English

Film Processor
Operation Manual

Machine No.:
Type:
Date of installation:
PROTEC® Medizintechnik GmbH & Co. KG
Issued: April 2003/1.4
Lichtenberger Strasse 35, D-71720 Oberstenfeld, Germany
Telephone: +49-7062-9255-0 e-mail: [email protected] Subject to technical alterations
EU-Declaration of Conformity ®

EU-Declaration of Conformity

PROTEC® Medizintechnik declares, that the product

Description: OPTIMAX® 2010

Machine type: X-Ray-Film Processor

Model no. 116x-y-0000

x is a number between 0 and 9, y is a number between 1 and 9

conforms to the following harmonized standards:

Safety: IEC 61010-1:1990 + A1:92 + A2:95; DIN 1988 T4:12/1988; UL 3101-1; CSA 22.2-1010-1

EMC: EN 50081 Part 1, 03/1993; EN 50082 Part 1, 03/1993

according to the regulations of:

• the Medical Device Directive 93/42/EEC “class 1”,

• the Low Voltage Directive 73/23/EEC and the
• EMC Directive 89/336/EG

PROTEC® Medizintechnik GmbH & Co. KG, Lichtenberger Strasse 35, D-71720 Oberstenfeld, Germany

Place and date of issue:

Oberstenfeld, 8. February 2002, Frank Baisch (Manager Research and Development)

2 OPTIMAX® 2010
Table of Contents
®

Table of Contents
Introduction .......................................................................................................... 3
Technical Specifications ..................................................................................... 4
Safety Instructions............................................................................................... 5
Installation ............................................................................................................ 6

English
Initial Operation.................................................................................................... 9
Operation
Short Overview and Control Panel .............................................................. 10
Switching the Machine On........................................................................... 12
Automatic Mode........................................................................................... 12
Anticrystallisaton Function / Time Replenishment ....................................... 12
Working Parameters .................................................................................... 13
Machine Cover Safety Disconnection.......................................................... 15
Autofill Function ........................................................................................... 15
Manual Mode............................................................................................... 16
Water Save Function ................................................................................... 16
Stop Film Transport ..................................................................................... 16
Rollfilms and Paper Films ............................................................................ 17
Use of Memory Function ............................................................................. 17
Care
Daily Care.................................................................................................... 18
Weekly Care ................................................................................................ 18
Thorough Cleaning ...................................................................................... 19
Problems and Solutions
Advise on Film Defects................................................................................ 20
Advice on Machine Errors ........................................................................... 21
Error Messages ........................................................................................... 22
Accessories ........................................................................................................ 23
Service Manual as appendix see page 25
OPTIMAX 2010 with two pumps see page 45

Copyright
© 2002 by PROTEC® Medizintechnik. All rights reserved. Any reproduction, out of
the limitation by the copyright law, needs written authorization by PROTEC® Mediz-
intechnik.
Information on Liability
This manual has been checked for correctness. The instructions and specifications
were correct at the time it was published. Future models may have modifications
without prior notice. PROTEC® Medizintechnik does not take responsibility for dam-
age caused direct or indirect by error, omission or non-conformity of the manual.

Introduction
You are the proud owner of a modern, automatic processor. Due to the precision
roller transport system, both sheet and roll films can be processed. The automatic
film registration is activated immediately when a film is fed in. The film materials are
developed, fixed, rinsed and dried. With the easy to operate micro-processor, the
processing conditions can be adjusted to suit the various film and chemical types.
The developing solutions are temperature-regulated, circulated and automatically
replenished.
This Operation Manual contains the most important instructions for installation, op-
eration and servicing of this machine. Please read the provided information careful-
ly to ensure reliable and satisfactory operation of your film processor.

OPTIMAX® 2010 3
Technical Specifications ®

Technical Specifications

Film transport: Continuous roller transport system

Film formats: In general: Sheet and roll films up to 35.8 cm

(14.1’’) width;
Roll films with leader from 70 mm (2.8’’) width;
Smallest film format 10x10 cm (4x4’’).
Mammography type 1161: For processing mam-
mography films.
Graphics-art type 1162: With cassette box
(LxWxH) 35x13x12 cm (13.8x5.1x4.7’’) for
processing roll films.

Processing capactiy: 129 films 24x30 cm (10x12“) per hour

(standard model, film fed in crosswise, at 90 s)

Process time: 1.5-3 min.; in 0.1-min. steps adjustable.

Linear speed: 28-56 cm/min., depending on selected process

time.

Developing time: 25-49 s, depending on selected process time.

Tank capacities: Developer, fixer and washing 5 litres each gal

Circulation system: Developer and fixer are continiuously circulated by

a circulation pump

Replenishment: Automatic by film surface measurement in relation

to processed film; replenishment can be deacti-
vated; time replenishment can be activated.

Developer temperature: Adjustable 28 - 37 °C (82.4 - 98.6 °F)

Fixer temperature: Adjusted to developer temperature by heat

exchanger.

Water connection: Permissible water pressure 2 - 10 bar (29 - 145

psi), permissible water temperature 5 - 30 °C
(41 - 86 °F).

Water consumption: 1.9 litre per minute when processing.

Water save mode: 0.9 litre per minute

Drain capacity: 7 litres per minute

Noise level: Less than 58 dB(A).

Heat emission: During processing approx. 1.4 Kj/s.

Environmental condi- 1 Temperature 5 - 40 °C (41 - 104 °F), ventilated

tions: room, room temperature should be lower than
set bath temperature.
2 Relative humidity lower than 80 % up to 31 °C
(88 °F), linearly decreasing to 50 % at 40 °C
(104 °F)
3 Height above sea level less than 2000 m
(6666 ft.)
4 Indoor use

Pollution degree: 2

System protection: IP 20

4 OPTIMAX® 2010
Technical Specifications
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Electrical connections: Electrical specifications are indicated on model

nameplate.
Type 116x-1-y000: 220 - 240 V~, 8.8 A, 50 Hz
Type 116x-2-y000: 220 - 240 V~, 8.8 A, 60 Hz
Machine tested for overvoltage category II accord-
ing to IEC 1010 (EN 61010, VDE 0411)

English
Type 116x-4-0000: 110 / 120 V~ ±10%, 12 A,
60 Hz.Machine tested for overvoltage category II
according to UL 3101 and CSA 22.2-1010

Power consumption: Stand-by: 0.12 kWh

Processing: 1.4 kWh

Weight (processor): Empty 35 kg (77 lbs)

Filled 50 kg (110 lbs)

Dimensions (LxWxH): 77x59x42 (* 112) cm (30.3x23.2x16.5 (* 44.1)’’)

Floor space required: 0.45 m2 (4.8 sqft)

* Height incl. optional working table resp. base cabinet.

Safety Instructions

To ensure the safe operation of this processor, installation and use should always
conform to the instructions contained in this manual.

The developer and fixer chemicals used in the processor should be handled
according to the manufacturers instructions. In general: Non-diluted chemicals
are caustic. For this reason, chemicals should be handled very carefully. Avoid
contact with skin, always wear protective clothing, gloves and glasses when han-
dling the chemicals - for example, when mixing and refilling. Also when taking the
racks out for cleaning or servicing. In case of chemicals getting into the eyes,
rinse eyes immediately with cold, running water for approximately 15 minutes,
and contact a doctor afterwards. Inhalation of chemicals can be dangerous to
your health and should be avoided. For this reason, always ensure that the room
in which the processor is installed is adequately ventilated.

Environmental regulations regarding the storage and disposal of waste chemi-

cals should be obtained from the local water authorities and complied with.

Before opening the processor switch off the unit and unplug it from the electrical
socket. Service and repairs must be performed by trained service technicians
only. Use only manufacturers replacement parts.

