Helix Rev 04 PDF

Parts Manual
Wayne Helix™ dispenser

WM048522
Rev 04
AE
Read this manual before starting any installation, service, or maintenance work
Fuel dispensers contain both electrical components and a hazardous, flammable and potentially
explosive liquid. Failure to follow the below precautions and the Warning and Caution instructions
in this manual may result in serious injury. In addition, it is your responsibility to follow all rules,
codes, regulations, and laws that apply to your location and type of work being performed.
Safety precautions
Make sure that ALL power to the dispenser is turned OFF before opening the cabinet or starting
work. Physically lock, restrict access to, and/or tag the circuit breakers you turn off. In addition,
be sure to trip (close) all emergency valves under the dispenser (if installed) BEFORE you begin.
Make sure that you locate the facility’s emergency shut-off button, and know how to turn OFF
power to the dispenser and submersible pumps (if any) in an emergency.
Never allow a leaking pump to run! Use appropriate measures to clean up any fuel on the forecourt,
and ensure that any leaks or issues that could cause a leak are attended to and repaired immedi-
ately.
Indicators and notations
Note!
Indicates extra information or tip.
NOTICE!
Highlights an essential element of a procedure to

help ensure accuracy, completeness, and appropriate
performance.
CAUTION!
Indicates a potentially hazardous situation, which if

not avoided, could result in personal (non-lethal) injury
or equipment damage.
WM048522 Rev 04 04/2014

WARNING!
INDICATES A POTENTIALLY HAZARDOUS SITUATION,

WHICH, IF NOT AVOIDED COULD RESULT IN DEATH
OR SERIOUS INJURY.
DANGER!
INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT

AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
WM048522 Rev 04 04/2014

Table of Contents
Table of Contents
1 Health and Safety Regulations .............................................................................................................. 7

2 Introduction .................................................................................................................................................... 8
2.1 Separation of power supply ................................................................................................... 9
2.2 Electrostatic discharge (ESD) ................................................................................................. 9
2.3 Dispensers covered .................................................................................................................... 10
2.4 Abbreviations ................................................................................................................................ 10
2.5 Side A - Side B ............................................................................................................................... 11
3 Quick reference ............................................................................................................................................. 12
4 Hydraulic configurations (tubes) ........................................................................................................... 13
4.1 Helix 1000 ....................................................................................................................................... 13
4.2 Helix 2000 - Small style ............................................................................................................ 15
4.3 Helix 4000 - Narrow body ....................................................................................................... 18
4.4 Helix 5000- Wide body ............................................................................................................. 23
4.5 Helix 6000 - C-style .................................................................................................................... 32
5 Electronic head ............................................................................................................................................. 36
5.1 Frame module, EHPM ............................................................................................................... 36
5.2 Frame EHPM, internal ............................................................................................................... 37
5.3 Frame exterior stucture , EHPM ........................................................................................... 38
5.4 Frame Helix 1000 ........................................................................................................................ 39
5.5 iGem board .................................................................................................................................... 40
5.5.1 Sealing of programmed load switch ................................................................................................. 41
5.6 Connection board, LEE ............................................................................................................. 41
5.7 ISB, module LEE ............................................................................................................................ 42
5.8 Power supply module, LEE ...................................................................................................... 43
5.9 Bezel .................................................................................................................................................. 44
5.9.1 LEE Bezel ........................................................................................................................................................ 44
5.9.2 EH Bezel module, EH Sales/volume ................................................................................................... 45
5.9.3 PT Bezel for 5.7" display .......................................................................................................................... 55
5.9.4 Bezel Helix 1000 ......................................................................................................................................... 56
5.10 Display module ............................................................................................................................ 57
5.10.1 Display module, softkeys and qVGA, Monochrome .................................................................... 57
5.10.2 Display module, softkeys and qVGA, Color .................................................................................... 58
5.10.3 Soft key for 10.4" display with boards .............................................................................................. 59
5.11 iX board ........................................................................................................................................... 60
5.11.1 iX board (5.7" display monochrome) .................................................................................................. 60
5.11.2 iX board (5.7" display color) ................................................................................................................... 61
5.12 Nozzle converter ......................................................................................................................... 62
5.13 Keypad ............................................................................................................................................. 62
5.13.1 SPM keypad .................................................................................................................................................. 62
5.13.2 Preset keypad .............................................................................................................................................. 63
5.13.3 Hypercom K1200+H2210 keypad ...................................................................................................... 64
5.13.4 Hypercom, Artema .................................................................................................................................... 64
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5.13.5 Ingenico iUP/iUC250, Card reader and Key pad .......................................................................... 65

5.13.6 Verifone UX100 ........................................................................................................................................... 66
5.13.7 Verifone UX110 ........................................................................................................................................... 66
5.14 Card reader .................................................................................................................................... 68
5.14.1 Card reader, chip/mag secure injected (Zebra/medium postion) ........................................ 68
5.14.2 Card reader, chip/mag secyre injected, (Citizen/high postion) .............................................. 69
5.14.3 Card reader, mag type, (ADA/low position) .................................................................................... 70
5.14.4 Card reader, mag type, (Zebra/medium postion) ......................................................................... 70
5.14.5 Card reader, mag type, (Citizen/High postion) .............................................................................. 71
5.14.6 Hypercom K1200+H2210 cardreader .............................................................................................. 72
5.14.7 Hypercom, Artema .................................................................................................................................... 72
5.14.8 Ingenico iUP/iUC250, Card reader and Key pad .......................................................................... 73
5.14.9 Verifone UX300 ........................................................................................................................................... 74
5.15 Contactless reader ..................................................................................................................... 74
5.16 Barcode scanner ......................................................................................................................... 75
5.17 iButton/Dallas key ...................................................................................................................... 75
5.18 Printer ............................................................................................................................................... 76
5.18.1 Printer, 60mm, Zebra ............................................................................................................................... 76
5.18.2 Printer, 60mm, Zebra (5,7''' display) ................................................................................................... 76
5.18.3 Printer, 60mm, Zebra (10,4''' display) ................................................................................................. 77
5.18.4 Printer, 80mm, Zebra (5,7'' display) .................................................................................................... 77
5.18.5 Printer, 80mm, Zebra (10,4'' display) ................................................................................................. 78
5.18.6 Printer, Citizen ............................................................................................................................................. 79
5.19 Cover decal area PT ................................................................................................................... 80
5.20 Lock, PT ............................................................................................................................................ 81
5.21 Printer door .................................................................................................................................... 82
5.21.1 Printer door small ...................................................................................................................................... 82
5.21.2 Printer door large ....................................................................................................................................... 83
5.22 Push to start button ................................................................................................................... 84
5.23 UPD board ...................................................................................................................................... 85
5.23.1 UPD board, LEE ........................................................................................................................................... 85
5.23.2 UPD board, EH ............................................................................................................................................. 86
5.24 Sales/Volume display ................................................................................................................ 86
5.24.1 Sales/Volume display ............................................................................................................................... 86
5.24.2 Sales/Volume display with single UPD ............................................................................................. 87
5.24.3 Sales/Volume display dual ..................................................................................................................... 88
5.25 U-frame and decor .................................................................................................................... 89
5.26 Speaker ............................................................................................................................................ 90
5.26.1 Speaker, media ........................................................................................................................................... 90
5.26.2 Speaker, intercom ...................................................................................................................................... 91
5.27 EMT .................................................................................................................................................... 91
5.28 Non-PT config. .............................................................................................................................. 92
5.29 Blank panel .................................................................................................................................... 93
5.30 Intercom call button .................................................................................................................. 94
5.31 Stop switch .................................................................................................................................... 94
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5.32 Emergency stop button ........................................................................................................... 94

5.33 Indicator lamp .............................................................................................................................. 95
5.34 Annunciator/buzzer/beeper for PT ..................................................................................... 95
5.35 On/off switch ................................................................................................................................. 96
5.36 Security switch ............................................................................................................................ 96
5.36.1 Security switch - std ................................................................................................................................. 96
5.36.2 Security switch - PT ................................................................................................................................... 97
5.37 Nozzle converter board ............................................................................................................ 98
5.38 Float .................................................................................................................................................. 99
5.39 Ethernet switch ............................................................................................................................ 99
5.40 LED-Com ......................................................................................................................................... 100
5.41 Healy ................................................................................................................................................. 100
5.42 PCN box ........................................................................................................................................... 101
5.43 Heater/fan ...................................................................................................................................... 102
5.44 MUX (multiplexor) ........................................................................................................................ 103
5.45 Cable harness ............................................................................................................................... 103
5.45.1 Assembly PT bezel ..................................................................................................................................... 103
5.46 Switchable motor ........................................................................................................................ 104
5.47 High speed board ....................................................................................................................... 104
6 Hose handling ............................................................................................................................................... 105
6.1 Tube clip .......................................................................................................................................... 105
6.2 Nozzle boot .................................................................................................................................... 106
6.2.1 Nozzle boot, H-style ................................................................................................................................. 106
6.2.2 Nozzle boot, Small style .......................................................................................................................... 107
6.2.3 Nozzle boot Helix 1000 ........................................................................................................................... 108
6.3 Nozzle boot blank off plate ..................................................................................................... 109
6.4 Nozzle boot roof .......................................................................................................................... 109
6.4.1 Nozzle boot roof, wide ............................................................................................................................. 109
6.4.2 Nozzle boot roof, narrow ........................................................................................................................ 110
6.4.3 Nozzle boot roof, small style ................................................................................................................. 111
6.5 Top box ............................................................................................................................................ 112
6.5.1 Top box wide 4 hoses, 8 hoses and narrow .................................................................................. 112
6.5.2 Top box vapor module ............................................................................................................................. 113
6.6 Outlet casting module .............................................................................................................. 114
6.7 Hose handling module ............................................................................................................. 116
6.7.1 Hose handling module H-style ............................................................................................................. 116
6.8 H-style hose retraction ............................................................................................................. 117
6.8.1 Structure - H-style hose retraction ..................................................................................................... 117
6.8.2 Hose connection - H-style hose retraction ..................................................................................... 119
6.8.3 Vapor recovery - H-style hose retraction ......................................................................................... 121
6.8.4 Hose outer outlet - H-style hose retraction .................................................................................... 123
6.8.5 Hose inner outlet - H-style hose retraction ..................................................................................... 124
6.9 Helix 6000, Hose Handling ..................................................................................................... 126
6.9.1 Assembly instruction, HHR .................................................................................................................... 126
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Table of Contents
6.9.2 Column, HHR ................................................................................................................................................ 127

6.9.3 Nozzle boot, auto on, HHR .................................................................................................................... 128
6.9.4 Panel, HHR .................................................................................................................................................... 129
6.9.5 Assembly instruction, HH ....................................................................................................................... 130
6.9.6 Column, HH .................................................................................................................................................. 131
6.9.7 Nozzle boot, auto on, HH ....................................................................................................................... 132
6.9.8 Panel, HH ....................................................................................................................................................... 133
6.9.9 VR ...................................................................................................................................................................... 134
6.9.10 Column with cover plates, HH ............................................................................................................. 134
7 Hydraulic cabinet - tubes and couplings .......................................................................................... 135
7.1 Framework Helix 2000, 4000, 5000 .................................................................................... 135
7.2 Framework Helix 1000 ............................................................................................................. 136
7.3 Framework Helix 6000 ............................................................................................................. 137
7.4 Vapor Barrier ................................................................................................................................. 139
7.4.1 Vapor barrier, H-style ............................................................................................................................... 139
7.4.2 Vapor barrier, Helix 2000 (small style) .............................................................................................. 140
7.4.3 Vapor barrier, Helix 6000 ....................................................................................................................... 142
7.5 Hydraulic module ........................................................................................................................ 143
7.5.1 Hydraulic module, remote ..................................................................................................................... 143
7.5.2 Hydraulic module, suction, incl. motor ............................................................................................. 144
7.6 Hydraulic ......................................................................................................................................... 148
7.6.1 Pump cover - suction ............................................................................................................................... 148
7.6.2 Pump internal gear - suction ................................................................................................................ 150
7.6.3 Plug pump unit - suction ........................................................................................................................ 151
7.6.4 iMeter™ .......................................................................................................................................................... 152
7.7 Pulser to iMeter™ ........................................................................................................................ 154
7.8 Filter, adaptor, nut, spout subassembly (remote) ......................................................... 155
7.9 Filter pot (suction) ........................................................................................................................ 156
7.10 Solenoid Valve, single ................................................................................................................ 158
7.10.1 Solenoid Valve, single, UL ....................................................................................................................... 158
7.10.2 Solenoid Valve, single, IEC ...................................................................................................................... 159
7.11 Self check valve, Helix 6000 ................................................................................................... 160
7.12 Healy VR .......................................................................................................................................... 161
7.12.1 Coupling cross, Healy and Wayne VAC ............................................................................................ 161
7.12.2 Healy VR ......................................................................................................................................................... 162
7.13 Dürr VR ............................................................................................................................................. 163
7.14 Vapor recovery, IEC .................................................................................................................... 165
7.15 Vapor recovery Helix 1000 ..................................................................................................... 165
7.16 VaporGate ...................................................................................................................................... 166
7.17 VaporGate Helix 1000 ............................................................................................................... 167
7.18 Air separation (suction) ............................................................................................................. 168
7.19 Junction box .................................................................................................................................. 169
7.19.1 Junction box, Helix 2000, 4000, 5000, UL ....................................................................................... 169
7.19.2 Junction box, Helix 2000, 4000, 5000, IEC ...................................................................................... 170
7.19.3 Junction box, Helix 6000, IEC ............................................................................................................... 171
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Table of Contents
7.20 Vapor barrier routing ................................................................................................................ 172

7.20.1 Vapor barrier routing, Narrow, UL ...................................................................................................... 172
7.20.2 Vapor barrier routing, Wide, UL ........................................................................................................... 173
7.20.3 Vapor barrier routing, Wide, IEC .......................................................................................................... 174
7.21 Nozzle switch module, LEE ..................................................................................................... 175
7.22 Densimeter ..................................................................................................................................... 176
7.23 ATC2 ................................................................................................................................................... 177
7.23.1 UL ...................................................................................................................................................................... 177
7.23.2 IEC ..................................................................................................................................................................... 178
8 Exterior .............................................................................................................................................................. 180
8.1 Helix 1000 ....................................................................................................................................... 180
8.1.1 Side panel Helix 1000 .............................................................................................................................. 181
8.2 Helix 2000 - Small style ............................................................................................................ 183
8.3 Helix 4000 & Helix 5000 - H-style ........................................................................................ 185
8.4 Helix 6000 - C-Style .................................................................................................................... 187
9 Drip pan, Foundation frame, Adapter plate .................................................................................... 188
9.1 Drip pan ........................................................................................................................................... 188
9.2 Foundation frame & adapter plate ..................................................................................... 189
10 Tubes and couplings .................................................................................................................................. 190
10.1 Liquid tubes ................................................................................................................................... 190
10.1.1 H-style, high hose ...................................................................................................................................... 190
10.1.2 C-style (Helix 6000) .................................................................................................................................... 194
10.2 Vapor recovery tubes ................................................................................................................ 197
10.2.1 Helix 1000 ..................................................................................................................................................... 197
10.2.2 Small style (Helix 2000) ............................................................................................................................ 198
10.2.3 H-style (Helix 4000, Helix 5000) ........................................................................................................... 199
10.2.4 C-style (Helix 6000) .................................................................................................................................... 200
10.2.5 Common ........................................................................................................................................................ 206
10.3 Inlet tubes ....................................................................................................................................... 206
10.3.1 Suction - flexible inlet tubes .................................................................................................................. 207
10.3.2 Remote - inlet tubes .................................................................................................................................. 207
10.4 Tube between CPU's .................................................................................................................. 208
10.5 Tubes, densimeter ...................................................................................................................... 208
10.6 Conduits .......................................................................................................................................... 210
10.7 Conduit accessories .................................................................................................................. 210
10.8 Couplings, IEC Vapor Recovery ............................................................................................. 211
10.9 Couplings, UL Vapor Recovery, common ......................................................................... 211
10.10 Couplings, UL Healy Vapor Recovery ................................................................................ 211
10.11 Couplings, densimeter .............................................................................................................. 212
11 Hanging hardware ...................................................................................................................................... 213
11.1 Nozzle ............................................................................................................................................... 213
11.2 Nozzle covers ................................................................................................................................ 214
11.3 Splashguards ................................................................................................................................ 216
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Table of Contents
11.4 Hose .................................................................................................................................................. 219

11.5 Hose sleeve .................................................................................................................................... 221
11.5.1 Hose sleeve for 16mm hose .................................................................................................................. 221
11.5.2 Hose sleeve for 21mm hose .................................................................................................................. 222
11.6 Break-awaway, sight glass etc ............................................................................................. 222
11.7 Nozzle lock - Padlock ................................................................................................................ 224
11.8 Bayonet coupling ........................................................................................................................ 224
12 Cables ................................................................................................................................................................ 226
12.1 Misc. .................................................................................................................................................. 226
12.2 Annunciator/buzzer/beeper for PT ..................................................................................... 226
12.3 ATC ..................................................................................................................................................... 227
12.4 Cable harness (LEE to EH) ........................................................................................................ 227
12.5 Card reader .................................................................................................................................... 228
12.6 Citizen (UL only) ............................................................................................................................ 228
12.7 Barcode scanner ......................................................................................................................... 229
12.8 EMT .................................................................................................................................................... 229
12.9 Heater .............................................................................................................................................. 229
12.10 iButton/Dallas key ...................................................................................................................... 230
12.11 ISB ...................................................................................................................................................... 230
12.12 Junction box .................................................................................................................................. 231
12.12.1 Junction box UL .......................................................................................................................................... 231
12.12.2 Junction box IEC ......................................................................................................................................... 231
12.13 LED-Com ......................................................................................................................................... 232
12.14 Media Display ............................................................................................................................... 233
12.15 MUX ................................................................................................................................................... 233
12.16 Nozzle converter ......................................................................................................................... 233
12.17 Nozzle switch ................................................................................................................................ 234
12.18 Power supply ................................................................................................................................. 234
12.19 Preset ................................................................................................................................................ 235
12.20 Protocol board cables ............................................................................................................... 235
12.21 PT and media ................................................................................................................................ 236
12.22 Pulser ................................................................................................................................................ 237
12.23 Single push-buttons .................................................................................................................. 237
12.24 Speaker Intercom ....................................................................................................................... 238
12.25 SPM .................................................................................................................................................... 238
12.26 Switchable motor, se page 104 ............................................................................................ 239
12.27 UPD in EH ........................................................................................................................................ 239
12.28 Zebra printer ................................................................................................................................. 239
12.29 4 User cables ................................................................................................................................ 240
13 Misc. (Tools / Remote control) ................................................................................................................ 242
13.1 Tools / Remote control ............................................................................................................. 242
13.2 UK Installaion, Helix 6000 ....................................................................................................... 242
6 WM048522 Rev 04 04/2014

1 Health and Safety Regulations
1 Health and Safety Regulations
It is important that the following rules and regulations are followed when flammable liquids are
used:
• It is prohibited to smoke and light fire or bring open flame close to the pump.
• Stop the engine while refuelling.
• The distribution box must be easily accessible and access must not be blocked by goods etc.
• Always ask a specialist to make electrical installations of any kind. Special regulations are ap-
plicable!
• Please watch for any leakage from pumps. If there is a leakage, cut all power to the pump and
call Wayne After Sales Service.
• Always comply with the regulations regarding handling of petrol and oil, published by each oil
company.
• Always comply with public authority requirements related to the vapor recovery system.
• Make sure that a suitable fire extinguisher is in place and is easily accessible.
• To avoid malfunction or damage to the pump, make sure that there is enough fuel in each
tank.
• Adequate personal safety equipment should be used during maintenance of the equipment
(gloves, breathing mask, glasses etc.).
WM048522 Rev 04 04/2014 7

2 Introduction
2 Introduction
Also read "User Manual", "Installation manual" and "Service manual".

The supplier’s product liability is only valid if no alterations, additions etc. have been made to the
equipment without the supplier’s express permission.
Use only genuine parts.
Consider the environment. Please don't print this document unless you really need to.
WARNING!
Disconnect mains power prior to any work, to prevent

damage which may result in electric shock or fire.
WARNING!
Electrical components under ATEX marked with

must not be repaired and should be replaced as
complete spare part in case of operational functional
failure.
CAUTION!
Unauthorised personnel must not do service and

maintenance. This may cause personal injury or
property damage.
8 WM048522 Rev 04 04/2014

2 Introduction
CAUTION!
Burn hazard
Avoid the heat sink on the electronic unit.
WARNING!
Mind the rotating V-belt when the cover of the hy-

draulic unit is removed! (Suction pump)
WARNING!
Use your protective equipment. (Protective mask,

gloves etc.)
2.1 Separation of power supply

Separation is done by removing the main fuse of the pump on the station.
2.2 Electrostatic discharge (ESD)

Before service/maintenance of a pump discharging must be done. This is done when you open
the covers of the pump with a key.
If an extensive repair work is to be done, discharge should be done regularly by touching the key.
WM048522 Rev 04 04/2014 9

2 Introduction
2.3 Dispensers covered
Wayne Helix™ Wayne Helix™ Wayne Helix™ Wayne Helix™ Wayne Helix™
1000 fuel dis- 2000 fuel dis- 4000 fuel dis- 5000 fuel dis- 6000 fuel dis-
penser penser penser penser penser
"Small style nar- "Small style "H-style narrow" "H-style wide" "C-Style"
row" wide" UL & IEC UL & IEC IEC
IEC UL & IEC
2.4 Abbreviations
ALU = Aluminum
CAT = Customer Activated Terminal
EH = Electronic Head
EHPM = Electronic Head and Payment Terminal
EMT = ElectroMechanical Totalizer
ESD = Electrostatic discharge
ISB = Intrinsically Safe Barrier
LEE = Lower Electronic Enclosure
LT = Low Temperature
LTS = Lift To Start
MUX = Multiplexor
PT = Pay Terminal
SPM = Secure Payment Module
Std = Standard
TRAC = Transponder Activated CAT
UPD = Unit Price Display
VR = Vapor Reocery
10 WM048522 Rev 04 04/2014

2 Introduction
2.5 Side A - Side B
suction pump remote pump
WM048522 Rev 04 04/2014 11

3 Quick reference
3 Quick reference
Description Page
Belt, Z-profile 144

Cable 226
Card reader 68
Cleaning kit for card readers 242
Connection board 41
Drip pan 188
Electromechanical totalizer with connector (EMT) 91
Hose 219
Hydraulic module 143
iGem™ boad (CPU board) 40
ISB (Intrinsically Safe Barrier) 42
iX board 60
Lock, individually keyed, 6 locks, 2 keys (for entire pump) 186
Motor 144
Nozzle 213
Power supply, +24V, 150W, global 43
Printer 76
Sales/volume display 86
SPM keypad 62
12 WM048522 Rev 04 04/2014

