INSTRUCTION HANDBOOK

Electric Reack Truck

WARNING
Do not use the electric truck before reading
and understanding these operating
instructions.
NOTE: Version 03/2017
 Please check the designation of your RT15ST-SMS-001-CHN
present type at the last page of this
document as well as on the ID-plate.
 Keep for future reference.
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FOREWORD
Before operating the electric reach truck, read this ORIGINAL INSTRUCTION HANDBOOK carefully and
understand the usage of the truck completely. Improper operation could create danger.
This handbook describes the usage of different electric stackers. When operating and servicing the truck,
make sure, that it applies to your type.

Keep this handbook for future reference. If this or the warning/ caution labels are damaged or got
lost, please contact your local dealer for replacement.

This truck complies with the requirements according to EN 3691-1 (Industrial trucks- safety requirements
and verification, part 1), EN 12895 (Industrial trucks- electromagnetic compatibility), EN 12053 (Safety of
industrial trucks- test methods for measuring noise emissions), EN 1175 (Industrial truck safety –
electrical requirements), assumed the truck is used according to the described purpose.
The noise level for this machine is 70 dB(A) according to EN 12053.

ATTENTION:

 Environmentally hazardous waste, such as batteries, oil and electronics, will have a negative effect
on the environment, or health, if handled incorrectly.
 The waste packages should be sorted and put into solid dustbins according to the materials and be
collected disposal by local special environment protection bureau. To avoid pollution, it’s forbidden to
throw away the wastes randomly.
 To avoid leaking during the use of the products, the user should prepare some absorbable materials
(scraps of wooden or dry duster cloth) to absorb the leaking oil in time. To avoid second pollution to
the environment, the used absorbable materials should be handed in to special departments in
terms of local authorities.
 Our products are subject to ongoing developments. Because this handbook is only for the purpose of
operating /servicing the stacker, therefore please have understanding, that there is no guarantee out
of particular features out of this handbook.

NOTE: On this manual, the left sign means warning and danger, which can lead
to death or serious injury if not followed.

Copyright

The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,
if sold within the USA, with the company, mentioned on the company sticker.

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TABLE OF CONTENTS
1. CORRECT APPLICATION...............................................................................................................................5
2. DESCRIPTION OF THE STACKER.............................................................................................................. 6
a. Overview of the main components............................................................................................................... 6
b. Main technical data......................................................................................................................................... 6
c. Description of the safety devices and warning labels(Europe and other, excepting USA).............. 10
d. Identification plate......................................................................................................................................... 10
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS........................................................... 10
4. COMMISSIONING, TRANSPORTATION, DECOMMISSIONING.......................................................... 11
a. Commissioning...............................................................................................................................................11
b. Lifting/transportation......................................................................................................................................11
c. Decommissioning.......................................................................................................................................... 12
5. DAILY INSPECTION...................................................................................................................................... 12
6. OPERATION INSTRUCTIONS.....................................................................................................................13
a. Parking............................................................................................................................................................ 13
b. Residual lift diagram..................................................................................................................................... 14
c. Lifting............................................................................................................................................................... 14
d. Lowering......................................................................................................................................................... 14
e. Moving forks................................................................................................................................................... 14
f. Fork tilts...........................................................................................................................................................14
g. Travelling........................................................................................................................................................ 15
h. Steering...........................................................................................................................................................16
i. Braking............................................................................................................................................................ 16
j. Malfunctions................................................................................................................................................... 17
k. Emergency..................................................................................................................................................... 17
7. BATTERY CHANGES AND REPLACEMENT........................................................................................... 17
a. Replacement.................................................................................................................................................. 18
b. Battery indicator.............................................................................................................................................18
c. Charging......................................................................................................................................................... 19
8. REGULAR MAINTENANCE..........................................................................................................................19
a. Maintenance checklist.................................................................................................................................. 19
b. Lubricating points.......................................................................................................................................... 21
c. Check and refill hydraulic oil........................................................................................................................21
d. Checking electrical fuses............................................................................................................................. 21
9. TROUBLE SHOOTING..................................................................................................................................22
10. WIRING/CIRCUIT DIAGRAM....................................................................................................................... 24
a. Electrical circuit diagram.............................................................................................................................. 24
b. Hydraulic circuit............................................................................................................................................. 25
11. SPECIALIZED STIPULATION FOR THE US-AMERICAN MARKET....................................................26

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1. CORRECT APPLICATION
It is only allowed to use this electric reach truck according to this instruction handbook.

The trucks described in this handbook are electric reach trucks, with electrically powered lifting function.
The trucks are designed for stacking operations in dedicated racking by lifting and lowering the palletized
load up to the desired lifting height.

A wrong usage can cause human injuries or can damage equipment.

The operator/ the operating company has to ensure the correct usage and has to ensure, that this truck
is used only by staff, which is trained and authorized to use this truck.

The truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces. The truck
is intended to be used for indoor applications with ambient temperatures between +5C and + 40C and
for intensive operations without crossing permanent obstacles or potholes. Operating on ramps is not
allowed. While operating, the load must be placed approximately on the longitudinal centre plane of the
stacker.
Lifting or transporting people is forbidden. If travelling the load must be lowered to the lifting point.

It is not allowed to use this truck on tail lifts or loading ramps.

The capacity is marked on the load diagram as well on the Identification plate. The operator has to
consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.

Modification
No modifications or alterations to this truck which may affect, for example, capacity, stability or safety
requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for
example braking, steering, visibility and the addition of removable attachments. When the manufacturer
or its successor approve a modification or alteration, they shall also make and approve appropriate
changes to capacity plate, decals, tags and operation and maintenance handbooks.

By not observing these instructions, the warranty becomes void.

