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Dial Indicator

Thickness gages offer a quick means of measuring thickness with a convenient grip handle and thumb trigger. The various models can measure a wide range of materials and have options for digital or dial readings. Digital models incorporate an LCD display and provide error-free readings as well as output for statistical process control analysis. Model 547-401 is well-suited for measuring thin materials like paper, film, and sheet metal.

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0% found this document useful (0 votes)
154 views10 pages

Dial Indicator

Thickness gages offer a quick means of measuring thickness with a convenient grip handle and thumb trigger. The various models can measure a wide range of materials and have options for digital or dial readings. Digital models incorporate an LCD display and provide error-free readings as well as output for statistical process control analysis. Model 547-401 is well-suited for measuring thin materials like paper, film, and sheet metal.

Uploaded by

slOwpOke13
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Thickness Gages

SERIES 547, 7

Thickness Gages offer a quick and efficient • The digital models incorporate Mitutoyo's
means of inspection with their convenient popular ID-C and ID-S Series Digimatic
grip handle, thumb trigger and spring- Indicators to provide error-free LCD
loaded spindle. The various models cover a readings as well as data output for SPC
wide range of applications. analysis.
• 547-401 (547-400S) is ideally suited for (Refer to page VIII for details.)

FEATURES measuring thicknesses of paper, film, wire,


sheet metal and similar materials.
• Wide range of applications with various
Technical Data of Digital Models
types of measuring faces (on the spindle Accuracy: Refer to the list of specifications
and anvil). (excluding quantizing error)
Resolution:
0.01mm type 0.01mm
Standard Type / Digital Deep Throat Type / Digital 0.001mm type 0.001mm/0.001mm
.0005”/0.01mm type .0005”/0.01mm
.00005”/0.001mm type .0005”/.0001”/.00005”/
0.01mm/0.001mm
Display: LCD
Scale type: ABSOLUTE electrostatic linear encoder
Max. response speed: Unlimited
Measuring force: Refer to the list of specifications
Stem dia.: 8mm (ISO/JIS type) or 3/8” (ANSI/AGD type)
Battery: SR44 (1 pc.), 938882
Battery life: Approx. 7,000 hours under normal use
Dust/Water protection level: IP42 or IP53 (dust-proof type)

Ceramic spindle/ Ceramic spindle/


Functions of Digital Models
anvil anvil Origin-set/Preset, Zeroset, GO/±NG judgment, Counting
direction switching, Power ON/OFF, Simplified calculation,
Function lock, Data hold, Data output, inch/mm conversion
(inch/mm models)
547-301 Alarm: Low voltage, Counting value composition error,
547-321 Overflow error, Tolerance limit setting error

Optional Accessories
Standard Type / Dial Deep Throat Type / Dial 905338: SPC cable (1m) for digital models
905409: SPC cable (2m) for digital models
02AZD790F: SPC cable for U-WAVE (160mm)
902011: Spindle lifting lever (ISO/JIS type)*
902794: Spindle lifting lever (ANSI/AGD type)*
137693: Spindle lifting hook**
540774: Spindle lifting cable
125317: Spare rubber boot (for dust-proof type)
02ACA571: Auxiliary spindle spring for 25mm/1”
models***
02ACA773: Auxiliary spindle spring for 50mm/2”
models***
––––––: Backs (See page F-40.)
––––––: Contact points (See page F-36.)
Ceramic spindle/ Ceramic spindle/ *Can be used on 12mm/.5” models only.
anvil anvil **Can be used on 25mm/1” or 50mm/2” models.
***Required when orienting the indicator upside down.