4 Hydraulic configurations (tubes)
Tubes and couplings see page 190.
4.1 Helix 1000

S11-210 130
S22-211
S11-211 130/40
WM048522 Rev 04 04/2014 13

S11-110
S11-11
S11-110 90
14 WM048522 Rev 04 04/2014

4.2 Helix 2000 - Small style

S(L/I)11-11
S(L/I)11-110
S(L/I)11-110 (90)
WM048522 Rev 04 04/2014 15

S(L/I)11-210 H
S(L/I)22-211
S(L/I)22-211 H (120/40)
16 WM048522 Rev 04 04/2014

S(L/LU) 11-11
S(L/LU) 11-21 H
S(L/L) 11-210 H
WM048522 Rev 04 04/2014 17

S(L/LU) 11-211 H (120/40)
S(N/LU)22-22
4.3 Helix 4000 - Narrow body

H(N/LU) 11-110
18 WM048522 Rev 04 04/2014

H(N/LU) 11-11
H(N/LU) 11-21 H
H(N/LU) 23-21
H(N/LU) 24-21
H(N/LU) 25-21
H(N/LU) 11-210 H
WM048522 Rev 04 04/2014 19

H(N/LU) 11-211 H
(120/40)
H(N/LU) 11-21 H SAT
H(N/LU) 11-22 H (120/40)

H(N/LU) 23-22
20 WM048522 Rev 04 04/2014

H(N/LU) 11-31 H (SIM)
H(N/LU) 11-31 H (SIM) SAT
H(N/LU) 11-32 (120/40

SIM)
WM048522 Rev 04 04/2014 21

H(N/LU) 11-32 (120/40

SAT)
H(N/LU) 22-32 (120/40
SAT)
H(N/LU) 22-220
H(N/LU) 22-22
H(N/LU) 22-22 4U
22 WM048522 Rev 04 04/2014

H(N/LU) 22-32 H
H(N/LU) 34-32
H(N/LU) 33-31
4.4 Helix 5000- Wide body

H(W/LU) 11-110
WM048522 Rev 04 04/2014 23

H(W/LU) 11-11
H(W/LU) 11-21 H
H(W/LU) 23-21
H(W/LU) 11-21 H SAT
24 WM048522 Rev 04 04/2014

H(W/L) 11-22 H (120/40)

H(W/L) 23-22
H(W/LU) 11-31 H (SIM)
H(W/LU)11-31 H (SIM) SAT
WM048522 Rev 04 04/2014 25

H(W/LU) 11-32 H (120/40

SIM)
H(W/LU) 11-32 H (120/40)

SAT
H(W/LU) 22-32 H (120/40)
SAT
H(W/LU) 22-220
26 WM048522 Rev 04 04/2014

H(W/LU) 22-22
H(W/LU) 22-32 H
H(W/LU) 34-32
H(W/LU) 22-33 H
H(W/LU) 34-33
WM048522 Rev 04 04/2014 27

H(W/LU) 22-42 H
(120/120)
H(W/LU) 45-42
H(W/LU) 23-23
H(W/LU) 33-31
28 WM048522 Rev 04 04/2014

H(W/LU) 33-330
H(W/LU) 33-33
H(W/LU) 33-33 4U
H(W/LU) 33-43 H
H(W/LU) 45-43
WM048522 Rev 04 04/2014 29

H(W/LU) 33-44 H
H(W/LU) 45-44
H(W/LU) 34-34
H(W/LU) 44-42
30 WM048522 Rev 04 04/2014

H(W/LU) 44-440
H(W/LU) 44-44
H(W/LU) 44-44 4U
H(W/LU) 44-44 (Alterna-

tive
configuration for BP)
WM048522 Rev 04 04/2014 31

4.5 Helix 6000 - C-style

C(N/L) 11-11S
C(N/L) 11-110S side A
C(N/L) 22-22S
32 WM048522 Rev 04 04/2014

C(N/L) 33-33S
WM048522 Rev 04 04/2014 33

C(W/L) 44-44S
C(W/L) 44-440S side A
C(E/L) 55-55S
34 WM048522 Rev 04 04/2014

C(E/L) 55-550S side A
WM048522 Rev 04 04/2014 35

5 Electronic head
5 Electronic head
5.1 Frame module, EHPM
No. Part Number Description Amount
1 WM039271 Support, box shape, LEE top + dispensed gas- 1

ket
2 WM039277 Support, flat EHPM interior side 2
3 WM041393 Die cut gasket for interface LEE top/int. sde 2
4 WM045581 Die cut gasket for interface LEE top/bottom 1
--- WM048556 Gasket top panel to interior side 2
--- WM049146-0001 Gasket L=416, W=4, T=2 2
36 WM048522 Rev 04 04/2014

5 Electronic head
5.2 Frame EHPM, internal
1 WM038210 Support, U-shape, EH base plate 1

2 WM038213 Support, U-shape, EH base plate 1 or 2
3 Support, U-shape, EHPM
WM039459 - Support cross beam 2
WM045678 - Support cross beam, lower posion 2
4 WB000229-0002 Lock nut, M4 4
WM048522 Rev 04 04/2014 37

5 Electronic head
5.3 Frame exterior stucture , EHPM
1 WM039278 Top panel, EHPM top panel 1

2 WM041394 Sealing for cable channel 2
3 Cover plate, side panel exterior (grey A032)
WM046986-A032 - Narrow & wide 2
WM049505-A032 - Small style 2
4 WM041995-0001 Support, L-shape, upper right 1
5 WM049223-0001 Support, flat left 2
6 WM043266-0001 Screw M3x8, large head with knurled grip 8
7 WB000229-0003 Lock nut, M6 10
8 WB000229-0003 Lock nut, M6 10
38 WM048522 Rev 04 04/2014

5 Electronic head
5.4 Frame Helix 1000
1 WM052636 Hinge top decor 2

2 WM052637 Support, box shape roof 1
3 WM052638 1
4 WM053225 Gasket, L=492.5, H=22, W=3 2
5 WM052630 U-frame 2
6 WM050850 Hook rail 2
7 WM052632 Side panel 2
8 WM050844 Support, U-shape rail 2
9 WM052635 Panel bottom, electronic head 1
10 WM050463 Support, L-shape iGem 1
WM048522 Rev 04 04/2014 39

5 Electronic head
5.5 iGem board
1 CPU board (iGEM board)

WM001908-0003 - CPU board (US) 1
WM001908-0002 - CPU board IEC (Low cost, LA) 1
WM001908-0005 - CPU board IEC full with CAN (EMEA, LA, India) 1
2 WM045308-0002 Taptite Torx, pan head, M4x10 4
(Extra fasteners when 2 iGEM boards are used.)
3 WM047150-0001 Plastic fastener (l=4.8) 5
- see page 37 Support, U-shape, EH base plate
40 WM048522 Rev 04 04/2014

5 Electronic head
5.5.1 Sealing of programmed load switch
1. 2.
1 WM051057-0001 Spacer, blind, M4x20, self tapping male/female 1

hexagonal
2 WM032350 Sealing program load switch iGem 1
5.6 Connection board, LEE
3b. 3c 4.
1 WM040068 Support, L-shape, LEE component bracket 1

2 WM019873-0001 Screw, hex head, M6x12, with flange 2
3 Connection board 1
WU005373 - Suction pump - UL
WU004203 - Dispenser pump - UL
WU004985 - Suction pump - IEC
WU004987-0001 - Dispenser pump - IEC
WM048522 Rev 04 04/2014 41

5 Electronic head
3b WM053342 - Remote pump - IEC - Helix 1000

3c WM052339-0001 - Suction pump - IEC - Helix 1000
4 WB000209-0009 Screw, hexagon socket CAP, M4x12 6
- see page 141 Support, box shape LEE bottom
5.7 ISB, module LEE
WARNING!

failure.
1 WM044632 Support, U-shape, component bracket (for 1

ISB:s)
42 WM048522 Rev 04 04/2014

5 Electronic head
3 Module, ISB
WU005093-0001 - Three channel, UL/cUL 1 *1
WU005093-0002 - One channel, UL/cUL 1 *1
WM046690-0001 - Three channel, ATEX 1 *1
WM046690-0002 - One channel, ATEX 1 *1
4 WB000209-0009 Screw, hexagon socket cap, M4x12 2-4
*1 Amount of channels needed is 1 channel/hyd + 1 channel for Nozzle + 1 channel if ATC.
5.8 Power supply module, LEE
1 WM039382 Support, L-shape, LEE extra power supply 1

bracket
3 WM027313-0001 Power supply, +24V, 150W, global 1 or 2
4 WM042620 Power supply cover 1 or 2
5 WB000209-0009 Screw, hexagon socket CAP, M4x12 2 or 4
WM048522 Rev 04 04/2014 43

5 Electronic head
5.9 Bezel
5.9.1 LEE Bezel
1 WM051807 Bezel lower electronic enclosure 1

2 WM045302-0003 Gasket profile l=510 1
3 WM040630 Glass 415,3x56,2 t=4 1
4 --- --- ---
5 WM040631 Adhesive tape, double-sided 416x59 1
6 WM044629 Moulded tube 1
44 WM048522 Rev 04 04/2014

5 Electronic head
5.9.2 EH Bezel module, EH Sales/volume
Sales volume
1 WM052493-A032 EH Bezel P&V 1

2 WM048661 Display bracket 1
3 WM050945 Adhesive tape, double-sided VHB sheet S&V & 1
UPD
4 WM040633 Glass 415,3x87,8 t=4 1
5 --- Instruction graphics (glass S&V) 1
6, 7 WM050969-0001 Support, Z-shape 1
WM048522 Rev 04 04/2014 45

5 Electronic head
Sales volume with UPD
1 WM052494-A032 EH Bezel P&V UPD 1

2 WM048661 Display bracket 1
3 WM050945 Adhesive tape, double-sided VHB sheet S&V & 1
UPD
4 WM040633 Glass 415,3x87,8 t=4 1
8 WM040638 Glass 416x47 t=4 1
46 WM048522 Rev 04 04/2014

5 Electronic head
Dual sales volume
1 WM044273-0002 EH Bezel P&V UPD 1

2 WM048662 Support, flat dual s/v display 1
3 WM050945 Adhesive tape, double-sided vhb sheet dual 1
s/v displays
4 WM040633 Glass 415,3x87,8 t=4 1
8 WM040638 Glass 416x47 t=4 1
WM048522 Rev 04 04/2014 47

5 Electronic head
VGA
1 WM052512-A032 Bezel 10.4" display 1

2 WM045285 Support, flat small bracket for s/v display only 1
3 WM050945 Adhesive tape, double-sided VHB sheet s&v 1
10,4
4 WM040633 Glass 415,3x87,8 t=4 1
48 WM048522 Rev 04 04/2014

5 Electronic head
Sealing of EH bezel with S/V display only
1 WM044273-0001 U-shaped support 1

2, 5 WM051003 Adhesive, dow corning 3526 (alt. WM054487 40ml
dow corning 3636 or WM053800 Loctite 5607)
3 WM048661 Display bracket for SVD display, with/without 1
UPD:s
4 WM050945 Small vhb sheet, t=1,6 4
6 WM040633 Glass, 415,5x88,5 t=4 1
WM048522 Rev 04 04/2014 49

5 Electronic head
Sealing of EH bezel with S/V display and UPD:s

3 WM048661 Display bracket for SVD display, with/without 1
UPD:s
6 WM040633 Glass, 415,5x88,5 t=4 1
7 WM040638 Glass, 415,3x46,3 t=4 1
50 WM048522 Rev 04 04/2014

5 Electronic head
Sealing of EH bezel with dual S/V only

3 WM048662 Display bracket for dual S/V displays, 1
with/without 2 UPD:s
--- WM008672 Tape (150mm) 1
6 WM040633 Glass, 415,5 x 88,5 t=4 1
WM048522 Rev 04 04/2014 51

5 Electronic head
Sealing of EH bezel with dual S/V and UPD:s

3 WM048662 Display bracket for dual S/V displays, 1
with/without 2 UPD:s
--- WM008672 Tape (210mm) 1
6 WM040633 Glass, 415,5x88,5 t=4 1
7 WM040638 Glass, 415,3x46,3 t=4 1
52 WM048522 Rev 04 04/2014

5 Electronic head
Sealing of EH bezel with 10,4'' media display
1 WM045284 U-shaped support 1

3 WM045285 Display bracket for S/V display when 10.4" 1
config.
--- WM008672 Tape (180mm) 1
6 WM040633 Glass, 415,5 x 88,5 t=4 1
WM048522 Rev 04 04/2014 53

5 Electronic head
Sealing of LEE bezel, payment
1 WM051807 Bezel 1
--- WM008672 Tape (60mm) 1
3 WM051003 Adhesive, dow corning 3526 (alt. WM054487 20ml
4 WM040630 Glass, 415,3x56,2 t=4 1
54 WM048522 Rev 04 04/2014

5 Electronic head
Sealing of LEE bezel, non-payment
1 WM052496-A032 Bezel 1
--- WM008672 Tape (60mm) 1
2 WM051003 Adhesive, dow corning 3526 (alt. WM054487 20ml
3 WM040630 Glass, 415,3x56,2 t=4 1
5.9.3 PT Bezel for 5.7" display
1 Front panel
WM045608 - Payment terminal, small opening 1
WM048522 Rev 04 04/2014 55

5 Electronic head
WM045609 - Payment terminal, large opening 1

2 WM039389 Support, U-shape, bottom plate 1
3 WM045250 Rail complete assembly with snap, l=450 mm 2
4 WM028446-0001 Pop rivet, dome head, 4.0 diameter x 7, grip 4
range 0-3,2
5 WM045016-0001 Gasket profile L=1207mm 4
5.9.4 Bezel Helix 1000

1 WM052981-A032 Bezel Helix 1000

2 WM052991-A032 Bezel single display preset
3 WM052992-A032 Bezel single display preset, EMT
4 WM052993-A032 Bezel single display preset, EMT, iButton
5 WM052994-A032 Bezel single display preset, iButton
6 WM052998-A032 Bezel single display preset, emergency
7 WM052999-A032 Bezel single display preset, EMT, emergency
8 WM053003-A032 Bezel sing disp preset, EMT, iButton, emergency
9 WM053007-A032 Bezel single disp preset, iButton, emergency
10 WM053008-A032 Bezel dual display preset
11 WM053009-A032 Bezel dual display preset, EMT
12 WM053010-A032 Bezel dual display preset, EMT, iButton
13 WM053011-A032 Bezel dual display preset, iButton
14 WM053012-A032 Bezel dual display preset, emergency
15 WM053013-A032 Bezel dual display preset, EMT, emergency
16 WM053014-A032 Bezel dual display preset, EMT, iButton, emer-
gency
17 WM053015-A032 Bezel dual display preset, iButton, emergency
18 WM053016-A032 Bezel EMT
56 WM048522 Rev 04 04/2014

5 Electronic head
5.10 Display module
5.10.1 Display module, softkeys and qVGA, Monochrome
1 WM039974 Support, soft key, monochrome display 5,7" 1

2 WM040524 Key pad, soft key 5.7" 1
WM040572-0001 Cable multi 5x0.34 l=300 for Soft keys (UL) 1
3 WU004677 Display module 5,7" FSTN transflective, qVGA 1
W/LED, 109mm
4 WB000330-0004 Spacer, blind, M3x7, male/female hexagonal 4
5 WM042349 Support fan 1
7 WM042628 Fan blower, 51x15mm, 24V 1
8 WB000209-0002 Screw, hexagon socket cap, M4x20 2
9 WB000228-0002 Nut, M4 2
WM048522 Rev 04 04/2014 57

5 Electronic head
5.10.2 Display module, softkeys and qVGA, Color
1 WM040046 Support, soft key, Kyocera display 5,7" 1

3 WM022940 Display, module 5,7" TFT qVGA 1
4 WM020648-0001 Board, iX TFT interface Kyocera qVGA 5.7" 1
5 WM042347 Support, fan 1
9 WB000228-0002 Nut, M4 2
58 WM048522 Rev 04 04/2014

5 Electronic head
5.10.3 Soft key for 10.4" display with boards
1 WM045539 Support soft key, 10.4" display 1

3 WU002840 Display, module, 10,4" color TFT, VGA, LED 1
backlight
4 WM047255-A040 Button, soft key, 10.4" display, silver A040 8
5 WM045536 Support, flat, 10.4" display, boards 1
6 CPU board iX-R2
WU007284-0002 - 806MHz, programmed (UL)
WM044945 - Unsigned + MAC address (Media) 1
WM044946 - Production signed + MAC address (iX Pay-

ment)
7 WU005427-0001 Board quad channel LED driver 1
8 WM020648-0004 Board iX TFT interface Sharp US VGA 10.4 CFL 1
9 WM045329-0001 Screw, hexagon socket cap, M4x8, low head
10 WM045228-0001 Screw, hexagon socket cap, M4x8, low head 2
13 WU002299-0001 Board adaptor, VGA, NEC, rear mount 1
14 WM038067 Spacer, thru-hole id=3,2, od=6, t=2 2
WM048522 Rev 04 04/2014 59

5 Electronic head
15 WB000691-0003 Self tapping screw, POZ, pan head, F (B) 2

ST2,2x6,5
18 WB000228-0002 Nut, M4 2
5.11 iX board
5.11.1 iX board (5.7" display monochrome)
1 CPU board iX-R2

WU007284-0001 - Programmed (624MHz) 1
WU003083-0001 - With MAC address (624MHz) 1
2 WM045709 Support, flat R2 board 1
3 WB000663-0001 Screw, taptite, M3x6 (MRX-TT) 6
4 WM045308-0002 Taptite screw, Torx, pan head, M4x10 4
5 WM038213 Support, flat, for components 1
6 WB000229-0002 Lock nut, M4 1
60 WM048522 Rev 04 04/2014

5 Electronic head
5.11.2 iX board (5.7" display color)
1 CPU board iX-R2 1

WU007284-0002 - Programmed (806MHz)
WU003083-0002 - With MAC address (806MHZ)
2 WM043442 Support, flat board bezel 1
3 WB000334-0001 Taptite screw, cross recessed, pan head, M3x6 6
4 WB000663-0001 Screw, taptite, M3x6 (MRX-TT) 1
- see page 56 Support, U-shape, bottom plate
- see page 68 Support, L-shape, card reader
WM048522 Rev 04 04/2014 61

5 Electronic head
5.12 Nozzle converter

Cables see page 233.
1.
1 WU006752-0001 Nozzle converter board 1
5.13 Keypad
5.13.1 SPM keypad
1 Key pad, assy, secure payment module

WU000436-0005 - Canada low profile 1
WU000436-0006 - US, low profile 1
WU000436-0007 - UK, low profile 1
WU000436-0008 - Gen, low profile 1
3 WM042603 Gasket, SPM keypad 1
62 WM048522 Rev 04 04/2014

5 Electronic head
5.13.2 Preset keypad
Cables, see page 235.
1 WM039320-0001 Panel keypad back support 1-2

2 WU007271-0001 Preset, 3x5, no overlay, 70x92mm 1-2
3 WM045577 Gasket insert panel 1-2
WM048522 Rev 04 04/2014 63

5 Electronic head
5.13.3 Hypercom K1200+H2210 keypad
1. 2. 3. 4.
5. 6. 7. 8.
9. 10.
1 WM022921-0003 Key pad Hypercom K1200, OK/Q8 SE

2 WM052607-A032 Panel, inset, key pads 1
3 WM051072 Gasket, pin pad adapter, small PT 1
4 WM051065 Gasket, H=220, W=178, T=8 1
5 WM051875 Support, L-shape 1
6 WM052472 Support, flat, key pad, Hypercom K1200 1
7 WM052474 Support, Hypercom K1200 1
9 WB000229-0002 Lock nut, M4 4
10 WM054537-0001 Self tapping screw for plastic 2
5.13.4 Hypercom, Artema
1. 2. 3. 4.
64 WM048522 Rev 04 04/2014

5 Electronic head
5. 6. 7. 8.
9. 10. 11. 12.
1 WM041174 Key pad, Hypercom Artema 1

2 WM052429 Support, flat, Hypercom Artema 1
3 WM052456 Support, Hypercom Artema 1
6 WM051065 Gasket, H=220, W=178, T=8 1
7 WM051875 Support, L-shape 1
8 WM052472 Support, flat, key pad, Hypercom K1200 1
9 WM052474 Support, Hypercom K1200 1
11 WB000229-0002 Lock nut, M4 4
5.13.5 Ingenico iUP/iUC250, Card reader and Key pad

See page 73
WM048522 Rev 04 04/2014 65

5 Electronic head
5.13.6 Verifone UX100
1. 2. 3. 4.
5. 6. 7. 8.
9.
1 WM052590 Key pad Verifone UX100 1

4 WM051065 Gasket, h=220, w=178, t=8 1
5 WM053898 Support, flat, key pad, Verifone UX 100 1
6 WM052429 Support, flat, Hypercom Artema 1
8 WB000229-0002 Lock nut, M4 4
1. 2. 3. 4.
66 WM048522 Rev 04 04/2014

5 Electronic head
5. 6. 7. 8.
9.
1 WM052592 Key pad Verifone UX110 1

4 WM051065 Gasket, h220, w=178, t=8 1
5 WM053891 Support, flat, key pad, Verifone UX 110 1
6 WM054017 Support, Verifone UX100 1
8 WB000229-0002 Lock nut, M4 4
WM048522 Rev 04 04/2014 67

5 Electronic head
5.14 Card reader

Cleaning kit - card readers, see page 242.
5.14.1 Card reader, chip/mag secure injected (Zebra/medium postion)
1 WM039427 Support, L-shape, card reader 1

2 WU001002-0001 Card reader chip/mag, secure, injected (incl. 1
security screw from supplier
4 WM045438 Gasket 80x72 1
5 WM045228-0001 Screw, hexagon socket CAP, M4x8, low head 2
6 WM041514 Switch plate, SPM 1
7 WM046169 Knob SPM switch 1
8 WU004886-0001 Temper screw 1
- see page 55 PT Bezel
68 WM048522 Rev 04 04/2014

5 Electronic head
5.14.2 Card reader, chip/mag secyre injected, (Citizen/high postion)
1 WM039422 Support, L-shape, card reader 1

2 WU001002-0001 Card reader 1
4 WM045438 Gasket 80X72 1
5 WM041514 Switch plate, SPM 1
6 WM046169 Knob SPM switch 1
7 WM046624 Moulded, cover citizen card reader adapter 1
8 WM046625 Moulded, housing for fastening, card reader, 4
Citizen
9 WM045329-0001 Self tapping screw, Torx, pan head 4x8, for 4
plastic
10 WU007610-0001 Gasket upper card reader panel, Citizen 1
11 WM045228-0001 Screw, hexagon socket cap, M4x8, low head 2
12 WU004886-0001 Tamper screw 1
- see page 56 Support, U-shape, bottom plate
WM048522 Rev 04 04/2014 69

