dairy
production. Due to the location near the ocean, warmer temperatures were
also maintained during the winter seasons reducing the probability of frost
and significant crop damage (Ballina Shire Council, 2004).
Transportation across the Wardell River was provided by a Ferry for over 60
years. The ferry would accommodate all number of cargo including; foot
passengers, livestock and vehicles. As traffic increased due to the advent of
the motor vehicle and the increase in tourism to the coast line, the ferry was
deemed insufficient and during holiday periods a second ferry was engaged to
operate during the peak season (Ballina Shire Council, 2004). However this
was only a temporary solution and it gave rise to the need for a permanent
structure to be built.
The Wardell Bridge was constructed under the Department of Main Roads
NSW by Lismore firm Dayal Singh Constructions. It was completed at a cost
of $830,000 and was officially opened on the 10th of April 1964 by the
Minister for Highways and Local Government, Mr. Pat Hills (Blackwall Bungle,
2012) and a large crowd gathered at the opening ceremony.
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Figure 5.176 Crowd in attendance at opening ceremony of Wardell Bridge
(Source: Blackwall Historical Society)
Operational history
Following its completion the bridge was opened regularly for cane barges
operating on the Richmond River travelling back and forth from the
Broadwater sugar mill. With the improvement of local roads to the mill the
cane barges ceased to operate. The bridge still opens once a month primarily
for test lifts, though boats with masts lower than 5m are able to pass
beneath the bridge when it is closed.
Figure 5.177 The Burns Point vehicular ferry floating beneath the bridge on
its way back to Ballina after repairs
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Maintenance history
The lift towers were grit blasted, treated for corrosion and repainted over
three months in 2013. During this period the towers were encircled by light
weight scaffolding and the lift span remained locked shut.
Heritage Listings
Listing Status
Australian Heritage Database (formerly the Register of the National Not listed
Estate)
OEH Heritage Division State Heritage Register Not listed
Ballina Shire Council Local Environmental Plan, 2012 Not listed
NSW National Trust Register Not listed
RTA s.170 Heritage and Conservation Register To be
listed
Evolution of modifications
Wardell Bridge was essentially an adoption of the Hexham Bridge design. The
principle change is due to the lack of adjacent truss spans resulting in the
adoption of alternate tower base foundations.
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Table 5-31 Wardell Bridge – Summary of modifications
Preceding Designs Issues with Design Evolution of Wardell
Towers integrated into Requires integration Tower supported by a second
adjacent spans with truss spans pier founded on piles
Towers
The form and fabric of the lift span towers is of EXCEPTIONAL significance.
The design of the Wardell Bridge is another Waddell type arrangement and it
is a similar design to the preceding Hexham and Batemans Bay Bridges. The
principle difference is found in the span dimensions and the detailing of the
tower bases due to a lack of adjacent trusses.
The superstructure arrangement consists of two independent towers that
extend into support piers. The towers consist of four braced mild steel
vertical members that support two longitudinally oriented counter weight
sheaves (Figure 5.179). The towers are independent however the bracing
arrangement gives them sufficient inherent stiffness to prevent them
encroaching on each other and jamming the lift span during operation.
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Figure 5.180 Foundations for Wardell Bridge towers
The counter weight sheaves are supported on longitudinal and transverse
girders at the tops of the towers, with the majority of the load transferring to
the front members due to the location of the sheave mounts (Figure 5.181),
hence the front tower columns have been designed to be stronger that those
at the rear.
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Figure 5.182 Wardell Bridge Lift Span
The motors, gearing and drum components of the lift mechanism are
protected by a machinery house positioned at the centre of the lift span.
Figure 5.183 shows the house adopted for the Wardell design.
Counterweight
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Figure 5.184 Wardell counterweights in 1985 (Source: RMS)
The connection between the framing and the counter weight ropes is
achieved by a pin to saddle arrangement as shown in Figure 5.185.
