Process FMEA Page:

Process: ECU Responsibility: Project Manager Number:

Product: Example product Prepared by: Gavin Robbins Created:

Core
Anon Team Key Date: Milestone 1 Modified:
team:

Occurrence

Detection
Severity
Process Potential Failure Preventive Recommended Responsible Actions

RPN
Function Failure Mode Failure Effect C Detection Action
Step Cause Action Actions & Deadline Taken

Case Produce a Deformation Total

Thermo-couples First off
Moulding moulded of the case 2 Preventative 1 16
fail inspection
case as per Maintenance
drawing First off
High Scrap 4 inspection
Total
Damaged tool 2 Preventative 3 48
Maintenance Operator visual
inspection

Granulate Controlled
First off
moisture content 1 environment 2 16
inspection
is out of tolerance within the Silo

Problems with Incorrect type of Work First off

2 1 16
assembly to tool Instructions inspection
8
customers Initial setup by
First off
vehicle Manufacturing
Incorrect inspection
Engineer
temperature 1 2 16
settings
 Problems with
assembly to
8
customers
vehicle
Incorrect
temperature 1 2 16
settings Work Operator visual
Instructions inspection

Initial setup by
First off
Manufacturing
inspection
Incorrect pressure Engineer
1 2 16
settings
Work Operator visual
Instructions inspection
Initial setup by
First off
Manufacturing
inspection
Incorrect cycle Engineer
1 2 16
time
Work Operator visual
Warranty Instructions inspection
6
returns
Incoming
Incorrect type of Inspection
1 NONE 10 80
granulate Work
Instructions
First off
Total inspection
Worn tool 3 Preventative 2 48
Maintenance Operator visual
inspection

Insufficient Work First off

1 2 16
cooling time Instructions inspection
First off
Total inspection
Flashing
Rework 2 Worn tool 3 Preventative 2 48
present Operator visual
Maintenance
inspection
 Severity

3/3/2008
1/1/2008
Occurrence

Detection 1

RPN