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2. DESCRIPTION OF THE STACKER
a. Overview of the main components

Fig. 1: Overview main components

1. Truck body 11. Key switch

2. Load roller 12. Headlight switch
3. Fork 13. Emergency switch
4. Load backrest 14. Switch
5. Overhead guard 15. Backrest
6. Lifting operating tiller 16. Instrument
7. Control handle 17. Driving wheel
8. Tilt operating tiller 18. Pedal switch
9. Mast 19. Motor box door
10. Horn switch

b. Main technical data

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 Fig. 2: Technical data

Table1: Main technical data for standard version

Technical data sheet for industrial truck acc. to VDI 2198
1.2 Manufacturer`s type designation RT15ST
1.3 Power (battery ,diesel, petrol gas, manual) Battery
Distinguishing

1.4 Operator type Standing

1.5 Load Capacity / rated load Q (t) 1.5
1.6 Load centre distance c (mm) 500
mark

1.8 Load distance ,centre of drive axle to fork x (mm) 380

1.9 Wheelbase y (mm) 1482
2.1 Service weight kg 3630
Weight

2.3 Axle loading, laden front/rear kg 2260/1370

2.4 Axle loading, unladen front/rear kg 840/4290
2.5 Axle loading, laden front/rear, fork retracted kg 1960/3170
3.1 Tires Polyurethane
Chassis

3.2 Tire size, front xW (mm) 343×140

Tires,

3.3 Tire size, rear xW (mm) 267×106

3.5 Wheels, number front/rear(x=driven wheels) 2/1x+2
3.7 Tread, front/rear b11 (mm) 1010/660
4.1 Tilt of mast/fork carriage forward/backward α/β (°) 2/4
4.2 Lowered mast height h1（mm） 3340
Dimensions

4.3 Free Lift height h2（mm） 2655

4.4 Lift height h3（mm） 8000
4.5 Extended mast height h4（mm） 8850
4.7 Overhead guard height h6（mm） 2330
4.19 Overall length l1(mm) 2246
4.20 Length to face of forks l2 (mm) 1326
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 4.21 Overall width b1 (mm) 1130
4.22 Fork dimensions s/e/l (mm) 35/100/920
4.25 Distance between fork- arms(min./max.) b5 (mm) 200/760
4.28 Reach distance l4（mm） 560
4.31 Min. ground clearance m1（mm） 80
4.34 Aisle width for pallets 800X1200 lengthways Ast (mm) 2695
4.35 Turning radius Wa (mm) 1750
4.37 Distance to the rotor arm front end l7（mm） 1855
5.1 Travel speed, laden/ unladen km/h 9.5/9.5
Performance

5.2 Lift speed, laden/ unladen m/s 0.28/0.32

5.3 Lowering speed, laden/ unladen m/s 0.35/0.31
data

5.4 Reach forward speed laden/ unladen m/s 0.09/0.12

5.8 Max. gradeability, laden/ unladen % 10/15
5.10 Service brake Electromagnetic
6.1 Drive motor rating S2 60min kW 5.5
Electric-

6.2 Lift motor rating S3 15% kW 8.6

motor

6.3 Battery acc. to DIN 43531/ 35/ 36 A，B，C，no A,4Pzs

6.4 Battery voltage, nominal capacity K5 V/ Ah 48/360
6.5 Battery weight kg 600
8.1 Type of drive control AC-Speed control
Addition
al data

8.2 System pressure (bar) 110

8.3 System flow (l/min) 40
8.4 Sound level at driver`s ear acc.to EN 12053 dB(A) ＜70

Mast table RT 15ST

Free Lift height h2 Lowered mast Extended mast
Designation Lift height h3 mm
mm height h1 mm height h4 mm
RT 15ST
2500 135 1830 3350
2700 135 1930 3550
Two stage mast
3000 135 2080 3850
3300 135 2230 4150
–Standard Lift
3600 135 2380 4450
4000 135 2580 4850
4500 135 2830 5350
4500 1490 2172 5350
5000 1655 2340 5850
5300 1755 2440 6150
Three stage 5500 1820 2507 6350
5800 1920 2607 6650
mast FFL-Full
6000 1990 2672 6850
Free Lift
6500 2155 2840 7350
7000 2320 3007 7850
7500 2490 3172 8350
8000 2655 3340 8850

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c. Description of the safety devices and warning labels(Europe and other,
excepting USA)

A. Crane hook label

B. Warning decal: Do not step under or on the
forks
C. Hydraulic oil sticker
D. Manufacturer logo
E. Name plate
F. “No passengers” decal
G. Residual lift capacity sticker

The truck has an emergency button (13) which

stops all lifting-, lowering-, driving- functions and
engages the failsafe electromagnetic brake when it
is pushed. Pulling this button before operating the
truck, Before operating, insert the key and turn the
switch clockwise, and stamp the safety switch. To
prevent against unauthorized access, turn the key
anti-clockwise and remove it, if you not operate this
truck. This truck is equipped with foot braking,
which can be used as service brake during driving
the truck. Follow also the instructions given on the
decals. Replace the decals if they are damaged or Fig.3: Safety and warning labels
missing.