OPTIMAX® 2010 5
Installation ®

Installation

1. Requirements for installation

a. Fresh water connection: Stop cock with 3/4" outer-thread diameter (washing
machine connection), Water pressure 2 - 10 bar (29 - 145 psi).
b. Drainage connection: Plastic tube - inner diameter 50 mm (2”) or larger. A
ventilated syphon which serves as odour preventor should be included in the
planning. The drainage tubes should be installed with a fall of minimum 5 %.
Local Water Authorities regulations should be complied with.
c. Electrical connection: Fused wall socket with earth connection according to
electrical data (see technical specifications, page 5). It is also required to
install an earth-leakage switch (with 25 A / 30 mA nominal error current).

Electrical connections should be carried out according to reg-

ulations by an electrician.

2. Installation of processor
Unpack the Processor. Remove cover and transport securing brackets on the sides
of the roller racks. Remove roller racks - start with the dryer rack.
In the standard version the OPTIMAX® 2010 is delivered as a tabletop processor
with a three part floorplate. If the machine is upgraded with the optional stand or
cabinet, both small side parts have to be removed.
Table-top installation
In the event that the processor is to be installed on a work top or table, the adjust-
able feet should be unscrewed and levelled.

Attention!
Machine should not be installed on table-top without adjusta-
ble feet,as this would block the ventilation openings under the
machine and cause overheating.

Installing on processor stand or base cabinet

In the event that the processor is to be installed on the stand or cabinet (optional
accessory), the processor will be mounted directly to it. Mount processor according
to manual included with stand or cabinet (the adjustable feet inside the accessory
bag are not required). First dismantle both small side parts of floorplate.
Finally the processor needs to be levelled:
Place spirit level across the sidewalls of processor and adjust the levelling feet ac-
cordingly. Replace the racks into the processor and close the latches.

6 OPTIMAX® 2010
Installation
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3. Connecting the processor

English
min. 70 cm (27.5“)
Drainage
and
collecting
containers

Water connection:
Fit water-inlet hose (grey) at the rear of the machine and connect to the prepared
fresh water supply.
Water overflow:
The water overflow hose (∅ = 16 mm) will be mounted at the back side of the ma-
chine. Mount the hose as described in the next paragraph.
Remark:
It is also possible to mount the overflow connection at the front side of the unit. For
that the enclosed pre-mounted hose must be assembled inside the unit and con-
nected to the overflow angle at the front side. At delivery this overflow angle con-
nection is only a dummy (see illustration).
All other hoses (see diagram page 8): Connect the enclosed hoses according to
colour system onto the front of the machine. Put hose clip (enclosed in accessory
bag) over hose end, before attaching to connection. Warm up hose end (with hot
water or lighter) and push onto the respective connection. Finally push clip over
hose and connection.
Cut hoses to required length. Then integrate the stop cocks into the three drainage
hoses in such a position, that they are easy to reach.
Connect the suction pipes to the hose ends for the replenishment tanks using hose
clips. Put suction pipes through cover opening into respective replenishment tanks
and snap them in.
The overflow and drainage hoses from the developer and fixer should be guided
into their respective collecting containers. The overflow and the drainage of the wa-
ter can either be guided into the drainage syphon or into respective collection con-
tainers.

OPTIMAX® 2010 7
Installation ®

Hose connections
H2O
Overflow FIX DEV FIX DEV FIX DEV

Overflow

Overflow

Replenishment tanks
Replenishment tanks
Outlet

Outlet
Outlet

Optional

Pay attention to the correct colour connections: Replenishment

Developer: red;
Fixer: blue; Overflow
Water: clear
Outlet

Danger of Overflow!
Use the included cable binders (accessory bag) to secure the
hoses.Fix all hose ends which guide into syphon or collecting
container, so that they do not drop into the liquid.

Very important:
The hose piping should be straight (without the hoses going
up and down) with a constant fall.The hoses should be as
short as possible and without bends and kinks.This is very im-
portant for the water overflow hose.Bad piping work will cause
the machine to overflow!

Inform yourself of the local water board regulations regarding

drainage.These regulations may differ from information in this
manual, but they should be complied with.

If the machine is installed table-top, ensure that the table is

stable enough and does not wobble.

8 OPTIMAX® 2010
Initial Operation
®

Initial Operation

Test run
Important!
Processor should not be run dry!

English
a. Close the three drainage stop cocks and fill the tanks and replenishment con-
tainers with water. Open water inflow tap. Connect electrical socket and
switch the machine on. Water now flows into water tank. The circulation pump
activates, however the hosing of the machine must be ventilated.
b. Ventilation of the replenishment pump:
Enter the Manual mode and start there the replenishment pump. Keep run-
ning the pump as long as no more air bubbles rise in the tanks.
c. Ventilation of the circulation pump:
The circulation pump runs after switching on the machine and ventilates itself.
If this does not occur, a loud running noise can be heard. Switch the machine
off again. Open the stop cocks of the developer and fixer for five seconds and
switch machine on again. Repeat this procedure until no more air bubbles are
visible in the developer and fixer baths and until the circulation pump runs qui-
etly.
d. Check all hose connections for leakage. Switch machine off and drain water
out.

Fill processor with chemicals

Prepare chemicals inside the replenishment containers according to manufacturers
instructions.
Fill up processor manually
By using a suitable container, pour chemicals into the respective tanks. First the fix-
er and then the developer. Caution: when filling, be sure that chemicals do no
splash from one bath into another. When fixer solution is mixed with developer so-
lution, the developer chemical is destroyed.
Caution! When filling up the processor by hand, take care that no chemicals are
spilled into the gap of the film detection switch or the control panel. These parts
could be damaged.
Snap each suction pipe into the respective cover of it’s replenishment container and
close it carefully. Place containers under processor.
Using replenishment pump
Filling of processor can also be done by use of the replenishment pump (this takes
much more time). Snap each suction pipe into the respective cover of it’s replenish-
ment container and close it carefully. Place containers under processor. Start the
bath filling by activating the Autofill Function. The function will stop automatically if
the correct bath level is reached. At the latest after 20 minutes the function is can-
celled automatically. Limitation: The function may fill up tanks of developer and fixer
to different levels. If this happens, then use a suitable container to fill up the tanks
completely.

OPTIMAX® 2010 9
Operation ®

Operation
Short Overview and Control Panel
c Display working parameters
d Arrow button “Up” = increase parameter
e Arrow button “Down” = decrease parameter 1 3 2

Mode Buttons
f Processing time in minutes
g Developer temperature in °C
h Dryer power in %
i Replenishment time in seconds 4 5 6 7

Enter Memory Power on Autofill

Recall Store Exit

Important!
Safety function stops film transportation when cover is re-
moved.Therefore keep cover placed on the machine when
processing films.

*When processing roll films in cassettes pull approx. 15 cm of film out of the cas-
sette and fold the corners (see page 17). Place cassette into cassette box and feed
film into the infeed. Only machines with cassette box.
Light protection cover

Film input

Control panel

*Roll film Developing

cassette
Film
switch

Replenishment Developer
Power switch

10 OPTIMAX® 2010
Operation
®

Before use...
1. Close water-drainage stop cock.
2. Open water tap.
3. Switch processor on.
4. Check liquid level in replenishment and drainage collecting containers.

English
5. Wait until the start-cycle has been completed or until Developer temperature
is reached.
6. Run cleaning films through processor.
Working procedure
7. Processing films:Open light protection cover, insert film on left side of infeed
tray and feed in, during infeed please watch the Infeeding-film-display “– –”.
After work...
8. Switch processor off.
9. Close water tap.
10. Open water drainage stop cock
Stand-by mode:
When no film is being processed, the machine switches to Stand-by. The chemicals
remain at a constant temperature. The film transport and water inflow activate at in-
tervals to avoid crystalisation of the chemicals on the transport rollers. Entry of the
next film is possible at any time.

Film exit

Do not place any

object on the proc-
essor.

