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98 views69 pages

CMM Cable Guide PDF

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Dinis Faria
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CMM cable guide

H-1000-4053-17-B

Renishaw CMM cable guide


© 2004 - 2006 Renishaw plc. All rights reserved.

This document may not be copied or reproduced in whole or in


part, or transferred to any other media or language, by any means,
without the prior written permission of Renishaw.

The publication of material within this document does not imply


freedom from the patent rights of Renishaw plc.

Disclaimer

Considerable effort has been made to ensure that the contents of


this document are free from inaccuracies and omissions. However,
Renishaw makes no warranties with respect to the contents of
this document and specifically disclaims any implied warranties.
Renishaw reserves the right to make changes to this document
and to the product described herein without obligation to notify any
person of such changes.

Trademarks

RENISHAW® and the probe emblem used in the RENISHAW logo


are registered trademarks of Renishaw plc in the UK and other
countries.
apply innovation is a trademark of Renishaw plc.

All other brand names and product names used in this document
are trade names, service marks, trademarks, or registered
trademarks of their respective owners.

Renishaw part no: H-1000-4053-17-B

Issued: 11 2006
1

Renishaw CMM
cable guide
2 Safety

Safety
In all applications involving the use of machine tools or co-ordinate measuring machines (CMMs) eye
protection is recommended.

There are no user serviceable parts inside Renishaw’s mains powered units. Return defective units to an
authorised Renishaw Customer Service Centre.

Replace blown fuses with new components of the same type. Refer to the SAFETY section of the
relevant product documentation.

For instructions regarding the safe cleaning of Renishaw products refer to the MAINTENANCE section of
the relevant product documentation.

Remove power before performing any maintenance operations.

Always allow sufficient time for electrical charge to dissipate from electrical components before handling.

Observe anti-static handling precautions, including the use of earth straps with plug-in cards.

Refer to the machine supplier’s operating instructions.

It is the machine supplier’s responsibility to ensure that the user is made aware of any hazards involved in
operation, including those mentioned in Renishaw product documentation, and to ensure that adequate
guards and safety interlocks are provided.

Under certain circumstances the probe signal may falsely indicate a probe seated condition.

Do not rely on probe signals to stop machine movement.

The expected method of providing an emergency stop for Renishaw products is to remove power.

Product care
Renishaw probes and accessories are precision instruments.

Please use and maintain the products in accordance with these instructions.

For instructions regarding product care of Renishaw products refer to the PRODUCT CARE section of the
relevant product documentation.
Contents 3

Contents
1 Introduction......................................................................................................................................... 5

2 Cable information quick reference tables ........................................................................................... 6

3 Manual probe head cable ................................................................................................................. 11

4 PL1, PL2 and PL3 manual probe head cables ................................................................................. 12

5 PL4 manual probe head cable.......................................................................................................... 13

6 PL5, PL6 and PL13 motorised probe head cables ........................................................................... 14

7 PL10 manual probe head cable........................................................................................................ 15

8 PL12 motorised probe head cable.................................................................................................... 16

9 PL14 manual probe head cable........................................................................................................ 17

10 PL15 manual probe head cable........................................................................................................ 18

11 PL17 and PL18 manual probe head cables ..................................................................................... 19

12 PL19, PL20, PL21 and PL40 autochange rack cables..................................................................... 20

13 PL22 DIN to PICS adapter cable...................................................................................................... 21

14 PL24 PICS and MCU1 cable............................................................................................................ 22

15 PL25 PICS cable .............................................................................................................................. 23

16 PL26 PICS cable .............................................................................................................................. 24

17 PL27 and PL29 manual probe head cables ..................................................................................... 25

18 PL28 manual probe head cable........................................................................................................ 26

19 PL31 manual probe head cable........................................................................................................ 27

20 PL33 motorised probe head cable.................................................................................................... 28

21 PL37 probe signal cable ................................................................................................................... 29

22 PL38, 42, 44, 45, 46 and 56 multiwire cables .................................................................................. 30

23 PL52 manual probe head cable........................................................................................................ 31

24 PL63, PL64 and PL65 cables for the SCR200 rack ......................................................................... 32

25 PL69 and PL75 multiwire extension cables...................................................................................... 33

26 PL70 four-way linking cable.............................................................................................................. 34

27 PL76 PICS three-way linking cable .................................................................................................. 35

28 PL82V video compatible probe cable ............................................................................................... 36

29 PL93 motorised probe head cable.................................................................................................... 37

30 PL97 twin SCR200 rack adapter cable ............................................................................................ 38

31 PL101 multiwire extension cable ...................................................................................................... 39

32 PL104 power cable for PHS1 ........................................................................................................... 40

33 PL105 communications cable for PHS1........................................................................................... 41


4 Contents

34 PL106 probe signal cable for PHS1 ................................................................................................. 42

35 PL107 overtravel cable for PHS1 ..................................................................................................... 43

36 PL112 PICS adapter cable ............................................................................................................... 44

37 PL113 overtravel adaptor cable........................................................................................................ 45

38 PL114 four-way linking cable............................................................................................................ 46

39 PL115 three-way linking cable.......................................................................................................... 47

40 PL156 interpolator cable for IU80..................................................................................................... 48

41 PL157 Machine cable adapter for IU80 ............................................................................................ 49

42 PL158 interpolator cable for IU80..................................................................................................... 50

43 PL164, PL165 and PL171 dedicated MCU1 cables ......................................................................... 51

44 PLM6 and PLM7 machine cables..................................................................................................... 52

45 PLM8 and PLM9 machine cables..................................................................................................... 53

46 UCC1 to SPA1 cable ........................................................................................................................ 54

47 UCC1 machine I/O cable.................................................................................................................. 55

48 UCC1 joystick interface cable........................................................................................................... 56

49 MCU1 extension cable ..................................................................................................................... 57

50 UCC1 optical link cable .................................................................................................................... 58

51 UCC2 to SPA1 cable ........................................................................................................................ 59

52 UCC2 machine I/O upgrade adapter cable ...................................................................................... 60

53 UCC2 joystick interface cable........................................................................................................... 61

54 SPA2 to UCC2 emergency stop cable ............................................................................................. 62

55 UCC2 to SPA2 communication cable............................................................................................... 63

56 UCC2 to SPA2 6th axis cable............................................................................................................ 64

57 CMM PC to UCC2 communications cable........................................................................................ 65

58 Scale adapter cable.......................................................................................................................... 66


Introduction 5

1 Introduction
This guide contains comprehensive information on the most commonly used Renishaw cables.

It is of particular use to engineers involved in installation or support of Renishaw equipment on CMMs, or


where correct cable identification is required.

Further information for signals, connectors and switch settings of controllers and interfaces can be found
in the Renishaw CMM products switch setting and connector guide H-1000-4068 or relevant installation
and user’s guides.

Renishaw cables are identified by marker rings or printing to show the ‘PL’ number.

These markers have an S, T, V or U suffix to reflect the cable function and design.

Further customised cable solutions are available for specific applications, please contact Renishaw for
further details.