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d. Identification plate
6 Name and address of manufacturer)
1 Designation, type 7 Battery weight minimum/ maximum
2 Serial number 8 Nominal power in kW
3 Rated capacity in kg 9 Load center distance
4 Supply voltage in V 10 Manufacturing data
5 Own mass (self weight) in kg without battery 11 Option
1
2
3
4 11

5 10
9
8
6 7

If sold to the EU, here the place of

the CE marking
Fig. 4: Identification plate

3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS

DO NOT
 Drive outside the stacking operation with a lifted load higher than the lifting point.
 Put foot or hand under or into the lifting mechanism.
 Allow other person than the operator to stand in front of or behind the truck when it is
moving or lifting/lowering.
 Overload the truck.
 Put foot in front of the wheels, injury could result.
 Lift people. People could fall down and suffer severe injury.
 Push or pull loads.
 Use this truck on ramps.
 Use the truck without a removed protective screen (fig.1, pos. 19/ guarding).
 Side or end load. Load must be distributed evenly on the forks.
 Use the truck with unstable, unbalanced not stable load.
 Use truck without manufacturer’s written consent.
 Lifted loads could become unstable at wind forces. In the case of wind forces do not
lift the load if there is any influence to the stability
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Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable.
Keep watching the condition of load. Stop operating the truck if load becomes unstable. Brake the truck
and activate the emergency button (13) by pushing when sliding load on or off the truck. If the truck has
any malfunctions, follow chapter 8.
Practice maintenance work according to regular inspection. This truck is not designed to be water
resistant. Use the truck under dry condition. Prolonged continuous operation might cause damage of the
power pack. Stop operation if temperature of hydraulic oil is too high.

 When operating the truck, the operator has to wear safety shoes.
 The truck is intended to be used for indoor applications with ambient temperatures
between +5C and + 40C.
 The operating lighting must be minimum 50 Lux.
 It is not allowed to use the truck on ramps.
 To prevent unintended sudden movements when not operating the truck (i.e. from another
person, etc.) switch off the truck and remove the key.

4. COMMISSIONING, TRANSPORTATION, DECOMMISSIONING

a. Commissioning
Table 2: Commissioning data
RT RT RT RT
Type RT 15ST80
15ST75 15ST70 15ST65 15ST60
Commissioning
3630 3450 3350 3250 3150
weight [kg]

Version/ Lift [mm] 8000 7500 7000 6500 6000

2250x1130 2250x1130 2250x1130 2250x1130 2250x1130

Dimensions [mm]
X3340 X3170 X3000 X2840 X2670

After receiving our new truck or for re-commissioning you have to do following before (firstly) operating
the truck:
 Check if are all parts included and not damaged
 Eventually installation and charging the batteries (follow chapter 7)
Do the work according to the daily inspections as well as functional checks.

b. Lifting/transportation
For transporting, remove the load, lower the forks to the lowest position and fix
the truck safe with dedicated lifting gear according to Fig. 5.

Lifting Fig.5: Lifting with a crane

USE DEDICATED CRANE AND LIFTING EQUIPMENT

DO NOT STAND UNDER THE SWAYING LOAD

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 DO NOT WALK INTO THE HAZARDOUS AREA DURING LIFTING

Park the truck securely and lash the truck according to the points identified in fig. 5
Lift the truck to its destination and place the truck securely before removing the lifting gear.

Transportation

DURING TRANSPORTATION ON A LORRY OR TRUCK

ALWAYS FASTEN THE TRUCK SECURELY

Lower the forks and park the truck securely.

Fasten the truck according to fig.6 by fixing dedicated lashing belts to each
side of the truck’s crane hook holes and fasten the other side at the
transporting truck.

Fig. 6: Fixing points

c. Decommissioning
For storage, remove the load, lower the truck to the lowest position, grease all in this handbook
mentioned greasing points (regular inspection), eventual protect the truck against corrosion and dust.
Remove the batteries and jack the truck safely, so that there will be no flattening after storage.
For final decommissioning hand the truck to a designated recycling company. Oil, batteries and electric
components must be recycled due to legal regulations.

5. DAILY INSPECTION
This chapter describes pre-shift checks before putting the truck into operation.
Daily inspection is effective to find the malfunction or fault on this truck. Check the truck on the following
points before operation.

Remove load from truck and lower the forks.

DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.

 Check for scratches, deformation or cracks.

 Check if there is any oil leakage from the cylinder.
 Check the vertical creep of the truck.
 Check the chain and rollers for damages or corrosion.
 Check the smooth movement of the wheels.
 Check the function of the emergency brake by activating the emergency button.
 Check, the tiller arm- switch braking function
 Check the lifting and lowering functions by operating the buttons.
 Check if the protective screen has no damages and that is correctly assembled.
 Check the audio warning signal.
 Check if all bolts and nuts are tightened firmly.
 Check the function of the key switch.
 Check the speed limitation switch.

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 Visual check if there are any broken hoses or broken electric wires.
 If supplied with a backrest extension, check it for damages and correct assembling.

6. OPERATION INSTRUCTIONS

Fig.7: Tiller operating controls

BEFORE OPERATING THIS TRUCK, PLEASE FOLLOW THE WARNINGS AND

SAFETY INSTRUCTIONS (CHAPTER 3).
BEFORE OPERATING THIS TRUCK, ENSURE THAT THE LOAD OR OTHER
EQUIPMENT NOT CAUSES INSUFFICIENT VISIBILITY!

Make sure, that the load is palletized and stable and that the daily inspection is carried out. For starting,
insert the key switch(11), pull out the emergency button(13), and turn it clockwise to the “ON”- position.
Press the horn button (10) to activate the audible warning signal.

a. Parking
DO NOT PARK THE TRUCK ON INCLINED SURFACES

The truck is equipped with an electromagnetic failsafe

stopping and parking brake.
Always lower the forks fully and drive the truck to a safe
area. Turn the key anti- clockwise to the “Off” – position and
remove the key.

Fig. 8: Residual lift diagram

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b. Residual lift diagram
The residual lift diagram indicates the maximum capacity Q [kg] for a given load centre c
[mm] and the corresponding lift height H [mm] for the truck with horizontal load.
The white markings on the mast indicate if the specific lifting limits reached.
For instance with a load centre of gravity distance c of 600 mm and a maximum lift height H
of 8000 mm, the max. capacity Q is 600 kg.

c. Lifting
DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 1500 kg.
LIFT ONLY CAPACITIES ACCORDING TO THE RESIDUAL LIFT DIAGRAM.