Drying

Fixing Washing

Fresh water inflow

Replenishment Fixer Level adjusting screws

OPTIMAX® 2010 11
Operation ®

Switching the Machine On

Before switching the machine on, open the fresh water tap and close the water
drainage tap (under control panel). Then switch the machine on (main switch is sit-
uated under the control panel). Once the machine is switched on, a “Start-cycle” of
three minutes duration is activated: A replenishment cycle is carried out, the water
tank fills automatically and the chemical baths heat up. During this “Start-cycle” no
films can be fed into the machine. The display shows two bars “– –” when the proc-
essor is not ready and no films can be fed in. This is the case during the “start-cycle”
and also when the baths have not reached the temperature. Until the developer
temperature is not reached, the developer temperature button (5) is flashing. It is
possible that the chemical bath has not reached the required temperature even af-
ter the “Start-cycle” has been completed. You need to wait until the developer tem-
perature is reached, before inserting films. Wait until the bars “– –” disappear from
the display.

Automatic Mode
After completion of the “Start-cycle” and after a film-processing, the machine auto-
matically goes into the stand-by mode. In the stand-by mode the processor can be
started at any time by placing a film into infeed tray. Note that films can only be proc-
essed when the developer temperature is reached. When the display shows two
bars “– –” no films can be fed into the machine. The temperature in the bath is too
high or too low. However, when a film was fed into the machine, two bars with dec-
imal points “–.–.”. To avoid a jamming of films wait before feeding the next film in
until this display disappears (which is also signaled by an acoustic sound).
A film in the infeed-tray is registered by two film detection switches and the machine
starts up. The film is pulled into the machine and transported through the developer,
fixer and water baths. The remaining time of processing i.e. until the film finally
leaves the machine is displayed, when no more film is in the infeed-tray and the
processing time button was pressed. Each working-parameter can be called up on
the display by pressing the respective mode-button, however, during processing,
parameters cannot be altered. The temperature of the developer is automatically
regulated. The replenishment rate of developer and fixer chemicals is activated ac-
cording to the processed film-surface (film-surface measurement). The dryer is
heated up to the adjusted value. The film is then dried in the dryer before passing
out of the machine and falling onto the cover. The machine then goes into the stand-
by mode. To keep the machine in working condition during the stand-by mode, the
electronics have been furnished with two specialities: The Anticrystalisation Func-
tion and the Time Replenishment.

Anticrystalisation Function
During the stand-by mode, the film transport, the dryer ventilation, the dryer heating
and the water inflow are activated every 20 minutes for a period of 20 seconds. This
prevents the build-up of crystals on the rollers. This function cannot be switched off.

Time Replenishment
(Anti oxidation function, Flood replishment)
Also during the stand-by, the developer chemicals are subject to change which
causes their deterioration. By means of the time replenishment, a replenishment cy-
cle is activated after 60 minutes without replenishment. With this function, the qual-
ity of the developer chemicals are maintained even when standing idle for long
periods. The time replenishment can be deactivated.

12 OPTIMAX® 2010
Operation
®

Deactivation of time replenishment:

1. Switch processor off.
2. Press the buttons processing speed (4) and replenishment time (7) simultani-
ously and keep pressed.
3. Switch the machine on again and release the pressed buttons.

English
4. Activate and deactivate the time replenishment by pressing the arrow buttons
(2 and 3). When “0” is set, the time replenishment is deactivated, when “1” is
set, the time replenishment is activated.
5. For saving switch machine off again.

Working Parameters
The processing machine develops, fixes, rinses and dries the film materials auto-
matically. The film and chemical requirements can be adjusted accordingly and
stored in the control unit.
Display of working parameters:
1. Switch processor on.
2. Press the respective mode button (4-7) and keep pressed to display the
required working parameter.
Press the respective mode button (4-7) and release to display the momentary val-
ue.
Setting the working parameters:
1. Switch processor on.
2. Machine must be in the stand-by mode and no film must be in the processor.
3. Press the respective mode button (4-7) and keep pressed: The display shows
the set working parameter.
4. Change value by means of the arrow buttons (2 and 3) until required value
appears on the display. The upward arrow button (2) increases and the down-
ward arrow button (3) decreases the value.
5. Release the mode button.

Processing Time
The processing time, is the time, it takes the front end of a film from the infeed of
the processor until it reaches the film exit. The processing time is set by the speed
with which the film is transported through the machine. Depending on the require-
ments, this time can be varied from 1.5 minutes (90 seconds) to 3 minutes adjusted
in 0.1-minute-steps (Adjusting processing time: see “Working Parameters” on
page 13).

Processing and developer time relation

Processing time (min) Developer time (s) Infeed speed (cm/min)
1.5 25 56
1.7 28 49
2.0 33 42
2.3 38 37
2.5 41 34
2.7 44 31
3.0 49 28

OPTIMAX® 2010 13
Operation ®

Developer Temperature
The developer temperature of the different film-materials depends on the develop-
ing time. The faster a film has to be developed, the higher the temperature must be.
The developer temperature can be set between 28-37°C according to the individual
requirement (Setting the developer temperature: see “Setting the working parame-
ters:” on page 13). If the temperature is lower or higher than the set value, then the
bath temperature button (5) is flashing and the display shows two bars “– –”. Before
feeding a film into the machine, wait until the temperature has been reached and
the displayed bars “– –” disappear.
The following chart demonstrates guide value relations between developer temper-
atures and processing times. Variations are possible depending on the various films
and chemicals.

Processing time and developer temperature relation

Processing time “Dry to Dry” (min Developer temperature(°C)
(s))
1.5 (90) 33 - 35
2.0 (120) 32 - 34
2.3 (138) 31 - 33
2.5 (150) 31 - 33
3.0 (180) 30 - 32

Dryer Temperature
The dryer temperature can not be adjusted in degrees centigrade. However the
power of the dryer can be adjusted within a range of 10-99% (100%) according to
the different film-materials. “95” is equivalent with 95% of the maximum power of
the dryer heating. To avoid dryer spots on the film, the power of the dryer may not
be set too high. Adjust the temperature so that the film just gets dry (Setting the dry-
er temperature: see “Working Parameters” on page 13).
Remark: Depending on mains voltage dryer temperatures above 65°C may under
certain circumstances not be reached. The information in the table below indicates
guiding values only. For some combinations of film materials, chemicals and ambi-
ent conditions the dryer power may have to be set differently from these recommen-
dations.

Processing time and dryer power relation

Processing time “Dry to Dry” (min Dryer power (%)
(s))
1.5 (90) 85 - 99
2.0 (120) 75 - 95
2.3 (138) 65 - 85
2.5 (150) 55 - 75
3.0 (180) 45 - 65

Replenishment Time
The replenishment of the developer and fixer chemicals is automatic. By means of
the film detection switches at the film-infeed, the surface of the processed films are
calculated and after 0.25 m2 a replenishment cycle is automatically activated. The
replenishment quantity can be adjusted by adjusting the replenishment time. The
time can be varied from 10-99 seconds. It is possible to deactivate the replenish-
ment by setting it to “0”. This is only recommended in special cases.

14 OPTIMAX® 2010
Operation
®

The chart below shows the replenishment time to be set for the requested replen-
isher rate per m2 film surface. The standard setting is 40 sec. with 600 ml replen-
isher rate per m2 film surface. The replenisher rate has to be adjusted depending
on film material, chemicals and film throughput.

Replenishment time and Repl. rate relation

English
Replenisher rate Replenisher time (s) Replenisher rate
(ml/m2) (ml per cycle)
150 10 37.5
300 20 75
450 30 112.5
600 40 150
750 50 187.5
900 60 225
1050 70 262.5
1200 80 300
1350 90 337.5
1485 99 371.3
Values when pump is set at 100% pump capacity or for 60 Hz power connection
and setting at 85%.

Machine Cover Safety Disconnection

The machine cover may only be removed for service and maintenance purposes.
The processor cannot be started without the cover. In the event that the machine
cover is removed during film-throughput, the film transport will be stopped. On the
display the error message “E1” will be displayed. The processed film will be useless
by that. The error will be reset when the machine cover has been replaced. After-
wards it could happen that the motor runs faster for a short period.

