Specification For Nickel and Nickel-Base Alloy-Clad Steel Plate
Specification For Nickel and Nickel-Base Alloy-Clad Steel Plate
Specification For Nickel and Nickel-Base Alloy-Clad Steel Plate
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4.1.3 Heat treatment, if required, 6.3 Base Metal—The base metal may be carbon
steel or low-alloy steel conforming to the ASTM speci-
4.1.4 Dimensions including the thickness of the
fications for steels for pressure vessels. The base metal
cladding alloy,
shall conform to the chemical requirements of the
4.1.5 Cladding metal (see Section 6), specification to which it is ordered.
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7.3 Bond Strength — When required by the purchaser, 8.4 Methods and practices relating to chemical analy-
three bend tests shall be made with the cladding metal sis required by this specification shall be in accordance
in compression to determine the quality of the bond. with Test Methods, Practices, and Definitions A 751.
Bends shall be made in accordance with the specifica-
8.5 Results of the product analysis shall conform to
tions for the base metal. At least two out of the three
the requirements of Section 7 of Specification A 480 /A
tests shall show not more than 50% separation on both
480M.
edges of the bent portion. Greater separation shall be
cause for rejection.
7.4 Shear Strength — As an alternative to the bend 9. Dimensions, Mass, and Permissible
test provided in 7.3 and when required by the purchaser, Variations
the minimum shear strength of the cladding and base 9.1 Composite plates shall conform to the thickness
metals shall be 20,000 psi (140 MPa). The shear test and weight requirements prescribed in Table 1.
when specified, shall be made in the manner indicated
in Fig. 1. 9.2 The weight and limit tolerances shall be as
prescribed in Specification A 480 /A 480M.
7.5 Methods and practices relating to mechanical
testing required by this specification shall be in accord-
ance with Test Methods and Definitions A 370. 10. Thickness of Cladding Metal
10.1 The minimum thickness and tolerances on the
thickness of the cladding metal shall be agreed upon
between the purchaser and the manufacturer.
8. Product Analysis
8.1 Product analysis may be required on finished
product. Chemical analysis may be accomplished by wet 11. Workmanship, Finish, and Appearance
chemical or instrumental procedures. If wet chemical
11.1 The material shall be free of injurious defects
procedures are used, millings may be taken only when
and shall have a workmanlike appearance.
the composite plate thickness is sufficient to permit
obtaining millings without danger of contamination 11.2 Clad plates shall be furnished in the as-rolled
from the adjacent layer. If spectrometric procedures condition, unless otherwise specified.
are used, the sample shall be exposed on the center
11.3 The clad surface may be supplied as-rolled, or
line of the cladding when there is sufficient cladding
as-rolled and sand blasted as specified.
thickness available so that there is no contamination
from the adjacent base metal.
8.2 If product analysis is specified by the purchaser, 12. Repair of Cladding by Welding
it shall be made on a sample taken from the finished 12.1 The material manufacturer may repair defects
product or a broken test specimen. For wet chemical in cladding by welding provided the following require-
analysis, in order to avoid contamination by the base ments are met:
plate metal, millings of cladding samples shall be taken
from the test coupon by removal and discard of all 12.1.1 Prior approval shall be obtained from the
the base metal plus 40% of the cladding thickness purchaser if the repaired area exceeds 3% of the cladding
from the bonded side, not to exceed 1 / 16 in. (1.598 surface.
mm). The material shall be cleaned and sufficient 12.1.2 The welding procedure and the welders or
millings taken to represent the full cross-section of the welding operators are qualified in accordance with
remainder. If there is insufficient cladding thickness Section IX of the ASME Code.
available to spectrographically expose on the center
line of the cladding without contamination, 50% of the 12.1.3 The defective area shall be removed and
cladding shall be removed and the sample exposed on the area prepared for repair shall be examined by a
this surface. magnetic particle method or a liquid penetrant method
to ensure all defective area has been removed. Method
8.3 The results of the product analysis shall conform of test and acceptance standard shall be as agreed upon
to the requirements of standards referenced in Section 2. between the purchaser and the manufacturer.
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12.1.4 The repair weld shall be deposited in accord- of the plate as rolled, parallel to its longitudinal axis.
ance with a welding procedure and welding materials
14.4 All tests shall be made on specimens in the
suitable for the cladding material. The surface condition
same condition of heat treatment to which the composite
of the repaired area shall be restored to a condition
similar to the rest of the cladding. plate is furnished.