Travel with the lowered forks fully underneath the fork and draw
backwards the control handle(6) until you reached the desired
lifting height.

d. Lowering
If the forks are in the racking, firstly travel out of the racking carefully
with or without the pallet. By travelling out of the racking, take care that
the forks are not touching the racking.
Move the control handle (6) forwards.
Lower the load until the forks are clear of the pallet, then drive the
truck carefully out of the load unit.
Fig.9: Load facing uphill

e. Moving forks
Move the lever (7) forwards, the reach pantograph moves out of the truck.
Move the lever (7) backwards, the reach pantograph moves back into the truck

f. Fork tilts
Move the lever (8) forwards, the forks moving upwards.
Move the lever (8) backwards, the forks moving downside.

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g. Travelling
TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL.
DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL
DATA.

Fig.10: Operating direction

A) After starting the truck by turning the inserted key to the

“ON”- position, put your hand on the switch（14), hold on the knob on the driving wheel（17）with your
hand, and the other hand grasp the accelerator. Release the electromagnetic brake with your foot
stamping on the pedal switch(18) , Pay attention that you must keep on stamping when driving. The
truck will drive forward or backward when you move the accelerator forward or backward, the fast
you move, the quick the speed is, and the same for the accelerated speed. Do not suddenly
increase or decrease the speed!
B) There are three methods to brake the truck:
- By decrease the input voltage of speed potentiometer, or return the potentiometer to neutral
position. This way of braking is smooth and steady and is suggested to apply.
- Reverse braking. For example, change the driving direction, that is move the potentiometer in
the opposite direction, the more you move ,the faster the braking is.
- Move the accelerator to the middle position, then release the foot pedal to brake, this is only
applied for urgent braking.

In order to have a good view, please drive as far as possible in the opposite direction of
the fork.

a. This truck is fully equipped with safety device to avoid accident.

When the fork lifts to 600mm, the magnet steel will go through the surface of magnet
control switch, and the speed decreases 60% to ensure safe driving and working;
When the fork lowers, the magnet steel goes through the magnet control switch again,
the driving speed will restore. Of course you can control the lifting and lowering speed
by the lifting and lowering control lever.
15
b. Turn on the power supply, the system will start self inspection. If there is something
wrong with the electrical system, such as open circuit, short circuit, or button on the
active state, and you stamp the pedal switch, speed controller will not in the neutral
position, and the truck will not drive and report default, only when the electrical system
is OK, the truck will start normal work.

Speed limit switch

Magnet steel

Drive carefully, the truck speed is 9.5km/h.

h. Steering
THE TRUCK IS EQUIPPED WITH AN ELECTRIC STEERING SYSTEM. TAKE CARE BY
OPERATING A TRUCK WITH THIS KIND OF SYSTEM

You steer the truck by turning the steering wheel clock wise and anti-clock wise.
Turn the steering wheel to make the drive wheel move straight, and reach full speed. Turn
the steering wheel a certain angle to turn the drive wheel. When turning, the angle is larger
than ±10°, comparing with straight driving, the speed will be different when turning, the
speed is more smaller if the turning angle is much larger.

i. Braking
THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND THE
LOAD CONDITONS OF THE TRUCK

The braking function can be activated on several ways:

 By moving the control handle (14) from one driving direction to another opposite direction, the truck
regenerative brake and drive into the opposite direction.
 The truck brakes, move the control handle (14) to neutral position until it stops.
 Release the safety pedal switch（18）。
 Press the emergency switch（13）。

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j. Malfunctions
If there are any malfunctions or the truck is inoperative, please stop using the truck and activate the
emergency button (13) by pushing it. If possible, park the truck on a safe area, turn the key switch (11)
anti- clockwise and remove the key. Inform immediately the manager and, or call your service. If
necessary, tow the truck out of the operating area by using dedicated towing/ lifting equipment.

When the truck has fault, the wrench indicator on the bottom of the instrument will light on. Then we can
use CURTIS handheld unit to find out the fault reason.

k. Emergency
In emergencies or in the event of tip over, keep safe distance immediately. If possible push the
emergency button (13). All electrical functions will be stopped.

7. BATTERY CHANGES AND REPLACEMENT

 Only qualified personnel are allowed to service or charge the batteries. The instructions of this
handbook and from the battery- manufacturer must be observed.
 The batteries are liquid acid traction batteries. Optional maintenance free batteries might be
available; for these batteries re- filling is prohibited.
 Recycling of batteries undergoes national regulations. Please follow these regulations.
 By handling batteries, open fire is prohibited, gases could cause explosion!
 In the area of battery charging neither burning materials nor burning liquids are allowed.
Smoking is prohibited and the area must be ventilated.
 Park the truck securely before starting charging or installing/changing the batteries
 Before finishing the maintenance work, make sure, that all cables are connected correctly and
that there are no disturbing towards other components of the truck.
 In the process of charging or operating, due to water evaporation, check the electrolyte
weekly, the battery should be added distilled water regularly, the electrolyte level must be
maintained between the highest and the lowest level, charging after filling distilled water.

Distilled water supplement and filling quantity shown as below:

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 Note: if the electrolyte level is not enough, must fill distilled water other than other liquid

The truck is equipped with following lead-acid battery- type:

RT15ST 1 pc 48V 4PzS 360H（standard configuration） [1022x412x570 mm (LxWxH)]

IT IS ONLY ALLOWED TO USE LEAD-ACID BATTERIES.