5 Electronic head
5.14.3 Card reader, mag type, (ADA/low position)
1 WM042098 Support, box shape, card reader ADA 1

2 Card reader
WU003908-0001 - Mag only, Sankyo 1
WU000899-0001 - Magnetic, insertion type, single head 1
WU002747-0001 - Secure mag only, Sankyo 1
4 WM044173 Gasket card reader 1
- see page 82 Panel, printer door
5.14.4 Card reader, mag type, (Zebra/medium postion)

1 Card reader
WU003908-0001 - Mag only, Sankyo 1
WU002747-0001 - Secure mag only, Sankyo 1
3 WM045438 Gasket 80X72 1
4 WM044154 Moulded water tray 1
5 WM045379-0001 Tube, flexible di=7, do=9 1
70 WM048522 Rev 04 04/2014

5 Electronic head
5.14.5 Card reader, mag type, (Citizen/High postion)
1 WM046623 Support, U-shape, card reader Citizen 1

2 Card reader
WU003908-0001 - Mag. only, Sankyo 1
WU002747-0001 - Secure mag. only, Sankyo 1
5 WM046624 Moulded, cover Citizen card reader adapter 1
6 WM046625 Moulded, housing for fastening, card reader, 4
Citizen
plastic
8 WU007610-0001 Gasket upper card reader panel, Citizen 1
9 WM045228-0001 Screw, hexagon socket CAP, M4x8, low head 2
10 WM044154 Moulded water tray 1
WM048522 Rev 04 04/2014 71

5 Electronic head
11 WM045379-0002 Tube, flexible di=7, do=9 1
5.14.6 Hypercom K1200+H2210 cardreader
1. 2. 3. 4.
5. 6.
1 WM017269 Card reader insertion Hypercom EMV 1

2 WM052603-A032 Panel, card reader, front adapter with fasteners 1
3 WM050118 Panel, card reader, adapter, inner 1
4 WM051069 Gasket, card reader adapter, small PT 1
5 WM051070 Gasket, card reader, small PT 1
6 WB000229-0002 Lock nut, M4 2
5.14.7 Hypercom, Artema
1. 2. 3. 4.
72 WM048522 Rev 04 04/2014

5 Electronic head
5. 6.
1 WM041178 Card reader, Hypercom Artema 1

2 WM052603-A032 Panel, card reader, front adapter with fasteners 1
5 WM051070 Gasket, card reader, small PT 1
6 WB000229-0002 Lock nut, M4 2
5.14.8 Ingenico iUP/iUC250, Card reader and Key pad
1. 2. 3. 4. ¿
5. 6. 7.
1 WM052369 Ingenico iUP250, key pad

2 WM052368 Ingenico iUC150, card reader
3 WM051314 Support, flat, key pad, Ingenico iUP250 1
4 WM051330 Support, Ingenico iUP250 1
5 WM045329-0001 Self tapping screw, torx, pan head 4x8, for 4
plastic
6 WB000229-0002 Lock nut, M4 8
WM048522 Rev 04 04/2014 73

5 Electronic head
1. 2. 3. 4.
5.
1 WM052591 Card reader verifone UX300 1

2 WM052603-A032 Panel, card reader, front adapter w/fasteners 1
5 WB000229-0002 Lock nut, M4 2
5.15 Contactless reader
1. 2. 3. 4.
5.
1 WU007054-0001 Card reader, contactless C150, internal mount, 1

portrait
2 WM052454 Support box-shape, scanner and contactless 1
reader
3 WM045228-0001 Screw, hexagon socket cap, M4 x 8, low head 2
plastic
74 WM048522 Rev 04 04/2014

5 Electronic head
5 WM053583 Blind panel, decal T=1 1
5.16 Barcode scanner
1. 2. 3. 4.
1 WU006442-0001 Barcode scanner 1

2 WM052454 Support for barcode scanner 1
3 WM047579 Glass for barcode scanner 1
4 WM051003 Adhesive, dow corning 3526 (alt. WM054487 1
5.17 iButton/Dallas key
1. 2.
1 WR001263 Button, iButton reader 1

2 WR001257 Gasket, iButton 1
WM048522 Rev 04 04/2014 75

5 Electronic head
5.18 Printer
5.18.1 Printer, 60mm, Zebra
1 WM039400 Support, U-shape, Zebra printer 1

2 WU006648-0001 Printer Zebra, 60mm 1
3 WM044276 Moulded support, paper roll 2
4 WM046250 Support, U-shape 1
5 WU007118-0001 Paper roll 60mm 1
6 WM045125 Rail l=300, complete assembly 2
range 0-3,2
5.18.2 Printer, 60mm, Zebra (5,7''' display)


2 WM048061 Paper roll 1
3 WM048062 Moulded, rail, printer support 1
76 WM048522 Rev 04 04/2014

5 Electronic head

plastic
5 WM054095 Support L-shape, printer 1
6 WM054097-0001 Support U-shape, adapter Zebra 1
7 WM040483 Support, shaft paper 1
8 WU007118-0001 Paper roll thermal OCPT 1
10 WM028446-0001 Pop rivet, dome head, 4.0 diameter x7, grip 4
range 0-3,2
5.18.3 Printer, 60mm, Zebra (10,4''' display)


plastic
8 WM040489 Paper roll 80 mm 1
range 0-3,2
5.18.4 Printer, 80mm, Zebra (5,7'' display)


plastic
WM048522 Rev 04 04/2014 77

5 Electronic head

8 WU007118-0001 Paper roll thermal OCPT 1
range 0-3,2
5.18.5 Printer, 80mm, Zebra (10,4'' display)


plastic
8 WM040489 Paper roll 80 mm 1
range 0-3,2
78 WM048522 Rev 04 04/2014

5 Electronic head
5.18.6 Printer, Citizen
1 WM039420 Support, flat, printer Citizen 1

2 WU005878-0001 Printer DW-12 1
4 WM046834 Gasket Citizen printer 1
- see page 71 Support, U-shape, card reader Citizen
WM048522 Rev 04 04/2014 79

5 Electronic head
5.19 Cover decal area PT
1 WM044409 Moulded decor panel 1
80 WM048522 Rev 04 04/2014

5 Electronic head
5.20 Lock, PT
1 Lock
WM026155-0001 - Lock, individually keyed 1
WU007624-0001 - Without latch, std, DHW1 key code 1
2 WM045965 Latch L-shape, range=24 mm 1
- see page 37 Support, U-shape, EHPM
WM048522 Rev 04 04/2014 81

5 Electronic head
5.21 Printer door
5.21.1 Printer door small
1 WM039383 Panel, printer door, small 1

2 WU007624-0002 Lock without latch, std, DW2 key code 1
3 WM039385 Latch, flat, range=25 mm 1
4 WM045302-0001 Gasket profile - L=500 1
5 WM041208 Support, flat paper guide 1
82 WM048522 Rev 04 04/2014

5 Electronic head
5.21.2 Printer door large
1 Panel, printer door

WM042289 - Large, printer above 1
WM039423 - Large 1
2 WU007624-0002 Lock without latch, DW2 key code 1
3 WM039385 Latch, flat, range=25 mm 1
4 WM045302-0002 Gasket profile - L=660 1
5 WM041208 Support, flat paper guide 1
WM048522 Rev 04 04/2014 83

5 Electronic head
5.22 Push to start button
1 WU007599-0001 Push-button (PTS assembly with dome and 1-5

magnet)
2 WM039328 Blind panel, blank button 0-5
84 WM048522 Rev 04 04/2014

5 Electronic head
5.23 UPD board
5.23.1 UPD board, LEE
1 WM039282 Support, box shape, LEEs back part 1

2 WU007563-0001 Display board Helix main UPD 1
3 Display, module UPD
WM040824-0007 - 5x12.7mm single 1-5
WM040824-0008 - 5x25.4mm single 1-5
WM040824-0009 - 5x12.7mm dual 1-5
plastic
5 WM041399 Gasket, push to start sealing 1
- see page 44 Bezel lower electronic enclosure
WM048522 Rev 04 04/2014 85

5 Electronic head
5.23.2 UPD board, EH
1 WU07563-0001 Display board Helix main UPD 1

2 WM040824-0007 Display, module UPD 5x12.7mm single 1-5
plastic
5.24 Sales/Volume display
5.24.1 Sales/Volume display
WM051625-0001 Display, module, complete S/V TN NEG
86 WM048522 Rev 04 04/2014

5 Electronic head
1 WU007562-0001 - Display board, main, cash/volume 1

2 WM040823-0002 - Display, module sales/volume 1
plastic
5.24.2 Sales/Volume display with single UPD
1 Display board
WM050782-0001 - Programmed, Helix sales/volume control 1
WU009332-0001 Module, jumper, authorization (Always needed 1
together with WM050782-0001 , when UL!)
2 WM040823-0002 Display, module sales/volume 1
3 WM040824-0007 Display, module UPD 5x12.7mm single 1
plastic
WM048522 Rev 04 04/2014 87

5 Electronic head
5.24.3 Sales/Volume display dual
1 WM050782-0001 Display board dual 2

2 WM040823-0002 Display, module sales/volume 2
3 WM040824-0007 Display, module UPD 5x12.7mm single 2
plastic
88 WM048522 Rev 04 04/2014

5 Electronic head
5.25 U-frame and decor
1 Frame, U-shaped
WM046993-A040 - Decor, no cover 1
WM046991-A040 - Decore 1
2 WM046887 Taptite screw, Torx, countersunk head, M4x8 2
3 WM046995-A040 Frame top decor, silver 2
4 Lock
WM026155-0001 - Individually keyed 1
WU007624-0001 - Without latch, DHW1 key code 1
5 WM039598 Latch, flat, range=13mm 1
6 WM042405 Cover plate frame cover 0 or 2
- see page 38 Top panel, EHPM top panel
WM048522 Rev 04 04/2014 89

5 Electronic head
5.26 Speaker
5.26.1 Speaker, media
1 Speaker
WM045906-0001 - 4x with cable 2x0.5 l=800,400 1
WM045903-0001 - 2x with cable 2x0.5 l=800 (UL) 2
WM048866-0002 - 2x with cable 2x0.5 l=800 (IEC) 2
90 WM048522 Rev 04 04/2014

5 Electronic head
5.26.2 Speaker, intercom
Cable, see page 238.
1 WM039599 Support, flat, speaker mounting plate 2

2 WM030248 Intercom speaker 1
- Gasket
plastic
5.27 EMT
1. 2.
1 WM042452-0002 Electromechanical totalizer with connector 1-4

2 WM050421 Gasket 1-4
WM048522 Rev 04 04/2014 91

5 Electronic head
5.28 Non-PT config.
1 WM046987-A032 Panel bottom decor, electronic head 1

plastic
3 WM046660 Gasket l=492, w=10 2
4 WM041921 Front panel with 3 insert areas 2
6 Cover
WM052495-A032 - Blind panel lower enclosure 2
WM052496-A032 - Bezel lower electronic enclosure with UPD 2
and top cover
8 WM046988-A032 Cover plate, side panel electronic head 2
9 WM046664 Gasket l=556, w=10 2
92 WM048522 Rev 04 04/2014

5 Electronic head
- see page 36 Support, flat EHPM interior side

- see page 36 Support, box shape, LEE top + dispensed gas-
ket
5.29 Blank panel
1 WM039320-0002 Panel blank 0-3

2 WM045577 Gasket insert panel 0-3
- see page 55 Front panel- Payment terminal
WM048522 Rev 04 04/2014 93

5 Electronic head
5.30 Intercom call button
1. 2.
1 WU007094-0001 Switch, call button, gray 1

2 WM049230 Cover push button 1
5.31 Stop switch
1. 2.
1 WU007094-0002 Switch, button, normally closed, red 1

2 WM049230 Cover push button 1
5.32 Emergency stop button
1.
1 WM050354 Emergency stop button 1
94 WM048522 Rev 04 04/2014

5 Electronic head
5.33 Indicator lamp
1. 2. 3. 4.
5. 6.
1 Indicator lamp, red with gasket

WM050241-0001 - Red
WM050241-0002 - Green
WM050241-0003 - White
3 WB000232-0002 Washer, plain, M4 ID=4.3, OD=9, T=0.8 2
4 WB000229-0002 Lock nut, M4 2
5 WB000595 Cable tie, mounting base 3
6 WB000337-0001 Cable tie, w=2.5, l=100
5.34 Annunciator/buzzer/beeper for PT
1.
1 Buzzer, beeper, annunciator

WU000638-0001 - UL 1
WM020649-0002 - IEC 1
WM048522 Rev 04 04/2014 95

5 Electronic head
5.35 On/off switch
1 On/off switch
WM045769-0001 - Cable 2x0.75, UL 1
WM042316-0001 - Cable 4x0.75, IEC 1
5.36 Security switch
5.36.1 Security switch - std
1 WM001626 Magnet 1
2 WM045692-0001 Security switch, magnetic reed 2-wire normally 1
close cable l=1300
96 WM048522 Rev 04 04/2014

5 Electronic head

5.36.2 Security switch - PT
1 WM001626 Magnet pin 2

WM021382 Magnet for Security switch, D=14, H=3, Used 2
when 10,4'' and payment
close cable l=1300
WM048522 Rev 04 04/2014 97

5 Electronic head
5.37 Nozzle converter board
1 WU004202 Board nozzle switch converter 1

98 WM048522 Rev 04 04/2014

5 Electronic head
5.38 Float
1 WM046046 Float 1
5.39 Ethernet switch
1. 2.
1 WU007300-0001 Ethernet switch, 5 port 1

2 WM048515 Support, flat 1
WM048522 Rev 04 04/2014 99

5 Electronic head
5.40 LED-Com
1.
1 WM048942-0001 LED-Com board 1
5.41 Healy
1 WU007080 Board Healy MC-100 module 1

2 WM042602 Support, L-shape Healy 1
100 WM048522 Rev 04 04/2014

5 Electronic head
5.42 PCN box
1 WU004898-0001 Switch Wayne connect in-dispenser module

2 WM042298 Sheet metal support 1
3 WM039822-0001 Screw, pan hd cross, 6-32 x .375 w/ext tooth 2
lock washer
WM048522 Rev 04 04/2014 101

5 Electronic head
5.43 Heater/fan
1 Heating element with electronic thermostat

290W
WM044405-0001 - 100-120VAC, 24V 1
WM044405-0002 - 220-240VAC, 24V 1
2 WM042298 Support, U-shape components center 1
- see page 36 Support, flat EHPM interior side
102 WM048522 Rev 04 04/2014

5 Electronic head
5.44 MUX (multiplexor)

1. 2. 3. 4.
1 WR001731 Support, U-shape, MUX support 1

2 WR001733 Support, U-shape, MUX cover 1
3 WR001735 Multiplex communication board 1
4 WR001736 Current loop board for MUX 1
5.45 Cable harness

Cable harness, see page 227.
5.45.1 Assembly PT bezel
1. 2. 3. 4.
1 WU008226-0001 Clamp cable, 25.4mm dia. max, adhesive M4 2

(#6) mount
range 0-3,2
3 WB000232-0002 Washer, plain, M4 id=4.3, od=9, t=0.8 2
4 WM031974 Plastic fastener EC27 2
WM048522 Rev 04 04/2014 103

5 Electronic head
5.46 Switchable motor
1. 2. 3. 4.
1 WM055471 Board, connection, switchable motor 230/400V 1

2 WB000376-0001 Spacer, blind M4x12, male/female hexagonal 2
4 WM055951-0001 Cable, l=100 1
5.47 High speed board
1. 2. 3. 4.
5. 6.

2 WM053554 Support flat, adapter for high speed 1
3 WM053659 Support U-shape, switch cover 1
4 WU010435-0003 Board, pulse processing module, modified 1
6 WU010612-0001 Seal screw, hex head, M4 2
104 WM048522 Rev 04 04/2014

6 Hose handling
6 Hose handling
Hanging hardware see page 213.

Helix 1000: Coupling, hose connector and nozzle boot, see page 181.
6.1 Tube clip
1 WB000346-0002 Clip, for 24 tube, M6 fixing 1

2 WB000346-0004 Clip, for 10 tube, M6 fixing 1
3 WM027467-0001 Set screw, hexagon socket, M6x16, flat point 1
WM048522 Rev 04 04/2014 105

6 Hose handling
6.2 Nozzle boot
6.2.1 Nozzle boot, H-style
1 WM045780 Nozzle boot with gasket 1

WM041075 - Nozzle boot 1
WM049824-0001 - Gasket 2
2 WM045692-0001 Switch, magnetic reed 2-wire normally close 2
cable l=1300
3 WM045941-0001 Lever LTS snaplock 2
4 WM042009 Magnet block 6x8 3
5 WM041065 LTS bracket 1
6 WM041829 Spring 2
7 WM046400-0001 Flap nozzle boot
106 WM048522 Rev 04 04/2014

6 Hose handling
6.2.2 Nozzle boot, Small style
1 Moulded nozzle boot

WM045804 - Auto-on and lts, island 1
WM045705 - Roof, with hanger 1
2 WM045692-0001 Switch, magnetic reed 2-wire normally close 1 or 2
cable l=1300
3 WM045941-0001 Lever LTS snaplock 1
4 WM041065 LTS bracket 1
5 --- ---
6 WM041829 Spring 2
WM048522 Rev 04 04/2014 107

6 Hose handling
6.2.3 Nozzle boot Helix 1000
1. 2.
1 Nozzle boot island

WM051453-0001 - Without flapper (on picture)
WM051453-0002 - Auto-ON , flapper
2 WM009210-0001 Switch magnetic reed 2-wire normally closed
1.5m cable
Flapper
1. 2. 3. 4.
5. 6. 7.
1 WM050382 Cover nozzle boot

2 WM050385 Flap actuating flap
3 WM052934 Magnet, Ø15x5
4 WM051319 Pin Ø6x35
5 WM053076 Retaining ring
6 WM045329-0001 Self tapping screw, torx, pan head
7 WM054184 Spring, plain
108 WM048522 Rev 04 04/2014

6 Hose handling
6.3 Nozzle boot blank off plate
1 WM041133 Blank off panel

2 WM049824-0001 Gasket 2
6.4 Nozzle boot roof
6.4.1 Nozzle boot roof, wide
1 WM041370-0001 Nozzle boot roof

2 WM045686 Gasket
3 WM049824-0002 Gasket
WM048522 Rev 04 04/2014 109

6 Hose handling
6.4.2 Nozzle boot roof, narrow
1 WM041370-0002 Nozzle boot roof

2 WM045686 Gasket
3 WM049824-0002 Gasket
110 WM048522 Rev 04 04/2014

6 Hose handling
6.4.3 Nozzle boot roof, small style
1 WM045705 Moulded, housing nozzle boot roof, with

hanger
3 WM049824-0002 Gasket
WM048522 Rev 04 04/2014 111

6 Hose handling
6.5 Top box
6.5.1 Top box wide 4 hoses, 8 hoses and narrow
1 Support, box-shape top box

WM045983-F050 - 4 hoses 1
WM045984-F050 - 8 hoses 1
WM045985-F050 - Narrow 1
2 WM046882-F050 Column inner
3 WM045404 Seal 2
4 WM043586-0001 Taptite screwm hex flange M8x20 8
5 Cover plate top box
112 WM048522 Rev 04 04/2014

6 Hose handling
WM046842-F050 - 4 hoses 1
WM046842-F050 - 8 hoses 1
WM046846-F050 - Narrow 1
6 WB000300-0002 Taptite screw hex flange M6x1 12
6.5.2 Top box vapor module
1 WM012100 Pin
2 WM031399 Plug
3 WM038241-0001 O-Ring
4 WM042313 Coupling
5 WM042401 Tube, vapor
WM048522 Rev 04 04/2014 113

6 Hose handling

8 WM047426 Tube Clip
WB000346-0002 - Clip, for 24 tube, M6 fixing 1
WB000346-0004 - Clip, for 10 tube, M6 fixing 1
WM027467-0001 - Set screw, hexagon socket, M6 x16, flat point 1
6.6 Outlet casting module
1 Outlet Casting
WM040588 O-ring t=4, id=26
WM040755-0001 Coupling 1 inlet, 3/4" NPT - std
WM040755-0002 Coupling 1 inlet, 1" NPT - std
WM040755-0003 Coupling 1 inlet, M34 VR - std
WM040755-0010 Coupling 1 inlet, 3/4" NPT - impreg.
114 WM048522 Rev 04 04/2014

6 Hose handling
WM040755-0011 Coupling 1 inlet, 1" NPT - impreg.

WM040755-0012 Coupling 1 inlet, M34 VR - impreg.
WM040755-0019 Coupling 1 inlet, 3/4" NPT - anodized
WM040755-0020 Coupling 1 inlet, 1" NPT - anodized
WM040755-0021 Coupling 1 inlet, M34 VR - anodized
WM040755-0028 Coupling 1 inlet, 3/4" NPT – hard anodized
WM040755-0029 Coupling 1 inlet, 1" NPT – hard anodized
WM040755-0030 Coupling 1 inlet, 3/4" NPT – anodized+imp
WM040755-0031 Coupling 1 inlet, 1" NPT - anodized+impreg.
WM040755-0032 Coupling 1 inlet, M34 VR - anodized+impreg.
WM040755-0039 Coupling 1 inlet, 3/4" NPT – hard anodized+im-
preg.
WM040755-0040 Coupling 1 inlet, 1" NPT – hard anodized+im-
preg.
WM040755-0013 Coupling 2 inlet, 3/4" NPT - impreg.
WM040755-0015 Coupling 2 inlet, M34 VR - impreg.
WM040755-0024 Coupling 2 inlet, M34 VR - anodized
WM040755-0033 Coupling 2 inlet, 3/4" NPT - anodized+impreg.
WM040755-0035 Coupling 2 inlet, M34 VR - anodized+impreg.
WM040755-0016 Coupling 3 inlet, 3/4" NPT - impreg
WM048522 Rev 04 04/2014 115

6 Hose handling
WM040755-0018 Coupling 3 inlet, M34 VR – impreg.

WM040755-0027 Coupling 3 inlet, M34 VR – anodized
WM040755-0036 Coupling 3 inleT, 3/4" NPT - anodized+impreg.
WM040755-0038 Coupling 3 inlet, M34 VR – anodized+impreg.
2 WM045405 O-ring t=3,5; id=43 1
3 WM040393 Clip 1-3
4 WB000229-0003 Lock nut, M6 3, 5, 7
5 WM040588 O-ring t=4, id=26 1
6.7 Hose handling module
6.7.1 Hose handling module H-style
1 WM041034 Column support 2
116 WM048522 Rev 04 04/2014

6 Hose handling
2 Nozzle boot roof with gasket

WM045830-0001 - Wide 2
WM045830-0002 - Narrow 2
3 WM04306376 Nozzle Boot
5 WM045957 Blank nozzle panel
6 WM043586-0002 Screw M8x40 Taptite 4
7 WM042015 Edge protector 4
8 WB000229-0003 Lock nut M3
9 WB000212-0004 Screw M8x30
10 WM040251 Plug blank panel
11 WM047260 Blank nozzle panel, moulded cover nozzle boot
6.8 H-style hose retraction
6.8.1 Structure - H-style hose retraction
1. 2. 3. 4.
5. 6. 7. 8.
9. 10. 11. 12.
WM048522 Rev 04 04/2014 117