1.1 Renishaw CMM product support


Renishaw provides comprehensive world-wide sales and technical support through an extensive network
of locally staffed subsidiary offices and regional service and repair centres, contact us at
www.renishaw.com/contact.
6 Cable information quick reference tables

2 Cable information quick reference tables

2.1 Table 1

PL
Length Connectors Part number Information
number
Moulded 5-pin Moulded 5-pin Straight manual
- 16 cm A-1016-6440
DIN plug DIN plug head cable
26 cm In-line 5-pin Moulded 5-pin Coiled manual
PL1 A-1016-0004
to 71 cm DIN plug DIN plug head cable
41 cm In-line 5-pin Moulded 5-pin Coiled manual
PL2 A-1016-0006
to 1.27 m DIN plug DIN plug head cable
68 cm In-line 5-pin Moulded 5-pin Coiled manual
PL3 A-1016-0012
to 2.32 m DIN plug DIN plug head cable
In-line 5-pin Moulded 5-pin Straight manual
PL4 4.5 m A-1016-0001
DIN plug DIN plug head cable
40 cm In-line LEMO 90 degree Coiled cable for
PL5 A-1016-7672
to 80 cm plug Tuchel socket motorised head
80 cm In-line LEMO 90 degree Coiled cable for
PL6 A-1016-7673
to 1.6 m plug Tuchel socket motorised head
In-line LEMO In-line 5-pin DIN Straight manual
PL10 10 cm A-1029-0111
plug socket head cable
In-line LEMO 90 degree Straight cable for
PL12 10 cm A-1016-7674
plug Tuchel socket motorised head
10 cm In-line LEMO 90 degree Coiled cable for
PL13 A-1016-7675
to 20 cm plug Tuchel socket motorised head
59 cm 7-pin Amphenol Moulded 5-pin Coiled manual
PL14 A-1016-0003
to 1.83 m plug DIN plug head cable
In-line 5-pin Straight manual
PL15 4.5 m Not terminated A-1004-0110
DIN plug head cable
16 cm In-line LEMO Moulded 5-pin Coiled manual
PL17 A-1023-7024
to 26 cm plug DIN plug head cable
56 cm In-line LEMO Moulded 5-pin Coiled manual
PL18 A-1023-7025
to 106 cm plug DIN plug head cable
25-pin D-type 25-pin D-type ACR1 rack signal
PL19 5m A-1051-0199
socket plug cable
Cable information quick reference tables 7

2.2 Table 2

PL
Length Connectors Part number Information
number
25-pin D-type 25-pin D-type ACR1 rack signal
PL20 10 m A-1051-0045
socket plug cable
25-pin D-type 25-pin D-type ACR1 rack signal
PL21 15 m A-1051-0102
socket plug cable
9-pin D-type In-line 5-pin DIN DIN to PICS
PL22 30 cm A-1057-0131
plug socket adaptor cable
9-pin D-type 9-pin D-type Straight PICS
PL24 5m A-1016-0121
socket plug extension cable
9-pin D-type 9-pin D-type Straight PICS
PL25 30 cm A-1016-0120
socket plug cable
9-pin D-type In-line 5-pin DIN SSR out to PICS
PL26 60 cm A-1057-0132
plug plug in cable
22.5 cm Moulded 5-pin Moulded 5-pin Coiled manual
PL27 A-1016-6370
to 45 cm DIN plug DIN plug head cable
27.5 cm 5-pin Franz Moulded 5-pin Coiled manual
PL28 A-1016-6386
to 55 cm Binder plug DIN plug head cable
74 cm Moulded 5-pin Moulded 5-pin Coiled manual
PL29 A-1016-6420
to 1.48 m DIN plug DIN plug head cable
30 cm In-line Lemo Moulded 5-pin Coiled manual
PL31 A-1049-8025
to 60 cm plug DIN plug head cable
In-line Lemo 90 degree Straight cable for
PL33 3m A-1023-7056
socket or plug Tuchel socket motorised head
Straight probe
PL37 50 cm 7-pin DIN plug 7-pin DIN plug A-1054-0003
signal cable
15-pin high-
Micro D-type Multiwire probe
PL38 25 m density D-type A-1016-7625
plug signal cable
plug
25-pin D-type 25-pin D-type ACR1 rack signal
PL40 30 m A-1054-0002
socket plug cable
15-pin high-
Micro D-type Multiwire probe
PL42 15 m density D-type A-1016-7624
plug signal cable
plug
8 Cable information quick reference tables

2.3 Table 3

PL
Length Connectors Part number Information
number
15-pin high-
Micro D-type Multiwire signal
PL44 8m density D-type A-1016-7627
plug cable
plug
15-pin high-
Micro D-type Multiwire signal
PL45 1.9 m density D-type A-1016-7629
plug cable
plug
15-pin high-
Micro D-type Multiwire signal
PL46 3.7 m density D-type A-1016-7628
plug cable
plug
27.5 cm 5-pin Franz Moulded 5-pin Coiled manual
PL52 A-1016-6500
to 55 cm Binder plug DIN plug head cable
15-pin high-
Micro D-type Multiwire signal
PL56 12 m density D-type A-1016-7626
plug cable
plug
6-pin mini DIN 6-pin mini DIN SCR200 to PI 200
PL63 5m A-1016-7630
plug plug cable
6-pin mini DIN 6-pin mini DIN SCR200 to PI 200
PL64 10 m A-1016-7631
plug plug cable
6-pin mini DIN 6-pin mini DIN SCR200 to PI 200
PL65 15 m A-1016-7632
plug plug cable
15 pin high- 15-pin high-
Multiwire
PL69 10.5 m density D-type density D-type A-1016-7640
extension cable
socket plug

15-pin high- 9-pin D-type


density D socket plug PI 200 multiwire
PL70 - A-1016-7634
15-pin high- 9-pin D-type connector cable
density D socket plug
15-pin high- 15-pin high-
Multiwire
PL75 1m density D-type density D-type A-1016-7644
extension cable
socket plug
9-pin D-type
socket 9-pin D-type
PL76 1m A-1016-7643 PICS linking cable
9-pin D-type socket
plug
‘Hirose’ type 15-pin high- Multiwire probe to
PL82 5m A-1016-7648
plug density plug AC1 to AC2
In-line Lemo In-line Tuchel Straight cable for
PL93 10 cm A-1016-7676
plug socket motorised head
6-pin mini DIN 6-pin mini DIN Dual SCR200
PL97 26 cm A-1016-7660
x 2 sockets plug rack to PI 200
Cable information quick reference tables 9

2.4 Table 4

PL
Length Connectors Part number Information
number
15-pin D-type 15-pin D-type
PL101 50 cm A-1016-7662 Interface cable
socket plug
PHS1 power
PL104 30 m Not terminated Not terminated A-2150-0481
cable
PHS1
PL105 30 m Not terminated Not terminated A-2150-0482
communications
PHS1 probe
PL106 30 m Not terminated Not terminated A-2150-0483
signal cable
PL107 30 m Not terminated Not terminated A-2150-0484 PHS1 over-travel
9-pin D-type
socket 26-pin D-type PICS adapter
PL112 30 cm A-2172-0004
9-pin D-type socket cable
plug
9-pin D-type 26-pin D-type
PL113 30 cm A-2172-0005 Over-travel cable
socket socket
15-pin high- 9-pin D-type
density D plug plug TP200 multi-
PL114 - A-1016-7664
15-pin high- 9-pin D-type connector cable
density D socket socket
9-pin D-type
15-pin high- socket Multi-connector
PL115 - A-1016-7665
density D socket 9-pin D-type cable
plug
26-pin high-
Interpolator cable
PL156 60 cm Not connected density D-type A-1016-7129
(IU80)
socket
In-line Lemo 15-pin high- machine cable
PL157 23 cm A-1016-7132
plug density socket adapter for SP80
26-pin high-
26-pin high- IU80 to CC5 and
PL158 1m density D-type A-1016-7133
density plug CC6 card
socket
9-pin D-type 9-pin D-type
PL163 5m A-1016-8098 Straight MCU1
socket plug
joystick cables
9-pin D-type 9-pin D-type
PL164 10 m A-1016-9099
socket plug
NOT SUITABLE
9-pin D-type 9-pin D-type
PL171 20 m A-1016-8100 FOR PICS USE
socket plug
15-pin D-type Motorised head
PLM6 6m Not connected A-1016-7464
plug machine cable.
Chassis mount
15-pin D-type
PLM7 4m Not connected A-1016-7563 LEMO socket
plug
supplied loose.
10 Cable information quick reference tables