THE WEIGHT OF THE BATTERIES HAS AN INFLUENCE TO
THE TRUCKS OPERATING BEHAVIOR.
PLEASE CONSIDER THE MAXIMUM OPERATING
TEMPERATURE OF THE BATTERIES.

a. Replacement
Park the truck securely, turn off the truck with key (11), and press
emergency switch(13), open the side door, disconnect the battery plug, put
away the battery replacement frame and pull out the battery, then remove
the battery with a crane. The installation is in the reverse order of the
removal, otherwise the tuck could be damaged. Fig. 11: battery replacement

b. Battery indicator

Fig.12: Battery discharge indicator

Battery power is displayed in the right side, if fully charged, the indicator shows 100% （10 segments）,
when the battery power only has 20%, the battery symbol will light on（the sixth one from left）, indicating
the battery needs charging. When the battery power only has 10%, the forbid symbol will light on（the
fourth one from left, and the truck can’t lift, but can drive slowly.
There is key Mode on the right side of the indicator, you can switch driving mode by this key Mode.
Shown as upper left corner in Fig. 13
H Mode high speed mode top speed drive 9.5Km/h
S Mode normal mode top speed drive 7.6Km/h
E Mode economic mode top speed drive 5.7Km/h

18
 When switch to the economic mode, the slow speed indicator is on（the first one from left）.

c. Charging
 Before charging ensure that you are using an appropriate charger for charging the
installed battery!
 Before using the charger, please fully understand the instructions of the charger
instructions.
 Always follow these instructions!
 The room, where you are charging must be ventilated.

Park the truck at a dedicated secured area with a dedidcated power supply.
Lower the forks and remove the load.
Switch the truck off, open the side door, connect the battery plug to the charging plug of the charger.
The charger starts charging the battery.
Disconnect the battery plug after the charger finished charging.
Connect the plug with the plug at the truck.

8. REGULAR MAINTENANCE
 Only qualified and trained personnel are allowed to do maintenance on this truck.
 Before maintaining, remove the load and lower the forks to the lowest position.
 If you need to lift the truck, follow chapter 4b by using designated lashing or jacking
equipment. Before working, put safety devices (for instance designated lift jacks,
wedges or wooden blocks) under the truck to protect against accidental lowering,
movement or slipping.
 Please pay attention by maintain the tiller arm. The gas pressure spring is
pre-loaded by compression. Carelessness can cause injury.
 Use approved and from your dealer released original spare parts.
 Please consider that oil leakage of hydraulic fluid can cause failures and accidents.
 It is allowed to adjust the pressure valve only from trained service technicians.

If you need to change the wheels, please follow the instructions above. The castors must
be round and they should have no abnormal abrasion.
Check the items emphasized in the maintenance checklist.

a. Maintenance checklist
Table 3: Maintenance checklist Interval (Month)
1 3 6 12
Hydraulic
1 Check the hydraulic cylinder, piston for damage noise and leakage 
2 Check the hydraulic joints and hose for damage and leakage 
3 Inspect the hydraulic oil level, refill if necessary 
4 Refill the hydraulic oil ( 12 month or 1500 working hours) 
Mechanical system

19
5 Inspect the forks for deformation and cracks 
6 Check the chassis for deformation and cracks 
7 Check if all screws are fixed 
8 Check mast and chain for corrosion, deformation or damages, replace if 
necessary
9 Check the gearbox for noise and leakage 
10 Check the wheels for deformation and damages, replace if necessary 
11 Lubricate the load wheel bearing 
12 Inspect and lubricate the pivot points 
13 Lubricate the grease nipples 
14 Replace the guarding and/or protective screen if it is damaged 
Electric system
15 Inspect the electric wiring for damage 
16 Check the electric connections and terminals 
17 Test the Emergency switch function 
18 Check the electric drive motor for noise and damages 
19 Check the display 
20 Check if correct fuses are used, if necessary replace. 
21 Check the buzzer 
22 Check the contactors 
23 Check the frame leakage (insulation test) 
24 Check function and wear of the accelerator 
25 Check the electrical system of the drive motor 
Braking system
26 Check brake performance 
Battery
27 Check the battery voltage 
28 Clean and grease the terminals and check for corrosion and damage 
29 Check the battery housing for damages 
Charger
30 Check the main power cable for damages 
31 Check the start-up protection during charging 
Function
32 Check the buzzer 
33 Check the air gap of the electromagnetic brake 
34 Test the emergency braking 
35 Test the reverse and regenerative braking 
36 Check the steering function 
37 Check the lifting and lowering function 
38 Check the tiller arm switch function 
39 Test the key switch of damages and function 
40 Test the speed limitation switch (lifting height >~600mm) 
General
41 Check if all decals are legible and complete 
20
42 Check if the protective screen and or guarding is not damaged 
43 Inspect the castor, adjust the height or replace it, if worn out 
44 Carry out a test run 

b. Lubricating points
Lubricate the marked points according to the maintenance checklist. The required grease specification is:
DIN 51825, standard grease.
1. Load roller bearing
2. Guide rail
3. Short axle
4. Mast
5. Chain
6. Drive wheel gear

c. Check and refill hydraulic oil

The required hydraulic fluid- type is
 H-LP 46, DIN 51524
 Viscosity is 41.4 – 47
Fig. 13: Lubricating points

Waste material like oil, used batteries or other must be probably disposed and recycled according to the
national regulations and if necessary brought to a recycling company.
The oil level height shall be in the not lifted position min.24L to 28.5L.
If necessary add oil at the filling point.

d. Checking electrical fuses

Remove the main cover. The fuses are located according to fig.14; the size is according to table 4.

Table 4: Size of the fuses

Rate
FU 1 10A
FU 2 10A
FU 3 10A
FU 01 350A

21
Fig. 14: Location fuses 9. TROUBLE SHOOTING

 If the truck has malfunctions follow the instructions, mentioned in chapter 6.