6 Hose handling
13. 14. 15. 16.
17. 18. 19. 20.
21. 22. 23. 24.
25.

¿
1 WM041034 Column support

2 WM041543 Support, box shape hose connector, retraction
3 WM043586-0002 Taptite screw hexagon flange, M8x40
4 WB000229-0003 Lock nut, M6
5 WM042015 Grommet hole dia. 30 mm, T= 1-3,1mm
6 Column inner
WM046882-F050 - std, l=778 mm, grey F050
WM050898-F050 - l=776 mm, hose retraction, painting instruc-
tion
WM051027-F050 - l=776 mm, hose retraction, one hole, painting
instruction
7 WM044501-0001 Profile edge protector column l=738,5
8 WM050863-F050 Column, outer, retraction, l=738,5, painting in-
struction
9 WM044489 Support, U-shape bottom, column
118 WM048522 Rev 04 04/2014

6 Hose handling

¿
10 WM051725 Taptite screw, hexagon flange, M5x20

11 WM045404 Profile sealing
12 WB000300-0002 Screw, hex head with flange, M6x12 taptite
13 Support, box shape top box retraction
WM050801-F050 - Narrow, painting instruction
WM050803-F050 - Wide 4, painting instruction
WM050851-F005 - Wide 8, painting instruction
14 WM039643 Support, L-shape retraction reel
15 WM001585 Retractor reel
16 WM039648 Cable socket splice, solis para 12-10
17 WB000627-0004 Washer, plain, M3, large, id=3.2, od=9, t=0.8
18 WM039649 Cord retraction reel
19 WM039659 Bushing guide cord
20 WM039661 Retaining ring, external shaft=25 dia., id=23,2,
t=1.2
21 WM040161 Plug dome, dia=45mm, t=1,2 - 3,2mm
22 WM043586-0001 Taptite screw hexagon flange, M8x20
23 Cover plate top box cover
WM046842-F050 - Wide, grey F050
WM046846-F050 - Narrow, grey F050
24 WM044285-0001 Gasket grip range 1.0 - 2.0 thk, l=300 mm
25 WB000212-0004 Screw, hexagon socket cap, M8x30
6.8.2 Hose connection - H-style hose retraction
1. 2. 3.
1 Coupling 1 inlet
WM048522 Rev 04 04/2014 119

6 Hose handling
WM041939-0001 - 3/4" NPT - std

WM041939-0002 - 1" NPT - std
WM041939-0003 - M34 VR - std
WM041939-0004 - 3/4" NPT - impreg.
WM041939-0005 - 1" NPT - impreg.
WM041939-0006 - M34 VR - impreg.
WM041939-0007 - 3/4" NPT - anodized
WM041939-0008 - 1" NPT - anodized
WM041939-0009 - M34 VR - anodized
WM041939-0010 - 3/4" NPT – h anodized
WM041939-0011 - 1" NPT – h anodized
WM041939-0012 - 3/4" NPT – anodized+impreg.
WM041939-0013 - 1" NPT - anodized+impreg.
WM041939-0014 - M34 VR - anodized+impreg.
WM041939-0015 - 3/4" NPT – h anodized+impreg.
WM041939-0016 - 1" NPT – h anodized+impreg.
2 Coupling 2 inlet
WM049823-0001 - 3/4" NPT - std
WM049823-0002 - 1" NPT - std
WM049823-0003 - M34 VR - std
WM049823-0007 - 3/4" NPT - impreg.
WM049823-0008 - 1" NPT - impreg.
WM049823-0009 - M34 VR - impreg.
WM049823-0013 - 3/4" NPT - anodized
WM049823-0014 - 1" NPT - anodized
WM049823-0015 - M34 VR - anodized
WM049823-0019 - 3/4" NPT - anodized+impreg.
WM049823-0020 - 1" NPT - anodized+impreg.
WM049823-0021 - M34 VR - anodized+impreg.
3 Coupling 3 inlet
120 WM048522 Rev 04 04/2014

6 Hose handling
WM049823-0004 - 3/4" NPT - std

WM049823-0005 - 1" NPT - std
WM049823-0006 - M34 VR - std
WM049823-0010 - 3/4" NPT - impreg.
WM049823-0011 - 1" NPT - impreg.
WM049823-0012 - M34 VR – impreg.
WM049823-0016 - 3/4" NPT - anodized
WM049823-0017 - 1" NPT - anodized
WM049823-0018 - 3 inlet, M34 VR – anodized
WM049823-0022 - 3 inlet, 3/4" NPT - anodized+impreg.
WM049823-0023 - 3 inlet, 1" NPT - anodized+impreg.
WM049823-0024 - 3 inlet, M34 VR – anodized+impreg.
6.8.3 Vapor recovery - H-style hose retraction
1. 2. 3. 4.
5. 6. 7.
1 WM012100 Pin
2 WM031399 Plug D=10, L=50
3 WM038241-0001 O-ring T=3.0 ID=9.5
4 WM051554 Coupling, T-coupling d=10
5 WM020448 Nut for 10mm diameter tubing
6 WM020598 Plug d=10
WM048522 Rev 04 04/2014 121

6 Hose handling
7 WB000346-0004 Clip, for 10 tube, M6 fixing

WM050727 Tube, vapour, side A id/od 8/10 narrow (three
inlet - T-coupling)
WM050732 Tube, vapour, side A id/od 8/10 narrow (one
inlet - T-coupling)
WM050734 Tube, vapour, side A id/od 8/10 narrow (two
inlet - T-coupling)
WM050736 Tube, vapour, side A id/od 8/10 narrow (one
inlet - T-coupling)
WM050738 Tube, vapour, side A id/od 8/10 wide (three inlet
- T-coupling)
WM050740 Tube, vapour, side A id/od 8/10 wide (one inlet
- T-coupling)
WM050742 Tube, vapour, side A id/od 8/10 wide (two inlet
- T-coupling)
- T-coupling)
WM050746 T0ube, vapour, side A id/od 8/10 wide (one inlet
- T-coupling)
- T-coupling)
WM050751 Tube, vapour, side B id/od 8/10 narrow (one
inlet - T-coupling)
WM050753 Tube, vapour, side B id/od 8/10 narrow (three
inlet - T-coupling)
WM050755 Tube, vapour, side B id/od 8/10 narrow (one
inlet - T-coupling)
WM050757 Tube, vapour, side B id/od 8/10 narrow (two
inlet - T-coupling)
WM050759 Tube, vapour, side B id/od 8/10 wide (one inlet
- T-coupling)
WM050761 Tube, vapour, side B id/od 8/10 wide (two inlet
- T-coupling)
WM050763 Tube, vapour, side B id/od 8/10 wide (three inlet
- T-coupling)
122 WM048522 Rev 04 04/2014

6 Hose handling

- T-coupling)
- T-coupling)
- T-coupling)
- T-coupling)
- T-coupling)
- T-coupling)
- T-coupling)
WM050774 Tube, vapour id/od 8/10 (one inlet - one inlet)
WM050776 Tube, vapour id/od 8/10 (one inlet - two inlet)
6.8.4 Hose outer outlet - H-style hose retraction
1. 2. 3. 4.
5. 6. 7. 8.
1 WM018918-0001 Ring with pulley, hose handling M8

2 WM051532 Coupling, straight cord
3 Seal hose outlet
WM039713-0001 - Sealed
WM048522 Rev 04 04/2014 123

6 Hose handling
WM039713-0002 - 16 mm
WM039713-0003 - 19mm, 21mm, VR
WM039713-0004 - 25mm
4 Spacer hose outlet
WM051353-0001 - 16mm
WM051353-0002 - 21mm
WM051353-0003 - 25mm
5 WM051720-F050 Support flat, gasket support, single painting
instruction
6 WB000647-0003 Screw, csk socket cap, M6x20
7 WM050907-F050 Moulded cover, painting instruction
8 WM051367 Cap hexagon socket screw, t25, d=14,5,
RAL7021
6.8.5 Hose inner outlet - H-style hose retraction
1. 2. 3. 4.
5. 6. 7. 8.
9. 10. 11. 12.
124 WM048522 Rev 04 04/2014

6 Hose handling
13. 14. 15.
1 Clamp hose retraction

WM039687-0001 - id=24,5
WM039687-0002 - id=27,1
WM039687-0003 - id=29,8
3 WB000229-0003 Lock nut, M6
4 WM049836 Plug hose clamp
5 Clamp hose outlet, inner
WM048631-0001 - Ø16
WM048631-0002 - Ø19-21
6 Clamp hose outlet, inner
WM048633-0001 - Ø16
WM048633-0002 - Ø19-21
7 Cover hose outlet
WM048641-0001 - Left
WM048641-0002 - Right
8 WM048644 Gasket
9 Seal hose outlet
WM049291-0001 - Ø16
WM049291-0002 - Ø19-21
10 Spacer hose outlet
WM051353-0001 - 16mm
WM051353-0002 - 21mm
11 Screw, hexagon socket cap
WB000209-0002 - M4x20
WM048522 Rev 04 04/2014 125

6 Hose handling
WB000209-0004 - M4x35
12 WM045514-0001 Moulded, cover guide
13 WM045514-0002 Moulded, cover (blind)
14 WM049652 Gasket
15 WM049472 Plug
6.9 Helix 6000, Hose Handling
6.9.1 Assembly instruction, HHR
1 WM053155 Column, HHR (see also page 127) 1-10

2 WM053883-A040 Corner column, side B, outwards 1
3 WM053884-A040 Corner column, side A, outwards 1
4 WM054703 Panel (see also page 129) 1
5 WM051850-F050 Top panel, hose handling, 3 modules, grey 1
6 WM051842-W001 Side panel, h=1976 1
126 WM048522 Rev 04 04/2014

6 Hose handling
7 WM054908-0002 Side panel, l=646,5 1

8 WM050318 Nut, speed nut, M6 4
9 WM046559-0003 Support, U-shape, 3 hose 2
10 WB000370-0001 Screw, hexagon socket button, M8,x30, with 1-10
tuflok locking patch
11 WM055145 Nozzle boot, auto on, HHR (see also page 128) 1-10
6.9.2 Column, HHR
1 WM053877-A040 Column, HHR 1

3 WM051710 Support, box shape Helix 1
4 WM051785 Support, box shape assembly 1
5 WM028144 Wheel d=55 1
6 WM028140 Wheel d=239 1
WM048522 Rev 04 04/2014 127

6 Hose handling

8 WM029945 Cord, l=1150 1
9 WM044481 Spring, pin, diam=15, l=70 1
6.9.3 Nozzle boot, auto on, HHR
1 WM054916-0002 Nozzle boot, auto-on 1

2 WM045692-0001 Cable magnetic reed 2-wire normally open 1
cable l=1300
3 WM054424 Moulded, noozle holder 1
4 WM028141 Bracket, wheel, nozzle boot 1
5 WM025573 Wheel, d=85 1
6 WM028145 Bushing, roller, l=66 2
7 WM030068 Lock pin, l=100 2
8 WM030544 Spring, l0=47,6 2
128 WM048522 Rev 04 04/2014

6 Hose handling
6.9.4 Panel, HHR
1 WM054499-A040 Side panel h=1295,5, silver 1

2 WM046287 Support, U-shape l=970 1
3 WM046999-F050 Deep drawn side panel assembly bracket, gray 2
4 WM052168-F050 Panel h=686,2, grey 1
5 WT000398-0001 Pop rivet, dome head, 4.0 diameter x8, grip 6
range 1.5-3.5 closed end
6 WM044310-0001 Pop rivet, dome head 6 diameter x10, grip 6
range 2-4 mm
WM048522 Rev 04 04/2014 129

6 Hose handling
6.9.5 Assembly instruction, HH
1 WM053196 Column, HH (see also page 131 ) 1-10

2 WM053883-A040 Corner column, side B, outwards 1
3 WM053884-A040 Corner column, side A, outwards 1
4 WM054703 Panel (see also page 133) 1
5 WM051850-F050 Top panel, hose handling, 3 modules, grey 1
6 WM051842-W001 Side panel, h=1976 1
7 WM054700-F050 Painting instruction, support, flat, 3 hose 1
8 WM050318 Nut, speed nut, M6 4
9 WM055217 Nozzle boot, auto on, HH (see also page 132) 1-10
10 WB000370 Screw, hexagon socket button, M8x20, with 2-20
tuflok locking patch
130 WM048522 Rev 04 04/2014

6 Hose handling
6.9.6 Column, HH
1 WM053878-A040 Column, HH 1
3 WM051710 Support, box shape 1
5 WM028144 Wheel d=55 2
7 WM032347 Cord, l=1000 1
8 WM018918 Ring, with pulley, hose handling 1
WM048522 Rev 04 04/2014 131

6 Hose handling
6.9.7 Nozzle boot, auto on, HH
1 WM054917-0002 Nozzle boot, auto-on 1

2 WM045692-0001 Cable magnetic reed 2-wire normally open 1
cable l=1300
3 WM054424 Moulded noozle holder 1
132 WM048522 Rev 04 04/2014

6 Hose handling
6.9.8 Panel, HH
1 WM054499-A040 Side panel h=1295,5, silver 1

2 WM046287 Support, U-shape l=970 1
3 WM046999-F050 Deep drawn side panel assembly bracket, gray 2
4 WM052168-F050 Panel h=686,2, grey 1
5 WT000398-0001 Pop rivet, dome head, 4.0 diameter x8, grip 6
range 1.5-3.5 closed end
6 WM044310-0001 Pop rivet, dome head 6 diameter x10, grip 6
range 2-4 mm
WM048522 Rev 04 04/2014 133

6 Hose handling
6.9.9 VR

2 WM028989 Coupling, hose with VR 1
3 WM028990 Clamp 1
6.9.10 Column with cover plates, HH

1 WM053878-A040 Column, HH
2 WM051710 Support, box shape
3 WM051905 Support, U-shape
4 WM052202 Support, flat
5 WM052709 Support, U-shape
6 WM024633 Cable socket dim=6,5
7 WM028144 Wheel d=55
8 WM029937 Hook l=44
9 WM029940 Cord l=1150
10 WM029943 Ring cord
134 WM048522 Rev 04 04/2014

7 Hydraulic cabinet - tubes and couplings
7.1 Framework Helix 2000, 4000, 5000
1 WM040095 Support, box shape lower attachment 2

2 WM040093 Support, box shape connection beam 2
3 Profile square tube
WM040075-0001 - Narrow 2
WM040075-0002 - Wide 2
4 WM043586-0002 Taptite screw hexagon flange, M8x45 12
5 Support hydraulics
WM048522 Rev 04 04/2014 135

WM040123-0001 - Remote, narrow 1

WM045109-0001 - Suction, narrow 1
WM040123-0002 - Remote, wide 1
WM045109-0002 - Suction, wide 1
6 Support hydraulics
WM040125-0001 - Remote, narrow 1
WM040125-0002 - Remote, wide 1
7 WM043586-0001 Taptite screw hexagon flange, M8x20 suc. 2
rem. 4
7.2 Framework Helix 1000
1 WM043586 Taptite screw, hexagon flange, M8x16 6

3 WM052878 Cover plate, base suction 1
remote 0
4 WM009161 Plug with strainer, for air venting suction 2
remote 0
136 WM048522 Rev 04 04/2014

5 WM047368-0002 Front panel guide pin right 2

6 WM051480 Support, box shape 2
7 WM049874 Support, box shape hydraulic side 2
8 WM047368-0001 Front panel guide pin left 2
9 WM052863-F050 Cover plate, base suction 1
remote 2
7.3 Framework Helix 6000
1 WM040095 Support, box shape lower attachment 2

2 WM052492 Support, box shape connection beam 2
3 Profile square tube
WM051305-0001 - Narrow 2
WM048522 Rev 04 04/2014 137

WM051305-0002 - Wide 2
WM051305-0003 - Extra wide 2
5, 6 Support, remote hydraulics
WM052942-0001 - Narrow, A-side 1
WM052944-0001 - Narrow, B-side 1
WM052942-0002 - Wide, A-side 1
WM052944-0002 - Wide, B-side 1
WM052942-0003 - Extra wide, A-side 1
WM052944-0003 - Extra wide, B-side 1
Support, suction hydraulics
WM045109-0001 - Narrow 1
WM045109-0003 - Wide 1
WM045109-0004 - Extra wide 1
7 WM043586-0003 Taptite screw hexagon flange, M8x16 remote: 14
suction: 16
8 Base, A-side
WM052764-F050 - Narrow 1
WM052770-F050 - Wide 1
WM052780-F050 - Extra wide 1
9 Base, B-side
WM052765-F050 - Narrow 1
WM052771-F050 - Wide 1
WM052781-F050 - Extra wide 1
10 WM052169-F050 Support, box shape lower attachment, grey 1
F050
11 WM046510 Profile square tube, back 1
12 WM051866-0001 Support, L-shape A-side c-style support corner 1
13 WM051866-0002 Support, L-shape B-side C-style support corner 1
138 WM048522 Rev 04 04/2014

7.4 Vapor Barrier
7.4.1 Vapor barrier, H-style
1 Support, box shape LEE bottom

WM039330-0001 - Wide & Narrow, UL (on picture) 1
WM039729 - Wide & Narrow, IEC 1
2 Support, U-shape hydraulic top
WM042331-0001 - Wide, UL (on picture) 1
WM042331-0002 - Narrow, UL 1
WM042331-0003 - Wide, IEC 1
WM042331-0004 - Narrow, IEC 1
3 Support, box shape guide rail
WM040197 - Wide, UL and IEC (on picture) 2
WM048522 Rev 04 04/2014 139

WM040195 - Narrow, UL and IEC 2

4 WM043276 Support, U-shape vapor barrier 1
5 WB000251-0001 Pop rivet, CSK head, 4.0 diameter x9, grip range 3
2.0-4.4, closed end
7 WM028446-0001 Pop rivet, dome head, 4.0 diameter x7, grip wi. 6
range 0-3,2 nar. 4
7.4.2 Vapor barrier, Helix 2000 (small style)
140 WM048522 Rev 04 04/2014

1 Support, box shape LEE bottom

WM039330-0001 - Small style, UL (on picture) 1
WM039729 - Small style, IEC 1
2 Support, U-shape hydraulic top
WM042331-0002 - Small style, UL 1
WM042331-0004 - Small style, IEC 1
3 Support, box shape guide rail
--- --- ---
4 WM043276 Support, U-shape vapor barrier 1
5 WB000251-0001 Pop rivet, CSK head, 4.0 diameter x9, grip rangE 3
2.0 - 4.4, closed end
7 --- ---
9 WM045835 Support, box shape hose connector, Small style 2
10 WM045837 Support, L-shape electronic head, Small style 2
11 WB000300-0001 Taptite screw, hexagon flange, M6x16, Small 8
style
WM048522 Rev 04 04/2014 141

7.4.3 Vapor barrier, Helix 6000
1 WM050670-F050 Support, box shape LEE bottom IEC, grey, F050 1

2 WM054119-F050 Support, U-shape, hydraulic top panel, grey, 1
F050
3 WM051348 Support, L-shape electronic head C-style 2
4 WM043276 Support, U-shape vapour barrier 1
5 WB000251-0001 Pop rivet, CSK head, 4.0 diameter x 9, grip 3
range 2.0-4.4, closed end
142 WM048522 Rev 04 04/2014

7 WM019873-0004 Screw, hex head, M6 x 12, with flange 4
7.5 Hydraulic module
7.5.1 Hydraulic module, remote
1 Combined unit
WU007305-0001 - Remote inlet and meter, double sided, FS
WU007305-0002 - Remote inlet and meter, double sided, FS, ATC
WU007305-0003 - Remote inlet and meter, single A, FS
WU007305-0004 - Remote inlet and meter, single A, FS, ATC
WU007305-0005 - Remote inlet and meter, double sided, UREA
WU007305-0006 - Remote inlet and mMeter, single A, UREA
WU007315-0001 - Remote inlet, meter and pulser, dome low,
double sided
double sided, UL
double sided ethanol
double sided ethanol, UL
WU007315-0005 - Remote Inlet, meter and pulser, dome low,
single A, ethanol
single A, wthanol, UL
WM048522 Rev 04 04/2014 143


single B, ethanol
single B, ethanol, UL
double sided
double sided, UL
single A
single A, UL
single B
single B, UL
7.5.2 Hydraulic module, suction, incl. motor
1 Combined unit
WM020553-0007 - Pump and meter double sided, EMEA/LA, FS, 1
ATC
144 WM048522 Rev 04 04/2014

WM020553-0008 - Pump and meter single A, EMEA/LA, FS, ATC 1

WM020553-0009 - Pump and meter double sided with connec- 1
tor, EMEA/LA, FS
WM020553-0010 - Pump and meter double sided with connec- 1
tor, EMEA/LA, FS, ATC
WM020553-0011 - Compact pump weith connector, EMA/LA, 1
ATC
WM020553-0012 - Pump and meter double sided, EMEA/LA, FS 1
WM020553-0013 - Pump and meter single A, EMEA/LA, FS 1
WM028606-0001 - Remote inlet, meter and pulser, dome low, 1
double sided
double sided, UL
double sided ethanol
double sided ethanol, UL
single A, ethanol
single A, ethanol, UL
WM028606-0007 - Remote inlet, meter and pulser, fome low, 1
dingle B, ethanol
single B, ethanol, UL
WM046084-0001 - Pump, meter and pulser, dome low, double 1
sided
WM046084-0002 - Pump, meter and pulser, fome low, double 1
sided, UL
WM046084-0003 - Pump, meter and pulser, fome low, single A 1
WM046084-0004 - Pump, meter and pulser, fome low, single A, 1
UL
WM046084-0005 - Pump, meter and pulser, dome low, single B 1
WM046084-0006 - Pump, meter and pulser, dome low, single B, 1
UL
WM048522 Rev 04 04/2014 145