7301

7321
DIMENSIONS
High Accuracy Type / Digital Unit: mm

Parallelism: 5µm
ø10 7301, 7305, 7327
DIMENSIONS 30 Parallelism: 10µm
85 547-301
30

ø6.3

21 ø10
Parallelism: 3µm 120
F 547-401 175
547-401
Parallelism: 5µm (7321, 7323), 10µm (547-321)

F-56
Lens thickness measurement
DIMENSIONS
Unit: mm
9.3

30
ø6
ø4.8

Sø4 ball
30

Reversible anvil 12mm


SR3 85
Ball point Flat point Flat point

SR2

547-313 7313
SR3
Anvil Anvil Anvil

Tube thickness measurement


DIMENSIONS

Unit: mm
ø3

Sø3.5 ball
20
21

547-360 7360

Groove depth measurement


DIMENSIONS

Unit: mm

30
ø6.5
6 6

1
85

547-315 7315
SPECIFICATIONS
Metric Digital Type Inch/Metric Digital Type
Range Order No. Resolution Range Order No. Resolution Accuracy Measuring force Remarks
0 - 12mm 547-401 0.001mm 0 - .47” 547-400S / .00005”/0.001mm ±3µm 3.5N or less High accuracy, carbide spindle/anvil
0 - 10mm 547-301 0.01mm 0 - .4” / 0 - .47”* 547-300S / 547-500* .0005”/0.01mm ±20µm 1.5N or less Standard, ceramic spindle/anvil
0 - 10mm 547-321 0.01mm 0 - .4” / 0 - .47”* 547-320S / 547-520* .0005”/0.01mm ±20µm 1.5N or less Deep throat, ceramic spindle/anvil
0 - 10mm 547-313 0.01mm 0 - .4” / 0 - .47”* 547-312S / 547-512* .0005”/0.01mm ±20µm 1.5N or less Lens thickness
0 - 10mm 547-315 0.01mm 0 - .4” / 0 - .47”* 547-316S / 547-516* .0005”/0.01mm ±20µm 1.5N or less Groove depth
0 - 10mm 547-360 0.01mm 0 - .4” / 0 - .47”* 547-361S / 547-561* .0005”/0.01mm ±20µm 1.5N or less Tube thickness
*using ID-S Digimatic indicator, Standard model with .0001”/0.001mm resolution ID-S is available (547-526).

Metric Dial Type Inch Dial Type


Range Order No. Dial reading Range Order No. Dial reading Accuracy Measuring force Remarks
0 - 1mm 7327 0.001mm 0 - .05” 7326S .00005” ±5µm 1.4N or less Fine dial reading, ceramic spindle/anvil
0 - 10mm 7301 0.01mm 0 - .5” 7300S .001” ±15µm 1.4N or less Standard, ceramic spindle/anvil
0 - 20mm 7305 0.01mm 0 - 1” 7304S .001” ±20µm 2.0N or less Standard, ceramic spindle/anvil
0 - 10mm 7321 0.01mm — — — ±15µm 1.4N or less Deep throat, ceramic spindle/anvil
0 - 20mm 7323 0.01mm 0 - 1” 7322S .001” ±22µm 2.0N or less Deep throat, ceramic spindle/anvil
0 - 10mm 7313 0.01mm 0 - .5” 7312S .001” ±15µm 1.4N or less Lens thickness F
0 - 10mm 7315 0.01mm 0 - .5” 7316S .001” ±15µm 1.4N or less Groove depth
0 - 10mm 7360 0.01mm 0 - .5” 7361S .001” ±15µm 1.4N or less Tube thickness

F-57
Lightweight Dial Thickness Gage
SERIES 7

Application
Measuring paper thickness

Measuring thickness of a human hair DIMENSIONS


Ceramic spindle/
anvil
7331S

SPECIFICATIONS
Unit: mm
Metric ø10
25
Range Order No. Dial reading Accuracy Measuring force
0 - 10mm 7331S 0.01mm ±20µm 1.4N or less Parallelism: 5µm

120 33
ø10

Dial Caliper Gage


SERIES 209 — Internal Measurement Type
7355
These Dial Caliper Gages are comparison
gages, and should be used in conjunction
with a Setting Ring or a micrometer. The
caliper is spring loaded and makes point
contact at constant measuring force. 209-125