Figure 5.185 Wardell counter weight to wire rope saddle pin connection
Sheaves
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Figure 5.186 Elevation of Wardell Bridge sheaves
Mechanical components
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Figure 5.188 Wardell Bridge Plan of Gearing and Drum Mechanism
Wardell design implements the same trunnion design adopted for Hexham
Bridge.
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Figure 5.190 Trunnion design from Wardell Bridge
Ropes
The form and fabric of the vehicle and pedestrian barriers is of LOW
significance.
The original gates were manually operated and were closed when the bridge
was in operation. These gates have since been replaced by automatic gates
and signalling lights.
The form and fabric of the motors and electrical components is of LOW
significance
The power for operation is provided by an electric motor that turns centre
mounted gearing and subsequently rotates the four drums that coil/uncoil
the wire ropes. There is a backup petrol motor adjacent to the electric motor,
which can be utilised if the electric motor fails.
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Summary of heritage assessments
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5.16 HARWOOD BRIDGE
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Figure 5.192 Aerial view of Harwood Bridge on its opening day 20th
August, 1966 (Source: DMR, 1967)
The history of the Harwood area is closely associated with the cedar trade of
the Clarence River Valley. As noted for the history of Mororo, the area was
discovered by escaped convict Richard Craig in the early 1800s. Following his
arrival in Sydney, discussions with timber yard owner Thomas Small led to the
first expedition to the area to locate proposed cedar deposits. The cedar
trade then began, and would boom up until the 1840s when the resource
became scarce. Settlements in the area continued as land was also used as
pastoral grounds (Maclean Shire, 2006).
The Clarence River played a crucial role for the area and was heavily relied
upon for transportation. The only means of crossing the Clarence River at
Harwood prior to 1885 was by row-boat which was privately owned by a
nearby hotelkeeper. The first ferry, a steam vessel, commenced service in
1885. In the early days of this service a toll was charged but this was later
removed. The ferry transported foot passengers, horses, buggies, carts,
sulkies, wagons and cattle.
The Main Roads Board assumed control of the ferry service in 1928 and the
service was progressively improved. When the service ceased with the
opening of the new bridge, two ferries were operating in parallel on a regular
quarter hourly service and a third ferry was available when traffic warranted
its use. In the first half of 1967 the ferries carried an average of more than
61,000 vehicles of all types per month.
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History of the Pacific Highway
With the completion of the bridge over the Richmond River at Wardell in
1964 the Clarence River was the only remaining river crossing to be bridged
on the route of the Pacific Highway in New South Wales. Much of the area
around Grafton and along the river is inundated in times of high flood. It was
important therefore that a bridge to replace the ferry should be sited so that
its approaches ultimately could be made flood free, if not from the outset.
The river is reasonably straight and of fairly constant width (about 750
metres) with low banks for some distance both upstream and downstream
from the ferry crossing. In consequence, any site near the ferry was
satisfactory for the bridge providing it could be adapted to give the
necessary flood free approaches.
Preliminary investigation surveys for a bridge were first carried out in 1956
when it was at first thought possible that a bridge might be feasible within 30
metres and downstream of the ferry. However, during boring operations it
became obvious that an attempt to construct a bridge so close to the ferry
crossing could be dangerous because of the deviation of the ferry
downstream from its direct route across the river.
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A new site was surveyed 200 metres downstream from the ferry and
arrangements were made to conduct a comprehensive site boring
investigation to determine the requirements for the bridge foundations.
In common with a number of the Northern Rivers, the Clarence for many
years carried quite extensive river traffic. Its broad expanse of waterway and
good depth enabled ships of several thousand tons to travel well inland from
the sea almost direct to the source of their cargoes (principally sugar cane).
Although this shipping traffic had diminished considerably by the 1960s, the
Maritime Services Board determined that the river crossing should permit the
passage of such large ships.
The type of opening span to be built in the bridge was given detailed
consideration. A vertical lift span was favoured for the site and in addition the
Department had accumulated considerable experience in the design,
construction and operation of this type of bridge. Earlier examples include of
this type were Hexham Bridge (1952), Batemans Bay Bridge (1956) and
Wardell Bridge (1964).