Autofill Function
In case new chemicals have to be filled into the processor (after installation, tank
cleaning), the tanks can be filled automatically by means of the autofill function.
Herewith, the tank is filled for a fixed period of 20 minutes, e.g. chemicals are
pumped up from the replenisher tanks into the machine. Also the water bath will
be filled (3 min. period). The display will show two symbolized tanks (see right).
When the autofill function has been completed, the machine enters the stand-by
mode. In the event of the baths being full before the time is up, the autofill func-
tion will be stopped. The level sensor in the developer bath recognize a full bath
and switch off the pump. The Autofill function can also be manually stopped.

Starting up the autofill function:

1. Switch processor off.
2. Keep replenishment button (7) pressed down and switch the machine on.
Manual cancellation of the Autofill function:
1. Keep replenishment button pressed down and press “arrow down” button (3).

OPTIMAX® 2010 15
Operation ®

Manual Mode
In the manual mode the processor work without the film detection switches. The film
transport has to be started and stopped manually. All the set values in the manual
mode are also valid in the automatic mode. Please note that the Infeeding-film-dis-
play (“– –”) is deactivated. In the manual mode the replenishment function continue
working after the principle of film surface measurement. Only in the case the film
detection switches are pressed the film surface measuremnt is carried out. In the
manual mode a replenishment cycle can also be activated manually.
Switching to manual mode:
Switch machine on. During stand-by press arrow-buttons “up” and “down” (2 and 3)
simultaneously. When in manual mode the display is flashing.
Switch back to automatic mode:
In manual mode when in stand-by press arrow-buttons “up” (2) and “down” (3) si-
multaneously.
Manual starting and stopping the film transport:
1. Switch to manual mode.
2. Press Processing time button (4) - button illuminates.
3. Start film transport by pressing arrow-button “up” (2) and stop film transport by
pressing arrow-button “down” (3).
Manual replenishment:
1. Switch to manual mode.
2. Press replenishment button (7) - button illuminates.
3. Start replenishment cycle by pressing arrow-button “up” (2) or cancel replen-
ishment cycle by pressing arrow-button “down” (3).

Water Save Function

With the water save function the water consumption can be reduced. If the water
save function is activated there will be 50% less water consumed.
Activating the water save function:
1. Switch processor off.
2. Press the buttons processing speed (4) and dryer power (6) simultaniously
and keep pressed.
3. Switch the machine on again and release the pressed buttons.
4. Activate or deactivate the water save function by pressing the arrow buttons
(2 and 3). When “0” is set, the water save function is deactivated, when “1” is
set, the water save function is activated.
5. For saving switch machine off again.

Stop Film Transport

In a case of a film-jam inside the machine, the film transportation can be manually
interrupted. To stop the film transport press both arrow-buttons (2 and 3) simulta-
neously. Related topics:
see “Manual starting and stopping the film transport:” on page 16
see “Film is caught up in the racks” on page 22

16 OPTIMAX® 2010
Operation
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Rollfilms and Paper Films

Roll films with a polyester lead of at least 10 cm length can be transported. The
adhesion must be chemical resistant.
Roll films without lead and paper-films must be folded on the corners, as shown
in the diagram, before being fed into the machine.

English
Use of Memory Function
In the memory two sets of parameters can be stored and be recalled into working
memory.

Store processing parameters

1. Set machine to preferable parameters e.g. bath tem-perature, processing 1 3 2
time etc. (see manual).
2. Press buttons 4 and 5 “Enter Memory” simultaneously to enter the memory
mode.
3. Use buttons 2 and 3 “Select” to select the Parameter memory (P1 or P2). 4 5 6 7

Inside this the parameters will be stored, old values will be overwritten.
4. Press button 5 “Store” to store parameters and to leave the memory mode. Enter Memory
Recall Store Exit
Power on Autofill

Recall processing parameters

1. Press buttons 4 and 5 “Enter Memory” simultaneously to enter memory
mode.
2. Use buttons 2 and 3 “Select” to select the Parameter memory (P1 or P2)
from which the parameters shall be recalled.
3. Press button 4 “Recall” to recall parameters (copy into working memory) and
to leave the memory mode.
To leave memory mode without change
Press button 6 “Exit”.
Choose the same bath temperature for all stored programmes. Of course differ-
ent bath temperatures can be stored too, but when changing the programme you
always have to wait until the changed bath temperature is reached.

OPTIMAX® 2010 17
Care ®

Care

Daily Care
Before use...
1. Remove dirt and dust from film-infeed with soft cloth.
2. Run 2 - 3 cleaner films through processor to remove all accumulated dirt and
dust from the rollers.
3. Check the liquid level in the replenishment containers and if necessary refill.
After use...
When working has been completed at the end of the day, the water must be drained
out of the machine. This reduces the growth of algae in the water bath. For that pur-
pose open the water drainage stop cock (see page 8 bottom).

Attention: Do not allow fluids to enter the inside of the proces-

sor or contact the control panel. Fluids may damage the proc-
essor.

Weekly Care
The developer chemicals cause residue build-up in the machine. This residue has
a negative effect on the developing process of the film material. For this reason the
processor has to be regularly cleaned of this residue.
Do a weekly clean of the roller racks, which only takes a few minutes.
1. Switch machine off and remove cover.
2. Loosen the securing latches (red, blue and beige) of the drive shafts of each
roller rack at the right side.
3. Rinse all racks thoroughly under warm running water and then leave to drain
off. Use a soft sponge (do not use scouring-pad, as this would scratch the roll-
ers!) and remove the pollution from the rollers. During this procedure, the roll-
ers can be turned by turning the drive shaft.
4. Wipe the infeed-roller-pair (first roller-pair of developer rack) dry.
5. Replace the racks: Red = Developer, Blue = Fixer. Beige = Washing/Drying.
Ensure that the racks are firmly installed and do not forget to close the secur-
ing latches on the drive shafts.
6. Replace machine cover and ensure it is securely closed.
7. Clean processor outer casing with damp cloth. Do not use aggressive clean-
ers or solvents.

Please note:
When removing the Rinsing / Drying roller-rack, ensure that no
water gets into the film dryer air channel.

18 OPTIMAX® 2010
Care
®

Thorough Cleaning
Depending on the quantity of films processed, a thorough cleaning is necessary
every 3 - 6 months. Tank cleaners are available for developer and water baths. The
fixer bath is cleaned with water. When preparing chemical tank cleaners, follow
manufacturers instructions explicitly.

English
How to proceed:
1. Switch the machine off and empty all tanks by opening the stop cocks.
Attention! Machine will not drain off, if it is swichted on.
2. Remove machine cover. When all tanks are emptied, close stop cocks again.
Now fill the fixer-tank with water. Prepare cleaner solutions for developer and
water baths and fill into respective tanks.
3. Remove suction pipes from the replenishment containers and place them in a
water filled bucket. Attention! Do not add chemical cleaners here!
4. Close machine cover and switch machine on.
5. Start film transport (see “Manual starting and stopping the film transport:” on
page 16) and keep runngin for 10 to 20 minutes. During this the installed roller
racks will be cleaned.
6. Important: After completion of tank cleaning, the tank should be rinsed thor-
oughly with clean water. To do this, fill the machine with fresh water twice and
each time, let the machine run for a 10 minute period. Empty the tanks and re-
close the stop cocks.
7. Take out the roller-racks and rinse them thoroughly with running water.
Remove remaining dirt from the rollers by using a sponge and clean thor-
oughly. Doing this, the rollers can be turned by turning the drive shaft. Wipe
the infeed-roller-pair (first roller-pair of developer rack) dry. Replace the racks.
8. Refill the tanks with respective chemicals. This can be done by hand or auto-
matically (see “Autofill Function” on page 15). Replace the suction pipes into
the replenisher containers. In certain circumstances the circulation system
must be ventilated: see “Test run” on page 9 item b).
9. For quality check, process test films.
Before you go on holiday...
or in the event that your processor will not be in use for longer than two weeks, all
the chemicals have to be emptied out of the tanks. In case you don't want to do a
complete tank cleaning at once, then fill the tanks after emptying, with water.