SPECIFICATIONS
Metric
Range Order No. Graduation Range of opening*1 Dial face Accuracy Measuring force
6 - 18mm 209-125 0.01mm 5.8 - 18.2mm 0-100-100 ±40µm 2.0N or less
10 - 22mm 209-126 0.01mm 9.8 - 22.2mm 0-100-100 ±40µm 2.0N or less
20 - 32mm 209-127 0.01mm 19.8 - 32.2mm 0-100-100 ±40µm 2.0N or less
5 - 15mm 209-155 0.01mm 4.8 - 15.2mm 0-100 ±30µm 2.0N or less
10 - 20mm 209-156 0.01mm 9.8 - 20.2mm 0-100 ±30µm 2.0N or less
10 - 30mm 209-175 0.01mm 9.8 - 30.2mm 0-100-100 ±40µm 2.0N or less
20 - 40mm 209-176 0.01mm 19.8 - 40.2mm 0-100-100 ±40µm 2.0N or less
*1: Range of opening is a value for reference. Accuracy is not guaranteed if the Dial Caliper Gage is used beyond the measuring range.
* Please note that this Dial Caliper Gage is only provided with standard models. Special size and special specification models are not supported.

DIMENSIONS
Sharp edge
2.3

(SR0.2 or less) 4.7 Unit: mm


2.3
Sharp edge
T
1.5

(SR0.2 or less)
4.7 B A
2.3
T

2.4
61

S ø1.6
2.3

B A
L

A Movable arm Movable arm


B
Movable Fixed arm
40

arm Fixed arm Fixed arm

Order No. A B Order No. A B L T Order No. A B T


209-125 1.1 1.1 209-155 2.2 2.2 26 1.2 209-175 5.5 5.5 1.5
209-126 2.3 2.7 209-156 5.5 5.5 28 1.5 209-176 10 10 2.0
F ø50 21 209-127 8.0 4.4 ø55 21 ø55 21

209-12x 209-15x 209-17x

F-58
Dial Snap Gage
SERIES 201

FEATURES
• Designed for quick GO/NG judgment
of diameters of cylinders and shafts in
machining processes.
• Dial indicator is optional.
• Anvil retracting stroke: 2mm/.078”
• Anvil positioning range: 25mm/1”
• Wide (13.5 x 12mm/1.53 x 47”), flat
Technical Data carbide anvils.
Accuracy: Refer to the list of specifications • Both front edges of the anvil are
Anvil retracting stroke: 2mm/.078” chamfered for easy workpiece insertion.
Anvil positioning range: 25mm/1”
Anvil flatness: 1µm/.00004”

201-101
with optional dial indicator

SPECIFICATIONS
Metric
Range Order No. Parallelism Measuring force Recommended dial indicator (optional)
0 - 25mm 201-101 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
25 - 50mm 201-102 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
50 - 75mm 201-103 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
75 - 100mm 201-104 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
100 - 125mm 201-105 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
125 - 150mm 201-106 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
150 - 175mm 201-107 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
175 - 200mm 201-108 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
200 - 225mm 201-109 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
225 - 250mm 201-110 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
250 - 275mm 201-111 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)
275 - 300mm 201-112 5µm 15N±3N 2046SB (0.01mm reading), 2109SB-10 (0.001mm reading)

Inch
Range Order No. Parallelism Measuring force Recommended dial indicator (optional)
0 - 1” 201-151 .0002” 15N±3N 2803SB-10 (.0001” reading)
1 - 2” 201-152 .0002” 15N±3N 2803SB-10 (.0001” reading)
2 - 3” 201-153 .0002” 15N±3N 2803SB-10 (.0001” reading)
3 - 4” 201-154 .0002” 15N±3N 2803SB-10 (.0001” reading)
4 - 5” 201-155 .0002” 15N±3N 2803SB-10 (.0001” reading)
5 - 6” 201-156 .0002” 15N±3N 2803SB-10 (.0001” reading)
6 - 7” 201-157 .0002” 15N±3N 2803SB-10 (.0001” reading)
7 - 8” 201-158 .0002” 15N±3N 2803SB-10 (.0001” reading)
8 - 9” 201-159 .0002” 15N±3N 2803SB-10 (.0001” reading)
9 - 10” 201-160 .0002” 15N±3N 2803SB-10 (.0001” reading)
10 - 11” 201-161 .0002” 15N±3N 2803SB-10 (.0001” reading)
11 - 12” 201-162 .0002” 15N±3N 2803SB-10 (.0001” reading)