3 WB000401-0002 Screw, CSK socket cap, M8x12 2
4 Motor
WM045892-0001 - Single phase 0.75 kW, 115V/230V, 1730 rpm, 1
60 Hz, UL
WM045890-0004 - Single phase 0.75 kW, 220-240V, 1730rpm, 1
60Hz, ATEX
WM045891-0001 - 3-phase 0.75 kW, 380V, 1710rpm, 60Hz, UL 1
WM045889-0001 - 3-phase 0.75kW, 400V, 1430rpm, 50Hz, ATEX- 1
COM
WM045889-0005 - 3-phase 0,75kW, switchable, 220/380V, 1
1430rpm, 50/60Hz, ATEX-COM
WM045890-0001 - Single phase 0.75kW, 230V, 1450rpm, 50Hz, 1
ATEX-COM
WM045893-0004 - 3-Phase 1.1kW, switchable, 220/380V, 1
1430rpm, 50/60Hz, ATEX-COM
WM045893-0001 - 3-phase 1.1kW, 400V, 1430rpm, 50Hz, ATEX- 1
COM
WM045889-0006 - 3-phase 0.75kW, 400V, 1430rpm, 50Hz, ATEX 1
WM045889-0007 - 3-Phase 0.75kW, 220/380V, 1430rpm 1
50/60Hz, ATEX
ATEX
WM045890-0003 - Single phase 0.75 kW, 220-240 V, 1730 RPM, 1
60 Hz, ATEX-COM
WM045893-0005 - 3-Phase 1.1kW, 400V, 1430rpm, 50Hz, ATEX 1
WM045893-0006 - 3-Phase 1.1kW, 220/380V, 1430rpm, 50/60Hz, 1
ATEX
ATEX-COM
ATEX
WM045894-0003 - Single phase 1.1 kW, 220-240 V, 1730 RPM, 1
60 Hz, ATEX-COM
146 WM048522 Rev 04 04/2014

WM045894-0004 - Single phase 1.1kW, 220-240V, 1730rpm, 1

60Hz, ATEX
5 Belt, Z-profile
WM003054 - SPZ 787, For 40 lpm fuel delivery (0,75 kW, 50 1
Hz)
WM009676 - SPZ 812, For 70-120 lpm fuel delivery (1,1 kW, 1
50 Hz)
WM008374 - SPZ 825 1
WM007324 - SPZ 772, For 40 lpm fuel delivery (0,75 kW, 60 1
Hz)
WM003054 - SPZ 787, For 70-120 lpm fuel delivery (1,1 kW, 1
60 Hz)
Pulley for switchable moters, Z-profile
WM054460-0001 - SPZ 71, od=75mm, id=19mm, 60Hz 1
- See page 135 Support, suction hydraulics
WARNING!

failure.
WM048522 Rev 04 04/2014 147

7.6 Hydraulic
7.6.1 Pump cover - suction
30. 31.
1 WR000632 Housing, machined, pump

2 --- ---
3 Identification label
WM021062-0004 - Combined unit, compact pump
WM021062-0002 - Combined unit, pump & meter - single sided
WM021062-0001 - Combined unit, pump & meter - double sided
WM022147-0001 - Fuel pump, internal gear
148 WM048522 Rev 04 04/2014

4 Fuel meter see page 144

5 WM009207-0001 Cover, machined (With single bump connection
for the air venting tube)
6 WB000212-0001 Screw, hexagon socket cap, M8 x 20
7 WM002220-0001 Screw seal, hexagon socket cap, M8x20
8 WM002236 Seal screw, hexagon socket cap, M6x16
21 WM002282 Seal, V-shape
23 WB000260-0001 Taptite screw, hexagon socket cap, M6x16
30 WM017874 Float guide
31 WM008785 Float
32 WM013808 Cover, moulded
33 WM001979 O-ring t=3.5, id=47
34 WM000611 O-ring formed t=4
35 WU002986-0001 O-ring t=4.0, id=98
36 WM001438 Plug
37 WM002217 O-ring t=5.0, id=21
38 WM001440 Pin
40 WM000612 O-ring t=3.5, id=35
WM048522 Rev 04 04/2014 149

7.6.2 Pump internal gear - suction
1 WR000632 Housing
2 --- ---
3 WM022147 Identification label fuel pump, internal gear,
EMEA/LA
4 WM022270 Pulley, Z-profile
6 WM001387 Cover, flat head and shaft
7 WM001956 O-ring t=3.53, id=85,32
8 WM001420 Idler
9 WM001426 Rotor
11 WM000700 Cover, machined end cap
12 WM001957 O-ring t=1.78, id=37.82
13 WM022112 Seal screw, hex head, M8x20
14 WM001953 O-ring t=3, id=28
15 WM017958 Float
150 WM048522 Rev 04 04/2014

16 WM001934 Seal
17 WM001083 Plug 1/4"
18 WM001088 Seal cap
19 WM001089 Gasket id=17, od=26, t=0.8
20 WM001434 Cap
21 WM001955 O-ring t=1.78, id=29.8
22 WM001423 Nut hexagon
23 WM001421 Screw adjusting
24 WM001382 Spring d=18.5, l=58.7
25 WM001383 Damper
26 WM001667 Key, woodruff d=19, t=4.75
27 WB000367-0002 Plug , hexagon socket pipe plug R3/8"
28 WB000341-0001 Nut, 5/8" UNF jam-nut
29 WM001422 Washer, plain id=5, od=10.5, t=1
7.6.3 Plug pump unit - suction
1 WM001961 Plug 1/8" NPTF L=6.35, hole=3.3 mm (wrench

3/16” see below)
W8-452971 Plug 1/8" NPTF L=6.35, hole=2,4 mm
W8-452882 Wrench (Allen key) 3/16
2 WM001078 Air separator
3 WM001424 Bushing l=31.8mm
WM048522 Rev 04 04/2014 151

7.6.4 iMeter™
1 WM000504 Cover check

2 WM001101 O-ring
3 WM001102 O-ring
4 WM000695-0002 Valve ass'y
WM000667 O-ring
WM023021 Plug
5 Pin, valve
6 Yorke meter
7 WM000516 Piston ass'y
8 SHCS
9 WM020020-0001 Meter dome
10 WM010860 C-spring
11 Magnetic disc
152 WM048522 Rev 04 04/2014

12 Leaf spring
13 Seal, V-pack
14 Valve
15 WM000509 Rulon bearing
16 Locator pin
17 ---
18 Meter body
19 Bearing
20 Washer
21 Crank ass'y
22 Retaining washer
23 Retaining ring
24 WM000639 Taptite seal screw (hex head)
WM000638 Taptite screw, hex head, M6 L=1/2" with
washer
WM000638-0001 Taptite screw, hex head, M6 L=3/4" with
washer
25 Cover
WM020586 Pressed (std)
WM001425 Casting
26 --- ---
27 WM001103 Gasket
WM048522 Rev 04 04/2014 153

7.7 Pulser to iMeter™
WARNING!

failure.
1 Pulser, wip
WM001682-0002 - UL 1
WM001682-0001 - IEC 1
2 WB000228-0003 Nut, M6 2
3 WB000211-0001 Screw, hexagon socket CAP, M6 2
4 WB000396-0001 Self tapping screw, poz, pan head, tYPE C 2
ST2,9x13
154 WM048522 Rev 04 04/2014

5 WM040834-0001 Moulded vapor barrier grommet and cable 1

L=950
7.8 Filter, adaptor, nut, spout subassembly (remote)
1 Remote inlet, filter screen

WM039699-0004 - Std
WM039699-0005 - Anodized
WM039699-0006 - Hard anodized
2 WM037130 Spout
3 WM038598-0001 O-ring, t=4, id=34
4 Stainer
WM011606-0001 - Gasoline & diesel, 10 micron
WM011606-0002 - Ethanol & biodiesel, 1 micron
WM011606-0003 - Hydrosorb diesel, 30 micron
WM011606-0004 - Gasoline & diesel, high speed, 30 micron
WM011606-0005 - Ethanol & biodiesel, High Speed 1 micron
5 WM033193-0002 O-ring for filter (WM032398-000X)
6 WM031449 Strainer 120 micron
WM048522 Rev 04 04/2014 155

7 WM037609 Gasket fluor silicon

8 WM034667 Cap
7.9 Filter pot (suction)
12. 13.
Inlet suction with check valve

WM049971-0001 - NPT 1
WM049971-0002 - NPT, sight glass 1
WM049971-0003 - BSPT 1
WM049971-0004 - BSPT, sight glass 1
156 WM048522 Rev 04 04/2014

WM049971-0005 - NPT, impregnated 1

WM049971-0006 - NPT, sight glass, impregnated 1
WM049971-0007 - BSPT, impregnated 1
WM049971-0008 - BSPT, sight glass, impregnated 1
1 WB000211-0013 Screw. hexagon socket cap. M6x30 4
2 WU006953 O-ring t=4, id=120 1
3 ----- Valve, change WM049971-000X (see above) 1
4 WM003021 O-ring t=4. id=24 1
5 WU006855 Glass 1
6 WM003021 O-ring t=4. id=24 1
7 WM049681 Cover 1
8 WB000260-0001 Taptite screw, hexagon socket cap, M6x16 4
9 WM011481 O-ring t=4, id=62 1
10 WM000464 O-ring t=2, id=47 1
12 WM051587-0001 Strainer, 80 micron 1
13 Filter
WM051632-0001 - Cellulose, standard 25 micron 1
WM051632-0002 - Cellulose, hydro stop, 25 micron 1
WM051632-0003 - Polyester, biodiesel, 30 micron 1
WM048522 Rev 04 04/2014 157

7.10 Solenoid Valve, single
7.10.1 Solenoid Valve, single, UL
--- WM048316-0006 Gasket sealing, l=63.5 mm

--- WU007059 Sealing compound, rockite cement
1 Solenoid valve
WM044752-0001 Proportional, single UL, ALU body 1
WM044753-0001 Proportional, single UL, ALU body 1
WM044754-0001 Proportional, single UL, brass body Ni plated 1
2 Tube, conduit 1/2"
WM040845 - Solenoid valve
WM040846 - Solenoid valve
3 WM048316-0006 Gasket sealing, l=63.5 mm 1
4 WU007059 Sealing compound, rockite cement
5 --- ---
6 WM043174 Lock pin wire dia=3.2mm 1
7 WB000629-0003 Screw, hex head, M6x12 2
158 WM048522 Rev 04 04/2014

8 WM046966-0001 O-ring
7.10.2 Solenoid Valve, single, IEC
1 Solenoid valve
WM045522-0001 - Proportional, single IECEX, alu body 0-8
WM045522-0002 - Proportional, single IECEX, compcote alu body 0-8
WM045522-0003 - Proportional, single IECEX, InMetro, alu body 0-8
WM045525-0001 - Proportional, single IECEX, brass body 0-8
2 --- ---
3 --- ---
4 --- ---
5 --- ---
6 WM043174 Lock pin wire DIA=3,2mm 1
7 WB000629-0003 Screw, hex head, M6x12 2
8 WM46966-0001 O-ring
WM048522 Rev 04 04/2014 159

7.11 Self check valve, Helix 6000
1 WM021576-0001 Solenoid valve, on/off, single, female r 1/4, ca- 2

ble = 3m
2 WM020432 Coupling, straight male ge 1/4" d=10 2
3 WM047566 Tube, vapour coupling - vapour gate, check 2
valve
4 WM020460 Coupling, T-coupling d=10 2
5 WM021787 Tube, vapour vapourgate, prop.valve - filter, A 2
and B side
6 WM021571 Strainer 200 microns 2
7 WM003160 Sealant Loxeal 58-11, thread sealant
8 WM054895 Bracket self check valve 1
160 WM048522 Rev 04 04/2014

7.12 Healy VR
7.12.1 Coupling cross, Healy and Wayne VAC
1 WM042419 Coupling, cross 1"x1"x3/4"x3/4"

2 WM002001 Plug screw cut 1"
3 WM042421 Coupling, straight flare fitting for 7/8" ODT with 1 or 2
3/4"-14
4 WU007084 Washer, plain 1.135 od x .72 id, flare 1 or 2
5 WT002795-0004 Plug hexagon socket 3/4 " NPT male
WM048522 Rev 04 04/2014 161

7.12.2 Healy VR
1 WU003323-0001 Vapor pump Healy 1

2 WM040150 Support, L-shape bracket 1
3 WU007712 Screw hex socket 4
5 WU007939-0001 Junction box 1/2" conduit crouse hinds 1
6 Tube, conduit Healy
WU008242-0001 - Wide 1
WU008241-0001 - Narrow 1
7 WM041027 Tube, conduit ½” 1
8 WM042428 Coupling 1/2" NPT conduit union 2
9 WM048620 Tube, vapor id/od 8/10 1
10 Tube, vapor id/od 8/10 (Healy)
WM048622 - Wide 1
WM048619 - Narrow 1
11 WM048617 Tube, vapor id/od 8/10 (Healy) 1
162 WM048522 Rev 04 04/2014

12 WU007625-0001 Coupling union 10mm to 10mm tube 1, 2 or

3
13 WU007399-0001 Coupling, cross 3/8 NPT 1
14 WU007412-0001 Coupling fitting, copmression 3/8 NPT - 10 mm 2
tube
15 WU002669-0001 Inlet nipple, 3/8 x 1" LG 1
16 WU007720-0001 Plug 3/8 NPT 1x if
double
sided,
2x if
single
17 WU007703-0001 Ball valve 3/8 NPT M X F UL listed 1
18 WU007085 Bushing reducer, 3/4 to 3/8 HEX 1
19 WU002005-0001 Coupling, 90 degree 3/4-14 NPT X 1/2-14 NPT 1
20 WM042216 Tube, vapor flanged 7/8" Healy out (1x) 1
21 WM042421 Coupling, straight flare fitting for 7/8" ODT with 1
3/4"-14
22 WU007084 Washer, plain 1.135 od x .72 id, flare 1
23 Assembly instruction coupling cross
WM042423-0001 - 2 plug 1
WM042423-0002 - 1 plug 1
24 WM040414 Support, box shape bracket VR out 1
25 WM042420 Clamp U-shape, thread M8 1
26 WM023307-0001 Lock nut, M8 , hex flange 2
27 WM043586-0002 Taptite screw, hexagon flange, M8x40 1
7.13 Dürr VR
1 Combined unit, vapor pump and motor

WM047406 - Single phase 230V, 1 pump 1
WM047407 - Single phase 230V, 2 pumps 1
WM047408 - 3-phase 230V, 1 pump 1
WM047409 - 3-phase 230V, 2 pumps 1
WM048522 Rev 04 04/2014 163

WM047410 - 3-phase 400V, 1 pump 1

WM047411 - 3-phase 400V, 2 pumps 1
2 WM020433 Coupling, 90 degree male WE 1/4" d=10 2, 3, 4
or 6
3 WM040140 Support, box shape bracket VR motor 1
5 WM021234 Damper rubber, male-male 4
6 WB000229-0003 Lock nut, M6 4
7 WM046803-0001 Solenoid valve, proportional, single overmolded 1 or 2
cable
8 WM020593 Coupling, straight male GE 1/4" d=10 1, 2 or
4
9 WB000209-0001 Screw, hexagon socket cap, M4x10 2 or 4
10 WM046374-0001 Tube, flexible valve-pump l=520 1
11 WM046374-0002 Tube, flexible valve-pump l=720 1
12 WM048991 Tube, vapour od=10, pump, side A - ground 1
13 WM042287 Tube, vapour od=10, pump, side B - ground 1
14 WM040693 Tube, vapor od=10, damper - vapor gate 1 or 2
15 WM048989 Tube, vapor od=10, damper - solenoid, side A 0 or 1
16 WM040695 Tube, vapor od=10, damper - solenoid, side B 0 or 1
17 WM054060 Tube, vapour od 10, pump, side A - ground 1
18 WM038082 Damper 1 or 2
19 WM038133-0004 vapor meter overmolded cable 2,65 m 1 or2
20 WB000629-0003 Screw, hex head, M6x12 2 or 4
21 WB000716 Washer, lock, M6 2 or 4
22 WM012100 Pin 3 or 6
23 Assembly instruction check valve
WM047571-0001 - Column left -T-coupling
WM047571-0002 - Column right -T-coupling
WM047571-0003 - Column left - cross
WM047571-0004 - Column right - cross
164 WM048522 Rev 04 04/2014

WM047571-0005 - Column left -T-coupling, straight

WM047571-0006 - Column right -T-coupling, straight
7.14 Vapor recovery, IEC
1. 2. 3. 4.
1 Combined unit, vapor pump and motor

WM047406 - 1-phase 230V, 1 pump 1
WM047407 - 1-phase 230V, 2 pumps 1
WM047408 - 3-phase 230V, 1 pump 1
WM047409 - 3-phase 230V, 2 pumps 1
WM047410 - 3-phase 400V, 1 pump 1
WM047411 - 3-phase 400V, 2 pumps (on picture) 1
2 WM040140 Support, box shape bracket VR motor 1
3 WM021234 Damper rubber, male-male 4
4 WM046803-0001 Solenoid valve, proportional, single overmolded 1
cable
7.15 Vapor recovery Helix 1000
1. 2. 3. 4.
5. 6. 7.
WM048522 Rev 04 04/2014 165

1 WM051896 Support, box shape vapour recovery 1

2 Combined unit, vapour pump and motor 1
WM029739 - 3-phase 400V, 2 pumps (on picture)
WM029738 - 3-Phase 400V, 1 pumps
WM029737 - 3-phase 230V, 2 pumps
WM029736 - 3-Phase 230V, 1 pump
WM029735 - Single phase 230V, 2 pumps
WM029734 - Single phase 230V, 1 pump
3 WM001267 Solenoid valve, proportional, single cable=3m 0-2
4 WM020433 Coupling, 90 degree male we 1/4" d=10 1-2
5 WM020593 Coupling, straight male ge 1/4" d=10 1-2
6 WM022523 Damper rubber, male-female 4
7 WM021234 Damper rubber, male-male
7.16 VaporGate
1. 2. 3. 4.
5.
1 WM038133-0004 Vapor meter 1

2 WM038082 Damper 3
3 WM012100 Pin 1
4 WM021576-0003 Solenoid valve, on/off, single , female R1/4, 1
over moulded cable 1,25m
5 WM021571 Strainer 200 microns 1
166 WM048522 Rev 04 04/2014

7.17 VaporGate Helix 1000
1 WM038133-0001 Vapour meter without cable 1-2

2 WM051899 Support, box shape vapour gate 1
3 WM020593 Coupling, straight male ge 1/4" d=10 2-4
4 WM001267 Solenoid valve, proportional, single cable=3m 1-2
5 WM040697 Tube, vapour do 10, damper - solenoid, side A 1-2
6 WM038082 Damper 1-2
7 WM040693 Tube, vapor do 10, damper, Vapor gate 1-2
8 WM012100 Pin 2-4
WM048522 Rev 04 04/2014 167

7.18 Air separation (suction)
1. 1b. 1c. 1d.
4.
Tube, air venting id 10/od 12

1 WM040885 - iMeter™ 1
1b WM046391 - xFlo™ 1
1c WM053720 - iMeter™ - GS H replacement to BP, 3rd Hy- 1
draulic position.
1d WM053895 - xFlo™ - GS H replacement to BP, 3rd Hy- 1
draulic position.
2 WM006700-0001 O-ring t=2.62, id=11.91 1
3 WM013248 Self tapping screw, Torx, pan head, type C iMeter 1
ST4,8 x 9.5 with washer plain od=15, t=1.2 xFlo 2
4 WM011355 Plug for air venting 1
168 WM048522 Rev 04 04/2014

7.19 Junction box
7.19.1 Junction box, Helix 2000, 4000, 5000, UL
1 Support, box shape UL electrical support 1

WM041003-0001 - Narrow
WM041003-0002 - Wide
2 Housing junction box
WU000305-0004 - Holes A, C 1
WU000305-0005 - Holes A, C, D, E 1
WU000305-0006 - Holes A, C, E 1
3 WM002001 Plug screw cut 1" - 11 NPTF X 19.05 mm long 2
4 WU007377-0001 Screw Shakeproof thread former, 1/4-20x.625 2
5 WU007088 Terminal block marking strip, 12 pos
6 WU007089 Terminal block double row, 12 pos
7 WU007378-0001 Screw ind hex head 8-32x .750 2
8 WU007091 Washer cup #10-H terminal
9 WU007379-0001 Screw ind hex 10-32x.375 green 1
10 WU000303-0001 Cover 1
11 WU007380-0001 Screw Shakeproof taptite, 1/4-20x1.00 14
WM048522 Rev 04 04/2014 169

12 --- ---
13 WU007087 Coupling 3/4 NPT conduit union
14 WM044876 Tube, conduit 3/4" junction box
16 WU007655-0001 Cable harness, inlet, power, disp. mtrs.,CL, 1
CAT485 (potted conduit assy)
17 WM045407-0002 Washer conduit 1 or 2
18 WM045471-0002 Seal conduit 3/4" 1 or 2
7.19.2 Junction box, Helix 2000, 4000, 5000, IEC
Cables, grommets and sealing, see page 231.
1 Support
WM040257 - Narrow 1
WM040259 - Wide 1
170 WM048522 Rev 04 04/2014

3 WM040261 Support options 0 or 1

4 WM026839 Junction box allround 1-7
6 WB000209-0001 Screw, hexagon socket cap, M4x10 *2
*1 2 per J-box +2 if WM040261 is used
7.19.3 Junction box, Helix 6000, IEC
1 Support, box shape electrical support

WM040257 - Narrow 1
WM040259 - Wide 1
WM052906 - Extra wide 1
3 WM054195 Support, Z-shape junction boxes (options) 0 or 1
4 WM026839 Junction box allround 1-8
WM048522 Rev 04 04/2014 171

5 WB000209-0002 Screw, hexagon socket CAP, M4x20 2 per j-

box
6 WB000300-0001 Taptite screw, hexagon flange, M6x16 2 if
WM054195
is used
7.20 Vapor barrier routing
7.20.1 Vapor barrier routing, Narrow, UL
172 WM048522 Rev 04 04/2014

1 WM045471-0001 Seal conduit 1/2"

2 WM045407-0001 Washer conduit
3 WM046113 Magnet, ring od=30; id=21,75; t=4
4 WM045471-0002 Seal conduit 3/4"
7.20.2 Vapor barrier routing, Wide, UL
WM048522 Rev 04 04/2014 173

1 WM045471-0001 Seal conduit 1/2"

3 WM046113 Magnet, ring od=30; id=21,75; t=4
4 WM045471-0002 Seal conduit 3/4"
7.20.3 Vapor barrier routing, Wide, IEC
174 WM048522 Rev 04 04/2014

7.21 Nozzle switch module, LEE
Cables, see page 234
1 Nozzle switch interface

WU008514-0001 - IECEx/ATEX 1
WU006751-0001 - UL/cUL 1
WM048522 Rev 04 04/2014 175

7.22 Densimeter
1 WR001214 Moulded lower base 1

2 WR001214 Moulded lower base 1
3 WM048915-F050 Support, U-shape densimeter column, grey 1
F050
4 WR001212-0001 Glass small float densimeter 1
5 WR001213-0001 Glass small glass condenser 1
6 WR001217 Gasket 1
7 WR001218 Cap screen 1
8 WR001219 Retaining ring, internal shaft=11, od=1,8, t=1,0 1
176 WM048522 Rev 04 04/2014