Table 5: Trouble shooting

TROUBLE CAUSE REPAIR
Load weight too high Lift only the max. capacity,
mentioned on the ID-plate
Battery discharged Charge the battery
Lifting fuse faulty Check and eventually replace the
lifting fuse
Hydraulic oil level too low Check and eventually refill hydraulic
oil
Load can’t be lifted Oil leakage Repair the hoses and/or the sealing
of the cylinder
Lifting stops at 1800mm Move the protective arms into the
downside position
Lifting stops at 1800mm Check the sensor for the protective
arm
Height sensor for 1800mm height defect Check the height sensor on the
mast
Oil leakage from air Excessive quantity of oil. Reduce oil quantity.
breathing
Battery is charging Charge the battery completely and
then remove the main power plug
form the electrical socket.
Battery not connected Connect the battery correctly
The fuse is faulty Check and eventually replace fuses

Battery discharged Charge the battery

Combined emergency switch is De-activate the combined

Stacker not starts activated emergency switch by insert and pull
operating the knob.
Tiller in the operating zone Move the tiller firstly to the braking
zone.
Protective arms in the upright position, Move the protective arms into the
platform folded upright downside position
Foldable platform or protective arms in Check the proximate sensors for the
one of the allowed positions arms and platform
Foldable platform or protective arms not Check the correct function of the
in one of the allowed positions arms and/or platform
Only travelling in one The accelerator and the connections are Check the accelerator and the
direction damaged. connections.
The battery is discharged. Check the battery status at the
discharge indicator
The electromagnetic brake is engaged. Check the electromagnetic brake
The stacker only The relating tiller cables are Check the tiller cables and
travels very slowly disconnected or damaged connections.
Defective height sensor for reduced Check the sensor
speed at 300mm height
Electric system overheated Stop using and cool down the truck

22
 Defective heat sensor Check and if necessary replace the
heat sensor
The controller is damaged. Replace the controller.
The stacker starts up The accelerator not moves back to its Repair or replace the accelerator.
suddenly neutral position.

If the truck has malfunctions and can’t be operated out of the working zone, jack the truck up and go with
a load handler under the truck and safe the truck securely. Then move the truck out of the aisle.

23
10. WIRING/CIRCUIT DIAGRAM
a. Electrical circuit diagram

FU 1 : 10 A
Fig. 15: Electric diagram
FU 2 : 10 A
FU 3 : 10 A
24 FU 01 : 350 A
b. Hydraulic circuit

C1: Lifting cylinder

C2: Forward/backward cylinder
Fig. 16: Hydraulic circuit C3: Forward/backward tilting cylinder