Attention: Do not use alcohol containing solvents to clean the

machine!

Colour changes in the containers are caused by the properties

of the chemicals and no cause for concern!

OPTIMAX® 2010 19
Problems and Solutions ®

Problems and Solutions

Advise on Film Defects

Your processor has been constructed for long term use. If however irregularities
might occur, you will find help to locate the problem below. Please check the listed
points, before calling your service-technician.

Films do not have enough density

• Bath temperature is too low.
• Developing time too short.
• Replenishment rate of developer too low.
• Exposure time is too short.
• Developer chemicals are exhausted: Renew.
• Fixer solution has been mixed into developer: Renew. Clean and rinse bath
well before refilling.
• Circulation system is not operating properly.

Too high a density

• Bath temperature too high.
• Developing time too long.
• Exposure time is too long.
• Replenishment rate of developer too high.
• Developer chemicals are too concentrated, mix with new developer.
• After renewing chemicals: Starter is missing.
• Circulation system is not operating properly.

Films will not dry

• If warm air comes out of air channel in the dryer, chemicals and film type
should be checked.
• Fixer solution is exhausted or diluted.

Film has a yellow-green surface

• Not fixed correctly. Check the film type and fixer chemistry.
• Fixer solution is exhausted or diluted. Replenishment rate of fixer is too low.

Scratches, pressure marks, dirt on film

• Prior to processing films, run cleaner films through the processor.
• Pressure marks caused by careless handling, finger nails etc.
• Rollers are polluted. Clean tanks and roller racks.

Cloudy film
• Level in developer is too low.
• First guide bar of fixer rack is dirty (condensate or crystals). Clean roller-
racks.
• Developer is old or circulation not working.
• Try processing films by infeeding them with emulsion side up.

20 OPTIMAX® 2010
Problems and Solutions
®

Advice on Machine Errors

Machine does not switch on
• Ensure that electrical plug is firmly inserted into socket. Ensure that electrical
socket has power supply by testing with an appliance e.g. tablelight.

English
Rinsing water does not flow
• Open water inflow tap.
• Water pressure in the water system is too low: Pressure in the plumping sys-
tem too low: Minimum pressure has to be 2 bar (29 psi).

Replenishment rate too high

• Check the programmed times of replenishment cycle and replenishment time.

Replenishment rate too low

• Check the programmed times of replenishment cycle and replenishment time.
• Check whether the machine can be started by each of the both film detection
switches. In the case of a switch faulty, call your service technician. In the
meantime, double the programmed replenishment time.

Replenishment pump does not pump

• Check whether the replenishment containers are full and that the end of the
suction pipe is positioned under the liquid level.
• Check whether there is air in the replenishment pipes. If this is the case, then
check the pipe connections.

Water tank overflows

• Water drainage hose (overflow) is bent. The hose end should be positioned
above the drainage level in the syphon.›‹›‹
• Check water drainage in the tank and hose for blockage and pollution. The
drainage hoses should have a constant fall.

The film does not transport correctly

• Film is fed in and gets caught in the machine: Check the positioning of the
racks in the machine and make sure that the latches are closed.

Film cannot be fed, the display shows “E1”

• Close machine cover securely, paying special attention that the switch on the
rear of the control panel is actuated.

Film is in the infeed and nothing happens

• Display is flashing: Control is in the manual mode. Switch back to Automatic
Mode (see page 16).
• Push the film over the film detection switches deep into the infeed. Feed in the
film to activate the switch. If the machine does not start use the second
switch. If the processor still does not start then call your service technician. In
the meantime, with limitations the processor can be worked with in the Man-
ual Mode (see page 16).

OPTIMAX® 2010 21
Problems and Solutions ®

Film is caught up in the racks

• Switch machine off and remove cover.
• Check in which rack the film is caught up in and remove the respective rack.
• If possible, catch hold of the film end by hand and by manually turning the
drive-shaft, pull the film out of the rack.
• Replace the rack and secure with fastener. Replace machine cover and
switch the machine on again.
• If a film is caught up in the machine due to a power cut, it can be transported
out of the machine by activating the transport with a film in the infeed
(machine can also be started up in the manual mode, see “Manual starting
and stopping the film transport:” on page 16).

Important notice:
Ensure that the racks are firmly installed and keep the secur-
ing latches on the drive shafts closed.
Don’t operate processor with empty replenishment tanks.
After a long machine shut down check developer and fixer lev-
els and refill if necessary.

Error Messages
Machine errors are shown on the display as abbreviations. The cause of error is ex-
plained below. For service technician: problem solution see “Trouble shooting” in
service manual.

Display Cause and possible correction

E1 Cover switch is not actuated. Place cover correctly on the

machine and ensure that the cover switch behind the control
panel is actuated. If the error cannot be corrected, then the
cover switch may be broken.

UU Level in the developer bath is too low. Check the bath and
pump manually or fill up by hand if necessary.

22 OPTIMAX® 2010
Accessories
®

English
The PROMIX® A40 is a fully automatic chemical mixing machine for preparing
developer and fixer bath chemicals of either powder form or liquid concentrates.
All stages are guided and controlled by means of a microprocessor. Thanks to a
large reserve tank, up to 3 machines can be connected and continue to operate,
without having to interrupt the working process.

Due to its patented construction, the PROMIX® A40 is easy to operate, reliable,
fast and virtually service free.

The PROMIX® A40 replaces the usual replenishment tanks in the darkroom.
Ask your local dealer for more information.

Technical Specifications

Tank capacities: each 20, 25, 30 or 40 litres

Reserve tank: each 13 litres

Water connection: 3/4", 2 - 10 bar (29 - 145 psi)

Pump capacity: 38 l/min

Mixing times: variable, 2, 3, 5, 10, 15, 20, 25, 30 minutes

Power source: 220-240 VAC, 200 W, 50/60 Hz Fuse:

sb 2 A / 250 V

Weight: 28 kg empty, 108 kg full

Dimensions: (WxHxD) 65 x 93 x 44 cm

OPTIMAX® 2010 23
Accessories ®

At last you can breathe again

AIRCLEAN® 200 cleans the air from your processor. Unpleasant chemical odours
are absorbed through the large active charcoal filter. Allergies are prevented and
you can breathe again freely.
Simple installation directly on to the processor (no breaking through the wall).
Filter exchange cheap and fast approx. every 3 months.
Ask your local dealer for more information.

Technical Specifications

Cleaning capacity: approx. 200 m3/hour

Filter: Active charcoal

Power consumption: 43 W

Power source: 220-240 V, 50/60 Hz

Weight: 7 kg

Casing: Stainless steel, plastic coated

Casing dimensions: (WxHxD) 21 x 63 x 17 cm

24 OPTIMAX® 2010
 ®

Service Manual
Table of Contents
Installation Data ................................................................................................. 26

English
Trouble Shooting ............................................................................................... 28
Spare Parts List.................................................................................................. 33
Wiring Charts...................................................................................................... 40

OPTIMAX® 2010 25
Installation Data ®

Installation Data

Optional processor desk

or closed cabinet
(accessory)

1. Wall socket
220-240 V, 16 A resp. 110 V, Darkroom
15 A (depending on machine 7
model). Power lead should be
equipped with Earth-Leakage
Switch, 25 A / 30 mA nominal
error-current. In addition, a
power control switch can be
installed.
2. Fresh water connection 3/4”
with stop cock, permissible
pressure 2-10 bar, water tem-
perature 5-25 °C. 1 2
3. Drainage plastic pipe PVC
∅ 50 mm (2“) incl. syphon.
4. Drainage resp. collecting con- 8
tainers for used developer.
Sink
5. Drainage resp. collecting con- 60 x 40cm (24 x 16“)
tainers for used fixer.
6. Storing space for replenish-
ment tanks: Below machine or
externally. 4 5
7. Ventilation of darkroom is nec-
essary.
3
8. Sink with freshwater and flexi- 6
ble hose. Inner dimensions
minimum (LxWxH)
60x40x30 cm (24x16x12“).