9 WR001220-0001 O-ring T=3,53, ID=37,69 1

10 WR001221 Bushing sleeve 1
11 WR001222-0001 Tube inlet densimeter tube 1/4"x1/32" 1
12 WR001223 Yoke compression nipple 3/8"x1/4" BSP 1
13 WR001224 Yoke nipple 7/16"-24 UNS-2B 1
14 WR001225 Nut 1/4" 7/16"-24 UNS-2B 1
15 WR001226 Sleeve sleeve 1/4" 1
16 WR001227 Tube, flexible densimeter hose 1
17 WR001211-0001 Moulded, cover densimeter 1
18 WR001210-0001 Screw, hex head, 1/4-20x1/2" 8
19 WB000232-0003 Washer, plain, M6 id=6.4, od=12, t=1.6 8
7.23 ATC2
7.23.1 UL
1. 2. 3. 4.
5. 6.
1 Module automatic temperature compensa-

tion, UL/cUL
WU008586-0001 - 10 probes (on picture) 1
WU008586-0002 - 9 probes 1
WU008586-0003 - 8 probes 1
WU008586-0004 - 7 probes 1
WM048522 Rev 04 04/2014 177

WU008586-0005 - 6 probes 1
WU008586-0006 - 5 probes 1
WU008586-0007 - 4 probes 1
WU008586-0008 - 3 probes 1
WU008586-0009 - 2 probes 1
WU008586-0010 - 1 probe 1
2 WM038173 Moulded, housing blue, atc 1
3 WM038162-0001 Board temperature module 1
4 WM044193-0001 ATC2 sensor 1
6 WU007564-0001 Board, programmed, TTL/CAN converter 1
7.23.2 IEC
1. 2. 3. 4.
5. 6.
1 Module automatic temperature compensa-

tion
WM044193-0001 - 10 probes (on picture) 1
WM044193-0002 - 9 probes 1
WM044193-0003 - 8 probes 1
WM044193-0004 - 7 probes 1
WM044193-0005 - 6 probes 1
178 WM048522 Rev 04 04/2014

WM044193-0006 - 5 probes 1
WM044193-0007 - 4 probes 1
WM044193-0008 - 3 probes 1
WM044193-0009 - 2 probes 1
WM044193-0010 - 1 probe 1
2 WM038173 Moulded, housing blue, atc 1
3 WM038162-0001 Board temperature module 1
4 WM044193-0001 ATC2 sensor 1
6 WU007564-0001 Board, programmed, TTL/CAN converter 1
WM048522 Rev 04 04/2014 179

8 Exterior
8 Exterior
8.1 Helix 1000
1. 2. 3. 4.
5. 6. 7. 8.
9. 10. 11.
see page 181 Side panel 2

1 WM053086-W001 Front panel 2
2 WM052633-A032 Side panel ventilation 2
3 WM050303 Clamp side panel 8
4 WM053031 Gasket l=426, h=10, w=3 1
5 Lock
WU007624-0003 - DW1 key code 2
WM026155-0001 - Individually keyed 2
6 WB000229-0003 Lock nut, M6 8
7 WM052805 Z-shape, range=41.5, w=57, l=5,2 2
8 WM049926 Cover cable channel 1
9 WM052628-A032 Cover plate, top panel hydraulic cabinet 1
10 WM053031 Gasket l=426, h=10, w=3 (hydraulic roof) 1
11 WM052637-A032 Support, box shape roof, electronic head 1
180 WM048522 Rev 04 04/2014

8 Exterior
8.1.1 Side panel Helix 1000
1. 2. 3. 4.
5. 6. 7. 8.
9. 10. 11. 12.
13.
1 Side panel
WM053164-F050 - With cutout for nozzle boot 1
WM049264-F050 - With brackets, no tabs, blind 1
WM053169-F050 - With cutout for nozzle boot with densimeter 1
(on picture)
2 Support, L-shape
WM051482-0001 - Right (on picture) 1
WM051482-0002 - Left 1
3 WM050395 Deep drawn washer, hose connector 1
4 WR001797-0001 Small densimeter 1
5 WM044310-0001 Pop rivet, dome head 6 diameter, grip range 10
2-4mm
WM048522 Rev 04 04/2014 181

8 Exterior
6 WM049928 Housing hose hook 1

7 see page 108 Nozzle boot Helix 1000 1
8 Coupling hose connector
WM051670-0004 - 3/4" NPT IMP 1
WM051670-0005 - 1" NPT IMP 1
WM051670-0006 - M34 VR IMP 1
WM051670-0013 - 3/4" NPT ANO IMP 1
WM051670-0014 - 1" NPT ANO IMP 1
WM051670-0015 - M34 VR ANO IMP 1
WM051670-0016 - 3/4" NPT HA IMP 1
WM051670-0017 - 1" NPT HA IMP 1
WM051670-0018 - M34 VR HA IMP 1
9 WM053081 Gasket hose hook 1
10 WM053087 Gasket hose hook, bottom 1
11 WR001579-0001 Moulded densimeter adaptor for island, black 1
182 WM048522 Rev 04 04/2014

8 Exterior
8.2 Helix 2000 - Small style
1 WM045945-F050 Cover plate, base narrow, grey F050 1, 0

WM046495-F050 Cover plate, base narrow without holes, grey 1, 2
F050
2 Side panel with brackets
WM049264-F050 - No tabs, blind, grey F050
WM049269-F050 - No tabs, 1 hole, grey F050
WM049273-F050 - No tabs, 2 holes, grey F050
WM049274-F050 - No tabs, island, 1 hole, grey F050
WM049276-F050 - No tabs, island, 1 h, densim, grey F050
WM049277-F050 - No tabs, 2 holes, densim, gery F050
WM048522 Rev 04 04/2014 183

8 Exterior
WM049279-F050 - No tabs, 1 h, densimeter, grey F050

3 WM046919-W007 Front panel narrow, white W007 2
4 --- ---
5 --- ---
6 --- ---
7 --- ---
8 WM047368-0001 Moulded front panel guide pin left 2
9 WM047368-0002 Moulded Front Panel Guide Pin Right 2
10 Lock
WU007624-0003 - Lock no latch, no key, DW1 key code 2
WM026155-0002 - Lock individually keyed, 6 locks, 2 keys 1
11 WM047719 Spout 32x19mm for hydraulic door 4
12 WM048401 Latch Z-shape, range=50, w=20 2
14 WM011355 Plug for air venting (suction) l=39,25 (see also 0, 3
page 168)
15 WB000300-0002 Taptite screw, hexagon flange, M6x12 12
16 WM003859 Magnet, ring dy=16, h=5.5 2
17 WB000280-0001 Screw, CSK socket cap, M4 2
close cable l=1300
20 WM047019-0001 Side panel graphics, White W007 4
21 WM019003 Adhesive tape, double-sided width=12mm 5192
thickness=1,1mm mm
184 WM048522 Rev 04 04/2014

8 Exterior
8.3 Helix 4000 & Helix 5000 - H-style
1 Cover plate
WM046495-F050 - Base narrow without holes, grey F050 1, 2
WM045945-F050 - Base narrow, grey F050 0, 1
WM046496-F050 - Base wide without holes, grey F050 1, 2
WM046494-F050 - Base wide, grey, F050 0, 1
2 Side panel with brackets
WM049260-F050 - Blind, grey F050 1, 2
WM048522 Rev 04 04/2014 185

8 Exterior
WM049278-F050 - Densimeter, grey F050 0, 1, 2

3 Front panel
WM046919-W007 - Narrow, white W007 2
WM046948-W007 - Wide, white W007 2
4 WM046170-W007 Top panel valance end, white, W007 2
5 Top panel valance
WM046960-W007 - Narrow, white W007 2
WM046955-W007 - Wide, white W007 2
6 WM039951 Moulded, cover valance end 2
7 WM046883-F050 Column outer, std, L=776 mm, grey F050 2
8 WM047368-0001 Moulded front panel guide pin left 2
9 WM047368-0002 Moulded front panel guide pin right 2
10 Lock
WU007624-0003 - Lock no latch, no key, std, DW1 key code 2
WM026155-0002 - Lock, individually keyed, 6 locks, 2 keys (for 1
entire pump)
11 WM047719 Spout 32x19mm for hyd. door 4
12 WM048401 Latch Z-shape, range=50, W=20 2
14 WM011355 Plug for air venting (suction) l=39,25 (see also 0, 3
page 168)
15 WB000300-0002 Taptite screw, hexagon flange, M6x12 20
16 WM003859 Magnet, ring dy=16, h=5.5 2
17 WB000280-0001 Screw, CSK socket CAP, M4 2
close cable l=1300
20 WM047019-0001 Side panel graphics, white W007 4
21 WM019003 Adhesive tape, double-sided width=12mm 5192
thickness=1,1mm mm
186 WM048522 Rev 04 04/2014

8 Exterior
8.4 Helix 6000 - C-Style
1. 2. 3.
1 Support, U-shape, hydraulic top panel, IEC

WM054884-0001 - 3 modules
1
WM054884-0002 - 4 modules
WM054884-0003 - 5 modules
2 Gasket profile, top panel Helix 6000, grey
WM052269-F050 - C33
1
WM052731-F050 - C44
WM052732-F050 - C55
3 Gasket profile (h=8, t=3)
WM007710-0001 - L=322,
WM007710-0002 - L=211 1
WM007710-0003 - L=251
WM007710-0004 - L=600
WM048522 Rev 04 04/2014 187

9 Drip pan, Foundation frame, Adapter plate
9.1 Drip pan
1. 2. 3.
1 Drip pan, Helix H-style

WM047341 - 3 hydraulics, narrow, suction, l=914mm
WM047343 - 3 hydraulics, narrow, remote, l=914mm
WM047345 - 4 hydraulics, wide, suction, l=1186mm (on
picture)
WM047347 - 4 hydraulics, wide, remote, l=1186mm
WM053620 - 4 hydraulics Global Star H replacement
Drip pan, Helix 1000
WM053717 - 2 hydraulics, remote
Drip pan, Helix 6000
WM052309 - Remote wide XX-42
WM052303 - Remote narrow XX-31
WM052290 - Suction wide XX-42
WM052284 - Suction narrow XX-31
2 WM045648 Gasket
3 WM045216 Plug dome, dia=85,7 mm, t=1,6 - 6,4 mm
188 WM048522 Rev 04 04/2014

9.2 Foundation frame & adapter plate
1. 2.
1 Foundation frame, H-style

WM047337 - Narrow, l=911mm
WM047338 - Wide, l=1183mm (on picture)
2 WM053607 Adapter plate wide
WM048522 Rev 04 04/2014 189

10 Tubes and couplings
Air separation (suction), Air venting tube - see page 168
10.1 Liquid tubes

See also "Hydraulic configurations (tubes)" page 13.
10.1.1 H-style, high hose

WM006700-0001 O-ring, t=2.62, id=11.91

WM039281 Tube, fuel delivery, side B pipe 30
WM039293 Tube, fuel delivery, side B id/od 21.4/24 (hyd
pos 3 - hose pos 3)
WM039299 Tube, fuel delivery, side A id/od 21.4/24 (hyd
pos 3 - hose pos 3)
WM039301 Tube, fuel delivery, side A pipe 23
pos 1 - hose pos 1)
pos 3 - hose pos 1)
pos 1 - hose pos 1)
pos 2 - hose pos 1)
pos 2 - hose pos 2)
190 WM048522 Rev 04 04/2014


pos 2 - hose pos 2)
pos 2 - hose pos 2)
pos 2 - hose pos 1)
pos 3 - hose pos 2)
pos 1 - hose pos 1)
pos 2 - hose pos 1)
pos 3 - hose pos 1)
WM041328 Tube, fuel delivery, side A pipe 35 remote
WM041330 Tube, fuel delivery, side A pipe 33 remote
WM041332 Tube, fuel delivery, side A pipe 35 suction
WM041334 Tube, fuel delivery, side A pipe 33 suction
WM042209 Tube, fuel delivery, side B 3 connections
pos 2 - hose pos 2)
WM048522 Rev 04 04/2014 191


pos 3 - hose pos 2)
pos 1 - hose pos 1)
pos 2 - hose pos 1)
WM044617 Tube, fuel delivery, side A
WM044622 Tube, fuel delivery, side B
WM044624 Tube, fuel delivery, side B
WR001308 Tube, fuel delivery, side A id/od 21.4/24 (hyd
pos 1 - hose pos 1)
pos 2 - hose pos 2)
WR001312 Tube, fuel delivery, side B id/od 21.4/24 (hyd
pos 1 - hose pos 1)
pos 2 - hose pos 2)
pos 1 - hose pos 1)
pos 1 - hose pos 1)
pos 1 - hose pos 1)
pos 2 - hose pos 1)
pos 2 - hose pos 2)
pos 1 - hose pos 1)
pos 1 - hose pos 1)
pos 2 - hose pos 1)
192 WM048522 Rev 04 04/2014


pos 1 - hose pos 2)
pos 1 - hyd pos 2)
pos 2 - hose pos 1)
WU008551 Tube, fuel delivery, side A id/od 21.4/24 (hyd
pos 2 - hose pos 4)
WU008553 Tube, fuel delivery, side B id/od 21.4/24 (hyd
pos 2 - hose pos 4)
WU008556 Tube, fuel delivery, side A id/od 21.4/24 (hyd
pos 4 - hose pos 4)
WU008589 Tube, fuel delivery, side B id/od 21.4/24 (hyd
pos 4 - hose pos 4)
WU008591 Tube, fuel delivery, side A id/od 21,4/24 (hyd
pos 2 - hose pos 1)
pos 1 - hose pos 4)
pos 2 - hose pos 4)
pos 1 - hose pos 3)
WU008602 Tube, fuel delivery, side B id/od 21,4/24 (hyd
pos 1 - hose pos 3)
pos 1 - hose pos 4)
pos 2 - hose pos 1)
post 2 - hose pos 4)
pos 4 - hose pos 2)
pos 3 - hose pos 3)
pos 1 - hose pos 4)
WM048522 Rev 04 04/2014 193


pos 3 - hose pos 3)
pos 1 - hose pos 2)
pos 1 - hose pos 2)
pos 4 - hose pos 3)
pos 4 - hose pos 3)
WM045663 Tube, fuel delivery id/od 21.4/24 (for checkvalve
adapter)
See also Hydraulic configurations (tubes) page 13.
10.1.2 C-style (Helix 6000)

WM006700-0001 O-ring, t=2.62, id=11.91

WM029159 Tube, fuel delivery, side A, hyd 1 to coupling
WM029162 Tube, fuel delivery, side B, hyd 1 to coupling
WM029198 Tube, fuel delivery, side A, hyd 1 duplex valve
(L) - coupling
WM029200 Tube, fuel delivery, side B, hyd 1 duplex valve
(L) - coupling
(U) - coupling
(U) - coupling
194 WM048522 Rev 04 04/2014


(U) - coupling
(U) - coupling
WM053095 Tube, fuel delivery, side A, hyd 1 hose connec-
tion 1A
ti0n 2A
tion 4A
WM053100 TUbe, fuel delivery, side A, hyd 3 hose connec-
tion 3A
WM053106 Tube, fuel delivery, side B, hyd 1 hose connec-
tion 1B
tion 2B
tion 4B
tion 3B
WM053104 Tube, fuel delivery, side A hyd 5 hose connec-
tion 5A
WM053115 Tube, fuel delivery, side B hyd 5 hose connec-
tion 5B
tion 1B
tion 2B
tion 4B
WM053129 Tube, fuel delivery, side A hyd 5 hose connec-
tion 5B
tion 3B
WM053145 Tube, fuel delivery, side A coupling - hose con-
nection 1A
WM048522 Rev 04 04/2014 195

WM053147 Tube, fuel delivery, side B coupling - hose con-

nection 1B
nection 2A
nection 2B
tion 2A
tion 3A
tion 3B
tion 2B
(U) - hose connection 2A
(U) - hose connection 2B
nection 1A, SAT model
nection 1B, SAT model
(L), SAT
(L), SAT
(L), SAT
(L), SAT
nection 1B
nection 2B
tion 3B
196 WM048522 Rev 04 04/2014


tion 2B
(U) - hose connection 2B
tion 1A
tion 2A
tion 2B
tion 1A
See also Hydraulic configurations (tubes) page 13.
10.2 Vapor recovery tubes
10.2.1 Helix 1000

1 WM053370 Tube, vapour, side A di/do 8/10, pump - ground

2 WM053372 Tube, vapour, side B di/do 8/10, pump - ground
3 WM053589 Tube, vapour id/od 8/10, Vapourgate - hosec-
onnect, side B
4 WM053603 Tube, vapour id/od 8/10, Vapourgate - hosec-
onnect, side A
5 WM053723 Tube, vapour id/od 8/10, solenoid - hosecon-
nect, side B
6 WM053724 Tube, vapour id/od 8/10, solenoid - hosecon-
nect, side A
7 WM040693 Tube, vapour do 10, damper, Vapourgate
8 WM040697 Tube, vapour do 10, damper - solenoid, side A
9 WM022102 Tube, flexible, Vapourgate, valve - pump
10 WM055163 Tube, vapour straight, l=85
11 WM055167 Tube, vapour T-con. - Vapourgate, side A
12 WM055169 Tube, vapour T-con. - Vapourgate, side B
13 WM055171 Tube, vapour hose con. - T-con. side B
WM048522 Rev 04 04/2014 197

14 WM021787 Tube, vapour, vapourgate, prop.valve - filter,

A and B side
15 WM055161 Tube, vapour straight, l=45
10.2.2 Small style (Helix 2000)

1 WR001291 Tube, vapor do 10, solenoid - outlet connection

5 WR001329 Tube, vapor do 10, vacuum pump - T-connec-
tion (Healy)
6 WR001331 Tube, vapor do 10, vacuum pump - outlet
connection (Healy)
connection (Healy)
8 WR001335 Tube, vapor do 10, vacuum pump - t-connec-
tion (Healy)
connection (Healy)
connection (Healy)
11 WR001340 Tube, vapor do 10, T- connection - outlet con-
nection (Healy)
12 WR001341 Tube, vapor do 10, T-connection - outlet con-
nection (Healy)
13 WR001351 Tube, vapor do 10, solenoid-outlet connection,
side A - IEC
side A - IEC
side B - IEC
side B - IEC
198 WM048522 Rev 04 04/2014


side A - IEC
side A - IEC
side B - IEC
side B - IEC
21 WM048756 Tube, vapor di/do 8/10, vapor gate-outlet,
down, side A
22 WM048758 Tube, vapor di/do 8/10, vapor gate-outlet, up,
side A
23 WM048760 Tube, vapor di/do 8/10, vapor gate-outlet,
down, side B
24 WM048762 Tube, vapor di/do 8/10, vapor gate-outlet, up,
side B
25 WM048732 Tube, vapor id/od 8/10, oulet connection side
A right
A left
27 WM048714 Tube, vapor id/od 8/10 ,oulet connection side
B right
B left
29 WM048738 Tube, vapor id/od 8/10 , connector down 1A
30 WM048740 Tube, vapor id/od 8/10, connector up 1A
31 WM048742 Tube, vapor id/od 8/10, connector down 1B
32 WM048745 Tube, vapor id/od 8/10, connector up 1B
10.2.3 H-style (Helix 4000, Helix 5000)

WM040683 Tube, vapor do 10, vapor Gate - column, left

WM040686 Tube, vapor do 10, vapor Gate - column, nar-
row, right
WM048522 Rev 04 04/2014 199

WM040689 Tube, vapor do 10, vapor Gate - column, wide,

right
WM041197 Tube, vapor do 10, solenoid - column, side B
WM041199 Tube, vapor do 10, solenoid - column, narrow,
side A
WM041201 Tube, vapor do 10, solenoid - column, wide,
side A
WM047586 Tube, vapor do 10, check valve - column, wide,
right
WM047588 Tube, vapor do 10, check valve - column, left
WM047590 Tube, vapor do 10, check valve - column, right
WM048617 Tube, vapor id/od 8/10 (Healy)
WM048619 Tube, vapor id/od 8/10 (Healy, narrow)
WM048620 Tube, vapor id/od 8/10 (Healy)
WM048622 Tube, vapor id/od 8/10 (Healy, wide)
10.2.4 C-style (Helix 6000)
1. 2.
1 WM031400 Plug
Tube, hose adapter - hose adapter
WM028933 - L=141 (each)
WM029405 - L=281 (every two)
WM029407 - L=450 (every third)
WM056270 - L=560 (every Fourth)
WM053456 Tube, vapor do10, solenoid - hose connection
1A
1B
200 WM048522 Rev 04 04/2014


2A
2B
3A
3B
4A
4B
5A
5B
WM053494 Tube, vapor do10, vapour gate - hose connec-
tion 1A
tion 1B
tion 2A
tion 2B
tion 3A
tion 3B
tion 4A
tion 4B
tion 5A
tion 5B
WM048522 Rev 04 04/2014 201

WM053813 Tube, vapor do10, check valve - vapour gate,

side A
WM053816 Tube, vapor do10, check valve - vapour gate,
side B
WM053845 Tube, vapor do10, check valve - hose connec-
tion 1A
tion 1B
tion 2A
tion 2B
tion 3A
tion 3B
tion 4A
tion 4B
202 WM048522 Rev 04 04/2014

WM048522 Rev 04 04/2014 203

204 WM048522 Rev 04 04/2014

WM048522 Rev 04 04/2014 205

10.2.5 Common
WM040693 Tube, vapor do 10, damper - Vapor Gate

WM040695 Tube, vapor do 10, damper - solenoid, side B
WM040697 Tube, vapor do 10, damper - solenoid, side A
WM047582 Tube, vapor di/do 8/10, check valve - Vapor
Gate, side B
WM047584 Tube, vapor di/do 8/10, check valve - Vapor
Gate, side A
WM046374-0001 Tube, flexible valve-pump, l=500
WM046374-0002 Tube, flexible valve-pump, l=720
WM047566 Tube, vapor coupling - Vapor Gate, check valve
WM021787 Tube, vapor Vapor Gate, prop.valve - filter, A
and B side
WM042216 Tube, vapor flanged 7/8" Healy out
WM042275 Tube, vapor flanged 7/8" ISD out
WM042277 Tube, vapor flanged 7/8" Healy ISD narrow
WM042279 Tube, vapor flanged 7/8" ISD out wide
WM042281 Tube, vapor flanged 7/8" Healy ISD wide
WM054060 Tube, vapour od 10, pump, side A - ground
WM048989 Tube, vapour do 10, pump, side B - ground
10.3 Inlet tubes
WARNING!
Explosive or flammable vapors may accumulate

within the dispenser housing. All piping connections
in the final installation must be accurately fitted and
all threaded joints tightly made up with a Listed
gasoline-resistant pipe joint compound. Put the
compound on male threads only, being careful not
to get excess inside the pipe or fittings. Failure to
perform the above will present a hazardous condition
that could result in serious injury.
206 WM048522 Rev 04 04/2014

10.3.1 Suction - flexible inlet tubes
NOTICE!
The inlet flexible tube has min bending radius (single

motion) = 100 mm.
1. 2.
1 Inlet tube - std flange

WU007574-0001 - L = 185mm
WU007574-0003 - L = 235mm
WU007574-0002 - L = 335mm
2 Inlet tube - triangular flange
WU007721-0001 - L = 185mm
WU007721-0003 - L = 235mm
WU007721-0002 - L = 335mm
10.3.2 Remote - inlet tubes