25
 CE-DD-002

11. SPECIALIZED STIPULATION FOR THE US-AMERICAN

MARKET

[GB] CE Declaration of Conformity

The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC
(Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is
individually authorized to compile the technical documents.
[D] EG-KONFORMITÄTSERKLÄRUNG
Der Unterzeichner bescheinigt hiermit, dass die im Einzelnen bezeichnete Maschine den Europäischen Richtlinien 2006/42/EG (Maschinenrichtlinie)
und 2004/108/EWG (Elektromagnetische Verträglichkeit - EMV) einschließlich deren Änderungen sowie dem entsprechenden Rechtserlaß zur
Umsetzung der Richtlinien in nationales Recht entspricht. Der Unterzeichner ist bevollmächtigt, die technischen Unterlagen zusammenzustellen.
[E] DECLARACIóN DE CONFORMIDAD CE
El signatario certifico por medio de la presente que la máquina especificada cumple con las Normas Europeas 2006/42/CE (Normativa para
maquinarias) y 2004/108/CE (Compatibilidad electromagnética), incluyendo sus respectivas odificaciones, así como con el decreto-ley para la
adaptación de las normas al derecho nacional. El signatario dispone de una autorización individual que le permite compilar la documentación técnica.
[F] DECLARATION DE CONFORMITE CE
Par la présente déclaration, les soussignés certifient que le machines spécifié ci-dessus est conforme à la loi et aux directives européennes 2006/42/CE
(directive sur les machines) et 2004/108/CEE (compatibilité électromagnétique - CEM), y compris aux modifications qui y sont apportées et à l’arrêté
autorisant sa transposition en droit national. Chaque signataire est habilité à établir individuellement la documentation technique.
[NL] EG-CONFORMITEITSVERKLARING
Ondergetekenden verklaren hierbij dat - volgens de nationale wetgeving van de Lidstaten - de hierboven vermelde opgegeven machina beantwoordt
aan de bepalingen qua veiligheid bij machines (EG richtlijn 2006/42/EC) en electro-magnetische compatibilteit (EG richtlijn 2004/108/EEC).
Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen.
[P] DECLARAÇÃO DE CONFORMIDADE CE
Pela presente, os signatários certificam que o máquina especificado está conforme às Directivas Europeias 2006/42/CE („Máquinas“) e 2004/108/CEE
(„Inocuidade Electromagnética - IEM“), incluindo as alterações das mesmas e o respectivo decreto-lei para a transposição em lei nacional. Cada um
dos signatários está autorizado a proceder à elaboração da documentação técnica.
[I] DICHIARAZIONE DI CONFORMITÀ CE
I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006/42/EC (Direttiva Macchine) e
2004/108/EEC (Compatibilità elettromagnetica - EMV) comprese le relative modifiche, come pure il rispettivo decreto legislativo per la conversione delle
direttive in diritto nazionale. I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica.
[BG] EВРОПЕЙСКА ОБЩНОСТ - ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ
Подписаните удостоверяват с настоящето, че подробно описаното машина средство отговаря на европейския норматив 2006/42/EG (норматив
за машини) и на 2004/108/EG (електро-магнетична съвместимост), включително с техните промени, както и на съответния указ за прилагане
на нормативите в националното право. Подписаните при това са упълномощении поотделно да съставят техническата документация.
[CZ] EG - PROHLÁŠENÍ O SHODĚ
Níže podepsaný tímto potvrzuje, že podrobný popis uvedené stroje odpovídá Evropským směrnicím 2006/42/EC (směrnice pro stroje) a 2004/108/EEC
(elektromagnetická interference - EMV) včetně jejich pozdějších úprav, jakož i příslušným právním výnosům pro uplatnění příslušné směrnice v rámci
národního práva. Každý z podepsaných jsou jednotlivě zplnomocněni k vytvoření technických podkladů.
[DK] EF-OVERENSSTEMMELSESERKLÆRING
Undertegnede attesterer hermed, at det specificerede maskine stemmer overens med de Europæiske Direktiver 2006/42/EU (maskindirektiv) og
2004/108/EØF (elektromagnetisk kompatibilitet - EMC) samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale
lovgivning. De undertegnede er hver for sig beføjet til at sammenstille de tekniske dokumenter.
[EST] EL vastavusavaldus
Allakirjutanud tõendavad käesolevaga, et üksikasjaliselt kirjeldatud täpsustatud masin vastab Euroopa direktiividele 2006/42/EÜ (Direktiiv masinate
kohta) ja 2004/108/EMÜ (Elektromagnetiline sobivus - EMS) kaasa arvatud nende muudatused ja nendele vastavatele õigusmäärustele direktiivide
muutmiseks siseriiklikuks õiguseks. Iga allakirjutanu üksikult on volitatud koostama tehnilist dokumentatsiooni.
[FIN] EU-YHDENMUKAISUUSSELOSTUS
Allekirjoittaneet todistavat täten, että kukin erikseen mainittu omalla voimanlähteellä varustettu tehdaskone vastaa EU-direktiivien 2006/42/EC
(koneenrakennusdirektiivi) ja 2004/108/EEC (sähkömagneettinen yhteensopivuus – EMC) määräyksiä sekä niiden muutoksia ja niiden kansalliseen
lainsäädäntöön soveltamista koskevaa oikeussääntöä. Jokaisella allekirjoittaneista on oikeus itsenäisesti laatia
asiaankuuluvia teknisiä asiakirjoja.
[GR] ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΟΚ
Οι υπογράφοντες βεβαιώνουν διά της παρούσης ότι το συγκεκριμένο μηχάνημα συμμορφώνεται προς την Κοινοτική Οδηγία 2006/42/ΕΚ
(«Μηχανήματα») και 2004/108/ΕΟΚ (Ηλεκτρομαγνητικής Συμβατότητας, ΗΜΣ), καθώς και οι τροποποιήσεις τους, όπως μεταφράστηκε στην εθνική
νομοθεσία των χωρών μελών. Οι υπογράφοντες είναι σε κάθε περίπτωση εξουσιοδοτημένοι ατομικά να καταρτίσουν τα τεχνικά έγγραφα.
[H] EU KONFORMITÁSI NYILATKOZAT
Alulírottak ezennel igazolják, hogy a részletesen leírt a megadott gép megfelel a 2006/42/EC (Gép-Irányelv) és a 2004/108/EEC (Elektromágneses
összeférhetőség - EMV) Európai Irányelveknek, beleértve azok módosításait, valamint az irányelvek nemzeti jogba történő átültetésére irányuló
megfelelő jogi rendelkezést. Továbbá az alulírottak mindegyike rendelkezik meghatalmazással arra nézve,
hogy összeállíthatja a műszaki dokumentációt.
[LT] ES atitikimơ deklaracija
Žemiau pasirašę asmenys patvirtina, kad atskirai aprašytas nurodyta mašina atitinka Europos Sąjungos direktyvas 2006/42/EB (Mašinų direktyva) ir
2004/108/EEB (Elektromagnetinis suderinamumas – EMS) įskaitant jų pakeitimus, o taip pat ir atitinkamą teisės aktą dėl direktyvų įgyvendinimo
nacionalinėje teisėje. Kiekvienas iš pasirašiusių asmenų turi teisę ruošti techninę dokumentaciją.
[LV] ES atbilstības deklarācija
Ar zemāk redzamajiem parakstiem tiek apliecināts, ka norādīts mašīna atbilst Eiropas Savienības normatīvām 2006/42/EG (Mašīnu normatīvas) un
2004/108/EWG (Elektromagnētiskā atbilstība – EMV), ieskaitot to izmaiņas, kā arī atbilstošos tiesiskos rīkojumus normatīvu pielāgošanai nacionālajai
26
likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas.
[N] EU-KONFORMITETSERKLÆRING
Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje)
og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver
undertegnede er fullmektig til å sette sammen de tekniske dokumentene.
[PL] DEKLARACJA ZGODNOŚCI WE
Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa)
i 2004/108/EEC (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na
celu przeniesienie tych dyrektyw do prawa krajów członkowskich. Sygnatariusz jest indywidualnie upoważniony do zestawiania dokumentacji
technicznej.
[RO] DECLARAŢIE DE CONFORMITATE CE
Subsemnaţii adeveresc prin prezenta că vehiculul de specificat maşină descris individual corespunde directivelor europene 2006/42/CE (Directiva
privind maşinile) şi 2004/108/CEE (Compatibilitatea electromagnetică - CEM) inclusiv modificărilor lor precum şi actului legislativ corespunzător prentru
transpunerea directivelor în drept naţional. Subsemnaţii sunt fiecare în parte împuterniciţi să întocmească documentaţia tehnică.
[RUS] Декларация соответствия стандартам ЕС
Настоящим лица, подписавшие документ, удостоверяют, что машина с указанной спецификацией соответствует европейским стандартам
2006/42/EG (Транспортная директива) и 2004/108/EWG (Электромагнитная совместимость - ЕМС), включая изменения в них, а также
соответствующим национальным стандартам и нормам. Каждое по отдельности лицо, подписавшее документ, имеет полномочия для
составления технической документации.
[S] EG-KONFORMITETSFÖRKLARING
Undertecknarna intygar härmed att det i detalj betecknade maskin uppfyller de Europeiska direktiven 2006/42/EG (Maskindirektiv) och 2004/108/EEG
(Elektromagnetisk tålighet - EMV), inklusive ändringarna i detta och den motsvarande rättsförordningen för att omsätta direktiven i nationell rätt.
Undertecknarna har var för sig fullmakt att sammanställa den tekniska dokumentationen.
[SK] vyhlásenie o zhode
Dolu podpísaní týmto potvrdzujeme, že podrobný popis uvedené stroje Zodpovedá Európskym smerniciam 2006/42/EC (ernica
pre stroje ) a 2004/108/EWG ( elektromagnetická tolerancia – EMV ) vrátane jeho neskorších úprav, rovnako zodpovedá aj príslušným právnym
nariadeniam na uplatnenie smerníc v rámci národného práva. Každý z podpísaných je jednotlivo splnomocnený na vytvorenie technických podkladov.
[SLO] EU IZJAVA O SKLADNOSTI
Podpisani s tem potrjujemo, da posamično označeno določeno stroj vozilo odgovarja Evropski direktivi 2006/42/EC (Direktiva o strojih) in 2004/108/EEC
(Elektromagnetna skladnost - EMV) vključno z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo. Podpisniki
so vsakokrat posamezno pooblaščeni za izdajanje tehnične dokumentacije.
[TR] AB Uygunluk Açıklaması
İmza sahibi şahıslar, ayrıntıları belirtilen makine aracının, 2006/42/EC (Makine Yönergesi) ve 2004/108/EEC (Elektromanyetik Uyumluluk – EMC) no'lu
Avrupa Yönergelerine ve bunların değişiklik sonucu oluşan metinlerine ve yönergelerin milli hukuk hükümlerine dönüştürülmesine dair ilgili hukuk
kararnamesine uygun olduğunu tasdik ederler. İmza sahibi şahıslar teknik dosyaları bir araya getirmek için münferiden vekil tayin edildi.