DIMENSIONS
Unit: mm
Anvil
(44) 40 40 (104.5)
(13.5)
ø16

F-59
Roll Caliper
SERIES 310

FEATURES SPECIFICATIONS
• The Roll Caliper is the most widely used Metric Inch
instrument for checking the diameter of Range Order No. Range Order No.
rollers used in the manufacture of many ø500 - ø1400mm 310-131 ø20” - ø56” 310-141
products such as metal, rubber and paper. ø400 - ø1050mm 310-132 ø16” - ø42” 310-142
• Performs fast and accurate comparison ø275 - ø825mm 310-133 ø11” - ø32” 310-143
ø200 - ø600mm 310-134 ø8” - ø24” 310-144
measurements of roller diameter with the
ø100 - ø450mm 310-135 ø4” - ø17” 310-145
roller still mounted on a machine tool.
• Various types of detectors (dial indicator,
Digimatic indicator, Mu-Checker gage
head, etc.) can be attached according to 310-132
with optional dial indicator
the required accuracy and workpiece size.

Contact Force Gage


SERIES 546 Application
Measuring contact force of a relay

FEATURES
• Measures small forces applied to the end an instrument to a workpiece, as well as
of its measuring lever in units of newtons (N). contact forces of electrical relays, micro-
• Contact Force Gages are widely used to switches, valves and precision springs.
determine the measuring force applied by • Convenient peak-hold type gages are also
available.

DIMENSIONS
Unit: mm
39.5 (49.5)
546-112 546-119 546-137
Standard type Standard type Peak hold type Fulcrum
Hole ø1
SPECIFICATIONS

0.8
47
Standard Peak hold 15
1.5
Minimum reading Order No. Range Graduation Order No. Range
2mN 546-112 6mN - 50mN 5mN 546-133 10mN - 100mN 55 33.5 (43.5) 19
5mN 546-113 10mN - 100mN 10mN 546-134 30mN - 300mN
10mN 546-114 30mN - 300mN ( ): 546-112, 546-113, 546-133
0.02N 546-135 0.06N - 0.5N
0.02N 546-115 0.06N - 0.5N 0.05N 546-136 0.1N - 1N
0.05N 546-116 0.1N - 1N 0.05N 546-137 0.15N - 1.5N
0.05N 546-117 0.15N - 1.5N 0.1N 546-138 0.3N - 3N
0.1N 546-118 0.3N - 3N 0.2N 546-139 0.6N - 5N
0.2N 546-119 0.6N - 5N

V-Block Set DIMENSIONS


SERIES 181 Unit: mm

FEATURES
• Two V-blocks per set.
• Magnetic type is available. (The magnetic
type V-block is not provided with a 20.
5
workpiece clamp.)
31.8

SPECIFICATIONS
Metric Inch
F 13.
5 41
Max. workpiece dia. Order No. Remarks Max. workpiece dia. Order No. Remarks 31.
8
25mm 181-902 With clamp 1” 181-901 With clamp

F-60
Magnetic Stands
SERIES 7

DIMENSIONS Mitutoyo's Magnetic Stands accept all dial


indicators and dial test indicators. The ON-
Unit: mm
20° adjustable OFF switch offers instant mounting and
20 20
dismounting without any adverse effect on
Stem hole ø4 Stem hole ø4 the indicators or workpiece surface.
Stem hole ø8 Stem hole ø8
(with bushing), ø9.53mm (with bushing), ø9.53mm
ø10
150
ø10
177