1 WR001642 Tube dispenser inlet, l=197, iMeter™ 1

WM048522 Rev 04 04/2014 207

10.4 Tube between CPU's
1. 2. 3. 4.
5. 6. 7.
1 WM045663 Tube, fuel delivery id/od 21.4/24 (for checkvalve 1

adapter)
2 WM045433 O-ring T=4, ID=58.5 2
3 WM043174 Lock pin wire dia=3,2 mm 2
4 WM045430 Cover 1
5 WB000260-0001 Taptite screw, hexagon socket cap, M6M6x16 4
6 WM045432 Coupling 1
10.5 Tubes, densimeter

WR001268 Tube inlet densimeter od=1/4" (hyd pos1-Small

lane)
island)
lane)
island)
WR001282 Tube outlet densimeter od=10 (hyd pos1-Small
lane)
208 WM048522 Rev 04 04/2014


island)
lane)
island)
WR001316 Tube outlet densimeter od=10 (hyd pos3-H-
style narrow)
style narrow)
WR001321 Tube inlet densimeter od=1/4" (hyd pos1-H-
style narrow)
style narrow)
style narrow)
WR001327 Tube inlet densimeter od=1/4"(hyd pos2-H-
style narrow)
style wide)
style wide)
style wide)
style wide)
style wide)
style wide)
style wide)
style wide)
WM048522 Rev 04 04/2014 209

10.6 Conduits
WM040845 Conduit 1/2" solenoid valve

WM040846 Conduit 1/2" solenoid valve
WM040855 Conduit 3/4", Wayne VAC
WM040875 Conduit 3/4", junction box
WM044875 Conduit 1/2", Healy narrow
WM045944 Conduit 1/2", Healy wide
WM041027 Conduit 1/2", Healy
WU007891-0001 Tube, conduit module, potted, call button
WM044876 Tube, conduit 3/4", (junction box)
WU008241-0001 Tube, conduit healy module, potted, narrow
WU008242-0001 Tube, conduit healy module, potted, wide
10.7 Conduit accessories

WM048316-0001 Gasket sealing, l=206mm

WM048316-0006 Gasket sealing, l=63.5mm
WU007059 Sealing compound, rockite cement
WM045471-0001 Seal conduit 1/2"
WM045471-0002 Seal conduit 3/4"
WM045407-0001 Washer conduit (1/2")
WM045407-0002 Washer conduit (3/4")
210 WM048522 Rev 04 04/2014

WM046113 Magnet, ring OD=30; ID=21,75; T=4

WU007087 Coupling 3/4 NPT conduit union
10.8 Couplings, IEC Vapor Recovery

WM020433 Coupling, 90 degree male we 1/4" d=10

WM020593 Coupling, straight male ge 1/4" d=10
WM047564 Coupling, cross k d=10
WM020460 Coupling, T-coupling t d=10
WM020453 Coupling, T-coupling male te 1/4" d=10
10.9 Couplings, UL Vapor Recovery, common

1 WM042419 Coupling, cross 1" x 1" x 3/4" x 3/4"

2 WM002001 Plug screw cut 1" - 11 NPTF X 19.05mm long
3 WM042421 Coupling, straight flare fitting for 7/8" odt with
3/4"-14
4 WU007084 Washer, plain 28.8 od x 18.3 id, flare
5 WU007085 Bushing reducer, 3/4 to 3/8 hex
6 WT002795-0004 Plug hexagon socket 3/4 " NPT male
10.10 Couplings, UL Healy Vapor Recovery

WU002005-0001 Coupling, 90 degree 3/4-14 NPT X 1/2-14 NPT

WM042428 Coupling 1/2" NPT conduit Union
WU007399-0001 Coupling, cross 3/8 NPT
WU007412-0001 Coupling fitting, copmression 3/8 NPT - 10mm
tube
WU002669-0001 Inlet nipple
WU007720-0001 Plug, 3/8" NPT
WU007703-0001 Ball valve, 3/8 NPT MxF UL listed
WU007625-0001 Coupling union 10mm to 10mm tube
WM048522 Rev 04 04/2014 211

10.11 Couplings, densimeter

WR001275 Coupling, straight reduction, 1/4" NPT - 1/8"

NPT
WR001276 Coupling, straight male 1/8" NPT, D=1/4"
WR001279 Coupling, 90 degree female 5/8" UNF, male
1/4"NPT, D=10
WR001280 Coupling, straight female/male 1/4" NPT
WR001223 Coupling
212 WM048522 Rev 04 04/2014

11 Hanging hardware
11 Hanging hardware
11.1 Nozzle
WM044544 Lever assist, kit, Elaflex nozzles

WM026214-0004 19mm, 8, spout Id=21/od=25, drip stop, Elaflex
WM026217-0002 19mm, 8D, spout id=21/od=25, black, Elaflex
WM026217-0003 19mm, 8D, spout id=16/od=21, green, Elaflex
WM026217-0004 19mm, 8D, spout id=16/od=21, black DSA,
Elaflex
WM026217-0005 19mm, 8D, spout id=16/od=25, black DSA,
Elaflex
WM026217-0007 19mm, 8D, spout id=21/od=25, black, drip stop,
DSA, Elaflex
UK, lever assist, Elaflex
WM026217-0009 19mm, 8D, spout id=16/od=21, black DSA lever
assist, Elaflex
WM026217-0010 19mm, 8D, spout id=21/od=25, black lever as-
sist, Elaflex
WM026217-0011 19mm, 8D, spout id=16/od=21, green lever
assist, Elaflex
WM026217-0012 19mm, 8D, spout id=21/od=25, black lever as-
sist, Elaflex
lever assist, Elaflex
WM026219-0003 VR, 8D, spout od=25, Elaflex
WM026219-0004 VR, 8D, spout od=21, DSA, Elaflex
WM026220-0001 VR, 8D, spout od=21, green, Elaflex
WM026220-0004 VR, 8D, spout od=21, green with lever assist,
Elaflex
WM026221-0003 VR, id=16/od=21, green, with break-away,
Elaflex
WM026221-0004 Id=21/od=25, black, with break, LT, Elaflex
WM026221-0002 Id=21/od=25, black, with break, std, Elaflex
WM048522 Rev 04 04/2014 213

11 Hanging hardware
WM026221-0008 Id=16/od=21, with break, std, Elaflex

WM026221-0007 Id=16/od=21, with break, LT, Elaflex
WM023228 8D, od=31, black with break-away
WR001420-0001 19mm, 4, spout id=19/od=25, Elaflex nozzle
type: ZVA 4.3 Slimline
WR001420-0002 16mm, 4, spout id=17/od=21, Elaflex nozzle
type: ZVA 4.3R Slimline
WR001421-0001 4, spout id=25/od-31, Elaflex nozzle type: ZVA
25.45R
WR001422-0001 7H, spout od=30, OPW, Inlet 1"NPT
WR001423-0001 7HB, spout od=30, OPW, Inlet 1"NPT
WR001424-0001 11BP, spout od=21, OPW, inlet 3/4"NPT
WR001425-0001 11B, spout od=25, OPW, inlet 3/4"NPT
WR001426-0001 11A, spout od=25, OPW, Inlet 3/4"NPT
WR001427-0001 11AP, spout od=21, OPW inet 3/4"NPT
WR001430-0001 11BP, spout od=21, AILE A2101 11BP, inlet
3/4"NPT
11.2 Nozzle covers

WM026428-0002 Cover, moulded, black, Elaflex

WM026428-0005 Cover, moulded, blue, Elaflex
WM026428-0010 Cover, moulded, BP dark blue, Elaflex
WM026428-0011 Cover, moulded, BP light blue, Elaflex
WM026428-0007 Cover, moulded, green, Elaflex
WM026428-0008 Cover, moulded, light green, Elaflex
WM026428-0001 Cover, moulded. orange, Elaflex
WM026428-0006 Cover, moulded, red, Elaflex
WM026428-0003 Cover, moulded. white, Elaflex
WM026428-0004 Cover, moulded. yellow, Elaflex
WM026428-0009 Cover, moulded, light yellow, Elaflex
WM002337-0001 Cover, moulded VR, yellow
214 WM048522 Rev 04 04/2014

11 Hanging hardware
WR001391-0001 Moulded cover, nozzle 3/4", black, AILE, 11B-

C03-black used on A2101-11B&BP
WR001391-0002 Moulded cover, nozzle 3/4", yellow, AILE, 11B-
C03-yellow used on A2101-11B&BP
WR001391-0003 Moulded cover, nozzle 3/4", gray, AILE, 11B-
C03-gray used on A2101-11B&BP
WR001391-0004 Moulded cover, nozzle 3/4", red, AILE, 11B-C03-
red used on A2101-11B&BP
WR001391-0005 Moulded cover, nozzle 3/4", green, AILE, 11B-
C03-green used on A2101-11B&BP
WR001391-0006 Moulded cover, nozzle 3/4", blue, AILE, 11B-
C03-blue used on A2101-11B&BP
WR001392-0001 Moulded cover, nozzle 3/4", black, OPW 6BBL-
0400-black used on ASTRO-B
WR001392-0002 Moulded cover, nozzle 3/4", yellow, OPW 6BY-
0900-yellon used on ASTRO-B
WR001392-0003 Moulded cover, nozzle 3/4", gray, OPW 6BS-
0200-gray used on ASTRO-B
WR001392-0004 Moulded cover, nozzle 3/4", red, OPW 6BR-
0300-red used on ASTRO-B
WR001392-0005 Moulded cover, nozzle 3/4", green, OPW 6BG-
0100-green used on ASTRO-B
WR001392-0006 Moulded cover, nozzle 3/4", blue, OPW 6BB-
0500-blue used on ASTRO-B
WR001393-0001 Moulded cover, nozzle 1", black, OPW 6SBB-
0400-black used on 7HB
WR001393-0002 Moulded cover, nozzle 1", yellow, OPW 6SBY-
0900-yellow used on 7HB
WR001393-0003 Moulded cover, nozzle 1", green, OPW 6SG-
0100-green used on 7HB
WR001394-0001 Moulded cover, nozzle 1", black, OPW 6SB-
0400-black used on 7H
WR001394-0002 Moulded cover, nozzle 1", yellow, OPW 6SY-
0900-yellow used on 7H
WR001394-0003 Moulded cover, nozzle 1", gray, OPW 6SB-0250-
gray used on 7H
WM048522 Rev 04 04/2014 215

11 Hanging hardware
WR001394-0004 Moulded cover, nozzle 1", green, OPW 6SG-

0100-green used on 7H
WR001405-0001 Moulded cover, nozzle 3/4", black, OPW 11AP-
0400-black used on 11AP
WR001405-0002 Moulded cover, nozzle 3/4", yellow, OPW 11AP-
0900-yellow used on 11AP
WR001405-0003 Moulded cover, nozzle 3/4", gray, OPW 11AP-
0250-gray used on 11AP
WR001405-0004 Moulded cover, nozzle 3/4", red, OPW, insulator
11AP-0300-red used on 11AP
WR001405-0005 Moulded cover, nozzle 3/4", green, OPW 11AP-
0100-green used on 11AP
WR001405-0006 Moulded cover, nozzle 3/4", blue, OPW 11AP-
0500-blue used on 11AP
WR001405-0007 Moulded cover, nozzle 3/4", gold, OPW 11AP-
0750-gold used on 11AP
WR001405-0008 Moulded cover, nozzle 3/4", orange, OPW
11AP-0800-orange used on 11AP
WR001408-0001 Moulded cover, nozzle 1 1/4", black, OPW 6ABL-
5400-black used on 12VW
WR001408-0002 Moulded cover, nozzle 1 1/4", blue, OPW 6AB-
5500-blue used on 12VW
11.3 Splashguards
WM026471-0001 Splash guard, id=24, od=82, yellow, Elaflex

WM026471-0002 Splash guard, id=24, od=82, green, Elaflex
WM026471-0003 Splash guard, id=24, od=82, blue, Elaflex
WM026471-0004 Splash guard, id=24, od=82, red, Elaflex
WM026471-0005 Splash guard, id=24, od=82, black, Elaflex
WM026471-0006 Splash guard, id=24, od=82, green, text UK,
Elaflex
WM026471-0007 Splash guard, id=24, od=82, BP light blue, text
NL, Elaflex
216 WM048522 Rev 04 04/2014

11 Hanging hardware
WM026471-0008 Splash guard, id=26, od=92, BP light blue, PL,

Elaflex
PT, Elaflex
ES, Elaflex
WM026471-0011 Splash guard, id=26, od=92, BP light blue, FR,
Elaflex
WM026471-0012 Splash guard, id=26, od=92, BP dark blue, NL,
Elaflex
WM026471-0013 Splash guard, id=26, od=92, BP dark blue, PL,
Elaflex
WM026471-0014 Splash guard, id=26, od=92, BP dark blue, PT,
Elaflex
WM026471-0015 Splash guard, id=26, od=92, BP dark blue, ES,
Elaflex
WM026471-0016 Splash guard, id=26, od=92, BP dark blue, FR,
Elaflex
WM026471-0017 Splash guard, id=26, od=92, BP dark blue, AT,
Elaflex
WM026471-0018 Splash guard, id=26, od=92, BP dark blue, UK,
Elaflex
WM026471-0019 Splash guard, id=26, od=92, BP light blue, AT,
Elaflex
WR001386-0001 Splash guard, id=20, od=113, black, OPW
model 8BL-0400 black (for nozzle 3/4")
WR001386-0002 Splash guard, id=20, od=113, yellow-CE-ATEX,
OPW model 8Y-0900 yellow-CE/ATEX (for noz-
zle 3/4")
WR001386-0003 Splash guard, id=20, od=113, yellow, OPW
model 8Y-0900 yellow (for nozzle 3/4")
WR001386-0004 Splash guard, id=20, od=113, silver, OPW
model 8S-0200 silver (for nozzle 3/4")
WR001386-0005 Splash guard, id=20, od=113, red, OPW model
8R-0300 red (for nozzle 3/4")
WM048522 Rev 04 04/2014 217

11 Hanging hardware
WR001386-0006 Splash guard, id=20, od=113, green, OPW

model 8G-0100 green (for nozzle 3/4")
WR001386-0007 Splash guard, id=20, od=113, blue, OPW model
8B-0500 blue (for nozzle 3/4")
WR001387-0001 Splash guard, id=32, od=113, black, OPW
model 8HBL-0400 black (for nozzle 1")
WR001387-0002 Splash guard, id=32, od=113, black-CE-ATEX,
OPW model 8BL-0400 black CE/ATEX (for nozzle
1")
WR001387-0003 Splash guard, id=32, od=113, yellow, OPW
model 8HY-0900 yellow (for nozzle 1")
WR001387-0004 Splash guard, id=32, od=113, yellow-CE-ATEX,
OPW model 8HY-0900 yellow CE/ATEX (for
nozzle 1")
WR001387-0005 Splash guard, id=32, od=113, silver, OPW guard
model 8HBL-0250 silver (for nozzle 1")
WR001387-0006 Splash guard, id=32, od=113, red, OPW model
8HBL-0300 red (for nozzle 1")
WR001387-0007 Splash guard, id=32, od=113, green, OPW
model 8HG-0100 green (for nozzle 1")
WR001387-0008 Splash guard, id=32, od=113, blue, OPW model
8HBL-0500 blue (for nozzle 1")
WR001388-0001 Splash guard, id=21, od=107, black, AILE, (noz-
zle 3/4"): 11A / 11AP / 11B / 11BP / 13A / 13AP
WR001388-0002 Splash guard, id=21, od=107, yellow, AILE,
(nozzle 3/4"): 11A / 11AP / 11B / 11BP / 13A /
13AP
WR001388-0003 Splash guard, id=21, od=107, silver, AILE, (noz-
zle 3/4"): 11A / 11AP / 11B / 11BP / 13A / 13AP
WR001388-0004 Splash guard, id=21, od=107, red, AILE, (nozzle
3/4"): 11A / 11AP / 11B / 11BP / 13A / 13AP
WR001388-0005 Splash guard, id=21, od=107, green, AILE,
(nozzle 3/4"): 11A / 11AP / 11B / 11BP / 13A /
13AP
WR001388-0006 Splash guard, id=21, od=107, blue, AILE, (nozzle
3/4"): 11A / 11AP / 11B / 11BP / 13A / 13AP
218 WM048522 Rev 04 04/2014

11 Hanging hardware
11.4 Hose
See also "Bayonet coupling" page 224.
Goodyear hoses 3.02m

WR001572-0001 - ID=16mm, black
WR001571-0001 - ID=19mm, black
WR001605-0001 - ID=25mm, black
WR001446-0001 - ID=16mm, black
WR001441-0001 - ID=19mm, black
WR001604-0001 - ID=25mm, black
Goodyear hoses 4.30 m
WR001574-0001 - ID=16mm, black
WR001573-0001 - ID=19mm, black
WR001602-0001 - ID=25mm, black
WR001450-0001 - ID=16mm, black
WR001444-0001 - ID=19mm, black
WR001601-0001 - ID=25mm, balck
WR001576-0001 - ID=16mm, black
WR001575-0001 - ID=19mm, black
IRPCO hoses 3.02m
WR001596-0001 - ID=19mm, black
WR001606-0001 - ID=25mm, black
IRPCO hoses 4.30m
WR001598-0001 - ID=19mm, black
WR001603-0001 - ID=25mm, black
IRPCO hoses 4.90m
WR001600-0001 - ID=19mm, black
WR001437-0001 - ID=25mm, black
WM048522 Rev 04 04/2014 219

11 Hanging hardware
Elaflex hoses 3.02m (non LT)

WM046775-0001 - Non LT SL 16mm, male THD, R1" BSP - 3/4"
WM046777-0001 - Non LT SL 21mm, male THD, R1" BSP - 1"
WM046779-0001 - VR Non LT 21mm, M34x1,5 - M34x1,5
WM046775-0007 - Non LT SL 16mm, MALE THD, R1" BSP - 3/4"
WM046777-0007 - Non LT SL 21mm, MALE THD, R1" BSP - 3/4"
Elaflex low temp hoses 3.02m
WM046775-0002 - LT SL 16 mm, male THD, R1" BSP - 3/4"
WM046777-0002 - LT SL 21 mm, male THD, R1" BSP - 1"
WM046779-0002 - VR LT 21mm, M34x1,5 - M34x1,5
WM046777-0005 - LT SL 21 mm, MALE THD, R1" BSP - 1"
WM046779-0004 - VR LT 21mm, M34x1,5 - M34x1,5
WM046779-0006 - VR LT 21mm, M34x1,5 - M34x1,5, 4,90 m
WM046777-0014 - LT SL 21 mm, MALE THD, R1" BSP - 1"
220 WM048522 Rev 04 04/2014

11 Hanging hardware
Elaflex biodiesel hoses 3.02m (non LT)

WM046775-0003 - Non LT SL 16mm Biodiesel, male THD, R1"
BSP - 3/4"
BSP - 1"
BSP - 3/4"
BSP - 1"
BSP - 3/4"
BSP - 3/4"
BSP - 3/4"
BSP - 1"
WR001440-0001 ID=19mm, l=3.5m, black

WR001442-0001 ID=19mm, l=4m, black
WR001443-0001 ID=19mm, l=4.5m, black
WR001445-0001 ID=16mm, l=3.5m, black
WR001447-0001 ID=16mm, l=4m, black
WR001449-0001 ID=16mm, l=4.5m, black
11.5 Hose sleeve
11.5.1 Hose sleeve for 16mm hose

WM007104-0001 Cover moulded, black

WM007104-0002 Cover moulded, blue
WM007104-0008 Cover moulded, BP dark blue
WM048522 Rev 04 04/2014 221

11 Hanging hardware
WM007104-0009 Cover moulded, BP light blue

WM007104-0004 Cover moulded, green
WM007104-0011 Cover moulded, light green
WM007104-0012 Cover moulded, grey
WM007104-0006 Cover moulded, orange
WM007104-0003 Cover moulded, red
WM007104-0007 Cover moulded, white
WM007104-0005 Cover moulded, yellow
WM007104-0011 Cover moulded, light yellow
11.5.2 Hose sleeve for 21mm hose

WM007545-0003 Cover moulded, black

WM007545-0001 Cover moulded, blue
WM007545-0008 Cover moulded, BP dark blue
WM007545-0009 Cover moulded, BP light blue
WM007545-0005 Cover moulded, green
WM007545-0010 Cover moulded, light green
WM007545-0012 Cover moulded, grey
WM007545-0006 Cover moulded, orange
WM007545-0004 Cover moulded, red
WM007545-0007 Cover moulded, white
WM007545-0002 Cover moulded, yellow
WM007545-0011 Cover moulded, light yellow
11.6 Break-awaway, sight glass etc

WM002348 Sight glass

WM009476 Break-away with swivel, diesel
WM002058 Coupling straight male M42x1.5. female
M32x1.5
222 WM048522 Rev 04 04/2014

11 Hanging hardware
WM002024 Break-away with swivle

WM003994 Swivel, diesel
WM002015 Swivel
WM002068 Break-away male THD M34x1.5 female THD
34x1.5
WM002030 Sight glass VR
WM003048 Swivel, Male 42x1.5. female 1"
WM045080 Break-away and swivel, diesel Australia
WM038270 Break-away with swivel as marked
WM041849 Break-away male THD M34x1.5 female THD
34x1.5 as marked
WR001415 Break-away, female M34, female M34
WR001416-0001 Swivel, with break-away, male 3/4", female
3/4"
WR001417-0001 Break-away, female 1"NPT, female 1"NPT
WR001417-0002 Break-away, female 3/4"NPT, female 3/4"NPT
WR001418 Break-away, female 1"NPT, female 1"NPT
WR001419 Break-away, female 3/4"NPT, female 3/4"NPT
WR001398-0001 Swivel, male 3/4NPT, female 3/4NPT
WR001398-0002 Swivel, male 1NPT, female 1NPT
WR001399-0001 Swivel, male 3/4NPT, female 3/4NPT
WR001400-0001 Swivel, male 1NPT, female 1NPT, plane of rota-
tion 45°
WR001403-0001 Sight glass, male 3/4NPT, female 3/4NPT,
without filter
WR001404-0001 Sight glass, male 3/4NPT, female 3/4NPT, with
Helix
WR001404-0002 Sight, male 1NPT, female 1NPT, with Helixt
glass
Check valve, safety pressure peak (option)
WM008731 - Hose, 1" NPT
WM008731-0001 - Hose, 3/4" NPT
WM048522 Rev 04 04/2014 223

11 Hanging hardware
11.7 Nozzle lock - Padlock

1 WM003189 Padlock
Pin
2 WM032132-0001 - 1 nozzle, l = 103 mm
11.8 Bayonet coupling
1a. 1b. 1c. 2.
3. 4. 5.
Coupling, straight Elaflex hose