(1) Type/ Typ/ Tipo/ Modello/ Tyyppi/ Tipo / ΤYΠΟΣ/ Típus/ Tip/ Тип/ Tips/ Tipas/ Tüüp:
(2) Serial No./ Serien-Nr./ N°. de série/ Serienummer/ Nº de serie/ Numero di serie/ Serienr./ Sarjanro/ αυξάνων αριθμός/ Seriové číslo/ Szériaszám/
Nr.Seryjny/ Serijska številka/ Výrobné číslo/ Серийный номер/ Seri No./ Seerianr./ Sērijas Nr./ Serijos numeris:
(3) Year of constr./ Baujahr/ Année de constr./ Bouwjaar/ Año de constr./ Anno di costruzione/ Produktionsår/ Byggeår/ Tillverkningsår/ Valmistusvuosi /
Ano de fabrico / έτος κατασκευής/ Rok výroby/ Gyártási év/ Rokprodukcji / Letnik / Год изготовления / Üretim yılı / Väljalaskeaasta / Izgatavošanas
gads / Gamybosmetai
(4) Manufacturer or his authorized representative in Community/ Hersteller oder in der Gemeinschaft ansässiger Vertreter/ Fabricant ou son mandataire
établi dans la Communauté/ Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde/ Fabricante o representante establecido en la
Comunidad/ Construtor ou Representante estabelecido na Comunidade/ Costruttore oppure il suo rappresentante nella Comunità/ Fabrikant eller
dennesi Fællesskabet etablerede befuldmægtigede/ Produsent eller agent innen felleskapet/ Tillverkare eller representant inom EU/ Valmistaja tai
yhteisömaassa oleva edustaja / V˘robce nebo jeho zastoupení/ Gyártó / producent albo jego przedstawiciel w EG (Wspólnota Europejska)/
Καηαζθεπαζηήο ή όκηινο ηνπηθώλ αληηπξνζώπσλ/ Üretici ya da Bölgedeki Yetkili Temsilci/ Proizvajalec ali pooblaščeni zastopnik s sedežem v EU/
Výrobca alebo zástupca so stálym bydliskom v EÚ / Изготовитель или его представитель, зарегистрированный в стране Содружества/ Tootja
või organisatsioonis paiknev esindaja/ Ražotājs vai vietējais uzņēmuma pārstāvis / Gamintojas arba šalyje reziduojantis atstovas:
(5) Date/ Datum/ Data/ Fecha/ datum/ Dato/ päiväys/ Kuupäev/ Datums/дата / Dátum/ dátum/ tarih/ ημερομηνία
(6) Authorised signatory/ Im Auftrag/ pour ordre/ Incaricato/ Por orden de/ por procuração/ op last van/ på vegne af/ på uppdrag/ Etter oppdrag/ psta./
Ülesandel / pavedus / v.i. / По поручению / megbízásából /длъжностно лице / z pověření / z poverenia / po nalogu / na polecenie / din sarcina /
adına / θαη' εληνιή

(1) Type: XX XX – Self propelled industrial truck

(2) Serial No: XXXXXXXX
(3) Year of constr.: YYYY
(4) Manufacturer or his authorized representative in Community:

Company name/ Street / Postal code Town/ Country

(5) Date: YYYY. MM.DD
(6) Authorized signatory: Mr. Sample

27