Measures and positions are recommendations

26 OPTIMAX® 2010
Installation Data
®

Through the wall mounting “film output”

- Film output to the light room for OPTIMAX® 2010 type 116x-y-6000

Blind plate
Dimensions in mm.
1266-0-0001
Height dimensions refer to PROTEC® base table 1267-0-0030.

English
Counter plate
1266-0-0002

Screw M4x12
3079-8-5033
Detail X

Film exit height

Wall cut-out for film

output
Lower edge of
wallplate

1. Wall opening according to drawing.

2. Fasten wallplate with enclosed eight screws (note markings).
3. Fix blind plate with screws and straps on the film outlet (Detail X).
4. Push processor up against wallplate and place foam rubber light protection
between processor and wallplate.
5. Hang in film catch basket at wallplate from the backside.

6. Check mounting-set for light im-permeability and function.

Please note:
Pull sealing wedge off before removing machine cover.

OPTIMAX® 2010 27
Trouble Shooting ®

Trouble Shooting

Summary
1 Algae ............................................................................................................ 28
1.1 Excessive algae growth in water tank.................................................... 28
2 General......................................................................................................... 29
2.1 Machine has no power........................................................................... 29
2.2 No display but circulation pumps run..................................................... 29
3 Drive ............................................................................................................. 29
3.1 Film feed does not run, film processing started ..................................... 29
3.2 Machine does not start automatically .................................................... 29
3.3 Machine doesn't stop automatically, motor and fan run continuously ... 29
3.4 Drive motor does not run ....................................................................... 29
4 Baths ............................................................................................................ 30
4.1 No circulation in bath ............................................................................. 30
4.2 Developer temperature too high ............................................................ 30
4.3 Developer temperature too low.............................................................. 30
4.4 Developer temperature too low, fixer temperature too high................... 30
4.5 Developer bath temperature too high or too low
(display shows values of 21 °C or 40 °C) .............................................. 32
4.6 Switch over from °C to °F ...................................................................... 30
4.7 Calibration of bath temperature / actual bath temperature is different
from displayed value.............................................................................. 32
4.8 Developer level switch constantly displays “UU” ................................... 31
5 Film defects ................................................................................................. 31
5.1 Films will not dry .................................................................................... 31
5.2 The film does not transport correctly ..................................................... 31
5.3 Scratches, pressure marks, dirt on film ................................................. 31
6 Replenishment ............................................................................................ 32
6.1 Replenishment pump does not work or works insufficiently .................. 32
7 Dryer............................................................................................................. 32
7.1 Dryer fan does not function or runs with reduced speed ....................... 32
8 Water ............................................................................................................ 32
8.1 Rinsing water does not flow................................................................... 32
8.2 Water tank overflows ............................................................................. 32
8.3 Rinsing water constantly switches on and off ........................................ 32

1 Algae
1.1 Excessive algae growth in water tank
Algae growth inside the water tank is not only anoying, it causes increased cleaning
work and leaves residue on the films. When algae growth increases, countermeas-
ures are in demand:
• When work has been completed at the end of the day, drain water out of the
machine.
• Clean dryer-water rack regularly. Use soft sponge and soap to remove resi-
due from the rollers.
• Install a particle filter system in the fresh water supply for the processor.
• If water tank overflows due to algae growth blocking the overflow hose, then
the overflow hose can directly be connected to the connection at the water
tank inside the machine.
• If no other solutions can be found, then usage of Anti-Algae-Agents can be a
great improvement (automatic dispensers work the best). However, it is
known that cleaning agents containing chlorine may corrode rubber rollers
and high-grade steel in the tank area (check before use).

28 OPTIMAX® 2010
Trouble Shooting
®

2 General
2.1 Machine has no power
• Ensure that electrical socket has power supply.

• Check machine fuses.

Pleasse use as replacement fuses only the PROTEC® gold fus-

English
es. These fuses are optimized for use under existing condi-
tions.

• While power switch is on, check the following components: Voltage on contact
of main switch - if no voltage - change main switch. Check input voltage at
electronics. If the voltage is normal, exchange the electronics. If no voltage is
present, check the cables.

2.2 No display but circulation pumps run

• Check entry current of 5 V - on the contacts no. 1 and 8 of 8-pole-plug X18
from the control unit's PCB. If voltage is present, then exchange the control
unit.
• Disconnect temperature sensor developer bath (X15) and check display
again.

3 Drive
3.1 Film feed does not run, film processing started
• Display “E1”: see “Error Messages” on page 22.
• Check screwing of chain wheel on motor- and driveshaft.

3.2 Machine does not start automatically

• When machine is switched on place a film in the infeed. If the display shows
two bars with decimal points, then at least one film detection switch is in order.
Check each of the two film detection switches and if required exchange them.
• The display shows “E1”: The cover switch is not actuated by the latch on the
cover. Cover switch has no current passage when activated: Replace.

3.3 Machine doesn't stop automatically, motor and fan run continuously
• Display is flashing: Control is in the manual mode. Switch back to Automatic
Mode (see page 16).
• The display continuously shows two bars with decimal points: Operator of film
switch is jammed. Readjust operator or exchange the switch. If the switches
are defective, the machine can still be used in the manual mode (see
page 16).
• PCB is possibly faulty - then exchange.

3.4 Drive motor does not run

• Display “E1”: see “Error Messages” on page 22.
• Cover switch has no current passage when activated: Replace.
• Check drive motor: If voltage can be detected on motor, then motor is defec-
tive.

OPTIMAX® 2010 29
Trouble Shooting ®

4 Baths
4.1 No circulation in bath
• Circulation pump works but no circulation in bath: Air lock in heating and cir-
culation system. Ventilate pump.
• Particles in the pump chamber. The pump chamber can be easily opened by
removing the four clips. When closing again ensure that the rubber seal is
positioned correctly and not damaged.
• Check connection of pump, circulation pump possibly defective.

4.2 Developer temperature too high

• Check attachment of temperature sensor. This should be firmly posi-
tioned on tube and completely covered with foam rubber.
• Check sensor: Check voltage between pin 3 (brown) and pin 2 (white). At
ambient temperature the voltage must be approx.0.3 V.
• If the sensor has no fault then electronic is defective.

4.3 Developer temperature too low

• Check circulation pump. Air lock in the circulation pump: Ventilate pump (see
page 9). If no circulationcan be detected: Check wiring of circulation pump,
pump possibly defective.
• Bath is not heated: Check temperature safety switch on heat-exchanger.
Check heating element: Current flow resistance should read approx. 66 Ω.
• Check temperature sensor (see 4.2).
• If no error can be found then electronic is possibly defective.

4.4 Developer temperature too low, fixer temperature too high

• Air lock in the circulation pump: Ventilate circulation (see page 9).

4.5 Developer bath temperature too high or too low

(display shows values of 21 °C or 40 °C)
• Check temperature sensor. Sensor is either not connected or defective.

4.6 Switch over from °C to °F

The developer temperature can be displayed in °C as well as in °F.
Switch over of temperature unit:
1. Switch processor off.
2. Keep buttons processing time (4) and developer temperature (5) pressed
down and switch the machine on.
3. Set requested unit by means of the arrow buttons (2 and 3). C for Celcius and
F for Fahrenheit.
4. Switch machine off to store the displayed unit.

4.7 Calibration of bath temperature /

actual bath temperature is different from displayed value
Differences between displayed temperature and measured value in the devel-
oper bath can be adjusted. An adjustment may be necessary for example after
exchanging the bath temperature sensor. A calibration should be carried out,
if the difference is higher than +/- 0.5 °C and certainly has to be done if the dif-
ference is higher than +/- 1.5 °C.