2.5 Table 5

PL
Length Connectors Part number Information
number
15-pin D-type In-line LEMO Motorised head
PLM8 6m A-1016-7677
plug socket machine cable.
15-pin D-type In-line LEMO In-line LEMO
PLM9 4m A-1016-7678 socket fitted.
plug socket
25-pin D-type 25-pin D-type
40 cm A-4150-0161 UCC1 SPA cable
plug plug
9-pin D-type
plug 37-pin D-type UCC1 machine
- A-4150-0162
37-pin D-type plug I/O cable
socket
9-pin D-type 2-pin in-line UCC1 joystick
40 cm A-4150-0164
plug Lemo plug E-STOP cable
9-pin D-type 9-pin D-type MCU1 joystick
15 m A-1016-7692
socket plug extension cable
HP Versatile HP Versatile CMM PC to UCC1
10 m Link latched Link latched P-PP02-0003 comms optical link
plug plug cable
25-pin D-type 25-pin D-type UCC2 to SPA1
90 cm A-5121-0063
plug plug signal cable
No PL 37-pin D-type 44-pin D-type UCC2 upgrade
numbers 20 cm A-5121-0060
socket plug machine I/O cable
allocated
UCC2 joystick E-
9-pin D-type STOP (goes into
30 cm 2-pin Lemo plug A-5121-0061
socket MCU connector of
UCC2)
9-pin D-type 25-pin D-type SPA2 to UCC2
75 cm A-5121-0062
plug plug E-STOP cable
RJ45 (T568A) RJ45 (T568A) UCC2 to SPA2
1m P-CA78-0017
plug plug comms cable
RJ45 (T568A) RJ45 (T568A) UCC2 to SPA2 6th
36 cm P-CA81-0013
plug plug axis cable
CMM PC to UCC2
RJ45 (T568A) RJ45 (T568A)
5m P-CA81-0002 comms ‘cross-
plug plug
over’ type cable
15-pin high-
15-pin D-type Scale adaptor
26 cm density D-type A-1333-0183
socket cable
plug
Renishaw CMM cable guide 11

3 Manual probe head cable


Part number: A-1016-6440

3.1 Description
This straight cable has a 90 degree moulded plastic 5-pin DIN plug at each end and electrically connects
Renishaw manual probe heads to the CMM quill.

16 cm

End ‘A’ and ‘B’ Wire Signal


1 Red Head LED cathode
2 Screen Screen
3 Yellow Head LED anode
4 Blue Probe circuit
5 Green Probe circuit

Figure 1
12 Renishaw CMM cable guide

4 PL1, PL2 and PL3 manual probe head cables


PL1 part number: A-1016-0004
PL2 part number: A-1016-0006
PL3 part number: A-1016-0012

4.1 Description
These coiled cables have an in-line 5-pin DIN plug at end ‘A’ and a 90 degree moulded plastic 5-pin DIN
plug at end ‘B’. They electrically connect Renishaw manual probe heads to the CMM quill.

End ‘A’ Wire End ‘B’ Signal


1 Red 1 Head LED cathode
2 and shell Screen 2 Screen
3 Yellow 3 Head LED anode
4 Blue 4 Probe circuit
5 Green 5 Probe circuit

Figure 2
Renishaw CMM cable guide 13

5 PL4 manual probe head cable


PL4 part number: A-1016-0001.

5.1 Description
This straight cable has an in-line 5-pin DIN plug at end ‘A and a 90 degree moulded plastic 5-pin DIN plug
at end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.

End ‘A’ Wire End ‘B’ Signal


1 Red 1 Head LED cathode
2 and shell Screen 2 Screen
3 Yellow 3 Head LED anode
4 Blue 4 Probe circuit
5 Green 5 Probe circuit

Figure 3
14 Renishaw CMM cable guide

6 PL5, PL6 and PL13 motorised probe head cables


PL5 part number: A-1016-7672.
PL6 part number: A-1016-7673.
PL13 part number: A-1016-7675.

6.1 Description
These coiled cables have an in-line Lemo plug at end ‘A’ and a 90 degree Tuchel socket at end ‘B’. They
electrically connect Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End ‘A’ End ‘B’ Wire Signal Max. line current


1 E Yellow ‘B’ axis feedback n/a
2 D Red Ground sense n/a
3 C Brown dc reference 12 V n/a
4* M Grey 0V 1000 mA
5 H White Locking motor 8 V dc nominal 350 mA
6 L Green ‘A’ axis motor 12 V dc nominal 350 mA
7* - Not connected Head present -
8 F Blue ‘A’ axis motor 12 V dc nominal 350 mA
9 A Violet ‘B’ axis motor / probe contact 350 mA
10 B Black ‘B’ axis motor / probe contact 350 mA
11 N and O Screen Screen -
12 G Orange ‘A’ axis feedback n/a
13 J Turquoise LED and datum 15 mA
14 K Pink Motor probe switch 40 mA

* NOTE: The male pins 4 and 7 of the 14 way LEMO connector (End ‘A’) are linked together.

Figure 4
Renishaw CMM cable guide 15

7 PL10 manual probe head cable


PL10 part number: A-1029-0111.

7.1 Description
This straight cable has an in-line 5-pin DIN socket at end ‘A’ and an in-line Lemo plug at end ‘B’. It
electrically connects Renishaw manual probe heads to the CMM quill.

End ‘A’ End ‘B’ Wire Signal


1 7 Red Head LED cathode
2 and shell 11 Screen Screen
3 13 Yellow Head LED anode
4 10 Blue Probe circuit
5 9 Green Probe circuit

Figure 5
16 Renishaw CMM cable guide

8 PL12 motorised probe head cable


PL12 part number: A-1016-7674.

8.1 Description
This straight cable has an in-line Lemo plug at end ‘A’ and a 90 degree Tuchel type socket at end ‘B’. It
electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End ‘A’ End ‘B’ Wire Signal Max. line current


1 E Yellow ‘B’ axis feedback n/a
2 D Red Ground sense n/a
3 C Brown dc reference 12 V n/a
4* M Grey 0V 1000 mA
5 H White Locking motor 8 V dc nominal 350 mA
6 L Green ‘A’ axis motor 12 V dc nominal 350 mA
7* - Not connected Head present -
8 F Blue ‘A’ axis motor 12 V dc nominal 350 mA
9 A Violet ‘B’ axis motor / probe contact 350 mA
10 B Black ‘B’ axis motor / probe contact 350 mA
11 N and O Screen Screen -
12 G Orange ‘A’ axis feedback n/a
13 J Turquoise LED and datum 15 mA
14 K Pink Motor probe switch 40 mA

* NOTE: The male pins 4 and 7 of the 14 way LEMO connector (end ‘A’) are linked together.

Figure 6
Renishaw CMM cable guide 17

9 PL14 manual probe head cable


PL14 part number: A-1016-0003.

9.1 Description
This coiled cable has a 7-pin Amphenol plug at end ‘A’ and a 90 degree moulded plastic 5-pin DIN plug at
end ‘B’. It electrically connects Renishaw manual probe heads to the CMM quill.

End ‘A’ End ‘B’ Wire Signal


A 2 Screen Screen
B 5 Green Probe circuit
C 4 Blue Probe circuit
D 3 Yellow Head LED anode
E and F linked 1 Red Head LED cathode
H - - Not connected

Figure 7
18 Renishaw CMM cable guide

10 PL15 manual probe head cable


PL15 part number: A-1004-0110.

10.1 Description
This straight cable has an in-line 5-pin DIN plug at end ‘A’ and is unterminated at end ‘B’. It electrically
connects Renishaw manual probe heads to the CMM quill.

End ‘A’ Wire End ‘B’ Signal


1 Red 1 Head LED cathode
2 and shell Screen 2* Screen
3 Yellow 3 Head LED anode
4 Blue 4 Probe circuit
5 Green 5 Probe circuit

* NOTE: Link pin-2 of end ‘B’ to shell if fitting a connector with a metal cover.

Figure 8
Renishaw CMM cable guide 19

11 PL17 and PL18 manual probe head cables


PL17 part number: A-1023-7024.
PL18 part number: A-1023-7025.

11.1 Description
These coiled cables have a 90 degree moulded 5-pin DIN plug at end ‘A’ and an in-line Lemo plug at end
‘B’. They electrically connect Renishaw manual probe heads to the CMM quill.

NOTE: A PL31 cable is available with inverted probe circuit pins if required, see page 27.

End ‘A’ End ‘B’ Wire Signal


1 7 Red Head LED cathode
2 11 Screen Screen
3 13 Yellow Head LED anode
4 9 Blue Probe circuit
5 10 Green Probe circuit

Figure 9
20 Renishaw CMM cable guide

12 PL19, PL20, PL21 and PL40 autochange rack cables


PL19 part number: A-1051-0199. PL20 part number: A-1051-0045.
PL21 part number: A-1051-0102. PL40 part number: A-1054-0002.

12.1 Description
These straight ACR1 autochange rack cables have an in-line 25-pin D-type socket at end ‘A’ and a 25-pin
D-type plug at end ‘B’. They relay communications between the ACC2-2 controller and ACR1 rack.