Preliminary proposals for the bridge were ready late in 1960 and the final
design was decided upon in 1962. Specifications were prepared for the
construction of the bridge in two contracts. The first contract was for the
manufacture, supply and delivery of steelwork for the superstructure and the
machinery for the lift span including supply and erection of the electrical
control equipment. The second contract was for the construction of the
substructure and erection of the superstructure including lift span machinery.
Figure 5.193 First stages of the tower span under construction (Source:
DMR, 1967:5)
The contract for the bridge steelwork was awarded to Arcos Industries Pty
Ltd of Sydney and the contract for the construction of the substructure
(Figure 5.193) and erection of the steelwork was awarded to Reed and Stuart
Pty Ltd, who constructed the concrete arch bridge over the Parramatta River
at Gladesville.
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Figure 5.194 Erection of the two-column piers and the steel plate girder
spans underway in 1967 (Source: DMR, 1967:5)
Harwood Bridge was officially opened by His Excellency the Governor of New
South Wales, Sir Roden Cutler on 20th August, 1966. The cost of the bridge
was approximately $2.5 million, with another $1.3 million spent on the
approach roads and three over bridges required for the Highway detour.
At 888 metres in length when completed it was the third longest bridge in
NSW, behind the Sydney Harbour Bridge (1149 m) and the Bridge over the
Murrumbidgee River at Gundagai (922 m). Its construction also marked a
significant achievement for the Department of Main Roads as this bridge
replaced the last remaining ferry service on the Pacific Highway; one of the
primary objectives for the formation of its predecessor the Main Roads Board
in 1925. Prior to 1925, travel along the coastal route between Sydney and
the Queensland state border involved thirteen ferry crossings (DMR, 1966).
It also removed a notorious bottleneck on the Highway – the Maclean town
centre. This was also the first of many major town bypasses that would
eventually be built on the Pacific Highway.
Operational history
When completed the main water traffic requiring the lift span to be opened
were cane barges travelling back and forth from the Broadwater sugar mill.
The vertical clearance of the bridge above the waterway is 8.5 m so all but
the tallest could pass underneath with the lift span closed.
More recently the Clarence River has become popular with recreational
boaters as it is a broad and generally deep river mostly free of shoal banks.
Sailing between Yamba on the coast and Maclean is a common route for
recreational boaters and often necessitates the opening of the Harwood
Bridge (see below). In 2006 the bridge was recorded as opening on average
13 times a month, a frequency that remained unchanged in 2013.
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Figure 5.195 Lift span raised to allow for a yacht to pass under (Source:
Daily Examiner, 27 January 2014)
Maintenance history
Figure 5.196 Steel nesting basket on the northern tower in use by Ospreys
in 2012
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In 2010 Roads and Maritime Services completed a $7.5 million major
maintenance overhaul of the Harwood Bridge which focussed on improved
safety for the bridge operator and maintenance crews and minimising the
likelihood of future traffic disruption. These works included:
— Installation of a set of stairs from the side of the pedestrian footpath to
the walkway at the engine house level to access the Bridge.
— Modifications to the existing ladders up the lift span towers including
installation of a latch way system and provision of a handrail at the top
of the individual ladders where they step through to the next ladder.
— Installation of new platforms at either side of the top of the towers for
the new greasing system and uphaul rope tensioners.
— Installation of a new platform on the counterweight accessed from the
top platform.
A barge and floating crane was used to safely and efficiently load and unload
mechanical and electrical materials required for the upgrade (see below).
Figure 5.197 Barge and floating crane in position during access upgrading
project in 2010
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Heritage Listings
Listing Status
Australian Heritage Database (formerly the Register of the National Not listed
Estate)
OEH Heritage Division State Heritage Register Not listed
Clarence Valley Local Environmental Plan, 2011 Not listed
NSW National Trust Register Not listed
RTA s.170 Heritage and Conservation Register Listed
Evolution of modifications
Towers
The form and fabric of the lift span towers is of EXCEPTIONAL significance.