30 OPTIMAX® 2010
Trouble Shooting
®

Calibration process
1. Switch processor off. While pressing developer temperature button (5) switch
machine on. Display will show developer temperature in 1-degree-steps
measured by sensor.
2. Measure actual temperature inside developer bath using a calibrated ther-
mometer.

English
3. At first adjust displayed value in 1-degree-steps using the arrow buttons (2
and 3). To activate the display of the decimal place, press developer tempera-
ture button (5). Do the fine calibration with the arrow buttons by adjusting this
value.
4. Switch machine off to store the calibration.
4.8 Developer level switch constantly displays “UU”
• Follow tips at 6.1 “Replenishment pump does not work or works insufficiently”,
page 32.
• Developer level sensor is not correctly positioned. Switch point is below the
developer overflow. Adapt the height of the level switch.
• Level switch is defective (e.g. permanently closed).
• If all mentioned things are correct - exchange power PCB.

5 Film defects
5.1 Films will not dry
• Check adjusted value for the dryer power (“99” means maximum dryer
power).
• No air comes out of air channel: Check wiring of dryer fan, fan is possibly
defective.
• Cold air comes out of air channel: Check wiring of heating element in the air
channel, heating element possibly defective (resistance should read
approx. 45 Ω ).
• Hot air comes out of air channel, but the film is still not dried to satisfaction.
Check chemicals and film type. If this leads to no solution then the transport
speed of the machine can be reduced.

5.2 The film does not transport correctly

• Check the positioning of the racks in the machine and make sure that the
latches are closed.
• Check the roller racks: Position of the guide elements, rollers are in correct
position and are not loose, flat springs are not bent, all gears are in place.
• Motor runs: The worm gear of the drive shaft should be secured with a splint
to avoid twisting. Check the screws and positioning of the chain and chain
wheel.

5.3 Scratches, pressure marks, dirt on film

• Straight scratches in the infeed direction indicate faulty guide elements.
Check each rack and straighten up the guide elements. If mechanically dam-
aged, replace the guide elements.
• Pressure marks caused due to polluted or damaged rollers. Check rollers for
visible damage. Rubber rollers sometimes swell up. Exchange defective roll-
ers.

OPTIMAX® 2010 31
Trouble Shooting ®

6 Replenishment
6.1 Replenishment pump does not work or works insufficiently

• Clean valve inside connection tube.

Install valve insert correctly: Pay attention to flow-through di-

rection!

• Check filter in the suction pipe (repl. container) and clean it if necessary.
• Replenishment pump sucks air in. Check hoses and connections.
• If this is the case, Check the connections.
• Check eccentric position. Flow rate reads 240 ml/min at maximum eccentric
position 100% (60 Hz: 240 ml/min at 85 %!),
• Activate replenishment (in the manual mode) and while on, check the voltage
of connection X6 (replenishment pump) at the power PCB. If no voltage can
be registered - exchange power PCB. Remark: At 2-pump-version: Developer
replenishment pump is connected to X6 and fixer pump to X5..

7 Dryer
7.1 Dryer fan does not function or runs with reduced speed
• Check the correct connecting of the fan cables: bl = blue; bk = black;
br = brown.
• If the fan is connected improperly, then the fan runs only half power.

8 Water
8.1 Rinsing water does not flow
• Water pressure in the water system is too low: Minimum pressure 2 bar
(29 psi).
• Valve activates, no flow passage - filter at inflow is blocked.
• Check green water inlet hose inside the machine.
• Water level switch is not in the correct position: switch point is to low (below
overflow) - no fresh water inflow.
• Level switch is defective (e.g. permanently closed).
• Start machine in manual mode and measure voltage of connection X4. If no
voltage can be registered - exchange power PCB.
8.2 Water tank overflows
• Water drainage hose (overflow) should have a constant fall. The hose end
should be positioned above the drainage level in the syphon.
• Check water drainage in the tank and hose for blockage and pollution.
• When extreme algae growth is noticed, the overflow can be connected
directly at the back of the water tank.

8.3 Rinsing water constantly switches on and off

• In periodical intervals (approx. 1 minute on and 1 minute off): Water save
mode is activated.
• In irregular and short intervals: Level sensor is not correctly positioned (excact
at the height of the overflow). Insert roller rack. If error continuously appears -
adapt the height of the level switch.

32 OPTIMAX® 2010
Spare Parts
®

English
9
8 10

4
2 11

3
7
6

Pos. Order No. Description:

1 1160-0-0200 Cover complete
2 2006-0-0005 Drain stop cock 10 mm
3 1170-0-2000 Replenishment tank 12 l dev.
1170-0-2100 Replenishment tank 12 l fix.
4 1170-0-1750 Suction pipe w. filter f. 12 l tank
6 2004-0-0010 Electrical power lead 220-240 V
2004-0-0021 Electrical power lead 110-120 V
7 2018-0-0001 Water inlet tube
8 1267-0-0030 Processor stand
- 1267-0-0040 Closed base cabinet
9 1101-0-2000 Replenishment tank 25 l dev.
1101-0-2100 Replenishment tank 25 l fix.
10 1101-0-1700 Suction pipe w. filter f. 25 l tank
11 1101-0-4100 Floating cover developer
- 2018-0-0012 Hose 10 x 2 mm, celar, reinforced
- 2018-0-0009 Hose 10 x 2 mm, blue, reinforced
- 2018-0-0008 Hose 10 x 2 mm, red, reinforced
- 2018-0-0005 Hose 4 x 1 mm, green
- 2018-0-0003 Hose 9 x 2 mm, clear
- 2022-0-0004 Tube clamp
- 2022-0-0019 Wire tube clamp
- 2015-0-0001 Floating balls

OPTIMAX® 2010 33
Spare Parts ®

28

(52)

(20b)
20b

21
20a

(30)

26

27

25
20
20

24
23 22
Pos. Order No. Description:
20 0202-1-0008 Replenishment pump 2KBA 220-240 V, 50/60 Hz
0202-6-0008 Replenishment pump 2KBA 115 V, 50/60 Hz
20a 0002-1-0008 Valve insertion f. pos. 20
20b 0202-5-0002 Replenishment pump KBR-3X, 220-240 V, 50/60 Hz
0202-6-0002 Replenishment pump KBR-3 115 V, 50/60 Hz
21 2002-1-0016 Circulation pump 220-240 V, 50/60 Hz
2002-6-0016 Circulation pump 110 V, 50/60 Hz
22 2028-0-0023 Main switch 220-240 V
23 2010-0-0004 Fuse holder
- 2010-0-0010 Fuse slow blow in gold, T 10A/250V
- 2007-0-0004 Safety cover for fuse holder
22+23 2028-0-0036 Main switch 110-120 V
24 1160-0-0702 Angle connection (alu)
25 0160-5-1300 Electronic 220-240 V
0160-6-1300 Electronic 110-120 V
- 1160-0-0705 PVC plate (PCB)
26 0170-0-2400 Micro-switch (cover) 230 V
0170-4-2400 Micro-switch (cover) 115 V
27 2007-0-0010 Operator for micro-switch
28 2021-0-0001 Screw-in connector

34 OPTIMAX® 2010
Spare Parts
®

34 38 33 32
35

37

English
31

35
30

40
39

Pos. Order No. Description:

30 2001-1-0004 Main drive motor 220-240 V, 50 Hz
2001-2-0004 Main drive motor 220-240 V, 60 Hz
2001-6-0004 Main drive motor 120 V, 50/60 Hz
31 1170-0-1101 Motor bracket
32 1170-0-1501 Drive shaft worm-gear
33 1170-0-1503 Worm-gear
34 1170-0-1502 Bearing block
35 1170-0-1506 Chain wheel t=12
1170-0-1504 Chain wheel t=14
1170-0-1505 Chain wheel t=16
1170-0-1102 Chain wheel t=17
1170-0-1507 Chain wheel t=18
37 2037-0-0002 Chain 6 mm with coupler link
38 3000-9-4013 Split pin 2.0x20 mm, inox
39 2012-0-0013 Level switch
40 1120-0-1502 Bracket for level switch