14.5 When specified in the purchase order, additional
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12.1.5 The repaired area shall be examined by a test specimens representing the as-furnished composite
liquid penetrant method in accordance with 12.1.3. plate shall be thermally treated to simulate a post-weld
heat treatment. The temperature range, time, and cooling
12.1.6 The location and extent of the weld repairs
rates shall be specified in the purchase order. Mechanical
together with the repair procedure and examination
properties in the simulated post-weld heat-treated condi-
results shall be transmitted as a part of the certification.
tion shall meet the minimum requirements of the as-
furnished composite plate.
14.6 For plates 11⁄2 in. (38.1 mm) and under in
13. Number of Tests and Retests thickness tension test specimens shall be the full thick-
ness of the material except as specified in 7.1.1 and
13.1 One or more tension tests, as required by the 7.1.2, and the bend test specimen shall be full thickness
specifications for the base metal, one face bend test of the material and shall be machined to the form and
(cladding metal in tension), one reverse bend test dimensions shown in Fig. 2, or may be machined with
(cladding metal in compression), and, when specified, both edges parallel.
one shear test or three bond bend tests shall be made
representing each plate as rolled. Each specimen shall 14.7 For plates over 11⁄2 in. in thickness tension
be in the final condition of heat treatment required for tests shall be of the form shown in Fig. 3 and shall
the plate. be of all base steel conforming to the requirements of
the specification for the base steel.
13.2 If any test specimen shows defective machining
14.8 For plates over 11⁄2 in. in thickness the bend
or develops flaws, it may be discarded and another
test specimens need not be greater in thickness than
specimen substituted.
11⁄2 in. but shall not be less than 11⁄2 in. Specimens
13.3 If any part of the fracture takes place outside shall be of the form and dimensions shown in Fig. 2.
of the middle half of the gage length or in a punched In reducing the thickness of the specimen, both the
or scribed mark within the reduced section, the elonga- alloy cladding and the base steel shall be machined
tion value obtained may not be representative of the so as to maintain the same ratio of clad metal to base
material. If the elongation so measured meets the steel as is maintained in the plate, except that the
minimum requirements specified, no further testing is thickness of the clad metal need not be reduced below
1
indicated, but if the elongation is less than the minimum ⁄8 in. (3.17 mm).
requirements the test shall be discarded and a retest 14.9 The sides of the bend test specimen may have
made. the corners rounded to a radius not over 1 / 16 in. (1.58
mm) for plates 11⁄2 in. and under in thickness, and not
over 1⁄8 in. for plates over 11⁄2 in. in thickness.
14.10 Any test specimen used for the determination
14. Test Specimens of the minimum thickness of cladding metal shall have
14.1 The tension test specimens from plate shall distorted metal, due to burning or shearing, completely
conform to the requirements prescribed in the specifica- removed.
tions for the base metal.
14.2 Bend test specimens shall be taken from the 15. Inspection
middle of the top of the plate as rolled, at right angles
to its longitudinal axis. 15.1 The manufacturer shall afford the inspector,
without charge, all reasonable facilities to satisfy him
14.3 When required by the purchaser, the shear test that the material is being furnished in accordance with
specimen shall be taken from a top or bottom corner this specification. All tests (except product analysis)
436
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FIG. 1 TEST SPECIMEN AND METHOD OF FIG. 2 STANDARD RECTANGULAR TENSION TEST
MAKING SHEAR TEST OF CLAD PLATE SPECIMEN WITH 8-IN. GAGE LENGTH
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438
439
3
⁄4 to 1 (19.05 to 25.4), excl 2.00 2.25 2.75 3.00 3.50 3.75 4.25 4.75 5.25 6.00
1 or Over (25.4 or Over) 2.00 2.00 2.25 2.75 3.50 3.50 3.75 4.25 4.75 5.25
GENERAL NOTE: All plates shall be ordered to thickness and not to weight per square foot. No plates shall vary more than 0.01 in. (0.254 mm) under the thickness ordered, and the
overweight of each lot B shall not exceed the amount given in the table below.C
Licensee=stolt offshore/5957529001
NOTES:
A