Connections are pin-to-pin, with the Red/Grey wire connected to pin 1 at each end.

Pin Pin
Signal Signal
number number
1 Supply to ACR1 motor 14 Supply to ACR1 motor
2 0 V rack motor return 15 0 V motor return
3 Rack 0 V return for ACR1 motor 16 Rack 0 V
4 ‘Screwdriver’ position feedback 17 Front IRED beam detector signal
5 Rear IRED beam detector signal 18 Rack probe contact no.1
6 Rack probe contact no. 2 19 ACR1 overtravel signal no.1
7 Rack precision reference voltage for 20 ACR1 ‘probe active’ indicator no.1
the ACR1 position potentiometer 21 ACR1 ‘cycle error’ indicator no.3
8 Rack lock error indicator no.4 22 +15 V supply to ACR1 circuits
9 ACR1 0 V 23 Ground sense
10 Rack ‘change cycle’ indicator no.0 24 Rack 0 V, reserved for future use
11 Rack 0 V, reserved for future use 25 Rack 0 V, reserved for future use
12 Rack 0 V, reserved for future use
13 -

Figure 10
Renishaw CMM cable guide 21

13 PL22 DIN to PICS adapter cable


PL22 part number: A-1057-0131.

13.1 Description
This straight cable has a 5-pin DIN-socket at end ‘A’ and a 9-pin D-type plug at end ‘B’. When linked to
existing SSR (solid state relay) cables it allows input of the probe signal via Renishaw PICS (product inter-
connection system) of current interfaces such as PI 4-2 or PI 200.

30 cm

End ‘A’ End ‘B’ Wire Signal


1 3 Red Head LED cathode
2 and shell linked Shell Screen Screen
3 4 and 8 linked Yellow Head LED anode
4 5 Blue Probe circuit
5 9 Green Probe circuit
- 1 and 6 linked - -

Figure 11
22 Renishaw CMM cable guide

14 PL24 PICS and MCU1 cable


PL24 part number: A-1016-0121.

14.1 Description
This straight cable has a 9-pin D-type socket at end ‘A’ with a 9-pin D-type plug at end ‘B’. It can be used
either as a Renishaw PICS (product inter-connection system) cable or as an extension cable for the
MCU1 joystick unit. Signal information is detailed below for PICS input, PICS output and MCU1
connections.

End ‘A’ and ‘B’ Wire PICS signal input PICS signal output MCU1 signal
1 Black STOP STOP Not connected
2 Brown PPOFF (probe power off) PPOFF TX (transmit) A
3 Violet 0V 0V RX (receive) A
4 Orange Reserved for Renishaw use - RX (receive) B
5 Red Probe signal SYNC output 0V
6 Yellow +5 V HALT output ESTOP A
7 Blue PDAMP (probe damping) PDAMP ESTOP B
8 Green LED OFF LED OFF TX (transmit) B
9 White Probe - +15 V
Shell Screen Screen Screen Screen

NOTE: Pink wire not used, cut back at both ends.

Figure 12
Renishaw CMM cable guide 23

15 PL25 PICS cable


PL25 part number: A-1016-0120.

15.1 Description
This straight cable has a 9-pin D-type socket at one end with a 9-pin D-type plug at the other. It is used as
a Renishaw PICS (product inter-connection system) cable. Signal information is shown below for typical
PICS input, PICS output connection.

End ‘A’ and ‘B’ Wire PICS signal input PICS signal output
1 Black STOP STOP
2 Brown PPOFF (probe power off) PPOFF
3 Violet 0V 0V
4 Orange Reserved for Renishaw use -
5 Red Probe signal SYNC output
6 Yellow +5 V HALT output
7 Blue PDAMP (probe damping) PDAMP
8 Green LED OFF LED OFF
9 White Probe -
Shell Screen Screen Screen

NOTE: Pink wire not used, cut back at both ends.

Figure 13
24 Renishaw CMM cable guide

16 PL26 PICS cable


PL26 part number: A-1057-0132.

16.1 Description
This straight cable has a 9-pin D-type plug at end ‘A’ with a 7-pin DIN-plug at end ‘B’. These cables are
used for adapting SSR output signals to Renishaw PICS (product inter-connection system) inputs. This
PICS input signal information is detailed below.

End ‘A’ End ‘B’ Wire PICS signal input


1 and 6 linked - - -
2 6 Red PPOFF (probe power off)
3 1 and 7 linked Blue 0V
4 and 8 linked 3 Yellow LED OFF
5 5 White Probe signal
9 4 Green Probe return
Shell Shell Screen Screen

Figure 14
Renishaw CMM cable guide 25

17 PL27 and PL29 manual probe head cables


PL27 part number: A-1016-6370.
PL29 part number: A-1016-6420.

17.1 Description
These coiled cables have moulded 90 degree 5-pin DIN-plugs at each end and electrically connect
Renishaw manual probe heads to the CMM quill.

End ‘A’ and ‘B’ Wire Signal


1 Red Head LED cathode
2 Screen Screen
3 Yellow Head LED anode
4 Blue Probe circuit
5 Green Probe circuit

Figure 15
26 Renishaw CMM cable guide

18 PL28 manual probe head cable


PL28 part number: A-1016-6386.

18.1 Description
This is a coiled cable with a round 5-pin Franz Binder plug at end ‘A’ and a moulded 90 degree 5-pin DIN
plug at end ‘B’. The cable is used on Stiefelmayer CMM’s to electrically connect Renishaw manual probe
heads to the quill where a Non-Stiefelmayer interface is being used. For applications using Stiefelmayer
interfaces see page 31 for details of the PL52 cable.

End ‘A’ and ‘B’ Wire Signal


1 Red Head LED cathode
2 Screen Screen
3 Yellow Head LED anode
4 Blue Probe circuit
5 Green Probe circuit

Figure 16
Renishaw CMM cable guide 27

19 PL31 manual probe head cable


PL31 part number: A-1049-8025.

19.1 Description
These coiled cables have a 90 degree moulded 5-pin DIN-plug at end ‘A’ and an in-line Lemo plug at end
‘B’. They electrically connect Renishaw manual probe heads to the CMM quill.

IMPORTANT: The probe circuit pins of the PL31 are inverted, check polarity requirements before use. If
normal polarity is required, use the PL17 or PL18 cables on page 19.

End ‘A’ End ‘B’ Wire Signal


1 7 Red Head LED cathode
2 11 Screen Screen
3 13 Yellow Head LED anode
4 10 Blue Probe circuit
5 9 Green Probe circuit

Figure 17
28 Renishaw CMM cable guide

20 PL33 motorised probe head cable


PL33 part number: A-1023-7056.

20.1 Description
This straight cable has in-line Lemo socket or plug alternatives supplied loose for fitment on end ‘A’.
A 90 degree Tuchel type socket is already fitted to end ‘B’. This cable electrically connects Renishaw
PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End ‘A’
End ‘B’ Wire Signal Max. line current
Plug Socket
1 3 E Yellow ‘B’ axis feedback n/a
2 2 D Red Ground sense n/a
3 1 C Brown dc reference 12 V n/a
4* 7Ŧ M Grey 0V 1000 mA
5 6 H White Locking motor 8 V dc nominal 350 mA
6 5 L Green ‘A’ axis motor 12 V dc nominal 350 mA
7* 4Ŧ - Not connected Head present -
8 11 F Blue ‘A’ axis motor 12 V dc nominal 350 mA
9 10 A Violet ‘B’ axis motor / probe contact 350 mA
10 9 B Black ‘B’ axis motor / probe contact 350 mA
11 8 N and O Screen Screen -
12 14 G Orange ‘A’ axis feedback n/a
13 13 J Turquoise LED and datum 15 mA
14 12 K Pink Motor probe switch 40 mA

* NOTE 1: The male pins 4 and 7 of the 14 way LEMO plug (End ‘A’) are linked together.
Ŧ
NOTE 2: The female pins 7 and 4 of the 14 way LEMO socket (End ‘A’) are linked together if this
alternative connector type is required.

Figure 18
Renishaw CMM cable guide 29

21 PL37 probe signal cable


PL37 part number: A-1054-0003.