The design of the Harwood Bridge is based on the Waddell type American
design with reference to the American specification for Movable Highway
Bridges (A. A. S. H. O.). The design was completed by Department of Main
Roads, N. S. W. Supervising Engineer V. Karmalsky.
The superstructure arrangement is similar to that adopted for the Wardell
Bridge design and consists of two independent towers that extend into the
adjacent truss spans. The towers consist of four braced mild steel vertical
members that support two longitudinally oriented counter weight sheaves
(Figure 5.198).
The towers are independent however the bracing arrangement gives them
sufficient inherent stiffness to prevent them encroaching on each other and
jamming the lift span during operation. It is also noteworthy that the towers
on the Harwood Bridge are approximately 36 ft. taller than the preceding
Wardell Bridge design and this allows from the high ship clearance of 120 ft.
above high water level.
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Figure 5.198 Elevation of Harwood Bridge
The front vertical members of the towers were given a slight gradient
forward during the construction process, as the deflection from the dead
weight of the span would bring the alignment back to vertical. The counter
weight sheaves are supported on longitudinal and transverse girders at the
tops of the towers, with the majority of the load transferring to the front
members that have been designed to be stronger that those at the rear.
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As noted for the tower design, the lift span was also given a camber to
ensure that under dead weight the span would remain level. The lift span is
fitted with locking pins that are inserted when the lift span is resting on the
end bearings. These locking pins prevent the lift span from rising off the
bearing due to the pull of the counter weights when the span is not in
operation.
Another noteworthy feature of the Harwood Bridge design is the painting
gantry design shown in Figure 5.200, this is the first time that a purpose built
painting gantry had been installed on a vertical lift bridge in NSW at the time
of construction.
Counterweight
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The counterweight rope is not engaged by the lifting drums and purely
passes from a connection on the lift span, up over the counter weight
sheaves before attaching to the counter weight. This connection consists of
a pin and saddle arrangement, as shown in Figure 5.202, the pin passes
through the connection plate and a saddle catches the pin and joins to the
end of the wire ropes.
Sheaves
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Figure 5.203 Top of Harwood tower
Mechanical components
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Figure 5.205 Harwood Bridge Operating Mechanism
Once movement is initiated the idler sheaves at the four corners of the lift
span essentially ‘pass through’ the haul ropes as the span rises. The lengths
of haul rope either side of the idler sheave remain stationary as the drums
add to the downhaul rope and subtract from the uphaul rope simultaneously,
with the mechanism operating in reverse during lowering. Figure 5.206
depicts a schematic of the operating system.
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the Hexham Bridge design, however once again a different design was
adopted for Harwood Bridge. This design consists of a lock nut in either side
of the sheave to keep the system secure during operation (Figure 5.207).
Ropes
The form and fabric of the vehicle and pedestrian barriers is of LOW
significance.
Hardwood is fitted with a pedestrian barrier and signalling lights which are
operated when the span is being raised.
The form and fabric of the motors and electrical components is of LOW
significance.
The power for operation is provided by an electric motor that turns centre
mounted gearing and subsequently rotates the four drums that coil/uncoil
the wire ropes. There is a backup petrol motor adjacent to the electric motor,
which can be utilised if the electric motor fails.
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Summary of heritage assessments
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5.17 WENTWORTH BRIDGE
Figure 5.208 Profile view of Wentworth Bridge with lift span closed
In 1838 Joseph Hawdon and Charles Bonney drove cattle from NSW to
Adelaide when they reached a junction between the two rivers. This junction
was originally known as “The Rinty” and a camp site was established with the
popularity driven by the new overland route users.
Following the arrival of the first paddle streamers in 1853, this junction was
considered as the ideal strategic location for an administrative and
commercial centre for the NSW farming regions. Surveys of the area were
completed in 1857 by Surveyor General Barney and the township was
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officially established on the 21st of June 1859. The town was named in the
honour of politician and explorer William Charles Wentworth (Tulloch, 1969).