ø12 177
ø12
165

232

232
47

47

M8×1.25 M8×1.25
55
55

150° 150°
5 5 5 5
50 (W)×58 (D) 50 (W)×58 (D)

7010S-10 7011S-10
6° adjustable

81 7011S-10
74 360°
180°

ø8 ø8 ø6

Bush
112

ø6
12.7

340° Dovetail 7010S-10


ø6

Stem hole
ø9.53 (3/8”)
431

Ball-joint
106
136

25

280° 360°
ø30
(ø34)

7014
M8×1.25
ø8
7014
Dovetail 12
102

(ø6 Exchaning a Bush) No magnet force ON/OFF


55


10
13

6 150° 6
37

50 (W) ×60 (D)


360°
7019B 340°
51
(160)

10

57

360°
15
43

150°
4 4
Dovetail 12 30.4 (W)×35.7 (D) 7019B
ø8
7.5

7031
ø6
ø9.53
8
70

360°
101

340°
(303)

7031 7032

0° SPECIFICATIONS
111

10
360°
Order No. Description Applicable holding stem dia. Dovetail groove Remarks
7010S-10 Magnetic stand ø4mm, ø8mm, ø9.53mm (3/8”) — —
7011S-10 Magnetic stand ø4mm, ø8mm, ø9.53mm (3/8”) — With fine adjustment
13.5

M8×1.25
55

7014 Mini magnetic stand ø6mm, ø8mm Provided Without magnet ON/OFF
7032 7014E Mini magnetic stand ø4mm, ø9.5mm Provided Without magnet ON/OFF
150°
6 7019B Universal magnetic stand ø8mm, ø9.53mm (3/8”) Provided With hydraulic position lock
6 F
50 (W)×61.5 (D) 7031 Universal magnetic stand ø6, ø8mm Provided With mechanical locking system
7032 Universal magnetic stand ø6, ø8mm, ø9.53mm (3/8”) Provided With mechanical locking system

F-61
Dial Gage Stands
SERIES 7

Dial Gage Stands are designed for com- FEATURES


parison measurements of size using a dial • Vertical travel of the gage holder — Dial
indicator or Digimatic Indicator. Gage Stand: 95mm (7007-10: 90mm),
Transfer Stand: 320mm
• Fine-adjustment of 1mm is provided for
zero-setting the indicator.
• With interchangeable anvil. Domed anvil
(101463) is optional.

Optional Accessories
101461: Hardened steel flat anvil
101462: Hardened steel serrated anvil
101463: Hardened steel domed anvil*
*Not available for 7007-10

7001-10 7002-10 7007-10


with ø58mm serrated anvil with ø58mm flat anvil 90mm square anvil

SPECIFICATIONS

14
Metric
ø58
Order No. Stem hole Remarks
101461
7001-10 ø8mm, ø9.53mm With serrated anvil
7002-10 ø8mm, ø9.53mm With flat anvil
7007-10 ø8mm, ø9.53mm With square anvil
14

DIMENSIONS
ø58

Unit: mm
101462
ø30
80 ø8 Column clamp
Bush Fine adjustment
Stem hole
ø8, ø9.53 ø32
50

26

SR20
11
160
205

Anvil Indicator clamp


ø58
ø58
Flatness: 1.3µm 101463
45

7001-10, 7002-10
168 110

ø30
80 ø8
Fine adjustment Column clamp
Bush
Stem hole
ø8, ø9.53
50
160

Anvil
205

Flatness: 1.3µm Indicator clamp


90
45

7007-10
F 168 110

F-62
Transfer Stand
SERIES 519

Transfer Stands are designed for comparison FEATURES


measurements of size using a dial indicator • Vertical travel of the gage holder — Dial
or Digimatic Indicator. Gage Stand: 95mm (7007-10: 90mm),
Transfer Stand: 320mm
• Fine-adjustment of 1mm is provided for
zero-setting of the indicator.
• With interchangeable anvil. Domed anvil
(101463) is optional.
14