21.1 Description
This straight cable has in-line 7-pin DIN plugs at each end. It electrically connects Renishaw probe
interfaces and probe head controllers and passes SSR (solid state relay) signals between them.

End ‘A’ and ‘B’ Wire Signal


1 Yellow LED cathode
2 and shell linked Screen Screen
3 Green LED anode
4 Red Probe return
5 Blue Probe signal
6 Black Inhibit return
7 White Inhibit signal

Figure 19
30 Renishaw CMM cable guide

22 PL38, 42, 44, 45, 46 and 56 multiwire cables


PL38 part number: A-1016-7625. PL42 part number: A-1016-7624.
PL44 part number: A-1016-7627. PL45 part number: A-1016-7629.
PL46 part number: A-1016-7628. PL56 part number: A-1016-7617.

22.1 Description
These straight cables have a 90 degree micro-D plug fitted at one end with a 15-pin high-density D-plug
supplied loose for fitment to the other end. They are used to electrically connect Renishaw PH6M,
PH10T, PH10M and PH10MQ probe heads to multiwire probe system interfaces or controllers.

End ‘A’ and ‘B’ Wire


1 Brown
2 and shell Screen
3 Green
4 Violet
5 Yellow
6 Red
7 Blue
8 White
9 Coaxial screen
10 Coaxial inner
11 Orange
12 Blue / White
13 Grey
14 Black / White
15 Brown / White

Figure 20
Renishaw CMM cable guide 31

23 PL52 manual probe head cable


PL52 part number: A-1016-6500.

23.1 Description
This is a coiled cable with a round 5-pin Franz Binder plug at end ‘A’ and a moulded 90 degree 5-pin DIN-
plug at end ‘B’. It is used on Stiefelmayer CMMs but differs significantly from the standard PL28 cable
design.

End ‘A’ Wire End ‘B’ Signal


5 Red 1 Head LED cathode
- Screen 2 Screen
4 Yellow 3 Head LED anode
1 Blue 4 Probe circuit
2 Green 5 Probe circuit

NOTE: The in-line and linked resistor shown above are 1K2Ω with 1% tolerance. They
protect Renishaw probe head LED’s from higher currents of Non-Renishaw interfaces.

Figure 21
32 Renishaw CMM cable guide

24 PL63, PL64 and PL65 cables for the SCR200 rack


PL63 part number: A-1016-7630.
PL64 part number: A-1016-7631.
PL65 part number: A-1016-7632.

24.1 Description
These straight cables have in-line 6-pin mini DIN plugs at each end and are used to electrically connect
SCR200 racks to PI 200 probe interfaces used with TP200 probes.

End ‘A’ and ‘B’ Wire Signal


1 Red Remote set
2 Blue Error
3 Green Inhibit
4 Yellow Power
5 White 0V
6 Black -
Shell Shell Screen

Figure 22
Renishaw CMM cable guide 33

25 PL69 and PL75 multiwire extension cables


PL69 part number: A-1016-7640.
PL75 part number A-1016-7644.

25.1 Description
These straight cables have a 15-pin high density D-type socket at end ‘A’ and a 15-pin high density D-type
plug at end ‘B’. They are used to extend the existing CMM multiwire probe system cables.

End ‘A’ and ‘B’ Wire


1 Brown
2 Grey
3 Green
4 Violet
5 Yellow
6 Red
7 Blue
8 White
9 Coaxial screen
10 Coaxial inner
11 Orange
12 Blue / White
13 Black
14 White / Brown
15 White / Black
Shell Screen

Figure 23
34 Renishaw CMM cable guide

26 PL70 four-way linking cable


PL70 part number: A-1016-7634.

26.1 Description
This four-way linking cable joins four connectors of differing types. End ‘A’ is a 9-pin D-type plug, end ’B’
is a 9-pin D-type socket, end ‘C’ is a 15-pin high-density D-type socket and end ‘D’ is a 15-pin high-density
D-type plug. It is used to combine a multiwire system with a standard probe system (using PICS) without
the need for an IS 1-2 interface selector to route signals.

End ‘A’ Wire End ‘B’


A1 Black B1
A2 Brown B2
A3 Violet B3
A4 Orange B4
A5 Red C13
A6 White B6
A7 Yellow B7
A8 Green B8
A9 Blue C3
End ‘C’ Wire End ‘D’
C1 Grey D1
C3 Blue (2 off) A9 / D3
C4 Yellow D4
C5 White D5
C6 Orange D6
C7 Green D7
C8 Red D8
C9 Coax outer D9
C10 Coax core D10
C11 Violet D11
C12 White / Blue D12
C13 Red A5
C14 Brown D14
C15 Black D15

Figure 24
Renishaw CMM cable guide 35

27 PL76 PICS three-way linking cable


PL76 part number: A-1016-7643.

27.1 Description
This straight three-way linking cable joins connectors of differing types. End ‘A’ has a 9-pin D-type socket,
end ‘B’ has a 9-pin D type plug and end ‘C’ has a 9-pin D-type socket. It is used to link a PICS compatible
interface into an existing system and to output the signal to the CMM PC or controller.

PICS
OUTPUT

End ‘A’ Wire End ‘B’ Wire End ‘C’


1 Black 1 White 1
2 Brown 2 White 2
3 Violet 3 White 3
4 - 4 - 4
5 Red 5 White 5
6 Yellow 6 White 6
7 Blue 7 White 7
8 Green 8 White 8
9 White 9 White 9

NOTE: The orange and pink wires are not used, cut back at both ends.

Figure 25
36 Renishaw CMM cable guide

28 PL82V video compatible probe cable


PL82V part number: A-1016-7648.

28.1 Description
This straight cable has a 12-pin round Hirose-type plug at end ‘A’ and a 15-pin high density D-type plug at
end ‘B’. It is used to link (the now obsolete) VP2 video cameras to the VPI 2 video probe interface or to
link shank mounted SP600 version scanning probes to AC1 or AC2 cards. The ‘V’ suffix on cable markers
indicate video system compatibility, signal details are shown below for both applications.

SP600 probe
End ‘A’ Wire End ‘B’ MIH-SI signals VP2 probe signals
signals
1 Brown 1 + supply Reference Reference
2 Blue / White 12 LED anode Probe sense return 0V
3 Green 3 Head clock Identification 0 V +5 V
4 Violet 4 Head data - Y axis
5 Yellow 5 Head data - Z axis
6 Red 6 Ground +12 V +12 V
7 Blue 7 LED cathode Illumination supply -12 V
8 White 8 - Identification Probe output
9 Orange 11 - - X axis
10 Grey 2 Head clock - -
11 Coaxial screen 9 Probe Video 0 V -
12 Coaxial inner 10 Ground Video output 0 V power
- - 13 - - -
- - 14 - - -
- - 15 - - -
Shell Screen Shell Ground Ground Ground

Figure 26
Renishaw CMM cable guide 37

29 PL93 motorised probe head cable


PL93 part number: A-1016-7676.

29.1 Description
This straight cable has an in-line Lemo plug at end ‘A’ and an in-line Tuchel socket at end ‘B’. It
electrically connects Renishaw PH10T, PH10M or PH10MQ motorised probe heads to the CMM quill.

End ‘A’ End ‘B’ Wire Signal Max. line current

1 E Yellow ‘B’ axis feedback n/a


2 D Red Ground sense n/a
3 C Brown dc reference 12 V n/a
4* M Grey 0V 1000 mA
5 H White Locking motor 8 V dc nominal 350 mA
6 L Green ‘A’ axis motor 12 V dc nominal 350 mA
7* - Not connected Head present -
8 F Blue ‘A’ axis motor 12 V dc nominal 350 mA
9 A Violet ‘B’ axis motor / probe contact 350 mA
10 B Black ‘B’ axis motor / probe contact 350 mA
11 N and O Screen Screen -
12 G Orange ‘A’ axis feedback n/a
13 J Turquoise LED and datum 15 mA
14 K Pink Motor probe switch 40 mA

*NOTE: The male pins 4 and 7 of the 14 way LEMO connector (End ‘A’) are linked together.

Figure 27
38 Renishaw CMM cable guide

30 PL97 twin SCR200 rack adapter cable


PL97 part number: A-1016-7660.