1a WM051877-0001 - 16mm, no VR
1b WM051877-0002 - 21mm, no VR
1c WM051912 - VR
2 WM051911 Lock pin wire dia=3,2mm
3 WM051893 Lock pin wire dia=3,2mm
4 Hose, bayonet coupling
WM032867-0001 - Id=16, l=4,32m, no VR
WM032867-0002 - Id=16, l=4,32m, LT, no VR
WM032867-0003 - Id=16, l=4,32m, biodiesel, no VR
WM032869-0001 - Id=21, l=4,32m, no VR
WM032869-0002 - Id=21, l=4,32m, LT, no VR
WM032869-0003 - Id=21, l=4,32m, biodiesel, no VR
5 O-ring
WM044244-0001 - No VR, t=4.2, di=23
224 WM048522 Rev 04 04/2014

11 Hanging hardware
WM053701 - VR
WM048522 Rev 04 04/2014 225

12 Cables
12 Cables
See also drawing WM048976.
12.1 Misc.
1. 2. 3. 4.
5.
1 WM031974 Plastic fastener EC27

2 WM019845-0002 Cable 4x0.34, l=1200, Used either with check
valves (an option for Vapor Gate, which is a VR
option) or with Wayne VAC
3 WM003933-0001 Cable single wire, 1x0.75 GN/YE, l=150,
Grounding cable for SPM (all PT configs) and
S/V display (10.4" config.)
4 WM049795-0003 Etherline CAT5e, l=1800, For UPD in LEE, both
with and without PT and also SPM to iX when
PT (config. with 2 iX boards, i e 5.7" color or
10.4" display).
5 WM050160-0001 Cable multi 2 pc 12x0.25 l=200, 200 (IEC) (only
use when have IPB and preset (non-ADA) at
the same time)
12.2 Annunciator/buzzer/beeper for PT

Annunciator/buzzer/beeper for PT, see page 95.
1. 2.
226 WM048522 Rev 04 04/2014

12 Cables
1 WM040568-0001 Cable 4x0.34, l=600, (UL), only monochrome 1

5.7" display
2 WM048852-0001 Cable 4x0.34, l=600, (IEC) 1
12.3 ATC
ATC, see page 177.
1. 2. 3. 4.
5. 6. 7.
1 WM042343-0001 Moulded vapor barrier grommet and cable, 1

l=650 (UL)
l=650 (IEC)
3 WM042321-0001 Cable 4x0.34 L=400, iGEM to TTL/CAN 1
conv.board (UL)
4 WM048859-0001 Cable 4x0.34 L=400, iGEM to TTL/CAN 1
conv.board (IEC)
5 WM040866-0001 Cable 4x0.34 L=1100, TTL/CAN conv.board to 1
ISB (UL)
6 WM048858-0001 Cable 4x0.34 L=1100, TTL/CAN conv.board to 1
ISB (IEC)
7 WU008819-0001 Cable assembly, CAN bus, iGEM to TTL/CAN 1
converter, l=400 (UL)
12.4 Cable harness (LEE to EH)
1. 2. 3.
WM048522 Rev 04 04/2014 227

12 Cables
Cable harness
1 WM043007 - UL 1
2 WM043088 - IEC 1
3 WU008226-0001 Harness clamp for rail 4
12.5 Card reader

Card readers, see page 68.
1. 2. 3. 4.
1 WU001091-0001 Cable multi SPM, to Sankyo card reader, RS232 1

WU001002-0001
2 WM040280-0001 Cable multi 6x0.34, l=600, Only for card reader 1
WU003908-0001, UL cable version
3 WM048842-0001 Cable multi 6x0.34, l=600, Only for card reader 1
WU003908-0001 - IEC cable version
4 WU008412-0001 Cable, SPM, Only for card reader WU008412- 1
0001, UL cable version, non ADA
12.6 Citizen (UL only)

Citizen printer, see page 79.
1. 2.
1 WM040220-0001 Cable round jacketed 10-position, l= 700, 1

Printer data with SPM.
2 WM040220-0002 Cable, ix board to citizen printer, l=2500, Printer 1
data when no SPM.
228 WM048522 Rev 04 04/2014

12 Cables
12.7 Barcode scanner

Barcode scanner, see page 75.
1. 2. 3. 4.
1 WM049322-0001 Cable multi, l=750, iX to scanner and SPM when 1

10.4" display (IEC)
2 WM049322-0002 Cable multi, l=750, iX to scanner and SPM when 1
5.7" display color (IEC)
3 WU008898-0001 Cable, RS-232/24V, iX to Scanner and SPM 1
when 5.7" display monchrome + SPM (UL)
4 WU008898-0002 Cable, RS-232/24V, iX to Scanner when 5.7" 1
display monchrome only (UL)
12.8 EMT
EMT, see page 91.
1. 2. 3. 4.
1 WM045337-0001 Cable 8x0.34 l=1750, EMT to iGem when EMT 1

in LEE (UL)
2 WM045337-0002 Cable, igem to EMTs, l=200, EMT to iGem when 1
EMT in EH (UL)
3 WM048862-0001 Cable 8x0.34 l=1750, EMT to iGem when EMT 1
in LEE (IEC)
4 WM048862-0002 Cable 8x0.34 l=250, EMT to iGem when EMT in 1
EH (IEC)
12.9 Heater
Heater see page 102.
1. 2. 3. 4.
WM048522 Rev 04 04/2014 229

12 Cables
5. 6. 7.
1 WM023796-0005 Cable multi, l=700, 24V power to heater (IEC) 1

(PT)
2 WM044536-0001 Cable multi, l=400, AC power to heater 230V 1
(UL)
(IEC) (PT)
(IEC) (no PT)
5 WM019845-0002 Cable 4x0.34, l=1200, Used either with check 1
valves (an option for Vapor Gate, which is a VR
option) or with Wayne VAC
6 WU008645-0002 Cable 24VDC power, l=700, power to heater 1
(UL)
7 WM023796-0001 Cable multi, 1x0.5 RD, l=1000, 24V, Power to
heater when no PT (IEC) or Power to Ethernet
switch
12.10 iButton/Dallas key

iButton/Dallas key, see page 75.
1.
1 WM053793-0001 Cable, 2x0.5 l=2300 1
12.11 ISB
ISB, see page 42.
1. 2.
230 WM048522 Rev 04 04/2014

12 Cables
1 Cable round jacketed 16-position l=300 for

2nd ISB
2 WM040216-0002 - UL 1 *1
3 WM048878-0002 - IEC 1 *1
*1 Only needed if 2 ISB:s (cable between them).
12.12 Junction box
12.12.1 Junction box UL

Junction box UL, see page 169.
1.
1 WM045755-0001 Cable multi junction box to connection board, 1

suction pump, l=760
12.12.2 Junction box IEC

Junction box IEC, see page 170.
1. 2. 3. 4.
5. 6. 7. 8.

4G2.5, l=750, (400V power)
5G1.5, l=700 (230V power)
WM048522 Rev 04 04/2014 231

12 Cables

4G2.5, l=750 (data)
4 WM025912-0001 Cable high voltage, 5G1.5, zone l=1800 (dis- 1
penser relay)
5 Grommet blind
WM001591 - M20
WM003241 - M25 1, 2, 3
6 Grommet
WM029991 - M16, dia 5-10 mm
WM029992 - M20, dia 7-12 mm 1, 2, 3
WM007739 - M20 hummel dia 7-12 mm 1
WM029998 - M20, dia 10-14 mm 2
WM003257 - M25 dia 13-18 mm
7 WM017027 Grommet reducer M20 male-M16 female
8 Sealing VET
WM047274-0001 - Diameter=21, cable diameter 7-12 2
WM047274-0002 - Diameter=27, cable diameter=7-12 2
12.13 LED-Com
LED-Com, see page 100.
1.
1 WM003861-0002 Cable flat, 16-position, l=400 for LED-Com (IEC) 1
232 WM048522 Rev 04 04/2014

12 Cables
12.14 Media Display
1. 2. 3. 4.
5. 6.
5.7" Media display (monochrome)

1 WM040238-0001 Cable round SC, Jacketed 16-position l=1800 1
5.7" Media display (color)
2 WM043672-0001 Cable multi 2x0.34, l=400, iX board to TFT inter- 1
face board, LED drive.
10.4" Media display
3 WM048853-0001 Cable multi 5x0.34, l=300 for Soft keys (IEC), 1
from soft keys (10.4") to iX board
4 WM043677-0001 Cable multi 2x0.34, l=400, (IEC), LED driver 1
board to iX board
5 WU002745-0001 Cable multi LED backlight (IEC), data to LED 1
driver board
6 WM023796-0004 Cable multi, 1x0.5 l=300, (IEC), TFT board to S/V 1
display (24V)
12.15 MUX
MUX see page 103.
1.
1 WM051769-0001 Cable, 6 x 0.5 1
12.16 Nozzle converter

Nozzle converter see page 62.
WM048522 Rev 04 04/2014 233

12 Cables
1. 2.
Cable 10x0.34 l=200 nozzle switches

1 WM040747-0001 - UL
2 WM048857-0001 - IEC
12.17 Nozzle switch
1. 2.

l=650 (UL)
l=650 (IEC)
12.18 Power supply

Power supply, see page 43.
1. 2. 3. 4.
1 WM040286-0001 Cable high voltage 3G1.0 zone l=350, AC power 1 *1

(UL)
2 WM048848-0001 Cable high voltage 3G1.0 zone l=350, AC power 1 *1
(IEC)
3 WM040297-0001 Cable 4x0.5 l=400, DC power (UL) 1 *1
4 WM048849-0001 Cable 4x0.5 l=400, DC power (IEC) 1 *1
*1 One extra power supply needed if more than one iX board.
234 WM048522 Rev 04 04/2014

12 Cables
12.19 Preset
Preeset kaypad, see page 63.
1. 2. 3.
1 WM047436-0001 Cable 12x0,34, l=500 1

2 WU007486-0001 Cable, preset with payment terminal, 1
l=1800mm, (UL)
3 WU007486-0002 Cable, preset, l=800mm, (UL) 1
12.20 Protocol board cables
1. 2. 3. 4.
5. 6. 7. 8.
1 WM048975-0001 Cable multi 1x0.5 br l=150, 1x0.5 wh l=150 1

(UKCL, USCL)
2 WM010634-0001 Cable 2x0.5 zone l=250 (IFSF LON) 1
3 WM003736-0002 Cable 4x0.34 l=500 (ATCL) 1
4 WM035206-0001 Cable multi 1x0.5 rd l=280, 1x0.5 bk l=280 (AT- 1
CL)
5 WM006833-0005 Cable 4x0.5 l=900 (SINP/NPCL) 1
6 WT002215 Connector, cable, terminal block 4 socket (1x4) 1
(USCL)
7 WM001043 Connector, cable, terminal block 8 socket (1x8) 1
8 WT002458 Connector, cable, terminal block 10 pin (1x10) 1
WM048522 Rev 04 04/2014 235

12 Cables
12.21 PT and media
1. 2. 3. 4.
5. 6. 7. 8.
9. 10. 11. 12.
13. 14. 15.
1 WM040490-0001 Cable 2x0.75, l=600, from connection board to 1

iX board 5.7" mono displ. (UL)
2 WM048851-0001 Cable 2x0.75, l=600, from connection board to 1
iX board (IEC)
3 WM040913-0001 Cable 2x0.34, l=600 for RS485 from iX to Con- 1
nection board (UL)
4 WM048875-0002 Cable 2x0.5, l=1800 for RS485 from iX to Con- 1
nection board (IEC)
5 WM023176-0003 Cable multi 2x0.34, l=1500 (IEC), from iGEM to 1
TFT board (goes from both A and B side)
6 WM003347 Connector, cable, mini UMNL, 20 pin (2x10) (IEC) 1
Connetor for TFT cable (WM023176-0001)
7 WM040870-0001 Cable etherline, CAT5e, l=1000, from iX board 1
to Ethernet switch for monochrom 5.7" displ.
8 WM020667-0003 Cable multi 1x0.5, l=500, (IEC), TFT (24V) to iX 1
board
236 WM048522 Rev 04 04/2014

12 Cables
9 WM021228-0001 Cable flat, 34 PIN, l=300, (IEC) Flat cable 10.4": 1

display to iX board. 5.7": TFT board to iX board
10 WM023148-0001 Cable 2x0.34, l=400, (IEC), TFT board to iX 1
board, CAN interface
11 WM048861-0002 Cable single wire, l=1050, grounding of PT bezel 1
(IEC)
12 WM045328-0002 Cable single wire, 4mm ring terminals, l=1050, 1
grounding of PT bezel (UL)
13 WM045328-0003 Cable single wire, 4mm ring terminals, l=200, 1
grounding of printers (UL)
14 WU007882-0001 Cable, RS485, to iX board payment without 1
Wayne Connect (UL)
15 WM049795-0001 Cable etherline CAT5e L=1000 (IEC) 1
Cable from Ethernet board to iX board when
Media
12.22 Pulser
Pulser, see page 154.
1. 2. 3. 4.

l=950 (WIP, UL)
l=950 (xWIP, UL)
l=950 (WIP, IEC)
l=950 (xWIP, IEC)
12.23 Single push-buttons
1. 2. 3.
WM048522 Rev 04 04/2014 237

12 Cables
1 WU007675-0001 Cable, stop button-sv display, cable from stop 1

button to S/V display (via PT harness)
2 WU008413-0001 Cable, LEE harness to call button board, l=2000, 1
cable for intercom call button (via PT harness)
3 WU008414-0001 Cable, call button to call button board, l=300, 1
cable for intercom call button to board
12.24 Speaker Intercom

Speaker Intercom see page 91.
1.
1 WU008645-0001 Cable, 24VDC power, l=500 1
12.25 SPM
1. 2. 3. 4.
5. 6. 7.
1 WM024585-0002 Cable USB type A male - type B male, l=700, iX 1

to SPM, 5.7" display. Only for QVGA (IEC).
2 WU008808-0002 Cable, USB type A male - type B male, l=200, 1
5.7" color display. Only for color QVGA (UL).
3 WU008808-0004 Cable, USB type A male - type B male, l=2000, 1
5.7" monochrome display. Only for
monochrome QVGA (UL).
4 WM024585-0004 Cable USB type A male - type B male, l=2000, 1
iX to SPM, 10.4" display. Only for VGA (IEC).
5 WM036758-0002 Cable from connection board to SPM (24V), 1
Power to SPM (IEC)
238 WM048522 Rev 04 04/2014

12 Cables
6 WU007487-0001 Cable multi, 24V, Connector Board-SPM/Citizen 1

Printer, mono 5.7" display. Only for Citizen
printer and 5.7" monochrome display (UL).
7 WU008870-0001 Cable, ground strap, Grounding cable for SPM, 1
UL only.
12.26 Switchable motor, se page 104
12.27 UPD in EH
1. 2. 3. 4.
5.
1 WM040870-0008 Cable, etherline CAT5e l=500 for display da- 1

ta/power. Only for EH placement of UPD. (UL)
2 WM049795-0008 Cable, etherline CAT5e l=500 for display da- 1
ta/power. Only for EH placement of UPD. (IEC)
3 WM040870-0003 Cable, etherline CAT5e l=1800, display da- 1
ta/power. Only for LEE placement of UPD (UL)
4 WM030107-0001 Cable single wire, 1x0.75 BK L=800 (IEC), 1
grounding for UPD board
5 WM003933-0002 One per UPD board, only when payment and 1
UPDs are down in LEE
12.28 Zebra printer

Zebra printer, see page 76.
1. 2. 3. 4.
WM048522 Rev 04 04/2014 239

12 Cables
5. 6.
1 WM042821-0002 Cable USB type A male - mini B right angle 1

male, l=700, Only with color QVGA (5.7" display)
(UL)
male, l=2500, Only with monochrome 5.7" dis-
play (UL)
male, l=2500, Only with VGA 10.4" display (IEC)
4 WM045724-0001 Cable 4x0.5, l=1900+600, 24V Power to Zebra 1
and SPM, for all Zebra positions (UL)
5 WM042854-0002 Cable 2x0.5 L=1000, from SPM to Printer, (IEC) 1
6 WM045328-0004 Cable single wire, ground, 4mm ring terminals, 1
l=410 (UL). Grounding cable for Zebra printer
(UL)
12.29 4 User cables

1 WM052381 4U upper connector board

2 WM053733-0001 Cable, 10x0.5, l=500
3 WM054209 Cable single wire, 2 PC 1x0.34 BK (Used togeth-
er with WU006752-0001)
4 WM052394-0001 Cable multi, 10x0.5 BK, l=200, 300 (Only used
when 4U and UPD combination 3+1)
5 WM052391-0001 Cable multi, 10x0.5 BK, L=200, 300 (Only used
when 4U and UPD combination 2+2, 1+1 or
2+1)
6 WM005501-0002 Cable multi, 1x0.5 rd l=500, 1x0.5 bk, l=500 (24V
cable between CPU boards)
7 WM052379-0001 Cable, 2x0.34 L=1300 (Only used when 4U and
UPD combination 3+1)
240 WM048522 Rev 04 04/2014

12 Cables
8 WM054123-0001 Cable flat, round jacketed 16-position 1.27-

pitch l=1000 (Only used when 4U and UPD
combination 2+2, 1+1 or 2+1)
9 WM054122-0001 Cable flat, round jacketed 10-position 1.27-
pitch l=600 (In harness, but added extra)
10 WM050322-0001 Cable multi, 2 pc 2x0.5 l=1000 ,2 pc 1x0.5 gr/ye
l=200
11 WM005501-0002 Cable multi, 1x0.5 RD L=500, 1x0.5 BK L=500
12 WM052394-0001 Cable multi, 10x0.5 bk l=200, 300
13 WM053733-0001 Cable, 10x0.5 l=500
WM048522 Rev 04 04/2014 241

13 Misc. (Tools / Remote control)
13.1 Tools / Remote control
1. 2.
1 WM047463 Tube removal tool

(See also service manual W048523, chapter:
"Product tube replacement")
2 WM002290 Remote control with battery 1
WM002289 Battery LR03 size AAA 1.5V to the remote con- 2
trol
13.2 UK Installaion, Helix 6000

1 WM048723 Support, U-shape break away, vapour recovery 1

UK
3 WM007664 Washer, plain id=8,2 od=18 t=1 2
4 WB000228-0004 Nut, M8 2
5 WM045648 Gasket ID=18, OD=40, T=6 6
6 WM020591 Coupling, straight male GE 3/8" D=10 1
7 WB000343-0001 Bushing , male R1/2" x female Rp3/8" 2
8 WM020431 Coupling, 90 degree male WE 3/8" D=10 1
9 WM035703 Coupling, T-coupling female 1/2" 1
10 WM035704 Ball valve male 1/2" - female 1/2" 1
11 WU007721-0001 Tube, flexible triangular flange 185mm 1
12 WB000213-0001 Screw, hex head, M8 x 30 3
13 WM022836-0001 Washer, plain, M8 id=8,4, od=17, t=1,6 3
242 WM048522 Rev 04 04/2014

14 WM044091 Gasket triangular 1 1/2" 1

15 WM044092 Flange triangular 1 1/2" B.S.P. 1
16 WM035667 Cover Di=104 H=45 1
17 WM035659 Cap di=101,6 non threaded 1
See also installation instruction "Helix 6000, Vapour recovery UK" - WM054067.
WM048522 Rev 04 04/2014 243

Warranty
Any alternations or, additions to, or unauthorized work performed on the equipment without
manufacturer’s express written consent shall void any existing product warranty. Please see
product warranty information for additional details.
Use only genuine parts.
Copyright notice
© 2012 Wayne, A GE Energy Business. The contents of this manual may not be copied in whole
or in part without the express written consent of Wayne.
Wayne reserves the right to make revisions to this manual without prior notice.
WM048522 Rev 04 04/2014

Headquarters Wayne Sweden Wayne China Wayne Brazil
Wayne Dresser Wayne AB Dresser Wayne Fuel Dresser Industria e
Dresser, Inc. Hanögatan 10 Equipment Comercio Ltda.
3814 Jarrett Way Box 50559 (Shanghai) Co., Ltd. Estrada do Timbo
Austin, TX 78728 SE-202 15 Malmö 1221 Dong Lu Road 126-Bonsucesso
USA Sweden Pudong, Shanghai Rio de Janeiro,
China Brasil
© 2014 Wayne, A GE Energy Business WM048522 Rev 04 04/2014

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Parts Manual

Wayne Helix™ dispenser

Indicators and notations

Highlights an essential element of a procedure to

Indicates a potentially hazardous situation, which if

WM048522 Rev 04 04/2014

INDICATES A POTENTIALLY HAZARDOUS SITUATION,

INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT

WM048522 Rev 04 04/2014

1 Health and Safety Regulations .............................................................................................................. 7

WM048522 Rev 04 04/2014 1

5.13.5 Ingenico iUP/iUC250, Card reader and Key pad .......................................................................... 65

2 WM048522 Rev 04 04/2014

5.32 Emergency stop button ........................................................................................................... 94

WM048522 Rev 04 04/2014 3

6.9.2 Column, HHR ................................................................................................................................................ 127

4 WM048522 Rev 04 04/2014

7.20 Vapor barrier routing ................................................................................................................ 172

WM048522 Rev 04 04/2014 5

11.4 Hose .................................................................................................................................................. 219

6 WM048522 Rev 04 04/2014

1 Health and Safety Regulations

WM048522 Rev 04 04/2014 7

Also read "User Manual", "Installation manual" and "Service manual".

Disconnect mains power prior to any work, to prevent

Electrical components under ATEX marked with

Unauthorised personnel must not do service and

8 WM048522 Rev 04 04/2014

Avoid the heat sink on the electronic unit.

Mind the rotating V-belt when the cover of the hy-

Use your protective equipment. (Protective mask,

2.1 Separation of power supply

2.2 Electrostatic discharge (ESD)

WM048522 Rev 04 04/2014 9

2.3 Dispensers covered

10 WM048522 Rev 04 04/2014

2.5 Side A - Side B

suction pump remote pump

WM048522 Rev 04 04/2014 11

Belt, Z-profile 144

12 WM048522 Rev 04 04/2014

4 Hydraulic configurations (tubes)

Tubes and couplings see page 190.

4.1 Helix 1000

WM048522 Rev 04 04/2014 13

14 WM048522 Rev 04 04/2014

4.2 Helix 2000 - Small style

WM048522 Rev 04 04/2014 15

16 WM048522 Rev 04 04/2014

WM048522 Rev 04 04/2014 17

S(L/LU) 11-211 H (120/40)

4.3 Helix 4000 - Narrow body

18 WM048522 Rev 04 04/2014

WM048522 Rev 04 04/2014 19

H(N/LU) 11-21 H SAT

H(N/LU) 11-22 H (120/40)

20 WM048522 Rev 04 04/2014

H(N/LU) 11-31 H (SIM)

H(N/LU) 11-31 H (SIM) SAT