Optional Accessories
101461: Hardened
ø58 steel flat anvil
101463: Hardened steel domed anvil
1414

ø58 519-109-10
ø58
with ø58mm serrated anvil
101461

ø32
26

SPECIFICATIONS
14

SR20
11

ø58 Metric
ø58

101463 Order No. Stem hole Remarks


519-109-10 ø8mm, ø9.53mm With serrated anvil

DIMENSIONS
ø32
26

SR20 Unit: mm
11

ø30
80
ø58
ø8 Fine adjustment Column clamp
Bush
Stem hole
ø8, ø9.53
50

Bush setting
385

Indication clamp
430

screw

Anvil
ø58 Flatness: 1.3µm
45

168 110
F

F-63
Granite Comparator Stands
SERIES 215

Mitutoyo's Granite Comparator Stands are Checker Cartridge Heads, and Linear Gages
basic building-blocks for the assembly of onto the stands, it is possible to handle all
special-purpose, precision measuring equip- manner of measuring applications. The rigid
ment. By mounting precision measuring in- granite base is free from burrs, pileups, rust,
struments such as Digimatic indicators, Mu- and deterioration over time.

215-153-10

SPECIFICATIONS
Order No. Granite base size (W x D x H) Column travel Stem hole Remarks Optional Accessories
21JAA329: ø8mm bush
215-151-10 150 x 200 x 50mm 250mm ø8mm, ø9.53mm With fine adjustment of 1mm range 21JAA330: ø9.53mm bush
215-153-10 200 x 250 x 80mm 260mm ø8mm, ø9.53mm With fine adjustment of 1mm range 21JAA331: ø15mm bush
215-156-10 300 x 250 x 80mm 275mm ø8mm, ø9.53mm, With fine adjustment over the entire travel only available for 215-156-10
ø20mm

DIMENSIONS
Unit: mm
ø30 ø40
80 Fine 95 Fine
adjustment Column adjustment Column
clamp Stem hole clamp
Stem hole
ø8, ø9.53 ø8, ø9.53
60
50

ø8 ø8
Bush Bush
320
300

Indicator Indicator
clamp clamp
Base Base
Flatness: 3µm Flatness: 3.5µm

41 46
50

80

200 150 250 200

215-151-10 215-153-10
Column travel: 0 - 250mm Column travel: 0 - 260mm

ø50
ø8 ø9.53
Bush Bush
115 Stem hole
100

Column clamp
400

Indicator clamp

Base Flatness: 3.5µm

51
80

300 250
F
215-156-10
Column travel: 0 - 275mm

F-64
Comparator Stands
SERIES 215

Comparator Stands consists of a very stable,


cast-iron base and an upright column with a
mounting bracket that features fine adjust-
ment. The grid type anvil prevents very flat
workpieces from wringing to it.

215-405-10

SPECIFICATIONS
Optional Accessories Order No. Square anvil size (W x D) Column travel Stem hole Remarks
21JAA329: ø8mm bush* 215-405-10 110 x 110mm 235mm ø8mm, ø9.53mm With fine adjustment of 1mm range
21JAA330: ø9.53mm (3/8”) bush*
21JAA331: ø15mm bush* 215-505-10 150 x 150mm 275mm ø8mm, ø9.53mm, With fine adjustment over the entire travel
*Only available for 215-505-10. ø20mm

DIMENSIONS
Unit: mm
ø40
95 Fine adjustment
Column clamp
Stem hole
ø8, ø9.53
ø8
60

Bush
Indicator clamp
320

Anvil
110
Flatness: 2.3µm

215-405-10
54

Column travel: 0 - 235mm


201 134

ø50
115

ø8 ø9.53
Bush Bush Column clamp
Stem hole
ø8, ø9.53, ø20
100
400

Anvil Indicator clamp


150 Flatness: 2.3µm

215-505-10
64

Column travel: 0 - 275mm F


255 179

F-65

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