30.1 Description
This straight three-way adapter cable has two mini in-line 6-pin DIN-sockets at ends ‘A’ and ‘B’ with a mini
in-line 6-pin DIN-plug at end ‘C’. It electrically connects two SCR200 racks to a single PI 200 probe
interface for dual use.

End ‘A’ and ‘B’ End ‘C’ Wire Signal


1 1 Red Remote set
2 2 Blue Error
3 3 Green Inhibit
4 4 Yellow Power
5 5 White 0V
6 6 Black -
Shell Shell Shell Screen

Figure 28
Renishaw CMM cable guide 39

31 PL101 multiwire extension cable


PL101 part number: A-1016-7662.

31.1 Description
This straight cable has a 15-pin high density D-type socket at end ‘A’ and a 15-pin high density D-type
plug at end ‘B’. It is used to extend the existing CMM multiwire probe system cables and to link probe
interfaces.

End ‘A’ and ‘B’ Wire


1 Brown
2 Grey
3 Green
4 Violet
5 Yellow
6 Red
7 Blue
8 White
9 Coaxial screen
10 Coaxial inner
11 Orange
12 Blue / White
13 Black
14 White / Brown
15 White / Black
Shell Screen

Figure 29
40 Renishaw CMM cable guide

32 PL104 power cable for PHS1


PL104 part number: A-2150-0481

32.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied
unterminated at end ‘B’. This allows the cable to be threaded through the CMM cable tracks and fitting to
a 15-pin high density D-type plug (not supplied). It provides operating power to the PHS1 servo-
positioning head.

End ‘A’ and ‘B’ Wire Signal


6 Blue +24 V
7 Yellow 0VM
11 Grey +24 V
12 Pink 0VM
14 White +12 V
15 Brown Ground
Shell Screen Screen

NOTE: Socket contact pin crimp.

Figure 30
Renishaw CMM cable guide 41

33 PL105 communications cable for PHS1


PL105 part number: A-2150-0482.

33.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied
unterminated at end ‘B’. This allows the cable to be threaded through the CMM cable tracks and fitting to
a 15-pin high density D-type plug (NOT supplied). It allows for communication to and from the PHS1
servo-positioning head.

End ‘A’ and ‘B’ Wire Signal


3 Black Twisted pair data
5 Red FROM head
8 Black Twisted pair data
10 White TO head
Shell Screen Screen

NOTE: Socket contact pin crimp.

Figure 31
42 Renishaw CMM cable guide

34 PL106 probe signal cable for PHS1


PL106 part number: A-2150-0483.

34.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied
unterminated at end ‘B’. This allows the cable to be threaded through the CMM cable tracks and fitting to
a 15-pin high density D-type plug (not supplied). It allows for probe signals to and from the PHS1 servo-
positioning head.

End ‘A’ Wire End ‘B’ Signal


1 Brown 1 Signal 5
2 Black / White 2 Screen
3 Green 3 0 V return
4 Violet 4 Signal 2
5 Yellow 5 Signal 3
6 Red 6 Power +
7 Blue 7 Power –
8 White 8 Probe identification
9 Coaxial outer 9 -
10 Coaxial inner 10 -
11 Orange 11 Signal 1
12 Blue / White 12 0 V reference
13 Grey 13 Probe signal
For OTM3M / OTP6M Brown / White For OTM3M / OTP6M Non-contact probe
fit in parallel with pin 3 - fit in parallel with pin 3 -
(cut back if not required) - (cut back if not required) -
Shell Screen Shell Screen

Figure 32
Renishaw CMM cable guide 43

35 PL107 overtravel cable for PHS1


PL107 part number: A-2150-0484

35.1 Description
This straight cable has a 15-pin high density D-type socket (NOT supplied) at end ‘A’ and is supplied
unterminated at end ‘B’, allowing the cable to be threaded through the CMM cable tracks. It is used for the
overtravel signal between the PHS1 servo-positioning head and the PHS1 PC card.

End ‘A’ and ‘B’ Wire


Pins 1 to 13 not used
14 White
15 Brown
Shell Screen

NOTE: Plug contact pin crimp.

Figure 33
44 Renishaw CMM cable guide

36 PL112 PICS adapter cable


PL112 part number: A-2172-0004.

36.1 Description
This straight three-way adapter cable has a 26-pin high density D-socket at end ‘A’, then branches out to a
9-pin D-plug at end ‘B’ and a 9-pin D-socket at end ‘C’. It electrically connects and adapts PICS signals
for Renishaw or equivalent counter cards.

End ‘A’ End ‘B’ End ‘C’ Wire Signal


1 1 - Red Stop (out)
2 2 - Blue PPOFF (out)
3 3 - Green 0 V (out)
4 4 - Yellow +5 V (out)
5 5 - White SYNC (out)
6 6 - Black HALT (out)
7 7 - Brown PDAMP (out)
8 8 - Violet LEDOFF (out)
9 9 - Orange READ (out)
10 - 9 Orange Probe return

NOTE: Pins 11 to 16 are not connected.

17 - - - Overtravel return
18 - - - Overtravel
19 - 8 Violet LEDOFF (in)
20 - 7 Brown PDAMP (in)
21 - 6 Black 150 Ohm pull up resistor
22 - 5 White Probe signal
23 - 4 Yellow LED anode (in)
24 - 3 Green 0V (in)
25 - 2 Blue PPOFF (in)
26 - 1 Red Stop (in)
Shell Shell Shell Screen Screen

Figure 34
Renishaw CMM cable guide 45

37 PL113 overtravel adaptor cable


PL113 part number: A-2172-0005.

37.1 Description
This straight cable has a 9-pin D-type socket at end ‘A’ and a 26-pin high density D-type socket at end ‘B’.
It is used to adapt and relay overtravel signals between the PHS1 servo-positioning head and the PHS1
card.

End ‘A’ End ‘B’ Wire Signal


- 1 - -
- 2 - -
- 3 - -
- 4 - -
- 5 - -
- 6 - -
- 7 - -
- 8 - -
- 9 - -
- 10 - -

NOTE: Pins 11 to 16 are not connected.

5 17 Red Overtravel return


7 18 Blue Overtravel
- 19 - -
- 20 - -
- 21 - -
- 22 - -
- 23 - -
- 24 - -
- 25 - -
- 26 - -
Shell Shell Shell Screen

Figure 35
46 Renishaw CMM cable guide

38 PL114 four-way linking cable


PL114 part number: A-1016-7664.

38.1 Description
This four-way linking cable joins four connectors of differing types. End ‘A’ is a 9-pin D-type plug, end ’B’
is a 9-pin D-type socket, end ‘C’ is a 15-pin high-density D-type socket and end ‘D’ is a 15-pin high-density
D-type plug. It is used to combine a multiwire system with a standard probe system (using PICS) without
the need for an IS 1-2 interface selector to route signals.

End ‘A’ Wire End ‘B’


A1 Black B1
A2 Brown B2
A3 Violet B3
A4 Orange B4
A5 Red C13
A6 White B6
A7 Yellow B7
A8 Green B8
A9 Blue C3
End ‘C’ Wire End ‘D’
C1 Grey D1
C3 Blue (2 off) A9 / D3
C4 Yellow D4
C5 White D5
C6 Orange D6
C7 Green D7
C8 Red D8
C9 Coax outer D9
C10 Coax core D10
C11 Violet D11
C12 White / Blue D12
C13 Red A5
C14 Brown D14
C15 Black D15

Figure 36
Renishaw CMM cable guide 47

39 PL115 three-way linking cable


PL115 part number: A-1016-7665.

39.1 Description
This cable has three linked connectors of differing type. End ‘A’ is a 9-pin D-type plug, end ’B’ is a 9-pin
D-type socket and end ‘C’ is a 15-pin high density D-type socket. It is used to combine a multiwire system
with a standard probe system (using PICS) without the need for an IS 1-2 interface selector to route
signals.

End ‘A’ Wire End ‘B’ Wire End ‘C’


1 Black 1 Not connected -
2 Brown 2 Not connected -
3 Violet 3 Not connected -
4 Orange 4 Not connected -
5 Red 5 Red 13
6 White 6 Not connected -
7 Yellow 7 Not connected -
8 Blue 8 Blue 3
9 Green 9 Not connected -

Figure 37
48 Renishaw CMM cable guide

40 PL156 interpolator cable for IU80


PL156 part number: A-1016-7129.