OPTIMAX® 2010 35
Spare Parts ®

54
60 50
62

63
53
51

Casing:

61

64
56
57
58

55
52
59

Pos. Order No. Description:

50 1170-0-1301 Air channel
51 2003-5-0006 Heating elment 230 V, 1100 W
2003-6-0007 Heating element 110 V, 900 W
52 2008-5-0007 Dryer fan 220-240 V, 50/60 Hz
2008-6-0007 Dryer fan 115 V, 50/60 Hz
53 1160-5-1900 Solenoid valve 220-240 V, 50/60 Hz
1160-6-1900 Solenoid valve 115 V, 50/60 Hz
54 2007-0-0015 Film detection switch
55 1160-0-0105 Film feed tray
56 2003-5-0002 Heating element 230 V, 800 W
2003-6-0002 Heating element 120 V, 400 W
57 1130-0-2101 Heat exchanger
58 2005-0-0005 Temperature safety switch mounted on heat exchanger
59 0190-0-2200 Temperature sensor
60 1170-0-1303 Plate for air channel
61 1170-0-1302 Channel dryer heating
62 1160-0-0801 Bracket for film detection
63 2027-0-0012 Traction relief
64 1160-0-0710 Angle fitting rubber

36 OPTIMAX® 2010
Spare Parts
®

100

103
112

English
108
111
102

113

117 104

110
121

114 119

115 120

116

109 122

103
123

106

107
105
104

104

Standard roller racks

OPTIMAX® 2010 37
Spare Parts ®

Pos. Order No. Description:

Standard Processor
- 1170-0-0300 Roller rack, developer
- 1170-0-0400 Roller rack, fixer
- 1170-0-0600 Roller rack, dryer
Mammography Processor
- 1171-0-0600 Roller rack, dryer
Graphic Arts Processor
- 1172-0-0300 Roller rack, developer
- 1172-0-0600 Roller rack, dryer
100 0170-0-0301 Dryer side plate left w. shafts
1170-0-0301 Side plate dev. (right)
0170-0-0401 Dryer side plate left w. shafts (left)
1170-0-0401 Side plate fix. (right)
102 1140-0-3800 Guide bar straight, short
103 1140-0-4500 Guide bar with nose
104 1140-0-3700 Guide bar, curved
105 1170-0-0304 Flat spring 55
106 3079-8-5013 Screw M4x10, A4
107 3009-3-4023 Hexagon nut M4, A4
108 1140-0-0301 PU-roller 35 ground
109 1170-0-0310 Drive shaft rack
110 1101-0-0302 Gear t = 16, D-hole
111 1101-0-0304 Gear t = 32, round hole
112 1101-0-0303 Gear t = 32, D-hole
113 1170-0-0302 Worm wheel
114 1101-0-0305 Bearing bush
115 1101-0-0317 Bearing bush, black
116 2014-0-0001 Circlip
117 0170-0-0601 Dryer side plate left w. shafts
1170-0-0602 Dryer side plate right
119 1140-0-0302 Rubber roller 35
120 1140-0-0605 Air jet (35)
121 1170-0-0604 Dryer plate, large
122 1170-0-0603 Dryer plate, small
123 1170-0-0303 Flat spring 35

131

The light protection cover can be dismantled. It is necessary to take it apart to have
access to the film detection switches and the developer level sensor. For dismantling
take out the circlip (131) on the right side (!) of the cover and then pull the stop bolt
130 (130) inwards out of the mounting. Now the cover can be taken out upwards. Remark:
The left stop bolt will remain completely assembled.

38 OPTIMAX® 2010
Spare Parts
®

132 133
Attention!
Heat sink is not ground-
ed!

After the control PCB is removed the

power PCB can be taken out. Please do
not take out the connected power PCB

English
more than shown in the diagramm. For
easy handling there is a guided slot in the
upper part of the body. In case of service
Guide slot
the board can be inserted there.

Pos. Order No. Description:

130 1160-0-3103 Stop bolt
131 1160-0-3106 Cover for ligh protection cover
132 2011-0-0137 Control panel foil
- 2011-0-0139 Control panel foil 2 pumps
133 0160-9-1200 Control panel

Tips and Tricks

Removal of Control PCB

To reach the screws of the control PCB remove the film over the keyboard in the
front area about 20 mm (lift up) (see left diagram at the top).

Stop start-cycle
The start-cycle (after switching the machine on) can be manually interrupted. To
stop start-cycle, press both arrow-buttons (2+3) simultaneously. The start-cycle
may only be interrupted for service purposes.

Display of machine information

When during the start-up cycle one of the arrow-buttons is pressed then various
machine information will be displayed.
Arrow button “Up”:
As long as the button is pressed the software version will be displayed.
Arrow button “Down”:
As long as the button is pressed the quantity of processed films will be displayed.
Please pay attention to the decimal point - the display has only two digits so the
numbers must be converted:
XX : value x 10 = film quantity
XX. : value x 100 = film quantity
X.X : value x 1.000 = film quantity
X.X. :value x 10.000= film quantity
9.9. : more than 990,000 films

OPTIMAX® 2010 39
40
2. Film- Niveau
erfassung Entwickler
2. Film- niveau
infeet developer

Bad- Motor-
Niveau 1. Film-
drehzahl
Wasser temp. variable erfassung
niveau bath- speed 1. Film-
water temp. motor infeet
Electric Diagrams

Bediensteuerteil
X17 X16 X15 X14 X13 X12 X11 control PCB
B1 B1 (1160-9-1200)
B2 B2
Aus-
B3 B3
schalter B4 B4
main B5 B5
switch B6 B6
B7 B7
B8 B8
Leistungssteuerteil
Sicherung
2xT10A/250V Power PCB
fuse
slow blow
2x 10A/250V (1160-5-1300)
Luftschacht
air channel

Gehäuseboden
body bottom plate
Abdeckung Bedienteil
cover control PCB X1 X2 X3 X4 X5 X6 X7 X8 X9 X10
Pumpenplatte
pump plate serielle
Schnittstelle
Filmeinlaufblech
film infeet plate

bk
br
bl
Wärmetauscher
heat exchanger
Umwälzpumpe
circulation pump Motor
Zwiete Re- motor
Motor generier-
Trockner-
Gebläse Temp.begrenzer
motor pumpe heizung temp.limitor
dryer fan
second dryer-
Halter Hauptschalter Replenish- heating
Bracket Main Switch ment pump

Umwälz- Magnet-
Regenerier-
pumpe ventil
pumpe
circul.- solenoid- Replenish-
Pump valve ment pump
Optimax 2010
Bad-
heizung
bath-
heating Wärmetauscher
exchanger

OPTIMAX® 2010
®
Electric Diagrams
®

English

OPTIMAX® 2010 41
Electric Diagrams ®

42 OPTIMAX® 2010
Electric Diagrams
®

English

OPTIMAX® 2010 43
Electric Diagrams ®

44 OPTIMAX® 2010
 ®

Differences of OPTIMAX 2010 Standard (1160-1-0000)

and OPTIMAX 2010 with two pumps (1160-1-2000)
1. Control panel

English
c Display working parameters
d Arrow button “Up” = increase parameter
e Arrow button “Down” = decrease parameter
Mode Buttons
f Processing time in minutes 1 3 2
g Developer temperature in °C
h Dryer power in %
i Replenishment time fixer
j Replenishment time fixer
4 5 6 7 8
2. Replenishment time
D F
The replenishment function and the adjustment of the E I
V X
replenishment time follow in the same principle as the
standard version. Enter Memory Power on Autofill
Recall Store Exit

3. Spare parts list

1. In service-manual page 34, pos. 20: Bellow pump with
one bellow: 0202-5-0003 (pos. 20b).
2. EPROM: 1160-0-0001

OPTIMAX® 2010 45
 ®

46 OPTIMAX® 2010