The Wentworth river port was well utilised through the paddle steamer era,
however the improvement of overland transportation eventually halted the
river trade and the port no longer played a large role in the towns operations.
Within the township there are few remains of the important commercial
functions of the river boats in the Shire. The major bond stores and
warehouses that were erected adjacent to Wentworth wharf have been
removed or remodelled. The customs officers' residence is the only related
structure existing today.
Accounts of a punt used at Wentworth appear in an early Melbourne
newspaper description of the town (The Argus, 1876). However as the
population increased the need for an efficient crossing, which did not
interfere with the river trade, arose.
In 1893 a vertical lift bridge designed by J. A. MacDonald was completed and
this bridge allowed for the passage of both river vessels and land traffic
(Figure 5.209 and Figure 5.210). This bridge was is service for approximately
76 years before it was replaced by the existing bridge in 1969.
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Figure 5.209 View of the lift tower of the first Wentworth Bridge an
example of the “Mulwala” type design (Source: Annual Report
Public Works Department, 1893-1894)
Operational history
The local community is very reliant on the bridge as it provides the only
crossing of the Darling River and links to crossings of the Murray River.
Initially, openings were conducted on an ad hoc basis with the associated
disruption to road users. This culminated in a letter of concern being sent
from Wentworth Development Association to Divisional Engineer, DMR in
December 1983. This letter echoes a common sentiment relating to movable
span bridge operation and the tension between road users and river users:
There appears to be no set times for the lifting of the bridge which makes it
very inconvenient for townspeople and public transport operators. Would it
be possible for the bridge to be lifted at advertised set times or if this is not
practical, at off peak traffic times.
As this bridge is the only reasonable means of crossing the river in an
emergency, the length of time the completed lifting operation takes is of
great concern. The minimum time taken is at least 20 minutes. Could you
please give some consideration to this matter.
Figure 5.210 Lift span raised to full height (6 metres) during a maintenance
lift to test new controls. The hydraulic cylinders at each
corner are clearly visible
Following on from this the following times were posted in August 1985 and
remain unchanged:
Emergencies: as required
Weekdays: before 7:30 am, between 9:30 am and 11:00 am and between
1:30 pm and 2:45 pm, after 5:00 pm
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Weekends and NSW public holidays: as required
RMS schedules openings to be no longer than 15 minutes at a time and not
during peak periods.
Complete records for any given year are unfortunately rare making a table
detailing the consistency of usage difficult to piece together. However, the
following trends can be observed:
1. Between 1970 and August 1981 the sole vessel using the waterway
that required the movable span to open was the paddle steamer
“Wanera”. After August 1981 there appears to have been a significant
increase in interest by the boating community in navigating up the
Darling River with multiple vessels making the voyage.
2. Peak usage was in the mid-1980s with a maximum recorded usage in any
given month of 30 lifts. No data is shown for 1990s but the previous
trend continued.
3. Between 2004 and 2009 drought conditions prevailed in much of the
Murray River catchment with the result that water levels were
sufficiently low that only shallow draught levels could utilise the upper
reaches. Such vessels were typically small enough to slip under the
movable spans of the Murray River Bridges while in the closed position
and as a result very few openings were recorded during this period.
4. More recently, house boats divert from the Murray to sail up the Darling
River under the Wentworth Bridge to access the Wentworth Sewerage
Pumpout Station which is a further 500 m upstream. This is operated
free of charge by Wentworth Shire Council. Current levels are
approaching those recorded in 1980 and 1981.
Overall, depending on the water levels the bridge may be lifted very regularly
(5-10 times a week) or not often (5-10 times a month).