40.1 Description
This straight cable has a 26-pin high density D-type socket at end ‘A’ and is unterminated at end ‘B’ (the
connector is not supplied). It is used to link the IU80 interpolator unit of the SP80 scanning probe system
to the CC6 or equivalent counter card.

End ‘A’ Wire Signal


1 Red X axis log A
2 Not connected -
3 White / Blue IU80 reset
4 Blue IU80 error
5 Not connected Not connected
6 Green Z axis log
7 Not connected -
8 Yellow / Blue Probe present
9 Yellow Green LED off
10 White Red LED on
11 Black X axis log A
12 Brown X axis log B
13 Violet X axis log B
14 Orange Y axis log A
15 Pink Y axis log A
16 Turquoise Y axis log B
17 Grey Y axis log B
18 Not connected -
19 Not connected -
20 Red / Blue Z axis log A
21 Green / Red Z axis log A
22 Yellow / Red Z axis log B
23 White / Red +9 V to +18 V
24 Red / Black +5 V
25 Red / Brown 0V
26 Not connected -
Shell Screen Screen

Figure 38
Renishaw CMM cable guide 49

41 PL157 Machine cable adapter for SP80


PL157 part number: A-1016-7132.

41.1 Description
This straight cable has a 15-pin high density D-type socket at end ‘A’ and an in-line 14-pin LEMO plug at
end ‘B’. It is used to electrically connect the SP80 scanning probe to the CMM quill.

End ‘A’ End ‘B’ Wire Signal


1 13 Orange V reference
2 4 Thick White 0V
3 - - Not connected
4 12 Grey Cos Z
5 2 Red Cos Y
6 8 Yellow Cos X
7 10 Thick Brown +9 V to +18 V
8 - - Not connected
9 14 Pink Probe present
10 3 Black Green LED on
11 5 Brown Red LED on
12 9 Violet Sin Z
13 1 Blue Sin Y
14 6 Green Sin X
15 - - Not connected
- 11 Inner screen Inner screen
Shell Shell Shell Screen

Figure 39
50 Renishaw CMM cable guide

42 PL158 interpolator cable for IU80


PL158 part number: A-1016-7133.

42.1 Description
This straight cable has a 26-pin high density D-type socket at end ‘A’ and a 26-pin D-type plug at the other
end. It is used to link the IU80 interpolator unit of the SP80 scanning probe system to the CC5, CC6 or
equivalent counter card.

End ‘A’ Wire End ‘B’


1 Red 1
2 Not connected -
3 Green 9
4 Yellow 4
5 White 5
6 Black 6
7 Not connected -
8 Violet 2
9 Orange 7
10 Pink 8
11 Turquoise 11
12 Grey 12
13 Red / Blue 13
14 Green / Red 14
15 Yellow / Red 15
16 White / Red 16
17 Red / Black 17
18 Red / Brown 25
19 Yellow / Blue 19
20 White / Blue 20
21 Blue / Black 21
22 Orange / Blue 22
23 Yellow / Green 24
24 White / Green 23
25 Not connected -
26 Blue 26
Shell Screen Shell

Figure 40
Renishaw CMM cable guide 51

43 PL164, PL165 and PL171 dedicated MCU1 cables


PL163 part number: A-1016-8098.
PL164 part number: A-1016-8099.
PL171 part number: A-1016-8100.

43.1 Description
These straight cables have a 9-pin D-type socket at end ‘A’ with a 9-pin D-type plug at end ‘B’ and are
connected pin-to-pin. They are used as dedicated cables for the Renishaw MCU1 joystick unit, signal
information is shown below.

IMPORTANT: These cables are not compatible for Renishaw PICS as pin 5 is not connected.

PL163, 5 m
PL164, 10 m
PL171, 15 m

End ‘A’ and ‘B’ Wire MCU1 signal


1 Yellow Not connected
2 Grey TX (transmit) A
3 Pink RX (receive) A
4 Blue RX (receive) B
5 Not connected 0V
6 Green ESTOP A
7 Brown ESTOP B
8 White TX (transmit) B
9 Red +15 V
Shell Screen Screen

Figure 41
52 Renishaw CMM cable guide

44 PLM6 and PLM7 machine cables


PLM6 part number: A-1016-7564.
PLM7 part number: A-1016-7563.

44.1 Description
These two straight cables each have a 15-pin D-type plug at end ‘A’ and a 14-pin chassis-mount LEMO
socket supplied loose for fitment to end ‘B’. They reside within the CMM axis conduits and link with the
probe head cables to relay the motorised probe head and controller signals.

These are also used to link with adapter cables and relay SP80 scanning probe signals to and from
Renishaw controllers or equivalent counter cards via an IU80 interpolator unit.

End ‘A’ End ‘B’ Wire Signal


1 2 Brown Ground sense
2 7 Turquoise Head present
3 12 Yellow A axis feedback
4 4 Green/Red Ground 0 V
5 14 Grey Motor probe switch
6 3 Violet DC reference 12 V
7 9 Pink B axis motor / probe contact
8 13 Blue LED and datum
- - - -
10 5 Green Locking motor 8 V DC nominal
11 8 White A axis motor 12 V DC nominal
12 6 Red A axis motor 12 V DC nominal
- - - -
14 1 Black - B axis
15 10 Orange B axis motor / probe contact
‘A’ Body 11* Braid Screen
* Separate 7 to 14 strands of braid and cover with sleeving, connect to end ‘B’ pin 11.
Separate remaining strands and trap evenly under collet and split insert carrier.

Figure 42
Renishaw CMM cable guide 53

45 PLM8 and PLM9 machine cables


PLM8 part number: A-1016-7677.
PLM9 part number: A-1016-7678.

45.1 Description
These two straight cables each have a 15-pin D-type plug at end ‘A’ and a 14-pin in-line LEMO socket at
end ‘B’. They reside within the CMM axis conduits and link with the probe head cables to relay the
motorised probe head and controller signals. These are also used to link with adapter cables and relay
SP80 scanning probe signals to and from Renishaw controllers or equivalent counter cards via an IU80
interpolator unit.

End ‘A’ End ‘B’ Wire Signal


1 2 Brown Ground sense
2 7 Turquoise Head present
3 12 Yellow A axis feedback
4 4 Green/Red Ground 0 V
5 14 Grey Motor probe switch
6 3 Violet DC reference 12 V
7 9 Pink B axis motor / probe contact
8 13 Blue LED and datum
- - - -
10 5 Green Locking motor 8 V DC nominal
11 8 White A axis motor 12 V DC nominal
12 6 Red A axis motor 12 V DC nominal
- - - -
14 1 Black B axis
15 10 Orange B axis motor / probe contact
‘A’ Body 11* Braid Screen
* Separate 7 to 14 strands of braid and cover with sleeving, connect to end ‘B’ pin 11.
Separate remaining strands and trap evenly under collet and split insert carrier.

Figure 43
54 Renishaw CMM cable guide

46 UCC1 to SPA1 cable


Part number: A-4150-0161.

46.1 Description
This straight cable has a 25-pin D-type plug at end ‘A’ and a 25-pin D-type plug at end ‘B’. It is used to
relay signals between the UCC1 universal controller and the SPA1 servo power amplifier.

End ‘A’ End ‘B’ Wire


1 1 Red
2 2 Blue
3 3 Green
4 4 Yellow
5 5 White
6 6 Black
7 7 Brown
8 8 Violet
9 9 Orange
10 10 Pink
11 11 Turquoise
12 12 Grey
13 13 Red / Blue
14 14 Green / Red
15 15 Yellow / Red

NOTE: Pins 16 to 24 are not connected.

25 25 Orange / green
Shell Shell Screen

Figure 44
Renishaw CMM cable guide 55

47 UCC1 machine I/O cable


Part number: A-4150-0162.

47.1 Description
This three-way cable has a 9-pin D-type plug at end ‘A, a 37-pin D-type socket at end ‘B’ and a 37-pin D-
type plug at end ‘C’. It is used to relay machine I/O (input/output) signals between the UCC1 universal
controller and the SPA1 servo power amplifier.

End ‘A’ Wire End ‘B’ Wire End ‘C’ End ‘B’ Wire End ‘C’
1 Red 19 16 White / red 16
3 Blue 21 Not connected 17 Red / black 17
5 Green 24 18 Red / brown 18
Shell Screen Shell Screen Shell 20 Yellow / blue 20
1 Red 1 22 White / blue 22
2 Blue 2 23 Blue / black 23
3 Green 3 25 Orange / blue 25
4 Yellow 4 26 Green / blue 26
5 White 5 27 Grey / blue 27
6 Black 6 28 Yellow / green 28
7 Brown 7 29 White / green 29
Not connected 8 Violet 8 30 Green / black 30
9 Orange 9 31 Orange / green 31
10 Pink 10 32 Grey / green 32
11 Turquoise 11 33 Yellow / brown 33
12 Grey 12 34 White / brown 34
13 Red / blue 13 35 Brown / black 35
14 Green / red 14 36 Grey / brown 36
15 Yellow / red 15 37 Yellow / violet 37

Figure 45
56 Renishaw CMM cable guide

48 UCC1 joystick interface cable


Part number: A-4150-0164.

48.1 Description
This straight cable has a 9-pin D-type socket at end ‘A’ and an in-line 2-pin LEMO plug at end ‘B’. It
electrically connects the emergency stop signals to the joystick interface card and is used where a non-
Renishaw joystick is fitted.

End ‘A’ End ‘B’ Wire Signal


6 Red C ESTOP A
7 Blue Not C ESTOP B
Shell Screen Screen -

Figure 46
Renishaw CMM cable guide 57

49 MCU1 extension cable


Part number: A-1016-7692.

49.1 Description
This straight cable has a 9-pin D-type socket at one end with a 9-pin D-type plug at the other. It is used as
an extension cable for the Renishaw MCU1 joystick unit. Signal information is detailed below for the
MCU1.

End ‘A’ and ‘B’ Wire Signal


1 Black Not connected
2 Brown TX (transmit) A
3 Violet RX (receive) A
4 Orange RX (receive) B
5 Red 0V
6 Yellow ESTOP A
7 Blue ESTOP B
8 Green TX (transmit) B
9 White +15 V
Shell Screen Screen

Figure 47
58 Renishaw CMM cable guide

50 UCC1 optical link cable


Part number: P-PP02-0003.

50.1 Description
This straight cable has two fibre optic cores and HP Versatile Link latched plugs at ends ‘A’ and ‘B’. It
relays communications between the CMM PC and the UCC1 controller using infrared light.

Figure 48
Renishaw CMM cable guide 59

51 UCC2 to SPA1 cable


Part number: A-5121-0063.

51.1 Description
This straight cable has a 25-pin D-type plug at end ‘A and a 25-pin D-type plug at end ‘B’. It is used to
relay signals between the UCC2 universal controller and the SPA1 servo power amplifier.

End ‘A’ Wire Signal


1 1 Red
2 2 Blue

NOTE: Pins 3, 4 and 5 are not connected.

6 6 Black
7 7 Brown
8 12 Violet
9 13 Orange
10 10 Pink
11 11 Turquoise
12 8 Grey
13 9 Red / Blue

NOTE: Pins 14 to 21 are not connected.

22 22 Green
23 23 Yellow
24 24 White
25 25 Orange / Green
Shell Shell Screen

Figure 49
60 Renishaw CMM cable guide

52 UCC2 machine I/O upgrade adapter cable


Part number: A-5121-0060.

52.1 Description
The cable has a 37-pin D-type socket at end ‘A’ and a 44-pin D-type plug at end ‘B’. It is used when
upgrading from a UCC1 to a UCC2 controller and takes account of the different I/O connectors. Its
function is to relay machine I/O (input/output) signals between the UCC2 controller and the servo power
amplifier.

End ‘A’ and ‘B’ Wire End ‘A’ and ‘B’ Wire
1 Black 21 White / grey
2 Brown 22 White / black / brown
3 Red 23 White / black / red
4 Orange 24 White / black / orange
5 Yellow 25 White / black / yellow
6 Green 26 White / black / green
7 Blue 25 White / black / blue
8 Violet 26 White / black / violet
9 Grey 27 White / black / grey
10 White 28 White / brown / red
11 White / black 29 White / brown / orange
12 White / brown 30 White / brown / yellow
13 White / red 31 White / brown / green
14 White / orange 32 White / brown / blue
15 White / yellow 33 White / brown / violet
16 White / green 34 White / brown / grey
17 White / blue 35 White / red / orange
18 White / violet 36 White / red / yellow
19 White / grey 37 White / red / green

Figure 50
Renishaw CMM cable guide 61

53 UCC2 joystick interface cable


Part number: A-5121-0061.

53.1 Description
This straight cable has a 9-pin D-type socket at end ‘A’ and an in-line 2-pin LEMO plug at end ‘B’. It
electrically connects the emergency stop signals to the joystick interface card and is used where a non-
Renishaw joystick is fitted.

End ‘A’ Wire End ‘B’ Signal


6 Red C ESTOP A
7 Blue Not C ESTOP B
Shell Screen Screen -

Figure 51
62 Renishaw CMM cable guide

54 SPA2 to UCC2 emergency stop cable


Part number: A-5121-0062.

54.1 Description
This straight cable has a 9-pin D-type plug at end ‘A’ and a 25-pin D-type plug at end ‘B’. It is used to
relay emergency stop (E-Stop) signals between the SPA2 servo power amplifier and UCC2 universal
controller.

End ‘A’ End ‘B’ Signal


3 25 Ground 24 V
6 6 E-stop ‘A’
7 7 E-stop ‘B’
8 4 Engage
9 3 E-stop ‘C’
Shell Screen Shell

Figure 52
Renishaw CMM cable guide 63

55 UCC2 to SPA2 communication cable


Part number: P-CA78-0017.

55.1 Description
This straight Ethernet cable has RJ45 type plugs that are connected pin-to-pin at each end. Each UCC2
and SPA2 installation requires two of these cables (normally supplied) for signal communication between
the units.

End ‘A’ Wire


1 Orange / White
16 Orange
17 Green / White
18 Blue
19 Blue / White
20 Green
21 Brown / White
22 Brown

Figure 53
64 Renishaw CMM cable guide

56 UCC2 to SPA2 6th axis cable


Part number: P-CA78-0013.

56.1 Description
This straight Ethernet cable has RJ45 type plugs that are connected pin-to-pin at each end. Each 6th axis
installation requires one of these cables for the additional signal communications between units.

End ‘A’ and ‘B’ Wire


1 Orange / White
9 Orange
10 Green / White
11 Blue
12 Blue / White
13 Green
14 Brown / White
15 Brown

Figure 54
Renishaw CMM cable guide 65

57 CMM PC to UCC2 communications cable


Part number: P-CA81-0002.

57.1 Description
This straight Ethernet cable has RJ45 type plugs that electrically ‘cross-over’ at each end, therefore they
are NOT pin-to-pin. One of these cables is required for communication between the CMM PC and the
UCC2 controller.

End ‘A’ Wire End ‘B’


1 Light Green 3
2 Green 6
3 White 1
4 Blue 4
5 Light Blue 5
6 Orange 2
7 Light Brown 7
8 Brown 8

Figure 55
66 Renishaw CMM cable guide

58 Scale adapter cable


Part number: A-1333-0183.

58.1 Description
This straight cable has a 15-pin D type socket at end A and has a 15-pin high density D-type plug at
end B. This custom product cable is used where scale interpolators are connected or where machine
cabling is compatible for its use.

End ‘A’ and ‘B’ Wire


1 Red
2 Blue
3 Green
4 Yellow
5 White
6 Black
7 Brown
8 Violet
9 Orange
10 Pink
11 Turquoise
12 Grey
13 Red / Blue
14 Green / Red
15 Yellow / Red
Shell Outer Screen

Figure 56
Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge, F +44 (0)1453 524901
Gloucestershire, GL12 8JR E [email protected]
United Kingdom www.renishaw.com

For worldwide contact details,


please visit our main website at
www.renishaw.com/contact

*H-1000-4053-17*

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