Table 5-35 Record of lifts of the Wentworth Bridge opening span
Lifts Jan Feb March April May June July Aug Sep Oct Nov Dec Total
2011 2 9 14 22 12 12 9 1 2 5 6 9 103
2008 1 1 1 2 5 0 3 4 4 1 1 4 27
1986 26 20 26 26 30 18 24 24 28 30 27 17 296
1981 7 10 14 12 12 2 4 6 16 27 15 7 132
1980 9 6 8 10 6 14 4 6 5 4 9 9 90
1972 0 3 8 8 10 2 0 11 8 10 8 4 80
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Figure 5.211 Paddle Boat “Bungunyah” passing under Wentworth Bridge
with the lift span raised to half height (Source: RMS)
Maintenance History
RMS Fleet Services developed a special method of placing the large hydraulic
cylinders into the bridge without damaging the structure and with minimal
disruption to road traffic. The method was computer modelled, and
physically trialed, to ensure that the large cylinders, 9.5 m long and 6.5
tonne in mass, could be lifted by crane into a position to allow works to
proceed underneath the road traffic. To speed up the construction program,
a concept of lifting and incrementally adjusting the large hydraulic cylinders
within the restricted space below the road deck was then developed,
designed and fabricated.
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Figure 5.212 View of bridge raised to full height in December 1992. Note
operator at right on lift span
In addition, operator safety was improved by removing the operator’s station from the
lift span. This location was deemed unsafe in the event that that the lift span was stuck
in the open position. The location also offered limited visibility to ensure that vessels
had passed through completely before the closing sequence could commence (see
Figure 5.213).
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Figure 5.214 New motor installed to power hydraulic cylinders and
electrical components on bridge
Heritage Listings
Listing Status
Australian Heritage Database (formerly the Register of the National Not listed
Estate)
OEH Heritage Division State Heritage Register Not listed
Victorian Heritage Register Not listed
Wentworth Shire Council Local Environmental Plan, 2011 Not listed
NSW National Trust Register Not listed
RTA s.170 Heritage and Conservation Register To be
listed
Evolution of modifications
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Figure 5.215 Elevation of Wentworth Bridge table span
Movable Span
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The main girders support steel cross girders with depth 2 ft. 5 in. that are
also strengthened by transverse web stiffeners. Rolled steel stringers bear on
the cross girders and support the bridge plank sections and subsequently the
road deck topping (Figure 5.218). The span is also laterally braced by circular
hallow sections.
It is noteworthy that the table span has been fabricated with a camber as to
create a level deck under dead load conditions thus reducing excessive
deflections from traffic loads (Figure 5.219).
When lowered, the lift span sits on steel fabricated bearing units at each
corner of the span. Figure 5.220 displays the fabrication of the bearing units.
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In 1992 remedial work was carried out on the movable span. This involved re-
welding the ARMCO decking to the roadway stringers, patching of AC surface
and applying a 10 mm reseal. The purpose of the reseal was to waterproof
the running surface and prevent further moisture exposure to the ARMCO
decking.
Preventing water penetration through the deck has been an ongoing
maintenance consideration for The Bridge.
Mechanical components
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Estimated total weight of existing lift span including decking with reinforced
concrete infill = 101.0 tonnes.
The hydraulic rams have the capacity (121.8 tonnes) to carry the total
estimated dead load of the lift span with the reinforced concrete infill (101.0
tonnes).
The cylinders in the mechanism are housed with piers 3 and 4 at side of the
span (Figure 5.222). These piers are a reinforced concrete construction that
are founded on concrete piles. Voids in the centre of each pier, and
subsequent ladders, provide access for maintenance.
The form and fabric of the vehicle and pedestrian barriers are LOW
significance.
One of the safety features installed on the Wentworth Bridge are the end
gates which automatically close prior to span operation (Figure 5.223 to
Figure 5.223). The gates are driven by small electric motor mounted at the
abutments each end of the bridge. Smaller pedestrian gates are also mounted
on the bridge with the either electrical or manual operation required to close
them.
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Figure 5.223 Vehicle barrier Wentworth Bridge
The form and fabric of the motors and electrical components are LOW
significance.
There are a number of electrical components on Wentworth Bridge. They
effectively operate the electric pumps, which drive the hydraulic mechanism
and operate the vehicle and pedestrian gates. Electrical systems also operate
the signalling for both the road traffic and vessels that pass beneath the
bridge.
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Summary of heritage assessments
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